Method for adjusting oil mist concentration of machine tool and system for adjusting oil mist concentration of machine tool

By using photoelectric sensors to detect the oil mist concentration and adjust the motor speed of the oil mist collector in the machine tool processing environment, the problem of difficulty in dynamically adjusting the oil mist collection efficiency in the prior art is solved, and a more efficient and environmentally friendly oil mist removal effect is achieved.

CN119658467AActive Publication Date: 2025-03-21ZHUHAI GREE INTELLIGENT EQUIP TECH RES INST CO LTD +2

Patent Information

Application Number
CN202411929341.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-21
Estimated Expiration
2044-12-25

AI Technical Summary

Technical Problem

It is difficult for existing machine tool oil mist collection systems to dynamically adjust the oil mist collection efficiency according to processing load or actual operating conditions, resulting in poor collection results or problems such as oil mist overflow or accumulation.

Method used

By obtaining the oil mist concentration in the machine processing environment, the light intensity data is detected and processed using a photoelectric sensor to determine the current data, thereby determining the oil mist concentration. According to the difference between the preset oil mist concentration and the detection oil mist concentration, adjust the motor speed of the oil mist collector to achieve a method of dynamically adjusting the oil mist collection efficiency.

Benefits of technology

It improves the oil mist collection efficiency, reduces energy consumption, reduces environmental pollution, and improves the adaptability and reliability of the system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119658467A_ABST
    Figure CN119658467A_ABST
Patent Text Reader

Abstract

The invention provides a method for adjusting the oil mist concentration of a machine tool and a system for adjusting the oil mist concentration of the machine tool. The method comprises the following steps: a first acquisition step: acquiring the oil mist concentration in a machining environment of a machine tool to obtain the detected oil mist concentration; a second acquisition step: acquiring a preset oil mist concentration, and detecting a difference value between the oil mist concentration and the preset oil mist concentration; an adjusting step: adjusting the rotating speed of the motor of the oil mist collector according to the difference value between the detected oil mist concentration and the preset oil mist concentration; and a circulation step: sequentially repeating the first acquisition step, the second acquisition step and the adjustment step at least once until the detected oil mist concentration detected again is equal to the preset oil mist concentration or the difference between the detected oil mist concentration and the preset oil mist concentration is within a preset concentration range. The oil mist collecting efficiency is dynamically adjusted according to the machining load or the actual operation condition.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of machine tool processing technology, and in particular to a method for adjusting the oil mist concentration of a machine tool, a machine tool oil mist concentration adjustment system, a computer-readable storage medium, and an electronic device. Background Art

[0002] In modern machine tool processing, in order to improve the surface quality and processing efficiency of the workpiece, coolant or lubricant is usually used to reduce friction and heat accumulation during the cutting process. Especially when performing high-speed and heavy-load cutting operations, the generation of oil mist is unavoidable. This oil mist not only pollutes the working environment and reduces air quality, but also may cause potential harm to the health of operators.

[0003] Traditional oil mist collection systems usually use adsorption or filtration to remove oil mist particles from the air. However, the efficiency and adaptability of these systems are often limited by their design and operation methods, and they cannot achieve the best oil mist removal effect under different processing conditions.

[0004] Most existing oil mist collectors use a motor to drive a fan to create air flow and draw the oil mist into the filter. The motor speed and air volume directly affect the oil mist collection efficiency. However, traditional systems usually use fixed air volume and motor speed, and cannot dynamically adjust the collection efficiency according to the processing load or actual operating conditions, which may lead to poor collection results and even oil mist overflow or accumulation. In addition, excessive air volume and motor speed will lead to energy waste and increased noise, while insufficient air volume will lead to incomplete oil mist collection, which will affect the air quality in the workshop. Summary of the invention

[0005] The main purpose of the present application is to provide a method for adjusting the oil mist concentration of a machine tool, a machine tool oil mist concentration adjustment system, a computer-readable storage medium and an electronic device, so as to at least solve the problem in the related art that it is difficult to dynamically adjust the oil mist collection efficiency according to the processing load or actual operating conditions.

[0006] In order to achieve the above-mentioned purpose, according to the first aspect of the present application, a method for adjusting the oil mist concentration of a machine tool is provided, comprising: a first acquisition step: acquiring the oil mist concentration in the machining environment of the machine tool to obtain a detected oil mist concentration; a second acquisition step: acquiring a preset oil mist concentration, and a difference between the detected oil mist concentration and the preset oil mist concentration; an adjustment step: adjusting the speed of an oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration; a loop step: repeating the first acquisition step, the second acquisition step and the adjustment step in sequence at least once until the detected oil mist concentration obtained by re-detection is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within a preset concentration range.

[0007] Optionally, a photoelectric sensor is installed in the machine tool processing environment, wherein the oil mist concentration in the machine tool processing environment is obtained to obtain the detected oil mist concentration, including: obtaining light intensity data sensed by the photoelectric sensor; processing the light intensity data to obtain corresponding current data; and determining the detected oil mist concentration corresponding to the current data.

[0008] Optionally, the adjustment step: adjusting the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration, includes: determining the working current required to control the oil mist collector according to the difference between the detected oil mist concentration and the preset oil mist concentration; and adjusting the speed of the oil mist collector motor based on the working current.

[0009] Optionally, the photoelectric sensor includes a light source transmitter and a light source receiver, the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal, and determining the detected oil mist concentration corresponding to the current data includes: constructing a first mapping relationship, the first mapping relationship indicating a mapping relationship between absorbance and the detected oil mist concentration and a light propagation path length; constructing a second mapping relationship, the second mapping relationship indicating a relationship between the absorbance and the light intensity data of the emitted light signal and the light intensity data of the received light signal; constructing a third mapping relationship, the third mapping relationship indicating a mapping relationship between the light intensity data and the current data; determining a fourth mapping relationship based on the first mapping relationship, the second mapping relationship and the third mapping relationship, the fourth mapping relationship indicating a mapping relationship between the current data and the detected oil mist concentration, and determining the detected oil mist concentration corresponding to the current data based on the fourth mapping relationship.

[0010] Optionally, the photoelectric sensor includes a light source transmitter and a light source receiver, the light source transmitter is used to transmit light signals, and the light source receiver is used to receive light signals, and after determining the detected oil mist concentration corresponding to the current data and processing the light intensity data to obtain the corresponding current data, the method further includes: determining whether the current data of the light source receiver is lower than a set minimum current threshold; if the current data of the light source receiver is lower than the set minimum current threshold, issuing a receiver alarm, and the causes of the receiver alarm include surface contamination of the light source receiver and / or failure of the light source receiver; and / or, the method further includes: if there is a peripheral control alarm, suspending the acquisition of the detected oil mist concentration, wherein the peripheral control alarm indicates an alarm of a machine tool subsystem other than the oil mist concentration detection system.

[0011] Optionally, the oil mist concentration in the machine tool processing environment is obtained to obtain the detected oil mist concentration, including: setting an oil mist concentration detection cycle; obtaining multiple oil mist concentrations within the oil mist concentration detection cycle; and determining an average value of the multiple oil mist concentrations as the detected oil mist concentration.

[0012] Optionally, the method further includes: sending the detected oil mist concentration to a display terminal for real-time display of the detected oil mist concentration; sending the working current of the motor to a display terminal for real-time display of the working current of the motor, wherein the working current of the motor corresponds to the motor speed.

[0013] According to a second aspect of the present application, a machine tool oil mist concentration adjustment system is provided, comprising: a control module, wherein the control module is used to execute any one of the methods for adjusting the machine tool oil mist concentration.

[0014] Optionally, the machine tool oil mist concentration adjustment system also includes: a photoelectric sensor installed in the machine tool processing environment, the photoelectric sensor includes a light source transmitter and a light source receiver, the light source transmitter is used to transmit light signals, and the light source receiver is used to receive light signals; a conversion module, communicating with the photoelectric sensor, for converting the transmitted light signal and the received light signal into current data; a communication module, communicating with the conversion module and the control module respectively.

[0015] According to a third aspect of the present application, a computer-readable storage medium is provided, the computer-readable storage medium comprising a stored program, wherein when the program is executed, the device where the computer-readable storage medium is located is controlled to execute any one of the methods for adjusting the oil mist concentration of a machine tool.

[0016] According to a fourth aspect of the present application, an electronic device is provided, comprising: one or more processors, a memory, and one or more programs, wherein the one or more programs are stored in the memory and are configured to be executed by the one or more processors, and the one or more programs include methods for executing any one of the methods for adjusting the oil mist concentration of a machine tool.

[0017] By applying the technical solution of the present application, the oil mist concentration in the machining environment of the machine tool is obtained to obtain the detected oil mist concentration; the preset oil mist concentration and the difference between the detected oil mist concentration and the preset oil mist concentration are obtained; the speed of the oil mist collector motor is adjusted according to the difference between the detected oil mist concentration and the preset oil mist concentration; the first acquisition step, the second acquisition step and the adjustment step are repeated at least once until the detected oil mist concentration obtained by re-detection is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within the preset concentration range. That is, based on the parameter of the detected oil mist concentration and applying a feedback adjustment mechanism, the detected oil mist concentration is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within the preset concentration range. That is, the oil mist collection efficiency is dynamically adjusted according to the machining load or actual operating conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 A hardware structure block diagram of a mobile terminal for executing a method for adjusting the oil mist concentration of a machine tool provided in an embodiment of the present application is shown;

[0020] Figure 2 A schematic flow chart of a method for adjusting the oil mist concentration of a machine tool provided in accordance with an embodiment of the present application is shown;

[0021] Figure 3 A schematic diagram of a machine tool oil mist concentration adjustment system provided according to an embodiment of the present application is shown;

[0022] Figure 4 A negative feedback regulation principle diagram provided according to an embodiment of the present application is shown.

[0023] The above drawings include the following reference numerals:

[0024] 102, processor; 104, memory; 106, transmission device; 108, input and output devices. DETAILED DESCRIPTION

[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0026] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0027] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0028] As introduced in the background technology, it is difficult to dynamically adjust the oil mist collection efficiency according to the processing load or actual operating conditions in the related technology. In order to solve the problem that it is difficult to dynamically adjust the oil mist collection efficiency according to the processing load or actual operating conditions in the related technology, the embodiments of the present application provide a method for adjusting the oil mist concentration of a machine tool, a machine tool oil mist concentration adjustment system, a computer-readable storage medium and an electronic device.

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0030] The method embodiments provided in the embodiments of the present application can be executed in a mobile terminal, a computer terminal or a similar computing device. Taking running on a mobile terminal as an example, Figure 1 1 is a hardware structure block diagram of a mobile terminal for a method of adjusting the oil mist concentration of a machine tool according to an embodiment of the present invention. Figure 1 As shown, the mobile terminal may include one or more ( Figure 1 Only one is shown in the figure) a processor 102 (the processor 102 may include but is not limited to a processing device such as a microprocessor MCU or a programmable logic device FPGA) and a memory 104 for storing data, wherein the mobile terminal may also include a transmission device 106 and an input / output device 108 for communication functions. It can be understood by those skilled in the art that Figure 1 The structure shown is only for illustration and does not limit the structure of the mobile terminal. Figure 1More or fewer components as shown, or with Figure 1 Different configurations are shown.

[0031] The memory 104 can be used to store computer programs, for example, software programs and modules of application software, such as the computer program corresponding to the method for adjusting the oil mist concentration of a machine tool in the embodiment of the present invention. The processor 102 executes various functional applications and data processing by running the computer program stored in the memory 104, that is, the above method is implemented. The memory 104 may include a high-speed random access memory, and may also include a non-volatile memory, such as one or more magnetic storage devices, flash memory, or other non-volatile solid-state memory. In some examples, the memory 104 may further include a memory remotely arranged relative to the processor 102, and these remote memories can be connected to the mobile terminal via a network. Examples of the above network include but are not limited to the Internet, an intranet, a local area network, a mobile communication network, and a combination thereof. The transmission device 106 is used to receive or send data via a network. The specific example of the above network may include a wireless network provided by a communication provider of the mobile terminal. In one example, the transmission device 106 includes a network adapter (Network Interface Controller, referred to as NIC), which can be connected to other network devices through a base station so as to communicate with the Internet. In one example, the transmission device 106 may be a radio frequency (RF) module, which is used to communicate with the Internet wirelessly.

[0032] In this embodiment, a method for adjusting the oil mist concentration of a machine tool is provided, which runs on a mobile terminal, a computer terminal or a similar computing device. It should be noted that the steps shown in the flowchart of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and although a logical order is shown in the flowchart, in some cases, the steps shown or described can be executed in an order different from that shown here.

[0033] Figure 2 FIG. 1 is a flow chart of a method for adjusting the oil mist concentration of a machine tool according to an embodiment of the present application. Figure 2 As shown, the method comprises the following steps:

[0034] Step S201, a first acquisition step: acquiring the oil mist concentration in the machine tool processing environment to obtain the detected oil mist concentration;

[0035] In a specific implementation, step S201: a photoelectric sensor is installed in the above-mentioned machine tool processing environment, wherein the oil mist concentration in the machine tool processing environment is obtained to obtain the detected oil mist concentration, including:

[0036] Step S2011: Acquire light intensity data sensed by the above-mentioned photoelectric sensor;

[0037] Step S2012: Process the above light intensity data to obtain corresponding current data;

[0038] Step S2013: Determine the above-mentioned detected oil mist concentration corresponding to the above-mentioned current data. A corresponding relationship is pre-established between the current data and the detected oil mist concentration;

[0039] The photoelectric sensor detects a light signal, which needs to be converted into an electrical signal, specifically current data, for the convenience of subsequent processing; then the oil mist concentration is determined based on the current data.

[0040] In order to accurately determine the detected oil mist concentration, the photoelectric sensor is divided into a light source transmitter and a light source receiver. The light source transmitter is used to transmit light signals, and the light source receiver is used to receive light signals. Step S2013: determining the detected oil mist concentration corresponding to the current data includes:

[0041] Constructing a first mapping relationship, wherein the first mapping relationship indicates a mapping relationship between absorbance and the detected oil mist concentration and the light propagation path length;

[0042] Specifically, the first mapping relationship is expressed as: A(λ)=K(λ)CL, where A(λ) represents absorbance, reflecting the degree of light intensity attenuation; K(λ) represents the absorption coefficient, which depends on the properties of the transmission medium and the wavelength of light; C is the detected oil mist concentration, and L is the length of the light propagation path.

[0043] The first mapping relationship mentioned above is the Beer-Lambert law. The theoretical basis of the Beer-Lambert law mainly relies on the absorption characteristics of light. It describes the relationship between the attenuation of the intensity of light and the concentration of the substance when light passes through an absorbing substance.

[0044] Constructing a second mapping relationship, wherein the second mapping relationship indicates a relationship between the absorbance and the light intensity data of the emitted light signal and the light intensity data of the received light signal;

[0045] Specifically, the second mapping relationship is expressed as: Where A(λ) represents absorbance, I light_0 Represents the light intensity data of the emitted light signal, I light Indicative of light intensity data of a received light signal;

[0046] Constructing a third mapping relationship, wherein the third mapping relationship indicates a mapping relationship between the light intensity data and the current data;

[0047] Optionally, the third mapping relationship is a linear relationship, and the third mapping relationship is expressed as: light =aI current ,I light_0 =aI current_0 , I light_0 Represents the light intensity data of the emitted light signal, I light Represents the light intensity data of the received light signal; I current_0 is the current data corresponding to the light intensity data of the emitted light signal, I current is the current data corresponding to the light intensity data of the received light signal, and a is the proportional constant;

[0048] A fourth mapping relationship is determined according to the first mapping relationship, the second mapping relationship and the third mapping relationship, the fourth mapping relationship indicates a mapping relationship between the current data and the detected oil mist concentration, and the detected oil mist concentration corresponding to the current data is determined according to the fourth mapping relationship.

[0049] Specifically, the fourth mapping relationship is expressed as:

[0050] As described above, based on the absorption characteristics of light, especially the Beer-Lambert law, the first mapping relationship, the second mapping relationship and the third mapping relationship are constructed, and then the fourth mapping relationship is determined according to the first mapping relationship, the second mapping relationship and the third mapping relationship. The fourth mapping relationship reflects the relationship between the current data and the detected oil mist concentration. Therefore, the detected oil mist concentration is determined according to the current data obtained after processing.

[0051] Step S202, a second acquisition step: acquiring a preset oil mist concentration, and a difference between the detected oil mist concentration and the preset oil mist concentration;

[0052] Step S203, adjustment step: adjusting the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration;

[0053] In some embodiments of the present application, step S203: adjusting step: adjusting the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration, comprises:

[0054] According to the difference between the detected oil mist concentration and the preset oil mist concentration, the working current required to control the oil mist collector is determined; the speed of the oil mist collector motor is adjusted based on the working current. That is, the oil mist collector motor is driven by an electrical signal, and there is a corresponding relationship between the size of the oil mist collector motor speed and the size of the electrical signal driving it, specifically the working current of the current signal machine, so the speed of the oil mist collector motor can be adjusted by adjusting the working current.

[0055] Step S204, a loop step: repeat the first acquisition step, the second acquisition step and the adjustment step at least once in sequence until the detected oil mist concentration is equal to the preset oil mist concentration, or the difference between the detected oil mist concentration and the preset oil mist concentration is within the preset concentration range.

[0056] The method for adjusting the oil mist concentration of a machine tool of the present application obtains the detected oil mist concentration by acquiring the oil mist concentration in the machining environment of the machine tool; obtains the preset oil mist concentration, and the difference between the detected oil mist concentration and the preset oil mist concentration; adjusts the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration; repeats the first acquisition step, the second acquisition step and the adjustment step at least once in sequence until the detected oil mist concentration obtained by re-detection is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within the preset concentration range. That is, based on the parameter of the detected oil mist concentration and applying a feedback adjustment mechanism, the detected oil mist concentration is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within the preset concentration range. That is, the oil mist collection efficiency is dynamically adjusted according to the machining load or actual operating conditions.

[0057] In some embodiments of the present application, the photoelectric sensor includes a light source transmitter and a light source receiver, wherein the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal.

[0058] After processing the light intensity data to obtain corresponding current data, the method further includes: determining whether the current data of the light source receiver is lower than a set minimum current threshold; if the current data of the light source receiver is lower than the set minimum current threshold, a receiver alarm is issued, and the reasons for the receiver alarm include surface contamination of the light source receiver and / or failure of the light source receiver;

[0059] That is to say, if the current data of the light source receiver is lower than the minimum current threshold set above, it means that the light source receiver cannot successfully receive the light signal emitted by the light source transmitter, so it is necessary to add an early warning mechanism to promptly inspect or replace the light source receiver.

[0060] and / or,

[0061] The above method also includes: if there is a peripheral control alarm, suspending the acquisition of the above detected oil mist concentration, wherein the above peripheral control alarm indicates that the machine tool subsystem other than the oil mist concentration detection system is alarmed. The machine tool includes multiple subsystems, for example, a drive subsystem, specifically including a motor and a transmission device, the motor provides power for the machine tool, such as a stepper motor, a servo motor, and the transmission device transmits the power of the motor to the machine tool, such as gears, belts, sprockets, etc.; a control subsystem, specifically including a computer numerical control (CNC) system and an operation panel, the computer numerical control (CNC) system controls the movement and processing process of the machine tool, and the operation panel is an interface for the user to interact with the CNC system, which is used to input programs and adjust parameters; a feed subsystem; a workpiece clamping system, specifically including a fixture and a workbench, the fixture is a device for fixing the workpiece, such as a vise, a suction cup, a chuck, etc., and the workbench is a platform for carrying the workpiece, which can be moved or rotated to adapt to different processing requirements; that is, if other subsystems alarm, it may affect the detection of the oil mist concentration and subsequent control, so if the peripheral control alarm is, it is also necessary to suspend the acquisition of the above detected oil mist concentration for corresponding maintenance.

[0062] In some embodiments, obtaining the oil mist concentration in the machine tool processing environment to obtain the detected oil mist concentration includes:

[0063] Set the oil mist concentration detection cycle, where the oil mist concentration detection cycle can be set to 5min, 10min, 15min, etc.;

[0064] Multiple oil mist concentrations are obtained within the oil mist concentration detection cycle; the average value of the multiple oil mist concentrations is determined as the detected oil mist concentration. In this way, the system can capture the dynamic changes of the oil mist concentration in time, thereby providing a basis for subsequent current adjustment.

[0065] To facilitate user viewing, the method further includes: sending the detected oil mist concentration to the display end to display the detected oil mist concentration in real time; sending the working current of the motor to the display end to display the working current of the motor in real time, wherein the working current of the motor corresponds to the motor speed. This visual data display form greatly improves the user's monitoring ability of the oil mist concentration and the motor operating status, so that any potential abnormal changes can be detected and responded to in a timely manner.

[0066] The method embodiment of the present application and the subsequent system embodiment and device embodiment have the following advantages:

[0067] 1. Improve oil mist collection efficiency: By real-time monitoring of the oil mist concentration during processing and dynamically adjusting the air volume and motor speed of the oil mist collector according to the concentration, the oil mist collection effect can be optimized under different processing loads and operating conditions, significantly improving the oil mist removal efficiency.

[0068] 2. Reduce energy consumption: Through the adaptive adjustment system, the air volume and motor speed can be adjusted according to actual needs, thereby avoiding unnecessary energy waste and improving energy efficiency.

[0069] 3. Reduce environmental pollution: The efficient oil mist collection system can effectively reduce the pollution of oil mist to the workshop air, thus providing operators with a healthier and safer working environment. Moreover, by dynamically adjusting the motor speed, the noise pollution caused by excessive air volume and speed in the traditional system can be avoided, which also helps to improve the workshop working environment.

[0070] 4. Improve system adaptability: This solution has strong adaptability and can adjust the oil mist collection effect in real time according to the different oil mist concentrations in the processing process, adapt to different processing states and load conditions, and further improve the flexibility and reliability of the system.

[0071] The present application also provides a machine tool oil mist concentration adjustment system, such as Figure 3 As shown, it includes: a control module, the control module is used to execute any one of the above methods for adjusting the oil mist concentration of a machine tool. The control module that executes the method for adjusting the oil mist concentration of a machine tool obtains the detected oil mist concentration by acquiring the oil mist concentration in the machining environment of the machine tool; obtains the preset oil mist concentration, and the difference between the detected oil mist concentration and the preset oil mist concentration; adjusts the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration; repeats the first acquisition step, the second acquisition step and the adjustment step at least once in sequence until the detected oil mist concentration obtained by re-detection is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within the preset concentration range. That is, based on the parameter of the detected oil mist concentration and applying a feedback adjustment mechanism, the detected oil mist concentration is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within the preset concentration range. That is, the oil mist collection efficiency is dynamically adjusted according to the machining load or actual operating conditions.

[0072] Furthermore, if Figure 3 As shown, the above-mentioned machine tool oil mist concentration adjustment system also includes:

[0073] A photoelectric sensor installed in a machine tool processing environment, the photoelectric sensor comprising a light source transmitter and a light source receiver, the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal;

[0074] A conversion module, communicating with the photoelectric sensor, and used for converting the emitted light signal and the received light signal into current data;

[0075] The communication module communicates with the conversion module and the control module respectively.

[0076] See also Figure 4 , C0 refers to the preset oil mist concentration, C av It refers to the average oil mist concentration within the detection period, and △c refers to the difference between C0 and C av The result obtained after the operation is motor Refers to the working current that controls the speed of the oil mist collector motor, I current Refers to the mapping current of the light intensity received in the detection module.

[0077] See also Figure 3 and Figure 4 The oil mist concentration adjustment scheme for machine tools based on adaptive strategy aims to improve the oil mist collection efficiency, reduce energy consumption, reduce environmental pollution, and enhance the adaptive ability of the system by accurately controlling the working state of the oil mist collector. The system is mainly composed of the following modules: detection module, conversion module, control module and communication module. Its overall control process can be summarized as follows: First, the detection module collects the oil mist concentration information in the machine tool environment through the photoelectric sensor to obtain real-time oil mist data. Then, the conversion module processes the collected photoelectric signal (equivalent to the light intensity data sensed by the photoelectric sensor) and converts it into current data related to the oil mist concentration, thereby obtaining accurate detection of the oil mist concentration. Based on these concentration data, the control module automatically adjusts the working current of the oil mist collector motor according to the preset adaptive strategy, and then controls the speed of the motor to adapt to the collection requirements under different oil mist concentrations, so as to achieve optimized oil mist collection effect and energy consumption control. Finally, the communication module uploads the oil mist concentration, current data and the working state of the motor to the CNC system in real time, providing operators with accurate monitoring data and supporting remote monitoring and management. This process dynamically adjusts the working status of each link, allowing the entire oil mist collection system to respond in real time according to the working environment of the machine tool, improving the flexibility and energy efficiency of the system, while effectively reducing the pollution of oil mist to the environment. The following is a detailed introduction to each module:

[0078] 1. Detection module

[0079] The detection module is mainly composed of a light source transmitter and a light receiver, which realize real-time monitoring and adjustment of oil mist concentration through precise optical design and structural layout. The light source transmitter is responsible for emitting light of a fixed wavelength through the working area of ​​the machine tool, while the light source receiver receives the light signal after scattering or reflection by the oil mist particles and converts it into an electrical signal for processing. In addition, in order to improve sensitivity and response speed, the light source transmitter can also be equipped with beam modulation technology, such as a pulse light source or a frequency modulated light source, so as to enhance the ability to respond quickly to changes in oil mist concentration. In terms of the light source receiver, a highly sensitive photomultiplier tube is usually used, which can convert weak light signals into current signals. The high gain and sensitivity of the photomultiplier tube enable it to effectively capture weak scattered light under low light intensity conditions, which is suitable for oil mist concentration monitoring in industrial environments. The gain of the photomultiplier tube is adjustable, and the received signal can be amplified according to actual needs. At the same time, its spectral response range must match the wavelength of the light source transmitter to ensure efficient photoelectric conversion and accurate signal processing. In addition, the noise suppression ability of the photomultiplier tube when processing low light signals is also the key to its efficient operation.

[0080] The light source transmitter and receiver need to be installed on both sides of the machine tool in a horizontally symmetrical manner to ensure that the light penetrates the oil mist area evenly and the receiver can fully capture the scattered light. In addition, the installation location should be selected below the spindle of the machine tool or above the workbench, because these locations have a higher oil mist concentration, which can ensure that the light effectively passes through the oil mist area and is accurately detected by the receiver.

[0081] 2. Conversion module

[0082] The core task of the conversion module is to establish an accurate mapping relationship between the detected oil mist concentration and the current signal, so as to reflect the fluctuation of the oil mist concentration in real time through the current change. The theoretical basis of this process mainly relies on the absorption characteristics of light, especially the Beer-Lambert law, which describes the relationship between the attenuation of light intensity and the concentration of the substance when light passes through the absorbing substance. Specifically, the formula of the Beer-Lambert law is:

[0083] A(λ)=K(λ)CL(1)

[0084] A(λ) represents absorbance, which reflects the degree of light intensity attenuation; K(λ) represents the absorption coefficient, which depends on the properties of the transmission medium and the wavelength of light; C is the oil mist concentration, and L is the length of the light propagation path.

[0085] According to the Beer-Lambert law, the absorption of light causes the attenuation of light intensity, that is, the absorbance is inversely proportional to the received light intensity, so the received light intensity I light With the initial light intensity I light_0 The relationship between

[0086] I light =I light_0 e -A(λ) (2)

[0087] By further taking the logarithm, the relationship between absorbance and received light intensity can be deduced as

[0088]

[0089] From (1) (3), the relationship between oil mist concentration and received light intensity is:

[0090]

[0091] However, in practical applications, the received optical signal needs to be converted into a current signal through a conversion module. To achieve this conversion, assume that the light intensity I light With the current signal I current There is a linear relationship between them, and there is a proportionality constant a such that

[0092] I light =aI current ,I light_0 =aI current_0 (4);

[0093] In summary, the mapping relationship between oil mist concentration and current is:

[0094]

[0095] The conversion module reads the current signal output by the sensor and converts it into oil mist concentration according to the known mapping formula. Specifically, after the machine tool starts working, it reads the current value currently received and uses formula (5) to calculate the corresponding oil mist concentration. After the data calculation is completed, the system needs to compare the set threshold to determine whether to trigger the alarm mechanism. Alarms can be divided into receiver alarms and peripheral control alarms, which correspond to different fault causes and treatment measures.

[0096] Receiver alarms are usually triggered by the received current signal being lower than the set minimum threshold, which may be caused by contamination of the receiver surface, oil mist sensor failure, or changes in the external environment. At this time, the system will first check whether the sensor's receiving window is covered with oil mist or dust, and recommend cleaning; if cleaning is ineffective, the device needs to be replaced. Peripheral control alarms are usually caused by sensor failure, communication problems, or unstable power supply. Such alarms will be issued by the CNC system (CNC) to prompt the operator to check the communication line, power supply, and equipment status, and repair or replace them if necessary.

[0097] In summary, the mapping relationship between oil mist concentration and current signal can effectively reflect the changing law of light intensity, and monitor the fluctuation of oil mist concentration in real time through current signal. This conversion process not only depends on the absorption characteristics of light, but also needs to take into account the proportional relationship between light signal and current, so as to provide the system with accurate and real-time concentration data.

[0098] 3. Control module

[0099] The control module can automatically adjust the working current of the oil mist collector motor by acquiring the oil mist concentration data provided by the detection module and the conversion module in real time to ensure that the oil mist concentration is maintained within the preset safety range, thereby optimizing the working efficiency of the system. The specific operation steps are detailed as follows:

[0100] First, when the machine tool starts running, the control module reads the initial working current of the oil mist collector motor and uses it as the baseline value. In addition, the system sets a fixed oil mist concentration threshold and detection cycle to monitor the oil mist concentration in real time within the specified time. In each detection cycle, the detection module collects the oil mist concentration data under the current working environment and calculates the average oil mist concentration in the cycle. In this way, the system can capture the dynamic changes of the oil mist concentration in time, thus providing a basis for subsequent current adjustments.

[0101] After that, the system will compare the calculated mean value of the oil mist concentration with the pre-set concentration threshold. If the mean value of the oil mist concentration is greater than the set threshold, it means that the current oil mist concentration in the air is high, and the system will automatically increase the operating current of the oil mist collector motor. This can enhance the adsorption capacity of the motor, thereby improving the oil mist collection efficiency and ensuring that the oil mist concentration is quickly reduced to a safe range. If the mean value of the oil mist concentration is exactly equal to the set concentration threshold, it means that the oil mist concentration is at the expected normal level. At this time, the control module will maintain the current operating current of the oil mist collector motor to maintain a stable collection state. On the contrary, when the mean value of the oil mist concentration is less than the set concentration threshold, it means that the oil mist concentration in the air is low. At this time, the system will reduce the operating current of the motor and reduce its energy consumption, thereby avoiding unnecessary energy waste and helping to extend the service life of the equipment.

[0102] After each adjustment of the working current, the system will record the new current value and further process and calculate the data through the PLC (Programmable Logic Controller) to evaluate whether the adjustment process needs to be performed again. Through this closed-loop feedback mechanism, the system can automatically adjust the working state of the oil mist collector according to real-time data, thereby achieving adaptive adjustment in different working environments.

[0103] The biggest advantage of this adaptive control strategy is its high degree of intelligence and automation. The system can automatically adjust the current according to the real-time collected oil mist concentration data without manual intervention to keep the oil mist concentration within a safe range, thereby improving the automation level and stability of the overall system. In addition, by dynamically adjusting the working current of the motor, it can not only effectively avoid the potential risks caused by excessively high or low oil mist concentrations, but also significantly improve energy utilization efficiency, reduce electricity waste, and thus extend the service life of the equipment and reduce maintenance costs. In general, the whole process demonstrates the strong adaptability and efficiency of the system, which not only ensures the stable operation of the equipment, but also improves the intelligence level of energy management.

[0104] 4. Communication module

[0105] The communication module can realize data transmission and information interaction between the detection module, conversion module, control module and CNC system. Specifically, the oil mist concentration data collected in real time by the detection module and conversion module, as well as the working current data of the oil mist collector motor output by the control module, are uploaded to the CNC system in a timely manner through the communication module. The realization of this data flow not only ensures the efficient coordination between the various modules of the system, but also provides a solid foundation for subsequent data processing and system optimization.

[0106] By uploading these key data to the CNC system in real time, the communication module can realize centralized management and visual display of data. The CNC system displays the changes in oil mist concentration and motor current to the operator in the form of charts or real-time curves through a graphical interface or dashboard. This visual data display form greatly improves the user's ability to monitor the oil mist concentration and motor operating status, so that any potential abnormal changes can be detected and responded to in a timely manner. For example, if the oil mist concentration exceeds the set safety threshold, or the motor operating current increases abnormally, the CNC system can immediately reflect it, thereby providing instant feedback to the operator.

[0107] In addition, the communication module also plays a key role in the adaptive adjustment and fault warning of the system. By uploading real-time data, the CNC system can analyze and judge the data and activate the alarm mechanism when necessary. When it is detected that the oil mist concentration exceeds the set range or the motor operating current is abnormal, the system will remind the operator to handle it through an alarm signal to avoid damage or safety accidents caused by excessive oil mist concentration or abnormal current. This alarm mechanism is not limited to simple numerical over-limit, but can also predict and warn of potential risks in advance based on the preset adaptive process, combined with historical data and changes in the current environment.

[0108] Through this integrated information transmission and data monitoring, the role of the communication module is not limited to the simple transmission of data. It is actually a bridge and link between the entire oil mist concentration monitoring system and the CNC system, ensuring real-time data feedback, triggering of early warning functions, and intelligent adjustment of the system. While improving system efficiency, it also enhances the safety and reliability of the system, providing strong support for the stable operation and maintenance of the equipment.

[0109] The embodiment of the present application also provides a device for adjusting the oil mist concentration of a machine tool. It should be noted that the device for adjusting the oil mist concentration of a machine tool in the embodiment of the present application can be used to execute the method for adjusting the oil mist concentration of a machine tool provided in the embodiment of the present application. The device is used to implement the above-mentioned embodiments and preferred implementation modes, and the descriptions that have been made will not be repeated. As used below, the term "module" can be a combination of software and / or hardware that implements a predetermined function. Although the device described in the following embodiments is preferably implemented in software, the implementation of hardware, or a combination of software and hardware, is also possible and conceivable.

[0110] The following is an introduction to the device for adjusting the oil mist concentration of a machine tool provided in an embodiment of the present application, the device comprising:

[0111] A first acquisition unit is used to perform a first acquisition step: acquiring the oil mist concentration in the machine tool processing environment to obtain a detected oil mist concentration;

[0112] A second acquisition unit, used to perform a second acquisition step: acquiring a preset oil mist concentration, and a difference between the detected oil mist concentration and the preset oil mist concentration;

[0113] An adjusting unit, used for performing an adjusting step: adjusting the speed of the motor of the oil mist collector according to the difference between the detected oil mist concentration and the preset oil mist concentration;

[0114] The circulation unit is used to execute the circulation step: repeating the above-mentioned first acquisition step, the above-mentioned second acquisition step and the above-mentioned adjustment step in sequence at least once until the detected oil mist concentration obtained by re-detection is equal to the above-mentioned preset oil mist concentration, or the difference with the above-mentioned preset oil mist concentration is within the preset concentration range.

[0115] In some embodiments, a photoelectric sensor is installed in the above-mentioned machine tool processing environment, wherein the first acquisition unit includes a first acquisition module, a processing module and a first determination module, the first acquisition module is used to acquire the light intensity data sensed by the above-mentioned photoelectric sensor; the processing module is used to process the above-mentioned light intensity data to obtain corresponding current data; the first determination module determines the above-mentioned detected oil mist concentration corresponding to the above-mentioned current data.

[0116] In some embodiments, the adjustment unit includes a second determination module and an adjustment module, the second determination module is used to determine the working current required to control the oil mist collector based on the difference between the detected oil mist concentration and the preset oil mist concentration; the adjustment module is used to adjust the speed of the oil mist collector motor based on the working current.

[0117] In some embodiments, the photoelectric sensor includes a light source transmitter and a light source receiver, the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal. The first determination module includes a first construction submodule, a second construction submodule, a third construction submodule and a determination submodule. The first construction submodule is used to construct a first mapping relationship, and the first mapping relationship indicates a mapping relationship between the absorbance and the detected oil mist concentration and the light propagation path length; the second construction submodule is used to construct a second mapping relationship, and the second mapping relationship indicates a relationship between the absorbance and the light intensity data of the emitted light signal and the light intensity data of the received light signal; the third construction submodule is used to construct a third mapping relationship, and the third mapping relationship indicates a mapping relationship between the light intensity data and the current data; the determination submodule is used to determine a fourth mapping relationship according to the first mapping relationship, the second mapping relationship and the third mapping relationship, and the fourth mapping relationship indicates a mapping relationship between the current data and the detected oil mist concentration, and the detected oil mist concentration corresponding to the current data is determined according to the fourth mapping relationship.

[0118] In some embodiments, the photoelectric sensor comprises a light source transmitter and a light source receiver, wherein the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal.

[0119] The device further includes a first alarm unit, which is used to determine whether the current data of the light source receiver is lower than a set minimum current threshold after processing the light intensity data to obtain corresponding current data; if the current data of the light source receiver is lower than the set minimum current threshold, a receiver alarm is issued, and the reasons for the receiver alarm include surface contamination of the light source receiver and / or failure of the light source receiver;

[0120] The device further comprises a second alarm unit, which is used to suspend obtaining the detected oil mist concentration if there is a peripheral control alarm, wherein the peripheral control alarm indicates an alarm of a machine tool subsystem other than the oil mist concentration detection system.

[0121] In some embodiments, the first acquisition unit includes a setting module, a second acquisition module and a third determination module. The setting module is used to set the oil mist concentration detection cycle; the second acquisition module is used to obtain multiple oil mist concentrations within the above-mentioned oil mist concentration detection cycle; the third determination module is used to determine the average value of the above-mentioned multiple oil mist concentrations as the above-mentioned detected oil mist concentration.

[0122] In some embodiments, the above-mentioned device also includes a first display unit and a second display unit, the first display unit is used to send the detected oil mist concentration to the display end, and perform real-time display of the above-mentioned detected oil mist concentration; the second display unit is used to send the working current of the motor to the display end, and perform real-time display of the working current of the above-mentioned motor, wherein the working current of the above-mentioned motor corresponds to the above-mentioned motor speed.

[0123] The above-mentioned device for adjusting the oil mist concentration of a machine tool includes a processor and a memory. The above-mentioned first acquisition unit, the second acquisition unit, the adjustment unit and the circulation unit are all stored in the memory as program units, and the processor executes the above-mentioned program units stored in the memory to realize the corresponding functions. The above-mentioned modules are all located in the same processor; or, the above-mentioned modules are located in different processors in any combination.

[0124] The processor includes a kernel, which retrieves the corresponding program unit from the memory. One or more kernels can be set, and the oil mist collection efficiency can be dynamically adjusted according to the processing load or actual operating conditions by adjusting the kernel parameters.

[0125] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.

[0126] An embodiment of the present invention provides an electronic device, comprising: one or more processors, a memory, and one or more programs, wherein the one or more programs are stored in the memory and are configured to be executed by the one or more processors, and the one or more programs include methods for executing any one of the above-mentioned methods for adjusting the oil mist concentration of a machine tool.

[0127] An embodiment of the present invention provides a computer-readable storage medium, which includes a stored program, wherein when the program is executed, the device where the computer-readable storage medium is located is controlled to execute the method for adjusting the oil mist concentration of a machine tool.

[0128] An embodiment of the present invention provides a processor, and the processor is used to run a program, wherein the method for adjusting the oil mist concentration of a machine tool is executed when the program is run.

[0129] An embodiment of the present invention provides a device, which includes a processor, a memory, and a program stored in the memory and executable on the processor, and the processor implements the steps in the method for adjusting the oil mist concentration of a machine tool when executing the program. The device in this article can be a server, a PC, a PAD, a mobile phone, etc.

[0130] The present application also provides a computer program product, which, when executed on a data processing device, is suitable for executing a program that initializes the method steps for adjusting the oil mist concentration of a machine tool.

[0131] Obviously, those skilled in the art should understand that the above modules or steps of the present invention can be implemented by a general computing device, they can be concentrated on a single computing device, or distributed on a network composed of multiple computing devices, they can be implemented by a program code executable by a computing device, so that they can be stored in a storage device and executed by the computing device, and in some cases, the steps shown or described can be executed in a different order than here, or they can be made into individual integrated circuit modules, or multiple modules or steps therein can be made into a single integrated circuit module for implementation. Thus, the present invention is not limited to any specific combination of hardware and software.

[0132] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that include computer-usable program code.

[0133] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0134] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0135] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0136] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.

[0137] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.

[0138] Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.

[0139] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

[0140] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A method for adjusting the oil mist concentration of a machine tool, characterized in that: include: The first acquisition step: acquiring the oil mist concentration in the machine tool processing environment to obtain the detected oil mist concentration; The second acquisition step: acquiring a preset oil mist concentration, and a difference between the detected oil mist concentration and the preset oil mist concentration; Adjustment step: adjusting the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration; Looping step: repeating the first acquisition step, the second acquisition step and the adjustment step at least once in sequence until the detected oil mist concentration obtained by re-detection is equal to the preset oil mist concentration, or the difference with the preset oil mist concentration is within a preset concentration range.

2. The method according to claim 1, characterized in that A photoelectric sensor is installed in the machine tool processing environment, wherein the oil mist concentration in the machine tool processing environment is obtained to obtain the detected oil mist concentration, including: Acquiring light intensity data sensed by the photoelectric sensor; Processing the light intensity data to obtain corresponding current data; The detected oil mist concentration corresponding to the current data is determined.

3. The method according to claim 1, characterized in that Adjustment step: adjusting the speed of the oil mist collector motor according to the difference between the detected oil mist concentration and the preset oil mist concentration, including: Determining the operating current required to control the oil mist collector according to the difference between the detected oil mist concentration and the preset oil mist concentration; The oil mist collector motor speed is adjusted based on the operating current.

4. The method according to claim 2, characterized in that: The photoelectric sensor includes a light source transmitter and a light source receiver, wherein the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive the light signal, and determines the detected oil mist concentration corresponding to the current data, including: Constructing a first mapping relationship, wherein the first mapping relationship indicates a mapping relationship between absorbance and the detected oil mist concentration and the propagation path length of light; Constructing a second mapping relationship, wherein the second mapping relationship indicates a relationship between the absorbance and the light intensity data of the emitted light signal and the light intensity data of the received light signal; constructing a third mapping relationship, wherein the third mapping relationship indicates a mapping relationship between the light intensity data and the current data; A fourth mapping relationship is determined according to the first mapping relationship, the second mapping relationship and the third mapping relationship, the fourth mapping relationship indicating a mapping relationship between the current data and the detected oil mist concentration, and the detected oil mist concentration corresponding to the current data is determined according to the fourth mapping relationship.

5. The method according to claim 2, characterized in that: The photoelectric sensor comprises a light source transmitter and a light source receiver, wherein the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal. After the light intensity data is processed to obtain corresponding current data, the method further includes: determining whether the current data of the light source receiver is lower than a set minimum current threshold; if the current data of the light source receiver is lower than the set minimum current threshold, a receiver alarm is issued, and the reasons for the receiver alarm include surface contamination of the light source receiver and / or failure of the light source receiver; and / or, The method further includes: if there is a peripheral control alarm, suspending the acquisition of the detected oil mist concentration, wherein the peripheral control alarm indicates an alarm of a machine tool subsystem other than the oil mist concentration detection system.

6. The method according to claim 1, characterized in that Obtain the oil mist concentration in the machine tool processing environment and obtain the detected oil mist concentration, including: Set the oil mist concentration detection cycle; Acquiring multiple oil mist concentrations within the oil mist concentration detection cycle; An average value of the plurality of oil mist concentrations is determined as the detected oil mist concentration.

7. The method according to claim 1, characterized in that The method further comprises: Sending the detected oil mist concentration to a display terminal for real-time display of the detected oil mist concentration; The working current of the motor is sent to a display terminal to display the working current of the motor in real time, wherein the working current of the motor corresponds to the motor speed.

8. A machine tool oil mist concentration control system, characterized in that: include: A control module, wherein the control module is used to execute the method for adjusting the oil mist concentration of a machine tool as described in any one of claims 1 to 7.

9. The machine tool oil mist concentration control system according to claim 8, characterized in that: The machine tool oil mist concentration adjustment system also includes: A photoelectric sensor installed in a machine tool processing environment, the photoelectric sensor comprising a light source transmitter and a light source receiver, the light source transmitter is used to transmit a light signal, and the light source receiver is used to receive a light signal; a conversion module, communicating with the photoelectric sensor, and configured to convert the emitted light signal and the received light signal into current data; The communication module communicates with the conversion module and the control module respectively.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium includes a stored program, wherein when the program is executed, the device where the computer-readable storage medium is located is controlled to execute the method for adjusting the oil mist concentration of a machine tool according to any one of claims 1 to 7.

11. An electronic device, characterized in that: include: One or more processors, a memory, and one or more programs, wherein the one or more programs are stored in the memory and are configured to be executed by the one or more processors, and the one or more programs include a method for executing the method for adjusting the oil mist concentration of a machine tool as described in any one of claims 1 to 7.

Citation Information

Patent Citations

  • Range automatic switching circuit for fume concentration online monitoring system

    CN101655442A

  • Smoke exhauster as well as smoke detection method and wind speed adjusting method thereof

    CN105299719A

  • Extractor hood and control method and device thereof

    CN106152220A

  • Intelligent oil mist purifier monitoring system

    CN109540746A

  • Oil-mist concentration measuring apparatus

    JP1993264443A

Cited By

  • A variable frequency exhaust control method for oil mist exhaust gas in mold machining

    CN122504646A