Aluminum alloy door and window welding machine

By designing an aluminum alloy door and window welding machine with cylinders, electric telescopic rods and clamping mechanisms, the problems of weld skew, missing dead corners and the impact of oxide films in the existing welding technology are solved, the comprehensiveness and stability of welding are achieved, and the welding quality and strength are improved.

CN119658232AInactive Publication Date: 2025-03-21NANTONG ANSHENG TECHNOLOGY CO LTD
View PDF 0 Cites 3 Cited by

Patent Information

Application Number
CN202510068401.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum alloy door and window welding technology has defects such as weld skew, missing dead corners, oxidation film affects welding quality and slag inclusion, unfused and insufficient welding.

Method used

An aluminum alloy door and window welding machine is designed, using a cylinder-driven welding mechanism, combined with an electric telescopic rod and clamping mechanism, to achieve comprehensive welding and cleaning of the arc-shaped window frame, argon exhaust mechanism is used to prevent oxidation, and surface polishing is carried out through arc-shaped soft brushes and arc-surface brush blocks.

Benefits of technology

The comprehensiveness and stability of welding are achieved, the weld skew and missing dead corners are avoided, the welding quality and strength are improved, the service life of the weld is extended, and the welding efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119658232A_ABST
    Figure CN119658232A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of welding devices, in particular to an aluminum alloy door and window welding machine which comprises a mounting support, an air cylinder is mounted at the upper end of the mounting support, an output shaft of the air cylinder penetrates through the mounting support, and a welding mechanism is mounted on the output shaft of the air cylinder and comprises a first mounting plate fixedly connected with the output shaft of the air cylinder. An exhaust mechanism is mounted on the other side of the first mounting plate, four sets of first electric telescopic rods are mounted on the inner side of the mounting support, clamping mechanisms are mounted on output shafts of the first electric telescopic rods, and welding seams between arc-shaped window frames can be welded through mutual cooperation of second electric telescopic rods and first welding heads; and welding can be conducted on inner side welding seams of the assembling grooves, welding is more comprehensive, connection between the arc-shaped window frames is more stable, through mutual cooperation of a fourth gear and a third electric telescopic rod, comprehensive cleaning is conducted on the peripheries of the welding seams, cracks and bubbles during welding are avoided, and the welding seams are firmer.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of welding devices, in particular to an aluminum alloy door and window welding machine. Background Art

[0002] Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy profiles as frames, stiles and fan materials. With continuous application, various types of aluminum alloy doors and windows have appeared in the market.

[0003] The existing circular aluminum alloy door and window brackets are welded after being spliced ​​in multiple sections due to their special shape. The welds are prone to deflection during welding, and the door and window brackets are provided with assembly grooves, which easily miss dead corners during welding. In addition, since aluminum alloys easily form a dense aluminum oxide film when in contact with air, and its melting point is much higher than that of aluminum, this oxide film will hinder the fusion of the weld. Continuing high-temperature welding at this time will cause the weld to re-oxidize, and will cause defects such as slag inclusions, unfusion, and insufficient penetration. Before the window frame is welded, the outside will be contaminated with oil or other impurities, which will remain on the metal surface and affect the welding quality. For this reason, we propose an aluminum alloy door and window welding machine. Summary of the invention

[0004] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes an aluminum alloy door and window welding machine.

[0005] The technical solution adopted by the present invention to solve its technical problems is: an aluminum alloy door and window welding machine, comprising a mounting bracket, a cylinder is mounted on the upper end of the mounting bracket, the output shaft of the cylinder passes through the mounting bracket, the output shaft of the cylinder is mounted with a welding mechanism, the welding mechanism comprises a first mounting plate fixedly connected to the output shaft of the cylinder, an exhaust mechanism is mounted on the other side of the first mounting plate, four groups of first electric telescopic rods are mounted on the inner side of the mounting bracket, the output shaft of the first electric telescopic rod is mounted with a clamping mechanism, the clamping mechanism comprises a clamping block fixedly connected to the output shaft of the first electric telescopic rod, an arc-shaped window frame is arranged on the inner side of the clamping block, the four groups of arc-shaped window frames are circular after being aligned, fixed clamping teeth are arranged on the outer side of the arc-shaped window frame, and assembly grooves are provided at both the front and rear ends of the arc-shaped window frame.

[0006] Preferably, a first motor is installed on one side of the first mounting plate, and the other side of the first mounting plate is rotatably connected to the first gear, and the output shaft of the first motor is fixedly connected to the first gear, the outer side of the first gear is rotatably connected to the first chain, and the inner side of the first chain is rotatably connected to three groups of second gears, one end of the second gear is rotatably connected to the first mounting plate through a rotating shaft, and the two ends of the second gear are fixedly connected to the second clamping plate, the outer side of the first chain is slidably connected to a C-shaped rotating plate, and the ends of the two groups of second gears that are close to each other are fitted with the C-shaped rotating plate. A welding box is installed on the inner wall of the C-shaped rotating plate, and a first welding head is installed on the lower end of the welding box through a cable, and the outer side of the C-shaped rotating plate is slidably connected to two groups of symmetrical first rotating shafts, the outer side of the first rotating shaft is rotatably connected to the first mounting plate, and two groups of symmetrical first clamping plates are fixedly connected to the outer side of the first mounting plate, and the ends of the two groups of first clamping plates that are close to each other are fitted with the C-shaped rotating plate.

[0007] Preferably, a second electric telescopic rod is installed on one side of the welding machine box, the output shaft of the second electric telescopic rod is fixedly connected to the first connecting plate, and the inner side of the first connecting plate is fixedly connected to the first welding head.

[0008] Preferably, two groups of symmetrical second mounting plates are fixedly connected to the inner wall of the C-shaped rotating plate, a second motor is installed on the far ends of the two groups of second mounting plates, a second rotating shaft is rotatably connected on the close ends of the two groups of second mounting plates, an output shaft of the second motor is fixedly connected to the second rotating shaft, a detergent box is rotatably connected to the outer side of the second rotating shaft, a rear end of the detergent box is fixedly connected to the second mounting plate via a bracket, and a blade is fixedly connected to the inside of the detergent box outside the second rotating shaft.

[0009] Preferably, a third gear is fixedly connected to the outer side of the second rotating shaft, a second chain is rotatably connected to the outer side of the third gear, a fourth gear is rotatably connected to the inner side of the second chain, an outer shell of a third electric telescopic rod is fixedly connected to the inner side of the fourth gear, the third electric telescopic rod passes through the second mounting plate, the outer shell of the third electric telescopic rod is rotatably connected to the inner side of the C-shaped rotating plate, an arc-shaped soft brush is fixedly connected to the output shaft of the third electric telescopic rod, and an arc-shaped brush block is fixedly connected to one side of the arc-shaped soft brush.

[0010] Preferably, the outer side of the output shaft of the third electric telescopic rod is rotatably connected to the second connecting plate, the inner side of the second connecting plate is rotatably connected to the feed pipe, a spray head is installed at the front end of the second connecting plate at one end of the feed pipe, the spray head is L-shaped, a feed hole is opened on the outer side of the feed pipe, and the feed pipe is slidably connected to the inner side of the detergent box.

[0011] Preferably, two sets of symmetrical fourth electric telescopic rods are installed on the inner side of the opening of the C-shaped rotating plate, and the output shaft of the fourth electric telescopic rod is provided with a second welding head.

[0012] Preferably, the exhaust mechanism includes a buffer box fixedly connected to the first mounting plate, an argon tank is fixedly connected to the upper end of the buffer box, a solenoid valve is installed at the lower end of the argon tank, heating tubes are installed at the front and rear ends of the buffer box, a vent is opened at the other end of the heating tube, an exhaust pipe is arranged on the inner side of the heating tube, one end of the exhaust pipe is fixedly connected to the output port of the buffer box, and a fan is installed on the inner side of the heating tube.

[0013] Preferably, the clamping mechanism includes a clamping block fixedly connected to the output shaft of the first electric telescopic rod, a third motor is installed at the front end of the clamping block, the inner side of the clamping block is rotatably connected to the third rotating shaft, the output shaft of the third motor is fixedly connected to the third rotating shaft, the outer side of the third rotating shaft is fixedly connected with two groups of fifth gears, and the outer side of the fifth gear is meshingly connected with a fixed tooth.

[0014] Preferably, two groups of symmetrical fourth rotating shafts are slidably connected to the inner side of the clamping block, the ends of the two groups of fourth rotating shafts that are far away from each other are fixedly connected to the limiting plate, and the ends of the two groups of fourth rotating shafts that are close to each other are rotatably connected to balls, and the balls are slidably connected to the inner side of the assembly groove, and a spring is provided on the outer side of the limiting plate, one end of the spring is fixedly connected to the limiting plate, and the other end of the spring is fixedly connected to the clamping block.

[0015] Compared with the prior art, the present invention provides an aluminum alloy door and window welding machine, which has the following beneficial effects: 1. Through the cooperation between the second electric telescopic rod and the first welding head, not only the welds between the arc window frames can be welded, but also the inner welds of the assembly grooves can be welded to avoid leaving dead angles, making the welding more comprehensive and the connection between the arc window frames more stable. Through the cooperation between the fourth gear and the third electric telescopic rod, the position around the arc window frame welding can be fully cleaned before the weld is welded to avoid the appearance of cracks and bubbles during welding, making the weld more firm and reliable. Through the cooperation between the feed pipe and the third electric telescopic rod, the cleaning agent can be output during cleaning to flush the impurities such as grease around the weld, so that the weld is cleaned, thereby improving the welding quality. The amount of metal surface oxides and rust can be removed, which can slow down the natural oxidation and corrosion rate of the weld, thereby extending the service life of the weld. Through the cooperation of the arc soft brush and the arc brush block, under the rotation of the C-shaped rotating plate, the oxide layer produced on the outside of the weld is fully polished, and the inner side of the fixed tooth can be rubbed, thereby improving the welding efficiency. The polished aluminum alloy surface is cleaner and smoother, which is conducive to the full bonding between the metals during welding. This can improve the strength and reliability of the weld and ensure the safe use of the welded structure. Through the cooperation of the third gear and the second rotating shaft, the blades can stir the detergent in the storage box to avoid the precipitation of the detergent.

[0016] 2. Through the cooperation between the buffer box and the argon tank, the exhaust pipe can output argon gas around the weld. The airflow can quickly dry the cleaning agent left around the weld, and can also clean the impurities missed in the fixed teeth. The output of argon gas through the exhaust pipe can protect the metal from oxidation during welding. The exhaust pipe can be heated by the heating tube to heat the argon gas. The heated argon gas can cover the welding area more evenly, thereby improving the welding quality. Through the cooperation between the fourth electric telescopic rod and the second welding head, spot welding can be performed before welding the weld, so that the connection between the arc window frames is more stable, avoiding displacement during full welding.

[0017] 3. Through the cooperation between the third motor and the fifth gear, the fifth gear can be engaged with the fixed teeth to drive the arc window frame to move, so as to adjust the position of the arc window frame before welding. After a group of welds are completed, the third motor drives the fifth gear to rotate, so that the arc window frame is clamped by the clamping block, and the fifth gear drives the arc window frame to move through the fixed teeth, so that the arc window frame rotates 90 degrees in the same direction and switches to the next group of welds, thereby improving welding efficiency and reducing manual operation. Through the cooperation between the ball bearing and the assembly groove, the friction between the arc window frame and the clamping block can be reduced when the arc window frame moves, thereby avoiding additional scratches on the arc window frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the overall structure of an aluminum alloy door and window welding machine proposed by the present invention; Figure 2 This is a schematic cross-sectional view of the overall structure of an aluminum alloy door and window welding machine proposed by the present invention; Figure 3 This is a schematic diagram of the overall structure of a welding mechanism of an aluminum alloy door and window welding machine proposed by the present invention; Figure 4 This is a schematic cross-sectional view of the overall structure of a welding mechanism of an aluminum alloy door and window welding machine proposed by the present invention; Figure 5 This is a schematic cross-sectional view of a partial structure of a welding mechanism of an aluminum alloy door and window welding machine proposed by the present invention; Figure 6 This is a schematic diagram of the overall structure of an exhaust mechanism of an aluminum alloy door and window welding machine proposed by the present invention; Figure 7 This is a cross-sectional schematic diagram of the overall structure of an exhaust mechanism of an aluminum alloy door and window welding machine proposed by the present invention; Figure 8 The present invention provides a schematic cross-sectional view of the overall structure of a clamping mechanism for an aluminum alloy door and window welding machine.

[0019] In the figure: 1, mounting bracket; 2, cylinder; 3, welding mechanism; 31, first mounting plate; 32, first motor; 33, first gear; 34, first chain; 35, second gear; 36, C-shaped rotating plate; 37, first rotating shaft; 38, first clamping plate; 39, welding machine box; 310, first welding head; 311, second electric telescopic rod; 312, first connecting plate; 313, second mounting plate; 314, second motor; 315, second rotating shaft; 316, detergent box; 317, blade; 318, third gear; 319, second chain; 320, fourth gear; 321, third electric telescopic rod; 322, Arc soft brush; 323, arc brush block; 324, second connecting plate; 325, feed pipe; 326, feed hole; 327, fourth electric telescopic rod; 328, second welding head; 329, second clamping plate; 4, exhaust mechanism; 41, buffer box; 42, argon tank; 43, exhaust pipe; 44, heating tube; 45, vent; 46, fan; 5, first electric telescopic rod; 6, clamping mechanism; 61, clamping block; 62, third motor; 63, third rotating shaft; 64, fifth gear; 65, fourth rotating shaft; 66, limit plate; 67, ball; 68, spring; 7, arc window frame; 8, assembly groove; 9, fixing tooth. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] See also Figure 1-Figure 8A welding machine for aluminum alloy doors and windows comprises a mounting bracket 1, a cylinder 2 is mounted on the upper end of the mounting bracket 1, the output shaft of the cylinder 2 passes through the mounting bracket 1, a welding mechanism 3 is mounted on the output shaft of the cylinder 2, the welding mechanism 3 comprises a first mounting plate 31 fixedly connected to the output shaft of the cylinder 2, an exhaust mechanism 4 is mounted on the other side of the first mounting plate 31, four groups of first electric telescopic rods 5 are mounted on the inner side of the mounting bracket 1, a clamping mechanism 6 is mounted on the output shaft of the first electric telescopic rod 5, the clamping mechanism 6 comprises a clamping block 61 fixedly connected to the output shaft of the first electric telescopic rod 5, an arc-shaped window frame 7 is arranged on the inner side of the clamping block 61, the four groups of arc-shaped window frames 7 are circular after being aligned, a fixed clamping tooth 9 is arranged on the outer side of the arc-shaped window frame 7, and an assembly groove 8 is provided at both the front and rear ends of the arc-shaped window frame 7.

[0022] In this embodiment, a first motor 32 is installed on one side of the first mounting plate 31, and a first gear 33 is rotatably connected to the other side of the first mounting plate 31. The output shaft of the first motor 32 is fixedly connected to the first gear 33. The outer side of the first gear 33 is rotatably connected to the first chain 34. The inner side of the first chain 34 is rotatably connected to three groups of second gears 35. One end of the second gear 35 is rotatably connected to the first mounting plate 31 through a rotating shaft. Both ends of the second gear 35 are fixedly connected to a second clamping plate 329. The outer side of the first chain 34 is slidably connected to the first gear 33. A C-shaped rotating plate 36 is connected, and one end of the two sets of second gears 35 that are close to each other is fitted with the C-shaped rotating plate 36. A welding machine box 39 is installed on the inner wall of the C-shaped rotating plate 36. A first welding head 310 is installed on the lower end of the welding machine box 39 through a cable. Two sets of symmetrical first rotating shafts 37 are slidably connected to the outer side of the C-shaped rotating plate 36. The outer side of the first rotating shaft 37 is rotatably connected to the first mounting plate 31. Two sets of symmetrical first clamping plates 38 are fixedly connected to the outer side of the first mounting plate 31. The ends of the two sets of first clamping plates 38 that are close to each other are fitted with the C-shaped rotating plate 36.

[0023] Specifically, the first mounting plate 31 provides installation space for the remaining components of the welding mechanism 3 and the exhaust mechanism 4. The first motor 32 drives the first gear 33. The first gear 33 drives three groups of second gears 35 through the first chain 34. The first chain 34 is fitted with the C-shaped rotating plate 36 through the outer side. The first rotating shaft 37 supports the C-shaped rotating plate 36 to limit its position, and limits the position of the C-shaped rotating plate 36 through the first clamping plate 38. The second clamping plate 329 also limits the position of the C-shaped rotating plate 36. The first chain 34 uses the frosted surface to increase the friction, thereby driving the C-shaped rotating plate 36 to rotate. When the C-shaped rotating plate 36 rotates, it drives the welding machine box 39 and the first welding head 310 to rotate.

[0024] In this embodiment, a second electric telescopic rod 311 is installed on one side of the welding machine box 39 , the output shaft of the second electric telescopic rod 311 is fixedly connected to the first connecting plate 312 , and the inner side of the first connecting plate 312 is fixedly connected to the first welding head 310 .

[0025] Specifically, the second electric telescopic rod 311 uses the first connecting plate 312 to ensure that the first welding head 310 always fits the weld during welding, thereby avoiding missing a dead angle and welding the weld in the assembly groove 8.

[0026] In this embodiment, two groups of symmetrical second mounting plates 313 are fixedly connected to the inner wall of the C-shaped rotating plate 36, and the far ends of the two groups of second mounting plates 313 are respectively installed with second motors 314, and the close ends of the two groups of second mounting plates 313 are respectively rotatably connected with second rotating shafts 315, and the output shafts of the second motors 314 are fixedly connected to the second rotating shafts 315, and the outer side of the second rotating shaft 315 is rotatably connected with a detergent box 316, and the rear end of the detergent box 316 is fixedly connected to the second mounting plate 313 through a bracket, and the outer side of the second rotating shaft 315 is fixedly connected to the inside of the detergent box 316 with blades 317.

[0027] Specifically, the second mounting plate 313 provides a mounting space for a part of the structure, the second motor 314 drives the second rotating shaft 315 to rotate, and the second rotating shaft 315 stirs the detergent in the detergent box 316 through the blades 317 .

[0028] In this embodiment, the outer side of the second rotating shaft 315 is fixedly connected to the third gear 318, the outer side of the third gear 318 is rotatably connected to the second chain 319, the inner side of the second chain 319 is rotatably connected to the fourth gear 320, the inner side of the fourth gear 320 is fixedly connected to the outer shell of the third electric telescopic rod 321, the third electric telescopic rod 321 passes through the second mounting plate 313, the outer shell of the third electric telescopic rod 321 is rotatably connected to the inner side of the C-shaped rotating plate 36, the output shaft of the third electric telescopic rod 321 is fixedly connected to the arc-shaped soft brush 322, and one side of the arc-shaped soft brush 322 is fixedly connected to the arc-shaped brush block 323.

[0029] Specifically, when the second rotating shaft 315 rotates, the third gear 318 is driven to rotate. The third gear 318 drives the fourth gear 320 to rotate through the second chain 319. The fourth gear 320 drives the third electric telescopic rod 321 to rotate. The third electric telescopic rod 321 fits the arc soft brush 322 to the weld and then rotates, so as to clean the periphery of the weld and remove the oxide layer. The arc brush block 323 can clean and polish the inner side of the assembly groove 8 to avoid leaving dead corners.

[0030] In this embodiment, the outer side of the output shaft of the third electric telescopic rod 321 is rotatably connected to the second connecting plate 324, and the inner side of the second connecting plate 324 is rotatably connected to the feed pipe 325. A spray head is installed at the front end of the second connecting plate 324 at one end of the feed pipe 325. The spray head is L-shaped, and a feed hole 326 is opened on the outer side of the feed pipe 325. The feed pipe 325 is slidably connected to the inner side of the detergent box 316.

[0031] Specifically, when the output shaft of the third electric telescopic rod 321 moves, the feed pipe 325 is driven to move synchronously through the second connecting plate 324. When the feed pipe 325 moves, the feed hole 326 enters the inner side of the detergent box 316, so that the detergent enters the inner side of the feed pipe 325 through the feed hole 326, and then is output through the spray head to clean the oil stains and impurities around the weld.

[0032] In this embodiment, two sets of symmetrical fourth electric telescopic rods 327 are installed on the inner side of the opening of the C-shaped rotating plate 36 , and the output shaft of the fourth electric telescopic rod 327 is provided with a second welding head 328 .

[0033] Specifically, when the curved window frame 7 enters the opening of the C-shaped rotating plate 36, the fourth electric telescopic rod 327 is started to fit the second welding head 328 to the weld for spot welding, thereby achieving a stable connection between the two groups of curved window frames 7 to avoid deflection during subsequent welding.

[0034] In this embodiment, the exhaust mechanism 4 includes a buffer box 41 fixedly connected to the first mounting plate 31, an argon tank 42 is fixedly connected to the upper end of the buffer box 41, and a solenoid valve is installed at the lower end of the argon tank 42. Heating tubes 44 are installed at both the front and rear ends of the buffer box 41, and a vent 45 is provided at the other end of the heating tube 44. An exhaust pipe 43 is provided on the inner side of the heating tube 44, and one end of the exhaust pipe 43 is fixedly connected to the output port of the buffer box 41, and a fan 46 is installed on the inner side of the heating tube 44.

[0035] Specifically, the valve at the lower end of the argon tank 42 is opened to discharge the argon into the buffer box 41, and then enter the exhaust pipe 43 through the buffer box 41, and the heating tube 44 is started to heat the exhaust pipe 43, so that the heated argon is discharged to the outside through the exhaust pipe 43, so that the cleaning agent around the weld is quickly dried, and the airflow is used to clean the remaining impurities, and the area around the weld is filled with argon. The high temperature can also preheat the arc window frame 7. When the argon temperature is too high, the heating temperature of the heating tube 44 is reduced, and the fan 46 is started. The fan 46 discharges the hot air flow to the outside through the vent 45 to prevent the argon temperature from being too high. The main purpose of heating the argon is to make the gas cover the welding area more evenly, thereby improving the welding quality.

[0036] In this embodiment, the clamping mechanism 6 includes a clamping block 61 fixedly connected to the output shaft of the first electric telescopic rod 5, a third motor 62 is installed at the front end of the clamping block 61, the inner side of the clamping block 61 is rotatably connected to the third rotating shaft 63, the output shaft of the third motor 62 is fixedly connected to the third rotating shaft 63, and two sets of fifth gears 64 are fixedly connected to the outer side of the third rotating shaft 63, and the outer side of the fifth gear 64 is meshed with the fixed tooth 9.

[0037] Specifically, the arc window frame 7 is placed on the inner side of the clamping block 61, and then the fixed latch 9 is engaged with the fifth gear 64 to start the third motor 62, and the third motor 62 drives the fifth gear 64 to rotate through the third rotating shaft 63, and the fifth gear 64 drives the arc window frame 7 to move and calibrate the position of the arc window frame 7. After a group of welds is completed, the third motor 62 is started again, and the third motor 62 drives the fifth gear 64 to rotate, so that the four groups of arc window frames 7 are clamped by the clamping block 61, and the fifth gear 64 drives the arc window frames 7 to move through the fixed latch 9, so that the four groups of arc window frames 7 rotate ninety degrees in the same direction to switch to the next group of welds.

[0038] In this embodiment, two groups of symmetrical fourth rotating shafts 65 are slidably connected to the inner side of the clamping block 61, and the ends of the two groups of fourth rotating shafts 65 that are far away are fixedly connected to the limiting plate 66, and the ends of the two groups of fourth rotating shafts 65 that are close to each other are rotatably connected to the ball 67, and the ball 67 is slidably connected to the inner side of the assembly groove 8. A spring 68 is provided on the outer side of the limiting plate 66, one end of the spring 68 is fixedly connected to the limiting plate 66, and the other end of the spring 68 is fixedly connected to the clamping block 61.

[0039] Specifically, during the process of placing the curved window frame 7, the curved window frame 7 squeezes the ball 67, so that the ball 67 drives the fourth rotating shaft 65 to slide outward and pulls the spring 68. After the ball 67 enters the assembly groove 8, the spring 68 opens to reset the fourth rotating shaft 65. The limit plate 66 limits the moving range of the fourth rotating shaft 65, so that the ball 67 clamps the curved window frame 7 and the fifth gear 64 drives the curved window frame 7 to move. The ball 67 slides on the inner side of the assembly groove 8 to reduce friction.

[0040] Working principle: when in use, the arc window frame 7 is placed on the inner side of the clamping block 61, and then the fixed clamping tooth 9 is meshed with the fifth gear 64. During the process of placing the arc window frame 7, the arc window frame 7 squeezes the ball 67, so that the ball 67 drives the fourth rotating shaft 65 to slide outward and pulls the spring 68. After the ball 67 enters the assembly groove 8, the spring 68 is opened to reset the fourth rotating shaft 65. The limit plate 66 limits the moving range of the fourth rotating shaft 65, so that the ball 67 clamps the arc window frame 7, and the third motor 62 is started. The third motor 62 drives the fifth gear 64 to rotate through the third rotating shaft 63, and the fifth gear 64 drives the arc window frame 7 to move. The ball 67 slides on the inner side of the assembly groove 8 to reduce friction, and the position of the arc window frame 7 is calibrated. The first electric telescopic rod 5 is started, and the output shaft of the first electric telescopic rod 5 drives the arc window frame 7 to move through the clamping block 61. The four groups of arc window frames 7 are aligned into a circle, and the placement is completed. Start the cylinder 2, and the output shaft of the cylinder 2 drives the first mounting plate 31 to move downward. When the first mounting plate 31 drives the fourth electric telescopic rod 327 and the weld between the curved window frame 7 to be horizontal, start the second welding head 328, and then start the fourth electric telescopic rod 327. The fourth electric telescopic rod 327 drives the second welding head 328 to fit the weld to perform spot welding, so that the two sets of curved window frames 7 are connected by welding points to avoid deviation during subsequent welding. Then the fourth electric telescopic rod 327 recovers the second welding head 328 through the output shaft, and the cylinder 2 drives the first mounting plate 31 to continue to move downward, so that the weld of the curved window frame 7 is horizontal with the curved soft brush 322, and the third electric telescopic rod is started. The output shaft of the third electric telescopic rod 321 drives the arc-shaped soft brush 322 to fit the weld of the arc-shaped window frame 7, and then the second motor 314 installed on the second mounting plate 313 is started, and the second motor 314 drives the second rotating shaft 315 to rotate in the detergent box 316, and the second rotating shaft 315 stirs the detergent in the detergent box 316 through the blade 317, and the second rotating shaft 315 drives the third gear 318 to rotate, and the third gear 318 drives the fourth gear 320 to rotate through the second chain 319, and the fourth gear 320 drives the third electric telescopic rod 321 to rotate, so that the third electric telescopic rod 321 drives the arc-shaped soft brush 322 to fit the arc-shaped window frame 7 and then passes through the arc-shaped window frame 7. The periphery of the weld of the arc-shaped window frame 7 is cleaned by rotation. When the output shaft of the third electric telescopic rod 321 is output, the feeding pipe 325 is driven to move synchronously through the second connecting plate 324. When the feeding pipe 325 moves, the feeding hole 326 is brought into the detergent box 316. The detergent enters the feeding pipe 325 through the feeding hole 326, and then is output through the spray head to clean the impurities such as grease around the weld. The first motor 32 is started, and the first motor 32 drives the first gear 33 to rotate. The first gear 33 and the second gear 35 cooperate with each other to drive the first chain 34 to rotate. The first chain 34 drives the C-shaped rotating plate 36 to rotate, and the first rotating shaft 37 ensures the position of the C-shaped rotating plate 36 The first rotating shaft 37 clamps the C-shaped rotating plate 36 through the first clamping plate 38, and the second gear 35 clamps the C-shaped rotating plate 36 through the second clamping plate 329, so as to ensure that the C-shaped rotating plate 36 rotates while avoiding the position deviation of the C-shaped rotating plate 36. The C-shaped rotating plate 36 drives the arc-shaped soft brush 322 to clean the weld of the arc-shaped window frame 7 through rotation, and cleans the inner side of the assembly groove 8 through the arc-shaped brush block 323 to avoid missing dead corners, and comprehensively cleans the oxide layer produced on the outer side of the aluminum alloy of the arc-shaped window frame 7. After completion, the second motor 314 is stopped, and then the arc-shaped soft brush 322 is driven to reset through the third electric telescopic rod 321; The valve at the lower end of the argon tank 42 is opened to discharge the argon gas into the buffer box 41, and then enter the exhaust pipe 43 through the buffer box 41, and the heating cylinder 44 is started to heat the exhaust pipe 43, so that the heated argon gas is discharged to the outside through the exhaust pipe 43, so that the cleaning agent around the weld is quickly dried, and the air flow is used to clean the remaining impurities, and the weld is filled with argon gas. The high temperature can also preheat the arc window frame 7. When the argon temperature is too high, the heating temperature of the heating cylinder 44 is reduced, and the fan 46 is started. The fan 46 discharges the hot air flow outward through the vent 45 to prevent the argon temperature from being too high. Then the second electric telescopic rod 311 is started, and the second electric telescopic rod 311 drives the first welding head 312 through the first connecting plate 312. 10 is close to the weld, and then the welding machine box 39 is started to start welding the weld. Argon gas can prevent the weld from being oxidized again. The C-shaped rotating plate 36 drives the first welding head 310 to weld around the weld of the arc window frame 7, and adjusts the distance between the first welding head 310 and the weld by the second electric telescopic rod 311, so as to weld the weld in the assembly groove 8 so that the weld is fully welded. After a group of welds is completed, the third motor 62 is started again, and the third motor 62 drives the fifth gear 64 to rotate, so that the four groups of arc window frames 7 are clamped by the clamping block 61, and the fifth gear 64 drives the arc window frames 7 to move through the fixed clamping tooth 9, so that the four groups of arc window frames 7 are rotated ninety degrees in the same direction to switch to the next group of welds.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy door and window welding machine, comprising a mounting bracket (1), characterized in that: A cylinder (2) is mounted on the upper end of the mounting bracket (1); an output shaft of the cylinder (2) passes through the mounting bracket (1); a welding mechanism (3) is mounted on the output shaft of the cylinder (2); the welding mechanism (3) comprises a first mounting plate (31) fixedly connected to the output shaft of the cylinder (2); an exhaust mechanism (4) is mounted on the other side of the first mounting plate (31); four groups of first electric telescopic rods (5) are mounted on the inner side of the mounting bracket (1); a clamping mechanism (6) is mounted on the output shaft of the first electric telescopic rod (5); the clamping mechanism (6) comprises a clamping block (61) fixedly connected to the output shaft of the first electric telescopic rod (5); an arc-shaped window frame (7) is arranged on the inner side of the clamping block (61); the four groups of arc-shaped window frames (7) are circular when aligned; fixed latch teeth (9) are arranged on the outer side of the arc-shaped window frame (7); and assembly grooves (8) are provided at both the front and rear ends of the arc-shaped window frame (7).

2. The aluminum alloy door and window welding machine according to claim 1, characterized in that: A first motor (32) is mounted on one side of the first mounting plate (31); a first gear (33) is rotatably connected to the other side of the first mounting plate (31); an output shaft of the first motor (32) is fixedly connected to the first gear (33); a first chain (34) is rotatably connected to the outer side of the first gear (33); three sets of second gears (35) are rotatably connected to the inner side of the first chain (34); one end of the second gear (35) is rotatably connected to the first mounting plate (31) via a rotating shaft; both ends of the second gear (35) are fixedly connected to a second clamping plate (329); and a first chain (34) is slidably connected to the outer side of the first gear (34). A C-shaped rotating plate (36), one end of the two groups of the second gears (35) close to each other is fitted with the C-shaped rotating plate (36), a welding machine box (39) is installed on the inner wall of the C-shaped rotating plate (36), and a first welding head (310) is installed on the lower end of the welding machine box (39) through a cable, and two groups of symmetrical first rotating shafts (37) are slidably connected to the outer side of the C-shaped rotating plate (36), the outer side of the first rotating shaft (37) is rotatably connected to the first mounting plate (31), and two groups of symmetrical first clamping plates (38) are fixedly connected to the outer side of the first mounting plate (31), and one end of the two groups of the first clamping plates (38) close to each other is fitted with the C-shaped rotating plate (36).

3. The aluminum alloy door and window welding machine according to claim 2, characterized in that: A second electric telescopic rod (311) is installed on one side of the welding machine box (39); an output shaft of the second electric telescopic rod (311) is fixedly connected to a first connecting plate (312); and an inner side of the first connecting plate (312) is fixedly connected to the first welding head (310).

4. The aluminum alloy door and window welding machine according to claim 2, characterized in that: Two groups of symmetrical second mounting plates (313) are fixedly connected to the inner wall of the C-shaped rotating plate (36); a second motor (314) is installed at the ends of the two groups of second mounting plates (313) that are far away from each other; a second rotating shaft (315) is rotatably connected at the ends of the two groups of second mounting plates (313) that are close to each other; an output shaft of the second motor (314) is fixedly connected to the second rotating shaft (315); a detergent box (316) is rotatably connected to the outer side of the second rotating shaft (315); a rear end of the detergent box (316) is fixedly connected to the second mounting plate (313) via a bracket; and a blade (317) is fixedly connected to the inside of the detergent box (316) outside the second rotating shaft (315).

5. The aluminum alloy door and window welding machine according to claim 4, characterized in that: The outer side of the second rotating shaft (315) is fixedly connected to a third gear (318), the outer side of the third gear (318) is rotatably connected to a second chain (319), the inner side of the second chain (319) is rotatably connected to a fourth gear (320), the inner side of the fourth gear (320) is fixedly connected to an outer shell of a third electric telescopic rod (321), the third electric telescopic rod (321) passes through the second mounting plate (313), the outer shell of the third electric telescopic rod (321) is rotatably connected to the inner side of the C-shaped rotating plate (36), the output shaft of the third electric telescopic rod (321) is fixedly connected to an arc-shaped soft brush (322), and one side of the arc-shaped soft brush (322) is fixedly connected to an arc-surface brush block (323).

6. The aluminum alloy door and window welding machine according to claim 5, characterized in that: The output shaft of the third electric telescopic rod (321) is rotatably connected to a second connecting plate (324) on the outside, and the second connecting plate (324) is rotatably connected to a feed pipe (325) on the inside. A spray head is installed at the front end of the second connecting plate (324) at one end of the feed pipe (325). The spray head is L-shaped. A feed hole (326) is provided on the outside of the feed pipe (325). The feed pipe (325) is slidably connected to the inside of the detergent box (316).

7. The aluminum alloy door and window welding machine according to claim 2, characterized in that: Two sets of symmetrical fourth electric telescopic rods (327) are installed on the inner side of the opening of the C-shaped rotating plate (36), and the output shaft of the fourth electric telescopic rod (327) is provided with a second welding head (328).

8. The aluminum alloy door and window welding machine according to claim 2, characterized in that: The exhaust mechanism (4) comprises a buffer box (41) fixedly connected to the first mounting plate (31), the upper end of the buffer box (41) is fixedly connected to an argon gas tank (42), the lower end of the argon gas tank (42) is installed with a solenoid valve, the front and rear ends of the buffer box (41) are both installed with heating tubes (44), the other end of the heating tube (44) is provided with a vent (45), the inner side of the heating tube (44) is provided with an exhaust pipe (43), one end of the exhaust pipe (43) is fixedly connected to the output port of the buffer box (41), and the inner side of the heating tube (44) is installed with a fan (46).

9. The aluminum alloy door and window welding machine according to claim 1, characterized in that: The clamping mechanism (6) comprises a clamping block (61) fixedly connected to the output shaft of the first electric telescopic rod (5); a third motor (62) is mounted on the front end of the clamping block (61); a third rotating shaft (63) is rotatably connected to the inner side of the clamping block (61); the output shaft of the third motor (62) is fixedly connected to the third rotating shaft (63); two sets of fifth gears (64) are fixedly connected to the outer side of the third rotating shaft (63); and the outer side of the fifth gear (64) is meshingly connected to the fixed latching teeth (9).

10. The aluminum alloy door and window welding machine according to claim 9, characterized in that: Two groups of symmetrical fourth rotating shafts (65) are slidably connected to the inner side of the clamping block (61); the ends of the two groups of fourth rotating shafts (65) that are far away from each other are fixedly connected to the limiting plate (66); the ends of the two groups of fourth rotating shafts (65) that are close to each other are rotatably connected to balls (67); the balls (67) are slidably connected to the inner side of the assembly groove (8); a spring (68) is provided on the outer side of the limiting plate (66); one end of the spring (68) is fixedly connected to the limiting plate (66); and the other end of the spring (68) is fixedly connected to the clamping block (61).

Citation Information

Cited By

  • Auxiliary mistake proofing device for welding of new energy automobile welding part

    CN119870813A

  • Welding tool for manufacturing centrifugal fan impeller

    CN120286922A

  • Quick assembling and positioning device for aluminum alloy doors and windows

    CN120307225A