A bone repair material blending device

By designing a blending device for bone repair materials, using multi-layer stirring sheets and flip mechanisms, the problem of uneven mixing of bone repair materials is solved, and the uniform mixing of materials and the consistency of mechanical properties is achieved, and the risk of contamination is reduced.

CN119656941BActive Publication Date: 2025-06-13XIN HUA HOSPITAL AFFILIATED TO SHANGHAI JIAO TONG UNIV SCHOOL OF MEDICINE
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Patent Information

Application Number
CN202510200197.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-06-13
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

In the existing mixing process of bone repair materials, uneven mixing leads to inconsistent mechanical properties of the materials, which may trigger an immune response.

Method used

A bone repair material blending device is designed, including a stirring chamber and a stirring mechanism. The stirring mechanism drives the multi-layer stirring sheet to rotate through the drive shaft to form a multiple stirring effect, combining the pre-stored material and the flip mechanism to ensure that the material is fully dissolved and mixed.

Benefits of technology

The uniform mixing of bone repair materials is achieved, the consistency of the mechanical properties of the materials is improved, the time when the materials come into contact with the external environment is reduced, and the risk of pollution is reduced.

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Abstract

The present invention relates to the technical field of medical auxiliary instruments, and particularly relates to a bone repair material blending device, which includes a stirring chamber. A stirring mechanism for dissolving and stirring different materials is provided in the stirring chamber. The stirring mechanism includes a driving shaft, and a number of stirring blades are provided on the driving shaft. A receiving chamber for pre-storing materials is provided between adjacent stirring blades. A liquid inlet pipe for adding a solution is connected to the top of the stirring chamber, and a delivery pipe for conveying the stirred materials is connected to the bottom of the stirring chamber. A turning mechanism for automatically stirring the materials is provided in the delivery pipe; so as to facilitate the dissolution and mixing of different materials and ensure the uniformity of material mixing.
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Description

Technical Field

[0001] The present invention relates to the technical field of medical auxiliary devices, and particularly relates to a blending device for bone repair materials. Background Art

[0002] Bone repair materials refer to a special type of materials used for treating and promoting the healing of fractures, bone defects, or other bone-related diseases. When preparing bone repair materials, different raw materials need to be mixed. However, due to problems with the mixing process or equipment, the materials may not be mixed evenly, resulting in inconsistent mechanical properties of the materials, such as strength and toughness. Uneven mixing may cause uneven distribution of certain components in the materials, thereby triggering an immune response.

[0003] In the prior art, timely mixing of bone repair materials can ensure the full fusion of various components during the preparation process, thereby improving the uniformity and consistency of the materials. It can also reduce the time for the materials to come into contact with the external environment during preparation and storage, thereby reducing the risk of contamination. However, since the mixing process needs to be completed in a short time, uneven mixing may occur due to insufficient mixing time. Therefore, the present invention provides a blending device for bone repair materials with good mixing effect, which is convenient for dissolving different materials and ensures uniform mixing. Summary of the Invention

[0004] To solve the above problems, the present invention provides a blending device for bone repair materials, which is convenient for dissolving and mixing different materials and ensures uniform mixing of the materials.

[0005] To achieve the above object, the technical solution of the present invention is as follows: A blending device for bone repair materials includes a stirring chamber. A stirring mechanism for dissolving and stirring different materials is provided in the stirring chamber. The stirring mechanism includes a driving shaft, and a plurality of stirring blades are provided on the driving shaft. An accommodating chamber for pre-storing materials is provided between adjacent stirring blades;

[0006] A driving member is fixedly connected to the outer wall of the stirring chamber. The output shaft of the driving member is coaxially and fixedly connected with a lead screw. A nut seat is slidably fitted on the lead screw. A connecting rod is rotatably fitted on the nut seat. The connecting rods are circumferentially arranged around the lead screw. A first turntable is also slidably fitted on the lead screw. The first turntable is fixedly connected with the connecting rod;

[0007] The stirring blades are semi-spherical. Second turntables are fixedly connected to the centers of the stirring blades. The second turntables are rotatably fitted with the driving shaft. Both ends of the driving shaft are fixedly connected with the stirring chamber;

[0008] Annular grooves are formed in the second turntables. Clamping pieces are provided in the annular grooves. One end of the clamping piece is rotatably fitted with the second turntable, and the other end of the clamping piece is located in the annular groove;

[0009] When the connecting rod moves inside the second turntable, the connecting rod is located in the annular groove; when the connecting rod rotates clockwise, the connecting rod abuts against the clamping piece; when the connecting rod rotates counterclockwise, the connecting rod is in sliding fit with the clamping piece.

[0010] A liquid inlet pipe for adding solution is connected to the top of the mixing chamber, a conveying pipe for conveying the stirred material is connected to the bottom of the mixing chamber, and a turning mechanism for stirring and mixing and then outputting is provided in the conveying pipe.

[0011] Furthermore, a number of branch pipes are connected inside the stirring blade, a number of liquid outlet holes are formed on the stirring blade, and the liquid outlet holes are communicated with the branch pipes.

[0012] One end of the branch pipe away from the liquid outlet hole is located inside the driving shaft, and one end of the branch pipe away from the liquid outlet hole is communicated with the outside.

[0013] Furthermore, the mixing chamber includes a first clamping plate and a second clamping plate, and the first clamping plate and the second clamping plate are threadedly connected.

[0014] The driving shaft is detachably connected to the mixing chamber, and the driving shaft is in sliding fit with the stirring blade.

[0015] Furthermore, a number of grasping teeth are fixedly connected to the stirring blade.

[0016] Furthermore, a top block is provided between adjacent stirring blades.

[0017] Furthermore, a funnel-shaped transfer groove is formed on one side of the mixing chamber away from the liquid inlet pipe, and the transfer groove is communicated with the conveying pipe.

[0018] Furthermore, the liquid inlet pipe and the conveying pipe are on the same vertical line.

[0019] Furthermore, the turning mechanism includes an arc-shaped moving plate, a mounting frame is fixedly connected to the center of the conveying pipe, and the mounting frame is rotationally matched with one end of the moving plate; the other end of the moving plate is fixedly connected with a slider, and the slider is in sliding fit with the conveying pipe.

[0020] Furthermore, an elliptical detection chamber is communicated with one side of the conveying pipe close to the moving plate, a pressure sensor is provided between the detection chamber and the moving plate, and the pressure sensor is electrically connected to a control panel; the pressure sensor is used to measure the real-time pressure value applied by the moving plate to the inner wall of the detection chamber and send the real-time pressure value to the control panel.

[0021] The control panel is electrically connected to a display panel, and the control panel is used to draw a waveform diagram based on the real-time pressure value and send the waveform diagram to the display panel for display.

[0022] Adopting the above scheme has the following beneficial effects:

[0023] 1. This solution reduces the proportion ration calculation of temporary mixing by pre-storing different materials, thereby improving work efficiency. At the same time, due to the multi-layer mixing blade isolation method, the materials in the accommodating chamber are gradually infiltrated according to the distribution situation, reducing the occurrence of undissolved materials, so that different stratified materials are fully dissolved and mixed during the stirring process, improving the mixing efficiency.

[0024] 2. This solution drives the mixing blades to rotate through the drive shaft to form multiple stirring effects, facilitating the solvent mixing and dissolution of different materials in the stirring chamber to ensure the uniformity of material mixing.

[0025] 3. This solution, during the process of transporting the stirred materials, uses a flipping mechanism to flip the materials inside the conveying pipe, reducing the precipitation and stratification of the stirred materials and minimizing the impact of precipitation on the subsequent material mixing.

[0026] The additional aspects and advantages of the present invention will be partially given in the following description, partially become apparent from the following description, or be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Isometric view of an embodiment of the bone repair material blending device of the present invention;

[0028] Figure 2 Top view of an embodiment of the bone repair material blending device of the present invention;

[0029] Figure 3 is Figure 2 Schematic cross-sectional view in the A-A direction of

[0030] Figure 4 is Figure 3 Schematic cross-sectional view in the B-B direction of

[0031] Figure 5 is Figure 3 Schematic diagram of the movement of the connecting rod in

[0032] Figure 6 is Figure 3 Schematic diagram of the moving plate in

[0033] Figure 7 is Figure 4 Enlarged schematic view of local C in

[0034] Figure 8 is Figure 3 Enlarged schematic view of local D in

[0035] Figure 9 is Figure 5 Enlarged schematic view of local E in;

[0036] Figure 10 For Figure 3 the enlarged schematic view of the local F in

[0037] The reference numerals in the accompanying drawings of the specification include: 1, stirring chamber; 11, first clamping plate; 12, second clamping plate; 13, liquid inlet pipe; 14, driving shaft; 2, motor; 21, lead screw; 22, nut seat; 23, first turntable; 24, connecting rod; 3, conveying pipe; 31, moving plate; 32, mounting bracket; 33, slider; 4, stirring blade; 41, second turntable; 42, branch pipe; 43, liquid outlet hole; 44, grasping tooth; 5, annular groove; 51, clamping piece. Detailed implementation manners

[0038] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0040] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0041] The following is a further detailed description through specific implementation manners:

[0042] Embodiment 1:

[0043] As shown in the Figures 1 to 10 accompanying drawings: A bone repair material blending device includes a stirring chamber 1. The stirring chamber 1 includes a first clamping plate 11 and a second clamping plate 12, and the first clamping plate 11 and the second clamping plate 12 are threadedly connected.

[0044] Inside the stirring chamber 1, there is a stirring mechanism for dissolving and stirring different materials. The stirring mechanism includes a driving shaft 14. A number of stirring blades 4 are provided on the driving shaft 14. An accommodating chamber for pre-storing materials is provided between adjacent stirring blades 4. The stirring mechanism also includes a driving member fixedly connected to the outer wall of the stirring chamber 1 by screws. In this embodiment, the driving member is a motor 2. The output shaft of the driving member is coaxially clamped with a lead screw 21. A nut seat 22 is slidably fitted on the lead screw 21. A connecting rod 24 is rotatably fitted on the nut seat 22. The connecting rod 24 is circumferentially arranged around the lead screw 21. A first turntable 23 is also slidably fitted on the lead screw 21. The first turntable 23 is welded to the connecting rod 24. The stirring blades 4 are semi-spherical. A second turntable 41 is integrally formed at the center of each stirring blade 4. The second turntable 41 is rotatably fitted with the driving shaft 14. Both ends of the driving shaft 14 are threadedly connected to the stirring chamber 1. The driving shaft 14 is slidably fitted with the stirring blades 4. An annular groove 5 is formed on the second turntable 41. A clamping piece 51 is provided in the annular groove 5. One end of the clamping piece 51 is rotatably fitted with the second turntable 41, and the other end of the clamping piece 51 is located in the annular groove 5.

[0045] When the connecting rod 24 moves inside the second turntable 41, the connecting rod 24 is located in the annular groove 5. When the connecting rod 24 rotates clockwise, the connecting rod 24 abuts against the clamping piece 51. When the connecting rod 24 rotates counterclockwise, the connecting rod 24 is slidably fitted with the clamping piece 51.

[0046] A number of branch pipes 42 are communicated inside the stirring blade 4. A number of liquid outlet holes 43 are formed on each stirring blade 4. The liquid outlet holes 43 are communicated with the branch pipes 42. One end of the branch pipe 42 far from the liquid outlet hole 43 is located inside the driving shaft 14, and one end of the branch pipe 42 far from the liquid outlet hole 43 is communicated with the outside.

[0047] A liquid inlet pipe 13 for adding solution is communicated with the top of the stirring chamber 1. A conveying pipe 3 for outputting the stirred and mixed materials is communicated with the bottom of the stirring chamber 1. A funnel-shaped transfer groove is formed on one side of the stirring chamber 1 far from the liquid inlet pipe 13. The transfer groove is communicated with the conveying pipe 3. The liquid inlet pipe 13 and the conveying pipe 3 are on the same vertical line. A turning mechanism for automatically stirring materials is provided inside the conveying pipe 3. In this embodiment, the turning mechanism is a fan blade rotatably fitted with the conveying pipe 3 to stir and mix the slurry inside the conveying pipe 3.

[0048] In another embodiment, the turning mechanism includes an arc-shaped moving plate 31. A mounting frame 32 is fixedly connected to the center of the conveying pipe 3. The mounting frame 32 is rotatably fitted with one end of the moving plate 31. The other end of the moving plate 31 is fixedly connected with a slider 33. The slider 33 is slidably fitted with the conveying pipe 3.

[0049] The specific implementation process is as follows:

[0050] First, the physician installs the materials layer by layer between adjacent stirring plates. By pre-storing different materials, the ratio calculation of temporary mixing is reduced, improving work efficiency. At the same time, due to the isolation of the multi-layer stirring blades 4, the materials in the accommodating chamber are gradually infiltrated according to the distribution situation, reducing the occurrence of undissolved materials, so that different stratified materials are fully dissolved and mixed during the stirring process, improving the mixing efficiency.

[0051] And due to the detachable stirring chamber 1 formed by the first clamping plate 11 and the second clamping plate 12, it is convenient to disassemble and clean the device after use. At the same time, using the separated stirring chamber 1, it is convenient to disassemble the stirring blades 4 on the driving shaft 14. So during the installation process of the stirring blades 4, materials can be stacked between different stirring blades 4, and then the stirring blades 4 are used to press the stacked materials to form an accommodating chamber between adjacent stirring blades 4, thus pre-saving the materials, facilitating the loading of drugs, and improving work efficiency.

[0052] During the stirring process, the motor 2 is started to drive the lead screw 21 to rotate. The lead screw 21 drives the nut seat 22 to move along the lead screw 21, continuously pushing the connecting rod 24 to move. At the same time, the lead screw 21 drives the connecting rod 24 to rotate on the nut seat 22 through the first turntable 23. When the connecting rod 24 is inserted into the annular groove 5 on the second turntable 41, using the clamping effect between the connecting rod 24 and the clamping piece 51, the stirring blades 4 fixedly connected to the second turntable 41 are continuously pushed to rotate, so that the stirring blades 4 at different heights rotate in sequence in the stirring chamber 1, forming a multi-time stirring effect, facilitating the solvent mixing and dissolution of different materials in the stirring chamber 1.

[0053] At the same time, through the setting of the liquid outlet hole 43, the solution is injected in advance through the branch pipe 42 to infiltrate the materials between the stirring blades 4, performing an infiltration treatment on the materials between the stirring blades 4, reducing the influence of the surface tension of water molecules on the materials during the contact between the materials and water, preventing the materials from being wrapped and forming agglomerated substances that are not easily dissolved, facilitating the materials to dissolve in the solution during the stirring and mixing process, and improving the dissolution efficiency.

[0054] After the mixing is completed, the physician rotates the orientation of the stirring chamber 1, and uses the indication of the liquid inlet pipe 13 to confirm the position of the delivery pipe 3, so that the materials inside the stirring chamber 1 naturally fall into the delivery pipe 3 due to gravity. Then, through the funnel-shaped transfer groove, it is convenient for the materials inside the stirring chamber 1 to enter the delivery pipe 3, facilitating the outflow of the stirred and mixed materials inside the stirring chamber 1. Finally, the slurry inside the delivery pipe 3 is used to drive the moving plate 31 to rotate inside the delivery pipe 3, and the moving plate 31 rotates to mix the slurry inside the delivery pipe 3, reducing the sedimentation phenomenon of the slurry inside the delivery pipe 3.

[0055] Example 2:

[0056] The difference from Example 1 is that a number of grasping teeth 44 are welded on the stirring blade 4.

[0057] The specific implementation process is as follows: During the process of the stirring blade 4 rotating layer by layer, the material layer inside the accommodation chamber is scraped by the grasping teeth 44 to form a gradual dissolution. At the same time, during the movement of the grasping teeth 44 in the stirring chamber 1, the bubbles generated during the stirring process are punctured to facilitate the full mixing of the material inside the accommodation chamber with the solution.

[0058] Example 3:

[0059] The difference from Example 2 is that a top block (not shown in the figure) is provided between adjacent stirring blades 4, and the top block is fixedly connected to the stirring blade.

[0060] The specific implementation process is as follows: During the process of adding materials, the adjacent stirring blades 4 are supported by the top block to control the distance between adjacent stirring blades 4 to form an accommodation chamber, ensuring that the materials stacked inside the accommodation chamber are in a moderate pressing state to facilitate the dissolution of the materials during the subsequent mixing process.

[0061] Example 4:

[0062] The difference from Example 3 is that an elliptical detection chamber is communicated with one side of the conveying pipe 3 close to the moving plate 31. A pressure sensor is provided between the detection chamber and the moving plate 31, and the pressure sensor is electrically connected to a control panel (not shown in the figure); the pressure sensor is used to measure the real-time pressure value applied by the moving plate 31 to the inner wall of the detection chamber and send the real-time pressure value to the control panel;

[0063] The control panel is electrically connected to a display panel (not shown in the figure). The control panel is used to draw a waveform diagram based on the real-time pressure value and send the waveform diagram to the display panel for display.

[0064] For example, the real-time pressure value applied by the moving plate 31 to the inside of the detection chamber is confirmed by using the pressure sensor to determine the type of slurry in the gap between the moving plate 31 and the conveying pipe 3. Under normal circumstances, after the materials are mixed, they have a certain viscosity and support strength. Therefore, during the process of the moving plate 31 extruding the slurry, the slurry inside the current conveying pipe 3 will form a support and exert pressure on the pressure sensor.

[0065] If the slurry is thinner, the support strength of the slurry is lower, and the real-time pressure value collected by the pressure sensor decreases accordingly; if the slurry is more viscous, the support strength of the slurry is greater, and the real-time pressure value collected by the pressure sensor increases accordingly, so as to test the mixing effect of the materials. During the process of mixing the materials, based on the uniformly mixed materials, the real-time pressure value received by the pressure sensor should fluctuate within a certain range. The doctor judges whether the current mixing uniformity of the materials meets the standard based on the waveform diagram.

[0066] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of the present invention.

Claims

1. A bone repair material blending device, comprising a stirring chamber (1), wherein a stirring mechanism for dissolving and stirring different materials is provided in the stirring chamber (1), wherein the stirring mechanism is characterized in that: The stirring mechanism comprises a driving shaft (14), a plurality of stirring blades (4) are provided on the driving shaft (14), and a receiving chamber for pre-storing materials is provided between adjacent stirring blades (4); The outer wall of the stirring chamber (1) is fixedly connected to a driving member, the output shaft of the driving member is coaxially fixedly connected to a screw rod (21), a nut seat (22) is slidably engaged with the screw rod (21), a connecting rod (24) is rotatably engaged with the nut seat (22), the connecting rod (24) is circumferentially arranged with the screw rod (21) as the center, a first rotating disk (23) is also slidably engaged with the screw rod (21), and the first rotating disk (23) is fixedly connected to the connecting rod (24); The stirring blade (4) is semi-spherical, and a second rotating disk (41) is fixedly connected to the center of the stirring blade (4). The second rotating disk (41) is rotatably matched with the driving shaft (14), and both ends of the driving shaft (14) are fixedly connected to the stirring chamber (1); An annular groove (5) is formed on the second rotating disk (41), a clamping piece (51) is provided in the annular groove (5), one end of the clamping piece (51) is rotatably matched with the second rotating disk (41), and the other end of the clamping piece (51) is located in the annular groove (5); When the connecting rod (24) moves to the inside of the second rotating disk (41), the connecting rod (24) is located in the annular groove (5); when the connecting rod (24) rotates clockwise, the connecting rod (24) abuts against the clamping plate (51); when the connecting rod (24) rotates counterclockwise, the connecting rod (24) and the clamping plate (51) are slidably matched; The top of the stirring chamber (1) is connected to a liquid inlet pipe (13) for adding a solution, and the bottom of the stirring chamber (1) is connected to a delivery pipe (3) for delivering the stirred material. The delivery pipe (3) is provided with a turning mechanism for outputting the stirred and mixed material.

2. The bone repair material blending device according to claim 1, characterized in that: A plurality of branch pipes (42) are connected inside the stirring plate (4), a plurality of liquid outlet holes (43) are formed on the stirring plate (4), and the liquid outlet holes (43) are connected to the branch pipes (42); One end of the branch pipe (42) away from the liquid outlet hole (43) is located inside the drive shaft (14), and one end of the branch pipe (42) away from the liquid outlet hole (43) is in communication with the outside.

3. The bone repair material blending device according to claim 2, characterized in that: The stirring chamber (1) comprises a first clamping plate (11) and a second clamping plate (12), wherein the first clamping plate (11) and the second clamping plate (12) are threadedly connected; The driving shaft (14) is detachably connected to the stirring chamber (1), and the driving shaft (14) is slidably matched with the stirring blade (4).

4. The bone repair material blending device according to claim 3, characterized in that: A plurality of grab teeth (44) are fixedly connected to the stirring blade (4).

5. The bone repair material blending device according to claim 4, characterized in that: A top block is provided between adjacent stirring blades (4).

6. The bone repair material blending device according to claim 5, characterized in that: A funnel-shaped transfer groove is provided on one side of the stirring chamber (1) away from the liquid inlet pipe (13), and the transfer groove is connected to the delivery pipe (3).

7. The bone repair material blending device according to claim 6, characterized in that: The liquid inlet pipe (13) and the delivery pipe (3) are located on the same vertical line.

8. The bone repair material blending device according to claim 7, characterized in that: The turning mechanism comprises an arc-shaped moving plate (31), a mounting frame (32) fixedly connected to the center of the conveying tube (3), the mounting frame (32) rotatably cooperates with one end of the moving plate (31); a sliding block (33) is fixedly connected to the other end of the moving plate (31), the sliding block (33) slidably cooperates with the conveying tube (3).

9. The bone repair material blending device according to claim 8, characterized in that: A side of the delivery pipe (3) close to the movable plate (31) is connected to an elliptical detection chamber, a pressure sensor is provided between the detection chamber and the movable plate (31), and the pressure sensor is electrically connected to a control panel; the pressure sensor is used to measure the real-time pressure value applied by the movable plate (31) to the inner wall of the detection chamber, and send the real-time pressure value to the control panel; The control panel is electrically connected to the display panel, and the control panel is used to draw a waveform graph based on the real-time pressure value, and send the waveform graph to the display panel for display.

Citation Information

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