A digital management system for traveling wave tube process with data feedback and problem tracing
By building a digital management system for traveling wave tube processes, the problem of weak information correlation in the traveling wave tube production process has been solved, data feedback and problem tracing have been achieved, production efficiency and research and development efficiency have been improved, costs have been reduced, and the high-quality delivery of traveling wave tube products has been ensured.
Patent Information
- Application Number
- CN202411797313.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-12-09
AI Technical Summary
The information correlation in my country's traveling wave tube production process is weak, data application efficiency is low, and there is a lack of effective management and control, resulting in low production efficiency and high costs. There are technical bottlenecks in the research and development process that are difficult to break through.
Build a digital management system for traveling wave tube processes that can provide data feedback and problem tracing, including modules such as project management, process management, product management, and basic data management. This system enables full-process data collection and storage, supports data feedback and problem tracing, and uses simulation design and automatic testing systems for data correction and analysis.
It has achieved scientific management of the traveling wave tube production process, improved data application efficiency, accurately predicted performance, reduced production and development costs, improved production and development efficiency, and ensured the reliability and yield of traveling wave tubes.
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Figure CN119644955B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vacuum electronic products, in particular to a traveling wave tube process digital management system capable of data feedback and problem tracing, aiming at the whole-process process digital production of traveling wave tube products and parts. BACKGROUND
[0002] The traveling wave tube is a kind of high-efficiency microwave vacuum device, which has become an important part of the current military radio and civilian communication electronic system due to its advantages of large output power, wide working frequency band, long service life and high efficiency. Compared with the early exploration of foreign traveling wave tube production information management and the introduction of automated systems, the research in this field in China started late. In the production process, there are problems such as weak information correlation, increased difficulty in extraction, low data application efficiency, poor information flow, and serious impact on production efficiency.
[0003] The development process of the traveling wave tube faces many challenges. The traveling wave tube usually needs to be customized according to specific application scenarios and performance requirements. The high-precision parts and complex structure inside the traveling wave tube require high-standard processing and assembly technology. In the development process of the traveling wave tube, deep theoretical foundation and rich practical experience are needed to break through some technical bottlenecks (such as the wave injection interaction mechanism). The performance parameters of the traveling wave tube are numerous and have complex correlation with each other. In the development process, the parameters need to be accurately controlled and optimized. The high production cost further increases the difficulty of development. SUMMARY
[0004] In view of the above problems or deficiencies, in order to solve the lack of function of the existing traveling wave tube whole-process process digital production management system in China, the present application provides a traveling wave tube process digital management system capable of data feedback and problem tracing, which solves the problems of weak information correlation in the production process of the traveling wave tube, lack of effective control, and provides a solution for breaking through technical bottlenecks in the development process of the traveling wave tube. In the development process, the performance indicators of the traveling wave tube are measured and evaluated, and production data feedback is provided for the development of the traveling wave tube. When the performance indicators and other problems are found, the problem tracing is convenient for finding the problem cause and process positioning, which helps to find the direction of attacking the traveling wave tube development and improve the efficiency.
[0005] A traveling wave tube process digital management system capable of data feedback and problem tracing, comprising a project management module, a process management module, a product management module, a basic data management module, a production plan management module, a production execution module, a warehouse management module, a product quality management module, a real measurement record management module, a data package management module, a data storage backup module, a data comprehensive display module, a system management module, a system integration module and a database.
[0006] The basic data management module is used for material basic data, warehouse location maintenance, equipment management, process card maintenance and data dictionary maintenance; wherein the material basic data is used for material information maintenance, supports uploading of pictures, files and videos; the warehouse location maintenance is used for maintenance of warehouse information and location information; the equipment management is used for maintenance of equipment information; the process card maintenance is used for maintenance of process information, including process information, part matching information, equipment tooling information, inspection information and related resource matching information, supports uploading of pictures, files and videos; the data dictionary maintenance is used for maintenance of entry data in the system.
[0007] The project management module includes project maintenance, project review, project query and product task management; wherein the project maintenance is used for project addition; the project review is used for passing or rejecting by the reviewer; the project query can query the project state and content; the product task management is used for product batch number setting, process task and manufacturing task.
[0008] The process management module includes process BOM tree, process task management and on-site execution change; wherein the process BOM tree is used for digital display of process card, converts traditional paper process card into digital process card, including process information, matching resource information, product structure diagram and attachment information; the process task management is used for feedback of product matching process file completeness to the interface personnel; the on-site execution change is used for temporary modification of process file in the production process.
[0009] The product management module includes product BOM tree, product upgrade and product manufacturing progress; wherein the product BOM tree page is used for model parameter structure import of the simulation design system to generate product BOM tree structure, and automatically associates the maintained material information and processing information; the product upgrade is used for product version update; the product manufacturing progress is used for real-time viewing of product manufacturing progress.
[0010] The production plan management module includes product task management, production plan maintenance and review and plan assignment; wherein the product task management is used for process task and manufacturing task assignment; the production plan maintenance and review is used for product production plan generation and plan passing or rejecting, automatically generates product matching part production plan and supports manual modification; the plan assignment is used for part material matching plan generation and production plan assignment.
[0011] The production execution management module includes process section maintenance, process execution management and on-site change; wherein the process section maintenance is used for processing section and processing personnel maintenance; the process execution management is used for process dispatch, start and completion process management; the on-site change function is used for temporary production plan modification.
[0012] The warehouse management module includes parts warehouse in and out, warehouse transfer, inventory, inventory account and flow query, warehouse overview and analysis; wherein the parts warehouse in and out includes normal warehouse in and out process, parts matching warehouse in and out process, exception warehouse in and out process, and automatically generates an inventory list (which can be manually exported); warehouse transfer is used for inventory transfer; inventory is used for inventory checking and can generate an inventory list; inventory account and flow query are used for inventory account and flow query; warehouse overview and analysis are used for analysis and display of warehouse conditions.
[0013] The product quality management module includes inspection, failure handling and certificate query; wherein the inspection page is used for various types of inspection operations, and supports inspection card display to facilitate inspection personnel to check; failure handling is used for handling of unqualified products; certificate query is used for querying generated certificates.
[0014] The actual measurement record management module includes data item maintenance and review, actual measurement record template maintenance and review, actual measurement record entry and query; wherein data item maintenance and review is used for adding and reviewing data items; actual measurement record template maintenance and review is used for binding data items and Word templates of actual measurement record templates, and review operations; actual measurement record entry and query is used for entry of actual measurement record data items and query of actual measurement record templates.
[0015] The system management module includes module management, department management, role permission, department personnel maintenance, role user maintenance and password modification. The module management function is used for maintenance of each module of the entire system; department management is used for adding departments and maintaining detailed information; role permission is used for adding roles and maintaining corresponding permissions of the roles; department personnel maintenance is used for maintaining permissions of personnel in the department; role user maintenance is used for maintaining personnel corresponding to the role; and password modification is used for modifying the password of the account.
[0016] The data comprehensive display module includes main page display, warehouse analysis display and test data display; wherein the main page display includes display of to-do list, process to-do, quick access and notification board; warehouse analysis display is used for display of inventory conditions; and test data display is used for display of product test data.
[0017] The data package management module is used for data package format definition and export.
[0018] The data storage backup module stores data generated by running of each module in the entire system in a structured manner, and automatically backs up, and supports export of backup data.
[0019] The system integration module is used for linkage with the simulation design system and the automatic test system; wherein linkage with the automatic test system is that the digital management system obtains and analyzes test result data of the automatic test system; linkage with the simulation design system includes that simulation model structure parameters are imported into the digital management system to generate product BOM tree structure; the simulation model corresponding to key variable tables designed by the simulation design system is transmitted to the digital management system, and the digital management system collects actual production data corresponding to the key variables to correct the simulation model; problem tracing is that the digital management system compares and analyzes differences between test results obtained from the automatic test system and simulation results of the simulation design system, analyzes problem causes by viewing problem tracing information tables stored in the database according to difference results, and obtains positioning information of related processes.
[0020] The database stores basic data required by running of all modules in the entire system, provides data support for system running; at the same time, stores data generated by running of each module in the system in a structured manner, provides data support for system data feedback and problem tracing; linkage with the automatic test system stores information (such as TWT burn-in test task) and measurement result data of each measurement task in the database; linkage with the simulation design system stores simulation model structure parameters, key variable tables of the simulation model and simulation model calculation results (such as TWT beam-wave interaction results) sent by the simulation design system in the database.
[0021] Further, the product production plan includes part production sequence, production date, personnel and urgency, and the generated production plan needs to be audited by an auditing personnel.
[0022] Further, the key variable table includes: electron gun cathode, electron gun control electrode, high-frequency structure spiral line, electron gun anode, collector and parameter between associated components, and several kinds of sub-key variable tables. Specific parameters include:
[0023] The head diameter, groove radius of the electron gun cathode; the lateral distance between the control electrode and the outer cross section of the cathode; the hole diameter, first order height, second order height of the electron gun control electrode, the outer edge diameter of the central hole of the electron gun anode, the central hole diameter, the central hole edge height, the anode cover thickness; the distance between the top end of the control electrode and the top end of the anode plate, the inner diameter of the cylinder, the outer diameter of the cylinder and the inner diameter of the cylinder. The inner diameter, thickness, width, pitch and material of the high frequency structure spiral line; the diameter and material of the high frequency structure clamping rod; the inner diameter, outer diameter and material of the high frequency structure tube shell. The outer diameter, first order hole diameter, first order hole depth, height, second order hole diameter of the collecting electrode output end cover assembly connecting sleeve; the cover top diameter, cover total height, cover surface diameter, cover top height, cover hole diameter, cover bottom height, cover bottom diameter of the collecting electrode output end cover assembly output end cover; the welding ring outer diameter, welding ring inner diameter and welding ring thickness of the collecting electrode output end cover assembly tube shell welding ring; the tube outer diameter, tube inner diameter, inner tube height, ring outer diameter, ring inner diameter, ring total height and ring surface thickness of the collecting electrode voltage reduction porcelain ring assembly voltage reduction sealing ring; the molybdenum manganese paste, nickel plating layer, ring outer diameter and ring inner diameter of the collecting electrode voltage reduction porcelain ring assembly metalized voltage reduction porcelain ring; the thickness, inner diameter and outer diameter of the collecting electrode voltage reduction porcelain ring assembly gun shell welding sheet; the inlet diameter, inlet height, inlet chamfer, body diameter, body length, height, upper cylinder top diameter, upper cylinder bottom diameter, slot width, slot height, upper end height, upper end width, lower end height, lower end diameter, lower end width, total length, total width, upper chamfer, lower chamfer of the collecting electrode; the bottom diameter, bottom height, height, upper diameter, slot depth, slot height and angle of the collecting electrode rear cover; the sheet width, sheet length and porcelain sheet thickness of the upper porcelain sheet of the collecting electrode; the sheet width, sheet length and porcelain sheet thickness of the lower porcelain sheet of the collecting electrode.
[0024] Further, the above-mentioned data feedback and problem tracing traveling wave tube process digital management system adopts a browser / server architecture and is developed and deployed in a front-end / back-end separation manner. The front end adopts Html, Javascript and Jquery, and the back end adopts Springboot. For relational data, an Oracle 11g database is used for storage. For document type data, a file server is built for storage. Thus, the operation effect of the entire traveling wave tube process digital management system is more optimal.
[0025] In summary, in response to the challenges faced in the production process of traveling wave tube products and components, such as large data volume, poor correlation, and difficulty in analysis, the present invention constructs a key process digital management system to comprehensively collect and structuredly store the entire production and manufacturing process information and key production data from component processing to product output, thereby forming a detailed resume of the product's entire life cycle, realizing scientific management of traveling wave tube product and component data, and improving data application efficiency; and using actual production data to correct the simulation model, and based on the actual test results and simulation results, compare and analyze the differences to trace the causes of problems, so as to improve the accuracy of the simulation model, accurately predict the performance of traveling wave tubes, ensure the yield of traveling wave tube production and development processes, improve the efficiency of traveling wave tube production and development, reduce the cost of traveling wave tube production and development, provide support for the development of traveling wave tubes, ensure the performance of newly developed traveling wave tubes, improve the efficiency of traveling wave tube development, and ensure the reliability of newly developed traveling wave tubes. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is the overall framework diagram of the present invention;
[0027] Figure 2 A flow chart for realizing data feedback of the present invention;
[0028] Figure 3 This is a flowchart for implementing problem tracing in the present invention. DETAILED DESCRIPTION
[0029] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
[0030] A digital management system for traveling wave tube technology that can provide data feedback and problem tracing, such as Figure 1 As shown, it includes: project management module, process management module, product management module, basic data management module, production plan management module, production execution module, warehouse management module, product quality management module, measurement record management module, data packet management module, data storage and backup module, data comprehensive display module, system management module, system integration module and database.
[0031] In order to better understand the working principle of the present invention, the specific workflow is introduced based on the work content of different roles:
[0032] S1: Preparation stage, the steps are as follows:
[0033] The system administrator edits the system modules through the system management module, sets the required departments, and configures information and usage permissions for users; and edits variable information in the system, such as pipe type, material group, equipment status, etc., through the data dictionary maintenance function in the basic data management module.
[0034] The warehouse manager sets up the warehouse location and enters the material information and maintains the equipment and tool information through the material data maintenance and warehouse location maintenance function of the basic data management module.
[0035] The process designer prepares the process file including the process information, resource matching information, inspection information and annexes through the process file maintenance function of the basic data management module, wherein the process involving the key data recording is required.
[0036] The process designer maintains the data items and templates through the actual measurement record management module, and selects the corresponding process associated with the prepared actual measurement record table when maintaining the process file.
[0037] The product designer imports the parameter file of the product simulation model of the simulation design system into the system through the product management module, generates the product BOM tree structure, automatically associates the maintained material information and annexes, maintains the processing information including the manufacturing and use units and the work route, and simultaneously associates the maintained process file information with the product BOM tree in the process management module to form the process BOM tree structure.
[0038] S2: production stage, the steps are as follows:
[0039] S2-1: The project manager maintains the project information through the project management module, sets the product batch number for the project after the audit, and then issues the process task and the production task.
[0040] S2-2: The product designer confirms whether the product BOM tree structure is formed and associated with the material information and the processing information.
[0041] S2-3: The process designer confirms that the process file design for the product is completed, the process BOM tree structure is formed, and the feedback is given to the project manager.
[0042] S2-4: The project manager receives the feedback and enters the production plan management module.
[0043] S2-5: The planner maintains the production plan for the product through the production plan module, and the system automatically generates the production plan information for the parts contained in the product.
[0044] The planner adjusts the part plan according to the actual situation, such as the quantity, urgency, completion date, etc., and submits for audit.
[0045] S2-6: The approved plan is issued to the processing department, and the department head maintains the plan and the process section, issues the process to the corresponding section workshop, and the system automatically generates the material matching plan.
[0046] S2-7: The warehouse management personnel prepares the materials according to the issued matching plan through the warehouse management module, and transfers the materials to the production department after inspection and pretreatment.
[0047] S2-8: The process performer receives the materials, scans the component shell two-dimensional code in the production execution module, and starts work.
[0048] S2-9: The section manager selects the performer for the execution process in the dispatch page.
[0049] S2-10: The process performer performs the start and finish of work in turn:
[0050] For the process involving the recording of measured data, the process performer enters the measured data in the measured record page, manually enters the measured data into the data item input box, automatically enters the measured data into the automatic test system data transmission to the digital management system, analyzes the measured data and writes into the system measured record table, and supports downloading and exporting the measured record table.
[0051] After the process involving the need for inspection is completed, the corresponding inspection type needs to be selected, the inspection task is issued to the corresponding inspector, the inspector performs inspection through the quality inspection management module to generate a qualified certificate or rejection with a rejection reason, and the inspector fills in the fault information according to the rejection reason content in the fault processing module.
[0052] S2-11: After all the process performers complete the execution, the process performer initiates the application for warehousing through the production execution management module.
[0053] S2-12: The quality inspector performs the warehousing inspection process through the quality inspection module.
[0054] S2-13: The warehouse management personnel allocates the warehouse and position for the product through the warehouse management module, generates a warehousing order to complete the warehousing.
[0055] S2-14: The warehouse management module can query the warehousing flow and account book, and supports downloading and exporting.
[0056] S2-15: The warehouse management personnel receives the warehousing application and submits the required products through the warehouse management module, the quality inspector performs the warehousing inspection through the quality inspection module, generates a warehousing order after the inspection is completed, and completes the warehousing.
[0057] As shown in Figure 2 The flow of the data feedback function of the present application is as follows:
[0058] S1: Preparation stage, step in:
[0059] S1-1: In the system's measured record management module, data item maintenance and measured template maintenance are carried out, wherein the data item corresponds to the model parameter key variable of the simulation design system, and the measured record template is a Word template containing the maintained data item.
[0060] S1-2: In the process card maintenance page of the basic data management module, the measured record template is bound for the process related to the key variable measurement collection.
[0061] S2: Execution phase, the steps are as follows:
[0062] S2-1: In the process of process execution in the production execution management module of the system, the corresponding data item table in the corresponding measured record template of the process related to the measured data record is selected and imported into the simulation design system model parameter key variable table.
[0063] S2-2: In the production execution management module, the data of the measured data is entered in the data item table of the corresponding measured record template.
[0064] S2-3: The data item table is selected and exported to the key variable table, and the exported key variable table is sent to the simulation design system through the internal network.
[0065] The following table is the data feedback key variable table of the electron gun of the embodiment:
[0066] Serial number Key variable point Key variable name Value 1 Electron gun cathode Head diameter XXX 2 Electron gun cathode Groove radius XXX 3 Control electrode and cathode outer cross section lateral distance XXX 4 Electron gun control electrode Hole diameter XXX 5 Electron gun control electrode First order height XXX 6 Electron gun control electrode Second order height XXX 7 Cylinder inner diameter XXX 8 Electron gun anode Center hole outer edge diameter XXX 9 Electron gun anode Center hole diameter XXX 10 Electron gun anode Center hole edge height XXX 11 Electron gun anode Anode cover thickness XXX 12 Tube inner diameter XXX 13 Tube outer diameter XXX 14 Control electrode top end and anode plate top end distance XXX …… …… …… ……
[0067] S2-4: The simulation design system corrects the model by obtaining the measured data key variable, and improves the accuracy of the model.
[0068] As Figure 3 shown, the problem traceability process of the application is as follows:
[0069] S1: Preparation phase, the steps are as follows:
[0070] S1-1: In the measured record management module of the digital management system, data item maintenance and measured template maintenance are carried out.
[0071] S1-2: In the process card maintenance page of the basic data management module, the measured record template is bound for the corresponding process.
[0072] S2: Execution phase, the steps are as follows:
[0073] S2-1: In the process of process execution in the production execution management module of the digital management system, the process related to the measured record is selected, and the corresponding test task is created, such as three-dimensional electron beam measurement, traveling wave tube aging test, clamping rod detection, etc.
[0074] S2-2: After receiving the test task, the automatic test system executes, and after the test is completed, the test information and data are stored in the result file.
[0075] S2-3: The data results measured by the automatic test system are sent to the digital management system through the internal network.
[0076] S2-4: The digital management system analyzes the data, and after analysis, the measurement results are saved, managed or displayed.
[0077] S2-5: In the process of executing the process in the production execution management module of the digital management system, the process related to the actual measurement record is selected, and the simulation results of the simulation design system are obtained through the simulation data import.
[0078] S2-6: In the result analysis page of the production execution management module of the digital management system, the actual test results of the automatic test system and the simulation results of the simulation design system are displayed.
[0079] S2-7: Through the difference analysis function, the system automatically compares the actual test results of the automatic test system and the simulation results of the simulation design system and analyzes the difference.
[0080] S2-8: According to the difference information, the possible problem causes and process positioning are found in the traceability information table.
[0081] The following table is the problem traceability information table finally obtained in this embodiment:
[0082]
[0083] S2-9: According to the problem causes and process positioning, the production bottlenecks are quickly identified to ensure the high-quality delivery of products.
[0084] In summary, the present application realizes the structured storage, full-process tracking and information recording of the data of the traveling wave tube and the parts in the whole production process; supports data feedback, realizes the feedback linkage of the production measurement data to the simulation design system, the simulation design system analyzes the actual production data to correct the simulation model, and improves the accuracy of the simulation model; supports problem traceability, realizes the comparison of the actual measurement results given by the automatic test system and the simulation results of the simulation design system to analyze the difference, finds the possible causes and process positioning according to the problem traceability database, accurately predicts the product performance, quickly identifies the technical bottlenecks in the traveling wave tube development process, provides support for the development of new traveling wave tube products, and ensures that the traveling wave tube products and parts can be delivered with high quality, high standards and on time. The present application solves the problem of automatic data management in the traveling wave tube production and development process, and provides a basis for improving the efficiency of traveling wave tube development.
Claims
1. A digital management system for traveling wave tube processes that enables data feedback and problem tracing, characterized by: It includes project management module, process management module, product management module, basic data management module, production plan management module, production execution module, warehouse management module, product quality management module, measurement record management module, data package management module, data storage backup module, data comprehensive display module, system management module, system integration module and database; The basic data management module is used for material basic data, warehouse location maintenance, equipment management, process card maintenance and data dictionary maintenance; among them, material basic data is used for material information maintenance, and supports uploading of pictures, files and videos; warehouse location maintenance is used for maintaining warehouse information and location information; equipment management is used for maintaining equipment information; process card maintenance is used for maintaining process information, including process information, parts matching information, equipment tooling information, inspection information and related resource matching information, and supports uploading of pictures, files and videos; data dictionary maintenance maintains the entry data in the system; The project management module includes project maintenance, project review, project query and product task management; among them, project maintenance is used for new project establishment; project review is used by reviewers to approve or reject projects; project query can query the status and content of established projects; product task management is used to set product batch numbers, issue process tasks and manufacturing tasks; The process management module includes process BOM tree, process task management and on-site execution changes; The process BOM tree is used to digitize process cards, converting traditional paper process cards into digital process cards, including process information, supporting resource information, product structure diagrams, and accessory information. Process task management is used to provide feedback to docking personnel on whether the product supporting process documents are complete. On-site execution changes are used to temporarily modify process documents during the production process. The product management module includes product BOM tree, product upgrade and version change, and product manufacturing progress; The product BOM tree page is used to import the model parameter structure of the simulation design system to generate the product BOM tree structure, and automatically associate the maintained material information and processing information; Product upgrade and version change are used for product version update; Product manufacturing progress is used to view the product manufacturing progress in real time; The production plan management module includes product task management, production plan maintenance and review, and plan issuance; Among them, product task management is used to issue process tasks and manufacturing tasks; Production plan maintenance and review is used to generate product production plans and approve or reject them. It automatically generates production plans for supporting parts and supports manual modification. Plan issuance is used to generate supporting material plans for parts and issue production plans. The production execution management module includes process section maintenance, process execution management, and on-site changes; process section maintenance is used to maintain processing sections and processing personnel; process execution management is used to manage the dispatch, start-up, and completion processes of processes; and the on-site change function is used to modify temporary production plans. The warehouse management module includes parts in and out, transfer, inventory, ledger and transaction query, warehouse overview and analysis; the parts in and out includes normal in and out processes, parts matching in and out processes, and exception in and out processes, and automatically generates inventory sheets; transfer is used for inventory transfer; inventory is used for inventory counting and can generate inventory sheets; ledger and transaction query is used for inventory ledger and transaction query; warehouse overview and analysis is used to analyze and display the warehouse situation; The product quality management module includes inspection, fault handling and certificate query; the inspection page is used for various types of inspection operations, and supports the display of inspection cards to facilitate inspection personnel to compare; fault handling is used to handle unqualified products; The certificate query is used to query the generated certificate; The measured record management module includes data item maintenance and review, measured record template maintenance and review, and measured record entry and query; wherein data item maintenance and review are used for adding and reviewing data items; measured record template maintenance and review are used for binding data items and Word templates to measured record templates, as well as for review operations; measured record entry and query are used for entering measured record data items and querying measured record templates; The system management module includes module management, department management, role permissions, department personnel maintenance, role user maintenance and password modification; the module management function is used to maintain each module of the entire system; department management is used to add departments and maintain detailed information; role permissions are used to add roles and maintain their corresponding permissions; Department personnel maintenance is used to maintain the permissions of personnel in the department; role user maintenance is used to maintain personnel of corresponding roles; password modification is used to modify the password of the account; The data comprehensive display module includes home page display, warehouse analysis display, and test data display; The main page displays to-do items, process to-do items, quick access, and notifications. The warehouse analysis display is used to display inventory status. The test data display is used to display product test data. The data packet management module is used for data packet format definition and export; The data storage and backup module stores the data generated by the operation of each module in the entire system in a structured manner, automatically backs up the data, and supports the export of backup data; The system integration module is used to link with the simulation design system and the automatic test system; wherein the linkage with the automatic test system is that the digital management system obtains and analyzes the test result data of the automatic test system; the linkage with the simulation design system includes importing the simulation model structure parameters into the digital management system to generate the product BOM tree structure; the key variable table corresponding to the simulation model designed by the simulation design system is transmitted to the digital management system, and the digital management system collects the actual production data corresponding to the key variables to correct the simulation model; Problem tracing is a digital management system that compares and analyzes the differences between the test results obtained from the automatic test system and the simulation results of the simulation design system. Based on the difference results, the cause of the problem is analyzed by viewing the problem tracing information table stored in the database, and the location information of the relevant process is obtained; The database stores the basic data required for the operation of all modules in the entire system, providing data support for the system operation; at the same time, it structures the data generated by the operation of each module in the storage system, providing data support for the system to perform data feedback and problem tracing; it is linked with the automatic test system to store the information and measurement result data of each measurement task through the database; it is linked with the simulation design system to store the simulation model structure parameters, key variable table of the simulation model and simulation model calculation results sent by the simulation design system through the database.
2. The traveling wave tube process digital management system capable of data feedback and problem tracing as claimed in claim 1, characterized in that: The product production plan includes the production sequence of parts, production date, personnel and urgency, and the generated production plan needs to be reviewed by the reviewer.
3. The traveling wave tube process digital management system capable of data feedback and problem tracing as claimed in claim 1, characterized in that: The key variable table includes sub-key variable tables of electron gun cathode, electron gun control electrode, high-frequency structure spiral, electron gun anode, collector and parameters between related components.
4. The digital management system for traveling wave tube processes capable of data feedback and problem tracing as claimed in claim 3, characterized in that: The specific parameters of the key variable table include: the head diameter and groove radius of the electron gun cathode, the lateral spacing between the control electrode and the outer cross-section of the cathode, the hole diameter, first-order height and second-order height of the electron gun control electrode, the outer edge diameter of the center hole of the electron gun anode, the center hole diameter, the center hole edge height, the anode cover thickness, the distance between the top of the control electrode and the top of the anode plate, the inner diameter of the tube, the outer diameter of the tube and the inner diameter of the cylinder; the inner diameter, thickness, width, pitch and material of the high-frequency structure spiral line, the diameter and material of the high-frequency structure clamping rod, the inner diameter and outer diameter and material of the high-frequency structure shell; the outer diameter, first-order hole diameter, first-order hole depth, height and second-order hole diameter of the connecting sleeve of the collector output end cover assembly, the cover top diameter, total cover height, cover surface diameter, cover top height, cover hole diameter, cover bottom height and cover bottom diameter of the output end cover of the collector output end cover assembly, and the tube shell of the collector output end cover assembly. The outer diameter of the welding ring, the inner diameter of the welding ring, the thickness of the welding ring, the outer diameter of the tube, the inner diameter of the tube, the inner tube height, the outer diameter of the ring, the inner diameter of the ring, the total height of the ring, and the ring surface thickness of the step-down sealing ring of the collector step-down ceramic ring assembly, the molybdenum manganese paste, nickel plating layer, the outer diameter of the ring, the inner diameter of the ring, and the ring width of the metallized step-down ceramic ring of the collector step-down ceramic ring assembly, the thickness, inner diameter, and outer diameter of the gun shell welding piece of the collector step-down ceramic ring assembly, the inlet diameter, inlet height, inlet chamfer, body diameter, body length, height, upper tube top diameter, upper tube bottom diameter, groove width, groove height, upper end height, upper end width, lower end height, lower end diameter, lower end width, total length, total width, upper chamfer, and lower chamfer, the bottom diameter, bottom height, height, upper diameter, groove depth, groove height, and angle of the collector rear cover, the width, length, and thickness of the upper ceramic piece of the collector, the width, length, and thickness of the lower ceramic piece of the collector.
5. The traveling wave tube process digital management system capable of data feedback and problem tracing as claimed in claim 1, characterized in that: It adopts the browser / server architecture and develops and deploys by separating the front-end and back-end.
6. The traveling wave tube process digital management system capable of data feedback and problem tracing as claimed in claim 5, characterized in that: The front end uses Html, Javascript, and Jquery, and the back end uses Springboot; for relational data, Oracle11g database is used for storage; for document data, a file server is set up for storage.
7. The traveling wave tube process digital management system capable of data feedback and problem tracing as claimed in claim 1, characterized in that: The specific process of tracing the source of the problem is as follows: S1. Preparation stage: S1-1: Maintain data items and measurement templates in the measurement record management module of the digital management system; S1-2: Bind the measured record template to the corresponding process on the process card maintenance page of the basic data management module; S2, execution phase: S2-1: During the process execution in the production execution management module of the digital management system, select the process involving the actual measurement record and create the corresponding test task; S2-2: The automatic test system executes the test task after receiving it, and stores the test information and data into the result file after the test is completed; S2-3: The data results measured by the automatic test system are sent to the digital management system via the internal network; S2-4: The digital management system analyzes the data and stores, manages or displays the measurement results after analysis; S2-5: During the process of executing a process in the production execution management module of the digital management system, a process involving actual measurement records is selected, and simulation results of the simulation design system are obtained by importing simulation data; S2-6: On the result analysis page of the production execution management module of the digital management system, the page displays the actual test results of the automatic test system and the simulation results of the simulation design system; S2-7: Through the difference analysis function, the system automatically compares the actual test results of the automatic test system with the simulation results of the simulation design system and analyzes the differences; S2-8: Find the possible cause of the problem and process location in the traceability information table based on the difference information; S2-9: Quickly identify production bottlenecks based on problem causes and process positioning to ensure high-quality product delivery.
Citation Information
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