A plate nose type lifting lug welding device

By designing an automated plate-nose-type hanging ear welding device, the mechanical structure automatically maintains the vertical posture of the elephant nose plate and rib plate, and realizes double-sided welding, solving the problems of inefficiency and high labor intensity in the traditional welding process, and improving welding efficiency and quality.

CN119658282BActive Publication Date: 2025-05-09SHANDONG LIANGGONG MASCH CO LTD
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Patent Information

Application Number
CN202510188093.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-05-09
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

During the traditional plate-nose-type hanging ear welding process, it is difficult for the rib plate and elephant nose plate to remain vertical, resulting in poor welding, inefficient efficiency, and requires a lot of manual operation, which is very labor-intensive.

Method used

A plate-nose-type hanging ear welding device is designed, including a workbench, elephant nose plate assembly assembly and rib plate assembly assembly. Using mechanical structures such as slip cylinders, moving slide seats and springs, the elephant nose plate and rib plate are automatically pushed to remain vertical, and double-side welding is achieved through the welding mechanism.

Benefits of technology

The automatic welding process without manual participation is realized, the processing efficiency of plate-nose hanging ears is improved, the labor intensity is reduced, and the quality and consistency of welding is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a plate nose type lifting ear welding device, and relates to the technical field of welding devices. The plate nose type lifting ear welding device comprises a workbench, a rib plate assembly component is installed on the workbench, a trunk plate assembly component is arranged on the opposite side of the rib plate assembly component, and a welding mechanism is arranged above the rib plate assembly component; in the invention, the cylinder rod of the rib plate pushing cylinder contracts, so that the pushing rack pushes a rib plate to slide along the material storage rack toward the trunk plate, so that the rib plate is perpendicular to the trunk plate; with the assistance of the material storage rack and the pushing rack, the rib plate is kept vertical, and then the welding mechanism performs bilateral welding on the rib plate and the trunk plate, thereby realizing the welding forming of the plate nose type lifting ear; the process does not require manual auxiliary welding, and improves the processing efficiency of the plate nose type lifting ear.
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Description

Technical Field

[0001] The invention specifically relates to the technical field of welding devices, in particular to a plate nose type lifting lug welding device. Background Art

[0002] The nose plate is an important part commonly used in lifting operations. It is named because of its plate-like shape and "nose"-like structure. The main plate is the main part of the nose plate, usually made of high-strength steel plate, located at one end of the main plate, and usually has a circular or oval hole structure. The nose plate is used to insert the pin shaft and is connected to the hook or other lifting device. It is the main force transmission part. The size, shape and connection method of the nose plate with the main plate have an important influence on the load-bearing capacity of the lifting lug.

[0003] In order to increase the load-bearing effect and lifting capacity of the nose-type lifting eye, a rib plate needs to be welded on one side of the trunk plate, and the rib plate and the trunk plate are welded vertically at 90 degrees; the traditional welding method is to place the trunk plate flat on the tooling, and then place the rib plate vertically on the top of the trunk plate, and then perform spot welding, and then weld after the position is fixed; this processing method is purely manual operation, with low work efficiency, and during welding, it is easy to produce the effect that the rib plate and the trunk plate cannot be kept vertical, which leads to the defect of the nose-type lifting eye. Summary of the invention

[0004] The purpose of the present invention is to provide a plate nose type lifting lug welding device, which can push out the nose plate and the rib plate, and keep the trunk plate and the rib plate vertical, and realize the simultaneous welding of the rib plate and the two sides of the trunk plate without manual intervention; it can weld and fix the rib plate and the trunk plate without tilting, thereby effectively improving the processing effect of the plate nose type lifting lug and reducing the labor intensity, so as to solve the technical problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A plate nose type lifting eye welding device comprises a workbench, a rib plate assembly component is installed on the workbench, a trunk plate assembly component is arranged on the opposite side of the rib plate assembly component, and a welding mechanism is arranged above the rib plate assembly component;

[0007] The trunk plate assembly assembly has a main fixed plate driven by a sliding cylinder, and the upper end of the main fixed plate is fixed with a trunk plate bracket through a support block; the side of the trunk plate bracket away from the main fixed plate is fixed with a driving frame;

[0008] The rib assembly assembly comprises a fixed seat, a fixed slide is fixed above the fixed seat; a movable slide is slidably connected to the inner side of the fixed slide; the movable slide is L-shaped, a hook rod is fixed to the bottom of the movable slide; the hook rod is slidably connected to one side of the upper end of the fixed seat, and a spring is provided between the top of the fixed seat and the movable slide; the spring is sleeved on the hook rod; a pressing sheet for pressing the trunk plate is also fixed to the lower end of the movable slide;

[0009] A material storage rack is also fixed on the side of the movable slide, and a rib plate pushing cylinder is fixed on the bottom of the material storage rack; the cylinder rod of the rib plate pushing cylinder is fixedly connected to the material pushing rack through a connecting piece; the material pushing rack is slidably connected to the material storage rack.

[0010] As a further technical solution of the present invention, an L-shaped fixing frame is fixed on one side of the main fixing plate, and a sensor bracket is fixedly installed on the top of the L-shaped fixing frame; a first photoelectric sensor is fixed on the sensor bracket;

[0011] A second photoelectric sensor is provided below the trunk plate bracket and is fixed on the inner side of the main fixing plate.

[0012] As a further technical solution of the present invention, the sliding cylinder is fixed on one side of the upper end of the first connecting plate; the first connecting plate is fixed to the first fixed angle seat; and the first fixed angle seat is fixed on the workbench.

[0013] As a further technical solution of the present invention, a push cylinder is fixed on one side of the material storage rack, the cylinder rod of the push cylinder penetrates the inner side of the material storage rack, and a push plate is fixed at the end of the cylinder rod; the push rack is arranged in a Z shape, and a push groove d is provided at the front end of the push rack, and the depth of the push groove d is not greater than the thickness of the rib plate;

[0014] One end of the material storage rack close to the trunk plate bracket is provided with a notch for rib plates to slide out, and the width of the notch is not less than the thickness of the rib plates.

[0015] As a further technical solution of the present invention, the welding mechanism includes a hanger fixed to the machine top cover, on which a lifting cylinder is fixed; a lifting seat is fixed to the end of the cylinder rod of the lifting cylinder; a transverse cylinder is installed at the bottom of the lifting seat, and a side plate is fixed to the end of the cylinder rod of the transverse cylinder; a bidirectional cylinder is fixed to the outer side of the side plate, and adjustment frames are fixed to the two cylinder rod ends of the bidirectional cylinder, and each adjustment frame is provided with a welding gun, and the two welding guns are arranged in a V shape.

[0016] As a further technical solution of the present invention, fixed shafts are fixed at both ends of the workbench, and the two fixed shafts are installed on the frame body through seat bearings;

[0017] Either of the two fixed shafts is equipped with a synchronous pulley; the synchronous pulley is connected to another synchronous pulley installed on the reduction gear unit through a synchronous belt; the reduction gear unit is fixed inside the frame body; and a protective cover is also provided outside the synchronous pulley and the synchronous belt.

[0018] As a further technical solution of the present invention, a support frame for keeping the workbench horizontal is fixed to one side of the upper end of the frame body; an organic shell is fixed to the outer side of the frame body;

[0019] A material guide plate is obliquely arranged on the inner side of the frame body away from one end of the support frame; the material guide plate extends to the outside of the machine housing; and a material guide groove is arranged on the machine housing at one side of the material guide plate.

[0020] As a further technical solution of the present invention, a support plate is fixed on the side of the frame body away from the synchronous belt, and a trunk plate feed assembly is fixed on the support plate;

[0021] The trunk board material assembly comprises a padding frame fixed on the support plate, a top plate fixed on the top of the padding frame, and a sliding groove is provided in the middle of the top plate; a material storage box is also fixed on the top plate; an opening groove is provided at the lower end of the material storage box on the side close to the trunk board bracket for facilitating the pushing out of the trunk board;

[0022] A linear cylinder is fixed at the bottom of the top plate, an L-shaped push plate is fixed on the cylinder rod of the linear cylinder, and the L-shaped push plate is slidably connected in the sliding groove.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. In the present invention, when the driving frame slides inward, the end of the driving frame will press down the hook rod, and the hook rod will drive the movable slide to slide downward and compress the spring, so that the pressing sheet presses the trunk plate on the trunk plate bracket, thereby ensuring the pressing of the trunk plate, thereby avoiding the situation of falling off or displacement during the welding process;

[0025] 2. In the present invention, the cylinder rod of the rib plate pushing cylinder contracts, so that the pusher rack pushes a rib plate to slide along the storage rack toward the trunk plate, so that the rib plate is perpendicular to the trunk plate; with the assistance of the storage rack and the pusher rack, the rib plate is kept vertical, and then the welding mechanism performs bilateral welding on the rib plate and the trunk plate, thereby realizing the welding forming of the plate nose type lifting lug; this process does not require manual auxiliary welding, and improves the processing efficiency of the plate nose type lifting lug;

[0026] 3. In the present invention, after the plate nose lifting lug is processed, the sliding cylinder drives the main fixed plate, the trunk plate bracket and the driving frame to retract to the rear side. After the driving frame is separated from the hook rod, the movable slide seat slides upward along the fixed slide seat to reset under the push of the spring. At this time, the staff can take down the welded plate nose lifting lug. During the plate nose lifting lug processing, the staff only needs to take out the parts, which effectively reduces the labor intensity.

[0027] 4. In the present invention, after a rib plate is pushed out, the cylinder rod of the push cylinder extends to push the rib plate in the storage rack by a distance of the rib plate thickness, and always keep the outermost rib plate in the push groove d, thereby realizing the loading of the rib plates one by one;

[0028] 5. In the present invention, after welding the plate nose-type lifting lug for a certain period of time, a certain amount of welding slag will accumulate on the workbench. At this time, the reducer unit drives the workbench to flip 20-30 degrees under the cooperation of the synchronous belt, synchronous pulley and fixed shaft. At this time, the welding slag on the workbench will fall onto the guide plate and then be discharged by the guide plate, which makes it convenient for the staff to uniformly collect and process the welding slag, thereby ensuring the cleanliness of the workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0030] Figure 2 The present invention Figure 1 Schematic diagram of the rear structure.

[0031] Figure 3 The present invention Figure 1 Schematic diagram of the internal structure.

[0032] Figure 4 The present invention Figure 3 Schematic diagram of the rear structure.

[0033] Figure 5 The present invention Figure 4 Schematic diagram of the bottom structure.

[0034] Figure 6 The present invention Figure 3 Schematic diagram from another perspective.

[0035] Figure 7 The present invention Figure 3 An enlarged schematic diagram of point A.

[0036] Figure 8 The present invention Figure 5 An enlarged schematic diagram of point B.

[0037] Fig. 9 The present invention Figure 6 Enlarged schematic diagram of point C.

[0038] Fig.10 It is a structural schematic diagram of the trunk board assembly component of the present invention.

[0039] Fig.11 The present invention Fig.10 Schematic diagram of the bottom structure.

[0040] Fig.12 It is a structural schematic diagram of the rib assembly component in the present invention.

[0041] Fig.13 The present invention Fig.12 Schematic diagram from another perspective.

[0042] Fig.14 It is a structural schematic diagram of the welding mechanism in the present invention.

[0043] Fig.15 It is a structural schematic diagram of the material storage rack in the present invention.

[0044] In the figure: 1-workbench, 2-trunk plate assembly component, 3-rib plate assembly component, 4-welding mechanism, 5-trunk plate feeding component, 6-support plate, 7-support frame, 8-frame body, 9-fixed shaft, 10-seat bearing, 11-synchronous belt, 12-synchronous pulley, 13-reduction unit, 14-guide plate, 15-machine housing, 16-protective cover, 17-machine top cover;

[0045] 21-first fixed angle seat, 22-first connecting plate, 23-sliding cylinder, 24-L-shaped fixing frame, 25-sensor bracket, 26-first photoelectric sensor, 27-main fixing plate, 28-trunk plate bracket, 29-second photoelectric sensor, 210-driving frame;

[0046] 31-second fixed angle seat, 32-second connecting plate, 33-fixed seat, 34-fixed slide seat, 35-movable slide seat, 36-pressing sheet, 37-hook rod, 38-spring, 39-pushing cylinder, 310-pushing rack, 311-storage rack, 312-rib plate pushing cylinder;

[0047] 41-hanging bracket, 42-lifting cylinder, 43-lifting seat, 44-transverse cylinder, 45-side vertical plate, 46-bidirectional cylinder, 47-adjusting bracket, 48-welding gun;

[0048] 51- pad height frame, 52- top plate, 53- sliding trough, 54- material storage box, 55- linear cylinder, d- pushing trough. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] See also Figures 1 to 15 In an embodiment of the present invention, a plate nose type lifting lug welding device comprises a workbench 1, a rib plate assembly component 3 is installed on the workbench 1, a trunk plate assembly component 2 is arranged on the opposite side of the rib plate assembly component 3, and a welding mechanism 4 is arranged above the rib plate assembly component 3;

[0051] The trunk plate assembly component 2 has a main fixed plate 27 driven by a sliding cylinder 23, and a trunk plate bracket 28 is fixed to the upper end of the main fixed plate 27 through a support block; a driving frame 210 is fixed to the side of the trunk plate bracket 28 away from the main fixed plate 27;

[0052] The rib assembly component 3 includes a fixed seat 33, a fixed slide seat 34 is fixed above the fixed seat 33; a movable slide seat 35 is slidably connected to the inner side of the fixed slide seat 34; the movable slide seat 35 is L-shaped, and a hook rod 37 is fixed to the bottom of the movable slide seat 35; the hook rod 37 is slidably connected to one side of the upper end of the fixed seat 33, and a spring 38 is provided between the top of the fixed seat 33 and the movable slide seat 35; the spring 38 is sleeved on the hook rod 37; a pressing sheet 36 for pressing the trunk plate is also fixed to the lower end of the movable slide seat 35;

[0053] A material storage rack 311 is also fixed to the side of the movable slide 35, and a rib plate pushing cylinder 312 is fixed to the bottom of the material storage rack 311; the cylinder rod of the rib plate pushing cylinder 312 is fixedly connected to the material pushing rack 310 through a connecting piece; the material pushing rack 310 is slidably connected to the material storage rack 311.

[0054] Please see attached Fig.10 and Fig.11 In this embodiment, an L-shaped fixing frame 24 is fixed to one side of the main fixing plate 27, and a sensor bracket 25 is fixedly installed on the top of the L-shaped fixing frame 24; a first photoelectric sensor 26 is fixed on the sensor bracket 25;

[0055] A second photoelectric sensor 29 is provided below the trunk plate bracket 28 , and the second photoelectric sensor 29 is fixed on the inner side of the main fixing plate 27 .

[0056] As a further explanation of this embodiment, the first photoelectric sensor 26 and the second photoelectric sensor 29 are both electrically connected to the PLC control system; the PLC control system has a PLC controller and a main circuit breaker, and a plurality of AC contactors are connected in series below the main circuit breaker, and the output end of the AC contactor is connected to the solenoid valve for controlling the sliding cylinder 23; the PLC controller is electrically connected to the intermediate relay through a control line, and the output end of the intermediate relay is connected to the coil of the AC contactor through a wire;

[0057] After the first photoelectric sensor 26 or the second photoelectric sensor 29 senses the signal, the PLC controller issues a command to energize the coil of the AC contactor, close its normally open contact, and realize the action of the solenoid valve, thereby realizing the control of the sliding cylinder 23.

[0058] The above control method is an existing technology, and only a brief description is given here, and the existing technical solutions are not described in detail.

[0059] By adopting the above technical solution, when processing the plate nose type lifting lug, firstly, the trunk plate is conveyed to the trunk plate bracket 28 by using the trunk plate feeding assembly 5. When the second photoelectric sensor 29 senses the trunk plate, the cylinder rod of the sliding cylinder 23 extends, so that the main fixed plate 27 drives the trunk plate bracket 28 and the driving frame 210 to slide inward. When the first photoelectric sensor 26 approaches the end face of the material storage rack 311, the sliding cylinder 23 stops moving.

[0060] When the driving frame 210 slides inward, the end of the driving frame 210 presses down the hook rod 37, and the hook rod 37 drives the movable slide 35 to slide downward and compress the spring 38, so that the pressing sheet 36 presses the trunk board against the trunk board bracket 28.

[0061] Then, the cylinder rod of the rib pushing cylinder 312 contracts, so that the pushing rack 310 pushes a rib to slide along the storage rack 311 toward the trunk plate, so that the rib is perpendicular to the trunk plate; with the assistance of the storage rack 311 and the pushing rack 310, the rib is kept vertical, and then the welding mechanism 4 performs double-sided welding on the rib and the trunk plate, thereby realizing the welding forming of the plate nose type lifting ear; this process does not require manual auxiliary welding and improves the processing efficiency of the plate nose type lifting ear.

[0062] After the plate nose type lifting ear is processed, the sliding cylinder 23 drives the main fixed plate 27, the trunk plate bracket 28 and the driving frame 210 to retract to the rear side. After the driving frame 210 is separated from the hook head rod 37, the movable slide 35 slides upward along the fixed slide 34 and resets under the push of the spring 38. At this time, the staff can remove the welded plate nose type lifting ear. During the processing of the plate nose type lifting ear, the staff only needs to take the parts, which effectively reduces the labor intensity.

[0063] Please refer to the attached Fig.10 and Fig.11 The sliding cylinder 23 is fixed on one side of the upper end of the first connecting plate 22; the first connecting plate 22 is fixed to the first fixed angle seat 21; the first fixed angle seat 21 is fixed on the workbench 1.

[0064] The sliding cylinder 23 is fixed by the first fixed angle seat 21 and the first connecting plate 22, which has a simple structure, reasonably optimizes the spatial relationship of the equipment, and ensures the coordination between various components of the equipment.

[0065] Please see attached Fig.12 , Fig.13 and Fig.15 In this embodiment, a push cylinder 39 is fixed to one side of the material storage rack 311, and the cylinder rod of the push cylinder 39 penetrates the inner side of the material storage rack 311, and a push plate is fixed to the end of the cylinder rod; the push rack 310 is arranged in a Z shape, and the front end of the push rack 310 has a push groove d, and the depth of the push groove d is not greater than the thickness of the rib plate;

[0066] One end of the material storage rack 311 close to the trunk bracket 28 is provided with a notch for the ribs to slide out, and the width of the notch is not less than the thickness of the ribs.

[0067] By adopting the above technical solution, when in use, multiple ribs are arranged in the material storage rack 311; the ribs located on the outermost side are fitted in the pushing groove d, and when the cylinder rod of the rib pushing cylinder 312 contracts, the pushing rack 310 will push the outermost ribs to slide out along the groove at the outer end of the material storage rack 311.

[0068] After a rib is pushed out, the cylinder rod of the push cylinder 39 extends to push the ribs in the storage rack 311 by a distance of the thickness of the ribs, always keeping the outermost ribs in the push groove d, thereby realizing the loading of the ribs one by one.

[0069] Please see attached Fig.14 In this embodiment, the welding mechanism 4 includes a hanger 41 fixed to the top cover 17, and a lifting cylinder 42 is fixed on the hanger 41; a hanging seat 43 is fixed to the end of the cylinder rod of the lifting cylinder 42; a transverse cylinder 44 is installed at the bottom of the hanging seat 43, and a side plate 45 is fixed to the end of the cylinder rod of the transverse cylinder 44; a two-way cylinder 46 is fixed to the outside of the side plate 45, and two cylinder rod ends of the two-way cylinder 46 are fixed with an adjusting frame 47, and each adjusting frame 47 is provided with a welding gun 48, and the two welding guns 48 are arranged in a V shape.

[0070] By adopting the above technical solution, when the rib plate and the trunk plate are in a vertical posture, the cylinder rod of the lifting cylinder 42 extends out, driving the lifting seat 43 equipped with the transverse cylinder 44 to move downward, so that the two welding guns 48 are located on both sides of the rib plate, and then the two cylinder rods of the two-way cylinder 46 retract inward, so that the two welding guns 48 are located at the gap between the rib plate and the trunk plate, and the gap is welded; while welding, the transverse cylinder 44 moves forward to realize the entire welding of the weld by the welding gun 48; this welding method has a consistent welding distance and a stable moving speed, which can ensure the solidity of the weld and the beauty of the weld.

[0071] Please see attached Figures 1 to 6 In this embodiment, fixed shafts 9 are fixed at both ends of the workbench 1, and the two fixed shafts 9 are installed on the frame body 8 through seat bearings 10;

[0072] A synchronous pulley 12 is installed in cooperation with any one of the two fixed shafts 9; the synchronous pulley 12 is transmission-connected to another synchronous pulley 12 installed on a reduction gear unit 13 through a synchronous belt 11; the reduction gear unit 13 is fixed on the inner side of the frame body 8; a protective cover 16 is also provided on the outside of the synchronous pulley 12 and the synchronous belt 11.

[0073] Specifically, an organic shell 15 is fixed on the outer side of the frame body 8; a material guide plate 14 is obliquely provided on the inner side of the frame body 8 away from the support frame 7; the material guide plate 14 extends to the outside of the machine shell 15; a material guide groove is provided on the machine shell 15 located on one side of the material guide plate 14.

[0074] After welding the plate nose-type lifting lug for a certain period of time, a certain amount of welding slag will accumulate on the workbench 1. At this time, the reducer unit 13 drives the workbench 1 to flip 20-30 degrees with the cooperation of the synchronous belt 11, the synchronous pulley 12 and the fixed shaft 9. At this time, the welding slag on the workbench 1 will fall onto the guide plate 14; then it will be discharged by the guide plate 14, which makes it convenient for the staff to uniformly collect and process the welding slag, thereby ensuring the cleanliness of the workbench.

[0075] Please see attached Figure 3 A support frame 7 for keeping the workbench 1 horizontal is also fixed to one side of the upper end of the frame body 8.

[0076] The support frame 7 is mainly used to support the workbench 1 to ensure that the workbench 1 can be in a relatively stable horizontal state when working.

[0077] See also Figure 7 and Fig. 9 In this embodiment, a support plate 6 is fixed to the side of the frame body 8 away from the synchronous belt 11, and a trunk plate feed assembly 5 is fixed to the support plate 6;

[0078] The trunk board material assembly 5 comprises a raised frame 51 fixed on the support plate 6, a top plate 52 is fixed on the top of the raised frame 51, and a sliding groove 53 is provided in the middle of the top plate 52; a material storage box 54 is also fixed on the top plate 52; an opening groove is provided at the lower end of the material storage box 54 on the side close to the trunk board bracket 28 for facilitating the pushing out of the trunk board;

[0079] A linear cylinder 55 is fixed to the bottom of the top plate 52 , an L-shaped push plate is fixed to the cylinder rod of the linear cylinder 55 , and the L-shaped push plate is slidably connected in the sliding groove 53 .

[0080] By adopting the above technical solution, when in use, multiple trunk boards are stacked in the storage box 54, the cylinder rod of the linear cylinder 55 is extended, and the bottom trunk board is pushed out by using the L-shaped push plate and pushed onto the trunk board bracket 28, thereby completing the loading of the trunk board. The structure is simple and the operation is convenient, thereby improving the processing efficiency of the plate nose type lifting ear.

[0081] The working principle is as follows: when processing the plate-nose lifting lugs, firstly, a plurality of trunk plates are stacked in the material storage box 54, the cylinder rod of the linear cylinder 55 is extended, and the bottom trunk plate is pushed out by the L-shaped push plate, and pushed to the trunk plate bracket 28, when the second photoelectric sensor 29 senses the trunk plate, the cylinder rod of the sliding cylinder 23 is extended, so that the main fixed plate 27 drives the trunk plate bracket 28 and the driving frame 210 to slide inward, and when the first photoelectric sensor 26 is close to the end face of the material storage rack 311, the sliding cylinder 23 stops moving;

[0082] When the driving frame 210 slides inward, the end of the driving frame 210 presses down the hook rod 37, and the hook rod 37 drives the movable slide 35 to slide downward and compress the spring 38, so that the pressing sheet 36 presses the trunk board against the trunk board bracket 28.

[0083] A plurality of ribs are arranged in a material storage rack 311; the outermost ribs are fitted in the pushing groove d, and when the cylinder rod of the rib pushing cylinder 312 contracts, the pushing rack 310 pushes the outermost ribs to slide out along the groove at the outer end of the material storage rack 311, so that the ribs are perpendicular to the trunk plate; with the assistance of the material storage rack 311 and the pushing rack 310, the ribs are kept vertical.

[0084] When the rib plate and the trunk plate are in a vertical posture, the cylinder rod of the lifting cylinder 42 extends out, driving the lifting seat 43 equipped with the transverse cylinder 44 to move downward, so that the two welding guns 48 are located on both sides of the rib plate, and then the two cylinder rods of the two-way cylinder 46 retract inward, so that the two welding guns 48 are located at the gap between the rib plate and the trunk plate, and weld the gap; while welding, the transverse cylinder 44 moves forward to realize the entire welding of the weld by the welding gun 48; this welding method has a consistent welding distance and a stable moving speed, which can ensure the solidity and beauty of the weld; this process does not require manual auxiliary welding and improves the processing efficiency of the plate nose type lifting ear.

[0085] After the plate nose type lifting ear is processed, the sliding cylinder 23 drives the main fixed plate 27, the trunk plate bracket 28 and the driving frame 210 to retract to the rear side. After the driving frame 210 is separated from the hook head rod 37, the movable slide 35 slides upward along the fixed slide 34 and resets under the push of the spring 38. At this time, the staff can remove the welded plate nose type lifting ear. During the processing of the plate nose type lifting ear, the staff only needs to take the parts, which effectively reduces the labor intensity.

[0086] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0087] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A plate nose type lifting lug welding device, characterized in that: It comprises a workbench (1), on which a rib plate assembly component (3) is mounted, a trunk plate assembly component (2) is arranged on the opposite side of the rib plate assembly component (3), and a welding mechanism (4) is arranged above the rib plate assembly component (3); The trunk plate assembly component (2) comprises a main fixing plate (27) driven by a sliding cylinder (23), the upper end of the main fixing plate (27) being fixed with a trunk plate bracket (28) via a supporting block; a driving frame (210) is fixed to a side of the trunk plate bracket (28) away from the main fixing plate (27); The rib assembly component (3) comprises a fixed seat (33), a fixed slide seat (34) is fixed above the fixed seat (33); a movable slide seat (35) is slidably connected to the inner side of the fixed slide seat (34); the movable slide seat (35) is arranged in an L shape, and a hook rod (37) is fixed to the bottom of the movable slide seat (35); the hook rod (37) is slidably connected to one side of the upper end of the fixed seat (33), and a spring (38) is provided between the top of the fixed seat (33) and the movable slide seat (35); the spring (38) is sleeved on the hook rod (37); a pressing plate (36) for pressing the trunk plate is also fixed to the lower end of the movable slide seat (35); A material storage rack (311) is also fixed to the side of the movable slide (35), and a rib plate pushing cylinder (312) is fixed to the bottom of the material storage rack (311); the cylinder rod of the rib plate pushing cylinder (312) is fixedly connected to the material pushing rack (310) via a connecting piece; and the material pushing rack (310) is slidably connected to the material storage rack (311).

2. The plate nose type lifting lug welding device according to claim 1 is characterized in that: An L-shaped fixing frame (24) is fixed to one side of the main fixing plate (27), and a sensor bracket (25) is fixedly installed on the top of the L-shaped fixing frame (24); a first photoelectric sensor (26) is fixed to the sensor bracket (25); A second photoelectric sensor (29) is provided below the trunk plate bracket (28), and the second photoelectric sensor (29) is fixed on the inner side of the main fixing plate (27).

3. The plate nose type lifting lug welding device according to claim 2, characterized in that: The sliding cylinder (23) is fixed to one side of the upper end of the first connecting plate (22); the first connecting plate (22) is fixed to the first fixed angle seat (21); and the first fixed angle seat (21) is fixed on the workbench (1).

4. The plate nose type lifting lug welding device according to claim 2, characterized in that: A material pushing cylinder (39) is fixed to one side of the material storage rack (311), a cylinder rod of the material pushing cylinder (39) penetrates the inner side of the material storage rack (311), and a pushing plate is fixed to the end of the cylinder rod; the material pushing rack (310) is arranged in a Z shape, and a material pushing groove d is provided at the front end of the material pushing rack (310), and the depth of the material pushing groove d is not greater than the thickness of the rib plate; The material storage rack (311) is provided with a notch at one end close to the trunk plate bracket (28) for facilitating the rib plate to slide out, and the width of the notch is not less than the thickness of the rib plate.

5. The plate nose type lifting eye welding device according to claim 1, characterized in that: The welding mechanism (4) comprises a hanger (41) fixed to a machine top cover (17), a lifting cylinder (42) being fixed on the hanger (41); a lifting seat (43) being fixed to the end of the cylinder rod of the lifting cylinder (42); a transverse cylinder (44) being installed at the bottom of the lifting seat (43), and a side plate (45) being fixed to the end of the cylinder rod of the transverse cylinder (44); a bidirectional cylinder (46) being fixed to the outside of the side plate (45), two cylinder rod ends of the bidirectional cylinder (46) being fixed to adjusting frames (47), and each adjusting frame (47) being provided with a welding gun (48), and the two welding guns (48) being arranged in a V-shape.

6. The plate nose type lifting eye welding device according to claim 1, characterized in that: The workbench (1) is fixed with fixed shafts (9) at both ends, and the two fixed shafts (9) are mounted on the frame body (8) via seat bearings (10); A synchronous pulley (12) is mounted on either of the two fixed shafts (9); the synchronous pulley (12) is connected to another synchronous pulley (12) mounted on a reduction gear unit (13) through a synchronous belt (11); the reduction gear unit (13) is fixed on the inner side of the frame body (8); and a protective cover (16) is also provided on the outside of the synchronous pulley (12) and the synchronous belt (11).

7. The plate nose type lifting lug welding device according to claim 6, characterized in that: A support frame (7) for keeping the workbench (1) horizontal is also fixed to one side of the upper end of the frame body (8); an organic housing (15) is fixed to the outer side of the frame body (8); A material guide plate (14) is provided in an inclined manner on the inner side of one end of the frame body (8) away from the support frame (7); the material guide plate (14) extends to the outside of the machine housing (15); and a material guide groove is provided on the machine housing (15) on one side of the material guide plate (14).

8. The plate nose type lifting eye welding device according to claim 7, characterized in that: A support plate (6) is fixed to the side of the frame body (8) away from the synchronous belt (11), and a trunk plate feed assembly (5) is fixed to the support plate (6); The trunk board material assembly (5) comprises a raised frame (51) fixed on a support plate (6), a top plate (52) fixed on the top of the raised frame (51), and a sliding groove (53) provided in the middle of the top plate (52); a material storage box (54) is also fixed on the top plate (52); an opening groove for facilitating the pushing out of the trunk board is provided at the lower end of the material storage box (54) on a side close to the trunk board bracket (28); A linear cylinder (55) is fixed to the bottom of the top plate (52), an L-shaped push plate is fixed to the cylinder rod of the linear cylinder (55), and the L-shaped push plate is slidably connected in the sliding groove (53).

Citation Information

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