Traction device for polyurethane foam production
By designing a traction device for polyurethane foam production, the synergistic effect of the cylinder and the traction assembly can realize automatic traction and placement of polyurethane foam, which solves the problems of increased labor intensity and inefficiency caused by manual movement in the prior art, and realizes automated movement, reduces labor intensity and saves human resources.
Patent Information
- Application Number
- CN202411859811.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-21
AI Technical Summary
In the prior art, the movement of polyurethane foam from one station to the next station mainly relies on manual operations during packaging production, resulting in an increase in labor intensity of staff and problems of efficiency and waste of human resources.
A traction device for the production of polyurethane foam is designed, and by providing structures such as fixed blocks, first traction assembly, moving plate, second traction assembly and opposite assembly, the synergistic effect of the cylinder and traction assembly is used to realize automatic traction and placement of polyurethane foam.
It effectively reduces the labor intensity of staff, improves the movement efficiency of polyurethane foam, saves human resources, and facilitates replacement and maintenance through the design of rubber cotton.
Smart Images

Figure CN119660053A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polyurethane foam, in particular to a traction device for polyurethane foam production. Background Art
[0002] Polyurethane foam is a polymer material made of polyurethane (PU). It has many excellent properties and is widely used in many fields. In order to meet the needs of different customers, the cured polyurethane foam will be cut into the required size and shape, and then manually transferred. Generally speaking, the polyurethane foam is moved from the cutting station to the packaging station.
[0003] However, in the prior art, in the packaging production process of polyurethane foam, moving the polyurethane foam from one workstation to the next is a basic process, but most of the time the polyurethane foam is moved manually, which increases the labor intensity of the staff. Therefore, it is necessary to design a traction mechanism that replaces manual labor and can efficiently and stably perform the traction work of polyurethane foam. A traction device for polyurethane foam production is proposed to solve the above problems. Summary of the invention
[0004] In order to solve the problems raised in the above background technology, the present invention provides a traction device for polyurethane foam production, which solves the problem of increasing the labor intensity of workers by manually moving polyurethane foam.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a traction device for polyurethane foam production, comprising a traction frame, a first cylinder is fixedly connected to one side of the traction frame, a fixed block is fixedly connected to one end of the first cylinder, a fixed frame is fixedly connected to one side of the fixed block, a support frame is fixedly connected to the middle of the fixed frame, a second cylinder is fixedly connected to the top of the support frame, a first traction component is fixedly connected to one end of the second cylinder, a movable card is connected to a movable plate inside the first traction component, a third cylinder is fixedly connected to the middle of the movable plate, both ends of the movable plate are fixedly connected to the second traction components, and one side of the second traction component is fixedly connected to an opposing component.
[0006] Preferably, the first traction assembly comprises a first traction plate, four corners of the bottom of the first traction plate are fixedly connected with traction vertical rods, and the bottom end of the traction vertical rod is fixedly connected with the second traction plate.
[0007] Preferably, a traction ring is movably sleeved on the outer wall of each traction vertical rod, and traction cross rods are fixedly connected to both sides of the bottom of the second traction plate.
[0008] Preferably, the top of the first traction plate is fixedly connected to the second cylinder, the outer wall of the traction vertical rod is movably engaged with the fixing frame, and the bottom of the traction ring is fixedly connected to the fixing frame.
[0009] Preferably, the second traction assembly comprises a traction block, one side of the traction block is fixedly connected to a traction screw, and the outer wall of the traction screw is threadedly connected to a traction screw barrel.
[0010] Preferably, the outer wall of the traction screw barrel is movably connected with rubber cotton, and the bottom end of the traction screw is threadedly connected with a screw block.
[0011] Preferably, the middle portion of the traction block is fixedly connected to the movable plate, and the inner side of the traction block is movably connected to the traction cross bar.
[0012] Preferably, the rubber cotton is made of rubber material, and one side of the screw block is movably in contact with the rubber cotton.
[0013] Preferably, the facing component comprises a fixed shaft, an outer wall of the fixed shaft is rotatably connected with a gear, one side of the gear is meshed with a first rack, and the other side of the gear is meshed with a second rack.
[0014] Preferably, the top end of the fixed shaft is fixedly connected to the second traction plate, one side of the gear is movably connected to the second traction plate, and one side of the first rack and the second rack are both movably abutted against the traction ring.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The present invention is provided with structures such as a fixed block, a first traction component, a moving plate, a second traction component, and an opposing component. The first cylinder pushes the fixed block to move, and the fixed block drives the fixed frame to move. The fixed frame moves to the top of the polyurethane foam. The second cylinder drives the first traction component to move, and the first traction component drives the second traction component to move until the bottom end of the second traction component is flush with the bottom of the polyurethane foam. The third cylinder pulls the moving plate so that the moving plate slides along the inside of the first traction component. The moving plate drives the second traction component to move, and the second traction component drives the opposing component to move, so that the opposing component rotates, so that the two groups of second traction components move toward each other, the second traction component clamps the polyurethane foam, and then the first traction component is pulled in the opposite direction by the second cylinder to move, so that the polyurethane foam leaves the original position, and the first cylinder pulls the fixed frame in the opposite direction to place the polyurethane foam for the second time, thereby reducing the labor intensity of the staff and saving manpower.
[0017] The present invention is provided with a second traction component and other structures, and the traction screw and the traction barrel are arranged to be threadedly connected, which is convenient for the traction barrel to be disassembled from the traction screw, and is movably connected to the traction barrel. The rubber cotton is sleeved on the outer wall of the traction barrel. The screw block can be rotated and disassembled to remove the rubber cotton from the outer wall of the traction barrel, and the rubber cotton can be replaced, so that the rubber cotton can be easily replaced after being damaged during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall positional relationship structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of one side of the first traction assembly of the present invention;
[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the other side of the first traction assembly of the present invention;
[0021] Figure 4 It is a schematic diagram of the positional relationship structure of the facing components of the present invention;
[0022] Figure 5 It is a schematic diagram of the positional relationship structure of the second traction assembly of the present invention;
[0023] Figure 6 It is a schematic diagram of the cross-sectional structure of the second traction assembly of the present invention.
[0024] In the figure: 1, traction frame; 2, first cylinder; 3, fixed block; 4, fixed frame; 5, support frame; 6, second cylinder; 7, first traction assembly; 711, first traction plate; 712, traction vertical rod; 713, second traction plate; 714, traction ring; 715, traction cross bar; 8, movable plate; 9, third cylinder; 10, second traction assembly; 1011, traction block; 1012, traction screw; 1013, traction screw barrel; 1014, rubber cotton; 1015, screw block; 11, opposite assembly; 1111, fixed shaft; 1112, gear; 1113, first rack; 1114, second rack. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] like Figures 1 to 6As shown, the present invention provides a traction device for polyurethane foam production, including a traction frame 1, a first cylinder 2 is fixedly connected to one side of the traction frame 1, a fixed block 3 is fixedly connected to one end of the first cylinder 2, a fixed frame 4 is fixedly connected to one side of the fixed block 3, a support frame 5 is fixedly connected to the middle of the fixed frame 4, a second cylinder 6 is fixedly connected to the top of the support frame 5, a first traction component 7 is fixedly connected to one end of the second cylinder 6, a moving plate 8 is movably connected to the internal snap connection of the first traction component 7, a third cylinder 9 is fixedly connected to the middle of the moving plate 8, a second traction component 10 is fixedly connected to both ends of the moving plate 8, and a facing component 11 is fixedly connected to one side of the second traction component 10;
[0027] The above scheme is adopted: the first cylinder 2 pushes the fixed block 3 to move, the fixed block 3 drives the fixed frame 4 to move, the fixed frame 4 moves to the top of the polyurethane foam, the second cylinder 6 pushes the first traction component 7 to move, the first traction component 7 drives the second traction component 10 to move, until the bottom end of the second traction component 10 is flush with the bottom of the polyurethane foam, the third cylinder 9 pulls the moving plate 8, so that the moving plate 8 slides along the inside of the first traction component 7, the moving plate 8 drives the second traction component 10 to move, the second traction component 10 drives the opposite component 11 to move, so that the opposite component 11 rotates, so that the two groups of second traction components 10 move toward each other, the second traction component 10 clamps the polyurethane foam, and then the first traction component 7 is pulled in the opposite direction by the second cylinder 6 to move, so that the polyurethane foam leaves the original position, and the fixed frame 4 is pulled in the opposite direction by the first cylinder 2, so that the polyurethane foam can be placed for the second time, which reduces the labor intensity of the staff and saves manpower.
[0028] like Figures 1 to 4 As shown, the first traction assembly 7 includes a first traction plate 711, and the four corners of the bottom of the first traction plate 711 are fixedly connected to traction vertical rods 712, and the bottom end of the traction vertical rod 712 is fixedly connected to a second traction plate 713;
[0029] The outer wall of each traction vertical rod 712 is movably sleeved with a traction ring 714, and both sides of the bottom of the second traction plate 713 are fixedly connected with traction cross rods 715;
[0030] The top of the first traction plate 711 is fixedly connected to the second cylinder 6, the outer wall of the traction vertical rod 712 is movably connected to the fixed frame 4, and the bottom of the traction ring 714 is fixedly connected to the fixed frame 4;
[0031] The above scheme is adopted: when the first traction plate 711 is pulled in the opposite direction by the second cylinder 6, the first traction plate 711 drives the traction vertical rod 712 to move in the opposite direction, and the traction vertical rod 712 drives the second traction plate 713 to move in the opposite direction along the inside of the traction ring 714 until the top of the second traction plate 713 abuts against the fixed frame 4, and the bottom of the first traction plate 711 is away from the traction ring 714, and the traction ring 714 is limited and fixed by the fixed frame 4, and the support frame 5 supports the second cylinder 6 in a limited manner, and a cavity is provided inside the second traction plate 713, and the movable plate 8 and the third cylinder 9 are both located in the cavity, and the middle part of the movable plate 8 is movably engaged with the second traction plate 713, and the outer wall of the third cylinder 9 is fixedly connected with the second traction plate 713, and the third cylinder 9 is limited and fixed by the second traction plate 713, and a slide groove matching the size of the two ends of the movable plate 8 is provided at the bottom of the second traction plate 713, so that the movable plate 8 can drive the second traction assembly 10 to slide along the traction cross rod 715 and the slide groove.
[0032] like Figures 2 to 6 As shown, the second traction assembly 10 includes a traction block 1011, a traction screw 1012 is fixedly connected to one side of the traction block 1011, and a traction screw barrel 1013 is threadedly connected to the outer wall of the traction screw 1012;
[0033] The outer wall of the traction screw barrel 1013 is movably connected with a rubber cotton 1014, and the bottom end of the traction screw rod 1012 is threadedly connected with a screw block 1015;
[0034] The middle part of the traction block 1011 is fixedly connected to the movable plate 8, and the inner side of the traction block 1011 is movably connected to the traction cross bar 715;
[0035] The rubber cotton 1014 is made of rubber material, and one side of the screw block 1015 is movably in contact with the rubber cotton 1014;
[0036] The above scheme is adopted: by setting the traction screw 1012 and the traction screw barrel 1013 as a threaded connection, the traction screw barrel 1013 and the traction screw 1012 can be easily disassembled, and the rubber cotton 1014 and the traction screw barrel 1013 are movably connected, and the rubber cotton 1014 is sleeved on the outer wall of the traction screw barrel 1013. The screw block 1015 is rotated and disassembled, and the rubber cotton 1014 can be removed from the outer wall of the traction screw barrel 1013, and the rubber cotton 1014 can be replaced. The sliding trajectory of the traction block 1011 is limited by the traction cross bar 715. The width of the traction cross bar 715 is greater than the two ends of the movable plate 8, and the two ends of the movable plate 8 are located in the middle of the traction cross bar 715.
[0037] like Figure 3 and Figure 4As shown, the facing component 11 includes a fixed shaft 1111, the outer wall of the fixed shaft 1111 is rotatably connected to a gear 1112, one side of the gear 1112 is meshed with a first rack 1113, and the other side of the gear 1112 is meshed with a second rack 1114;
[0038] The top end of the fixed shaft 1111 is fixedly connected to the second traction plate 713, one side of the gear 1112 is movably connected to the second traction plate 713, and one side of the first rack 1113 and the second rack 1114 are both movably abutted against the traction ring 714;
[0039] The above scheme is adopted: the traction block 1011 is driven to move by the movable plate 8, and the traction block 1011 drives the rubber cotton 1014 to slide along the bottom of the second traction plate 713 through the traction screw 1012, and the traction block 1011 drives the fixed shaft 1111 to move, and the fixed shaft 1111 is engaged with the gear 1112 to rotate the gear 1112, so that the gear 1112 is engaged with the first rack 1113 and drives the first rack 1113 and the fixed shaft 1111 to move in the opposite direction, and the first rack 1113 drives another traction block 1011 to move, so that the two groups of traction blocks 1011 move toward each other, and the fixed shaft 1111 is limited by the second traction plate 713, and the fixed shaft 1111 and the second traction plate 713 are fixedly connected, and when the gear 1112 rotates, it takes the fixed shaft 1111 as the center of the circle, and the fixed shaft 1111 supports and fixes the gear 1112, and the opposite components 11 are of symmetrical structure, and the second traction component 10 is also of symmetrical structure.
[0040] The working principle and use process of the present invention:
[0041] First, the first cylinder 2 pushes the fixing block 3 to move along one side of the traction frame 1, and the fixing block 3 drives the fixing frame 4 to move. When the fixing frame 4 moves to the top of the polyurethane foam, the second cylinder 6 pushes the first traction plate 711 to move, and the first traction plate 711 drives the traction vertical rod 712 to move, so that the traction vertical rod 712 pushes the second traction plate 713 to move along the inner wall of the traction ring 714 until the bottom of the first traction plate 711 abuts against the traction ring 714;
[0042] During the movement of the second traction plate 713, the second traction plate 713 drives the second traction assembly 10 to move until the bottom end of the rubber cotton 1014 is flush with the bottom of the polyurethane foam. At this time, the third cylinder 9 pulls the moving plate 8 so that the moving plate 8 slides along the inside of the second traction plate 713, and the moving plate 8 drives the traction block 1011 to move. At this time, the traction block 1011 drives the rubber cotton 1014 to slide along the bottom of the second traction plate 713 through the traction screw 1012;
[0043] During the movement of the rubber cotton 1014, the traction block 1011 drives the fixed shaft 1111 to move. At this time, the fixed shaft 1111 is meshed with the gear 1112 to rotate the gear 1112, so that the gear 1112 is meshed with the first rack 1113 and drives the first rack 1113 and the fixed shaft 1111 to move in the opposite direction. At this time, the first rack 1113 drives another traction block 1011 to move, so that the two groups of traction blocks 1011 move toward each other.
[0044] Until the rubber cotton 1014 clamps the polyurethane foam, the second cylinder 6 pulls the first traction assembly 7 in the opposite direction to move the polyurethane foam away from the original position, and the first cylinder 2 pulls the fixed frame 4 in the opposite direction to place the polyurethane foam for the second time, thus completing the operation.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A traction device for polyurethane foam production, comprising a traction frame (1), characterized in that: One side of the traction frame (1) is fixedly connected to a first cylinder (2); one end of the first cylinder (2) is fixedly connected to a fixed block (3); one side of the fixed block (3) is fixedly connected to a fixed frame (4); the middle of the fixed frame (4) is fixedly connected to a support frame (5); the top of the support frame (5) is fixedly connected to a second cylinder (6); one end of the second cylinder (6) is fixedly connected to a first traction component (7); the first traction component (7) is internally movably connected to a moving plate (8); the middle of the moving plate (8) is fixedly connected to a third cylinder (9); both ends of the moving plate (8) are fixedly connected to a second traction component (10); one side of the second traction component (10) is fixedly connected to an opposing component (11).
2. The traction device for polyurethane foam production according to claim 1, characterized in that: The first traction assembly (7) comprises a first traction plate (711), the four corners of the bottom of the first traction plate (711) are fixedly connected to traction vertical rods (712), and the bottom end of the traction vertical rod (712) is fixedly connected to a second traction plate (713).
3. The traction device for polyurethane foam production according to claim 2, characterized in that: The outer wall of each traction vertical rod (712) is movably sleeved with a traction ring (714), and both sides of the bottom of the second traction plate (713) are fixedly connected with traction cross rods (715).
4. The traction device for polyurethane foam production according to claim 3, characterized in that: The top of the first traction plate (711) is fixedly connected to the second cylinder (6), the outer wall of the traction vertical rod (712) is movably engaged with the fixed frame (4), and the bottom of the traction ring (714) is fixedly connected to the fixed frame (4).
5. The traction device for polyurethane foam production according to claim 1, characterized in that: The second traction assembly (10) comprises a traction block (1011), one side of the traction block (1011) is fixedly connected to a traction screw (1012), and the outer wall of the traction screw (1012) is threadedly connected to a traction screw barrel (1013).
6. The traction device for polyurethane foam production according to claim 5, characterized in that: The outer wall of the traction screw barrel (1013) is movably connected with a rubber cotton (1014), and the bottom end of the traction screw rod (1012) is threadedly connected with a screw block (1015).
7. The traction device for polyurethane foam production according to claim 6, characterized in that: The middle part of the traction block (1011) is fixedly connected to the movable plate (8), and the inner side of the traction block (1011) is movably connected to the traction cross bar (715).
8. The traction device for polyurethane foam production according to claim 7, characterized in that: The rubber cotton (1014) is made of rubber material, and one side of the screw block (1015) is movably in contact with the rubber cotton (1014).
9. The traction device for polyurethane foam production according to claim 1, characterized in that: The facing component (11) comprises a fixed shaft (1111), the outer wall of which is rotatably connected to a gear (1112), one side of the gear (1112) being meshed with a first rack (1113), and the other side of the gear (1112) being meshed with a second rack (1114).
10. The traction device for polyurethane foam production according to claim 9, characterized in that: The top end of the fixed shaft (1111) is fixedly connected to the second traction plate (713), one side of the gear (1112) is movably connected to the second traction plate (713), and one side of the first rack (1113) and the second rack (1114) are both movably abutted against the traction ring (714).