Compatible intelligent filling flexible cover opening and closing system

Abstract

The invention discloses a compatible intelligent filling flexible cover opening and closing system which comprises a main mounting assembly, a main lifting control assembly is arranged on the main mounting assembly, a lifting frame is arranged at the output end of the main lifting control assembly, a plurality of first mounting columns are arranged on the lifting frame, and a floating base plate is arranged on the first mounting columns. A first-stage floating assembly is arranged on the floating base plate, a top mounting column is arranged on the lifting frame, a cap screwing power assembly is arranged on the top mounting column, a telescopic universal joint coupler is arranged at the output end of the cap screwing power assembly, a transmission shaft is arranged on the telescopic universal joint coupler, and a cap body initial positioning sleeve is arranged at the bottom end of the transmission shaft. A clamping jaw air cylinder is arranged in the cap body initial positioning sleeve, and a cap screwing clamping jaw is arranged at the output end of the clamping jaw air cylinder. By means of the cover opening and closing system, the cover body on the ton barrel before filling can be opened, the cover body on the ton barrel after filling can be closed, and the stability of cover opening and closing operation is effectively guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of ton barrel switch covers, and in particular to a flexible switch cover system for compatible intelligent filling. Background Art

[0002] Ton barrel refers to a medium-sized bulk container. It is an essential tool for modern warehousing and transportation of liquid products. The container barrel is composed of an inner container and a metal frame. The inner container is blow-molded with high molecular weight and high density polyethylene. It has high strength, corrosion resistance and good hygiene. The use of container barrel packaging can greatly reduce the production, storage, transportation and operation costs. It saves a lot of manpower and material resources. Storage can save 35% of space compared to traditional packaging. Forklifts can be used for loading and unloading, reducing many troubles of manual handling. Filling: 1 ton barrel = 5 200L barrels. The trouble of repeated operations is reduced during the filling process, and waste such as leakage and spillage during the filling process is avoided.

[0003] Before filling a ton barrel, the cover on the ton barrel needs to be opened, and after filling the ton barrel, the cover needs to be screwed on the ton barrel. The existing opening and closing cover device has a complex structure, inconvenient operation, and low opening and closing efficiency, which seriously affects the opening and closing efficiency of the ton barrel. Therefore, it is necessary to design a flexible opening and closing cover system for compatible intelligent filling. Summary of the invention

[0004] The purpose of the present invention is to solve the above problems and to design a flexible switch cover system for compatible intelligent filling.

[0005] The technical solution of the present invention for achieving the above-mentioned purpose is a flexible switch cover system for compatible intelligent filling, comprising a main mounting assembly, a main lifting control assembly is arranged on the main mounting assembly, auxiliary mounting assemblies are arranged on both sides of the main lifting control assembly on the main mounting assembly, a main lifting guide assembly is arranged on the auxiliary mounting assembly, a lifting frame is arranged at the output end of the main lifting control assembly, a plurality of first mounting columns are arranged on the lifting frame, a floating base plate is arranged on the first mounting column, a first-level floating assembly is arranged on the floating base plate, a retractable universal joint coupling is arranged on the first-level floating assembly, a second mounting assembly is arranged on the lifting frame, and the second mounting assembly A secondary floating lifting control component is arranged on the component, a secondary floating lifting guide component is arranged on the floating base plate, a bottom plate is arranged on the secondary floating lifting guide component, a secondary floating positioning control component is arranged on the bottom plate, a secondary floating positioning component is arranged on the output end of the secondary floating positioning control component, a top mounting column is arranged on the lifting frame, a rotary cover power component is arranged on the top mounting column, a telescopic universal joint coupling is arranged at the output end of the rotary cover power component, a transmission shaft is arranged on the telescopic universal joint coupling, a cover body initial positioning sleeve is arranged at the bottom end of the transmission shaft, a clamping cylinder is arranged in the cover body initial positioning sleeve, and a rotary cover clamp is arranged at the output end of the clamping cylinder.

[0006] As a further description of the technical solution, a first bottom mounting frame is provided at the bottom of the floating base plate, a first bottom mounting frame is provided on the first bottom mounting frame, a second bottom mounting frame is provided on the bottom of the lifting frame, a second bottom mounting frame is provided on the second bottom mounting frame, a pneumatic slip ring stator is provided at the bottom of the floating base plate, a pneumatic slip ring rotor is provided at the bottom of the pneumatic slip ring stator, and the pneumatic slip ring rotor is installed on the transmission shaft.

[0007] As a further description of the technical solution, the main mounting assembly includes a main mounting plate, the main lifting control assembly includes a main lifting control cylinder arranged on the main mounting plate, the output end of the main lifting control cylinder is connected to the lifting frame, a first hanger is arranged on the main mounting plate, a second hanger is arranged on the lifting frame, and the first hanger and the second hanger are provided with integral lifting reset tension springs.

[0008] As a further description of the technical solution, the auxiliary installation component includes an auxiliary installation vertical plate arranged on the main installation component on both sides of the main lifting control component, the main lifting guide component includes a lifting guide rail arranged on the auxiliary installation vertical plate, the lifting guide rail is provided with a lifting moving slider, and the lifting moving slider is provided with a lifting frame.

[0009] As a further description of the technical solution, the first-level floating assembly includes a first-level floating plate arranged on a floating base plate, a plurality of floating pins connected to the floating base plate are arranged on the first-level floating plate, a telescopic universal joint coupling is arranged on the first-level floating plate, and a floating gap is arranged between the floating pins and the first-level floating plate.

[0010] As a further description of the technical solution, the second mounting assembly includes a second mounting column arranged on the lifting frame, a mounting top plate is arranged on the second mounting column, and a secondary floating lifting control assembly is arranged on the mounting top plate.

[0011] As a further description of the technical solution, the secondary floating lifting control component includes a secondary floating lifting control cylinder arranged on the second mounting component, and the output end of the secondary floating lifting control cylinder is connected to the base plate.

[0012] As a further description of the present technical solution, the secondary floating lifting guide assembly includes a secondary floating lifting guide sleeve arranged on a floating base plate, a secondary floating lifting guide rod is arranged in the secondary floating lifting guide sleeve, the bottom end of the secondary floating lifting guide rod is connected to the bottom plate, and a secondary floating reset tension spring is arranged between the bottom plate and the mounting top plate.

[0013] As a further description of the technical solution, the secondary floating positioning control component includes a secondary floating positioning control cylinder arranged on the base plate, and the secondary floating positioning component includes a secondary floating positioning clamp arranged at the output end of the secondary floating positioning control component.

[0014] As a further description of the technical solution, the cap rotating power assembly includes a cap rotating servo motor, a reducer is provided at the output end of the cap rotating servo motor, the reducer is arranged on the top mounting column, and a telescopic universal joint coupling is provided at the output end of the reducer.

[0015] The beneficial effect is that the flexible opening and closing cover system of the technical solution has an ingenious structural design, strong practicality, and stable operation. By using this opening and closing cover system, the cover on the ton barrel before filling can be opened, and the cover on the ton barrel after filling can be closed, which effectively ensures the stability of the opening and closing cover operation and, at the same time, further improves the efficiency of the ton barrel filling operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;

[0018] Figure 3 It is a schematic diagram of the installation structure of the clamping claw cylinder of the present invention.

[0019] In the figure, 1, main installation assembly; 2, main lifting control assembly; 3, auxiliary installation assembly; 4, main lifting guide assembly; 5, lifting frame; 6, first installation column; 7, floating base plate; 8, primary floating assembly; 9, telescopic universal joint coupling; 10, second installation assembly; 11, secondary floating lifting control assembly; 12, secondary floating lifting guide assembly; 13, bottom plate; 14, secondary floating positioning control assembly; 15, secondary floating positioning assembly; 16, top installation column; 17, capping power assembly; 18, transmission shaft; 19, cap body initial positioning sleeve; 20, clamping claw cylinder; 21, capping clamping claw; 22, first bottom mounting frame; 23, primary floating stop cylinder; 24, second bottom mounting frame; 25 , two-stage floating stop cylinder; 26, pneumatic slip ring stator; 27, pneumatic slip ring rotor; 28, main mounting plate; 29, main lifting control cylinder; 30, first hanging piece; 31, second hanging piece; 32, overall lifting and resetting stretching spring; 33, auxiliary mounting plate; 34, lifting guide rail; 35, lifting and moving slider; 36, first-stage floating plate; 37, floating pin; 38, second mounting column; 39, mounting top plate; 40, two-stage floating lifting control cylinder; 41, two-stage floating lifting guide sleeve; 42, two-stage floating lifting guide rod; 43, two-stage floating resetting stretching spring; 44, two-stage floating positioning control cylinder; 45, two-stage floating positioning clamp; 46, capping servo motor; 47, reducer. DETAILED DESCRIPTION

[0020] First of all, the design intention of the present invention is explained. Before filling the ton barrel, the cover body on the ton barrel needs to be opened, and after filling the ton barrel, the cover body needs to be screwed on the ton barrel. The existing opening and closing cover device has a complex structure, inconvenient operation, and low opening and closing efficiency, which seriously affects the opening and closing efficiency of the ton barrel. Therefore, the present invention designs a flexible opening and closing cover system for compatible intelligent filling.

[0021] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-Figure 3 As shown, a compatible intelligent filling flexible switch cover system includes a main mounting component 1. The main mounting component 1 will be described in detail below. The main mounting component 1 includes a main mounting vertical plate 28.

[0022] In order to facilitate the control of the lifting and lowering of the lifting frame 5, a main lifting control component 2 is arranged on the main installation component 1, and the lifting frame 5 is arranged at the output end of the main lifting control component 2. The main lifting control component 2 will be introduced below. The main lifting control component 2 includes a main lifting control cylinder 29 arranged on the main installation vertical plate 28, and the output end of the main lifting control cylinder 29 is connected to the lifting frame 5.

[0023] In order to facilitate the installation of the integral lifting and resetting tension spring 32 , a first hanging member 30 is provided on the main installation vertical plate 28 , and a second hanging member 31 is provided on the lifting frame 5 .

[0024] In order to facilitate the control of the lifting frame 5 to reset, an integral lifting reset tension spring 32 is provided on the first hanging member 30 and the second hanging member 31 .

[0025] In order to facilitate the installation of the main lifting guide component 4, auxiliary installation components 3 are arranged on both sides of the main lifting control component 2 on the main installation component 1. The auxiliary installation component 3 will be described in detail below. The auxiliary installation component 3 includes auxiliary installation vertical plates 33 arranged on the main installation component 1 on both sides of the main lifting control component 2.

[0026] In order to facilitate the guidance of the lifting frame 5 during the lifting process, a main lifting guide assembly 4 is arranged on the auxiliary installation assembly 3. The main lifting guide assembly 4 will be described in detail below. The main lifting guide assembly 4 includes a lifting guide rail 34 arranged on the auxiliary installation vertical plate 33, and a lifting moving slider 35 is arranged on the lifting guide rail 34. The lifting frame 5 is arranged on the lifting moving slider 35.

[0027] In order to facilitate the installation of the floating substrate 7, a plurality of first mounting columns 6 are arranged on the lifting frame 5, and the floating substrate 7 is arranged on the first mounting columns 6. A pneumatic slip ring stator 26 is arranged at the bottom of the floating substrate 7, and a pneumatic slip ring rotor 27 is arranged at the bottom of the pneumatic slip ring stator 26. The pneumatic slip ring rotor 27 is installed on the transmission shaft 18.

[0028] A primary floating component 8 is arranged on the floating base plate 7, and a telescopic universal joint coupling 9 is arranged on the primary floating component 8. The primary floating component 8 will be described in detail below. The primary floating component 8 includes a primary floating plate 36 arranged on the floating base plate 7, and a plurality of floating pins 37 connected to the floating base plate 7 are arranged on the primary floating plate 36. A telescopic universal joint coupling 9 is arranged on the primary floating plate 36, and a floating gap is arranged between the floating pin 37 and the primary floating plate 36.

[0029] In order to facilitate the installation of the secondary floating lifting control component 11, a second mounting component 10 is arranged on the lifting frame 5. The second mounting component 10 will be described in detail below. The second mounting component 10 includes a second mounting column 38 arranged on the lifting frame 5, and a mounting top plate 39 is arranged on the second mounting column 38. The secondary floating lifting control component 11 is arranged on the mounting top plate 39.

[0030] In order to facilitate the control of the lifting and lowering of the secondary floating positioning control component 14, a secondary floating lifting control component 11 is arranged on the second mounting component 10. The secondary floating lifting control component 11 will be introduced in detail below. The secondary floating lifting control component 11 includes a secondary floating lifting control cylinder 40 arranged on the second mounting component 10, and the output end of the secondary floating lifting control cylinder 40 is connected to the base plate 13.

[0031] A secondary floating lifting guide assembly 12 is arranged on the floating base plate 7. The secondary floating lifting guide assembly 12 will be described in detail below. The secondary floating lifting guide assembly 12 includes a secondary floating lifting guide sleeve 41 arranged on the floating base plate 7. A secondary floating lifting guide rod 42 is arranged in the secondary floating lifting guide sleeve 41. The bottom end of the secondary floating lifting guide rod 42 is connected to the bottom plate 13. A secondary floating reset tension spring 43 is arranged between the bottom plate 13 and the mounting top plate 39.

[0032] In order to facilitate the installation of the secondary floating positioning control component 14 , a bottom plate 13 is provided on the secondary floating lifting guide component 12 .

[0033] In order to facilitate the control of the clamping of the secondary floating positioning assembly 15, a secondary floating positioning control assembly 14 is provided on the base plate 13. The secondary floating positioning control assembly 14 will be described in detail below. The secondary floating positioning control assembly 14 includes a secondary floating positioning control cylinder 44 provided on the base plate 13.

[0034] A secondary floating positioning component 15 is provided at the output end of the secondary floating positioning control component 14 . The secondary floating positioning component 15 will be described in detail below. The secondary floating positioning component 15 includes a secondary floating positioning clamp 45 provided at the output end of the secondary floating positioning control component 14 .

[0035] In order to facilitate the installation of the capping power assembly 17 , a top mounting column 16 is provided on the lifting frame 5 .

[0036] In order to facilitate the power supply to the rotary cap, a rotary cap power assembly 17 is arranged on the top mounting column 16, and a telescopic universal joint coupling 9 is arranged at the output end of the rotary cap power assembly 17. The rotary cap power assembly 17 will be described in detail below. The rotary cap power assembly 17 includes a rotary cap servo motor 46, and a reducer 47 is arranged at the output end of the rotary cap servo motor 46. The reducer 47 is arranged on the top mounting column 16, and a telescopic universal joint coupling 9 is arranged at the output end of the reducer 47.

[0037] A transmission shaft 18 is arranged on the telescopic universal joint coupling 9, and a cover body initial positioning sleeve 19 is arranged at the bottom end of the transmission shaft 18. In order to facilitate clamping of the cover body, a clamping claw cylinder 20 is arranged in the cover body initial positioning sleeve 19, and a rotary cover clamping claw 21 is arranged at the output end of the clamping claw cylinder 20.

[0038] In order to facilitate the installation of the primary floating stop cylinder 23, a first bottom mounting frame 22 is provided at the bottom of the floating base plate 7. In order to facilitate the stopping of the primary floating plate 36, a primary floating stop cylinder 23 is provided on the first bottom mounting frame 22.

[0039] In order to facilitate installation of the secondary floating stop cylinder 25 , a second bottom mounting frame 24 is provided at the bottom of the lifting frame 5 . In order to facilitate stopping of the floating substrate 7 , a secondary floating stop cylinder 25 is provided on the second bottom mounting frame 24 .

[0040] The specific structure of the present invention is described in detail above. The working principle of the present invention will be described below: the main lifting control cylinder 29 drives the lifting frame 5 to move downward to the cover body on the ton barrel, and the cover body initial positioning sleeve 19 contacts and sleeves on the cover body to perform initial positioning on the cover body. Then, the clamping claw 21 is controlled by the clamping claw cylinder 20 to clamp the cover body. Since the cover body may be offset, the floating interval between the primary floating plate 36 and the floating pin 37 is adjusted, and then it is pushed out by the primary floating stop cylinder 23. The output end of the primary floating stop cylinder 23 contacts the primary floating plate 36, thereby positioning the primary floating plate 36. Then, the secondary floating lifting control cylinder 40 drives the secondary floating positioning control cylinder 44 to descend, and the secondary floating positioning control cylinder 44 drives the secondary floating positioning clamp 45 to position and clamp the edge of the ton barrel. Then, the output end of the secondary floating stop cylinder 25 is pushed out to contact the floating base plate 7 to position the floating base plate 7, and then the rotary base plate 7 is rotated. The cover servo motor 46 drives the reducer 47 to rotate counterclockwise, thereby making the telescopic universal joint coupling 9 drive the transmission shaft 18 to rotate counterclockwise, and the transmission shaft 18 drives the cover body positioned in the cover body initial positioning sleeve 19 to rotate counterclockwise, thereby unscrewing the cover body from the ton barrel, thereby completing the cover opening operation. During the cover closing operation, the cover screwing servo motor 46 drives the reducer 47 to rotate clockwise, thereby making the telescopic universal joint coupling 9 drive the transmission shaft 18 to rotate clockwise, and the transmission shaft 18 drives the cover body positioned in the cover body initial positioning sleeve 19 to rotate clockwise, thereby tightening the cover body on the ton barrel, thereby completing the cover closing operation. The flexible opening and closing cover system of the present technical solution has ingenious structural design, strong practicality, and stable working operation. By using this opening and closing cover system, the cover body on the ton barrel before filling can be opened, and the cover body on the ton barrel after filling can be closed, effectively ensuring the stability of the opening and closing cover operation, and at the same time, further improving the efficiency of the ton barrel filling operation.

[0041] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A flexible switch cover system for compatible intelligent filling, characterized in that: The invention comprises a main mounting assembly (1), wherein a main lifting control assembly (2) is arranged on the main mounting assembly (1), auxiliary mounting assemblies (3) are arranged on both sides of the main lifting control assembly (2) on the main mounting assembly (1), and a main lifting guide assembly (4) is arranged on the auxiliary mounting assembly (3), and a lifting frame (5) is arranged at the output end of the main lifting control assembly (2), and a plurality of first mounting columns (6) are arranged on the lifting frame (5), and a floating base plate (7) is arranged on the first mounting column (6), and a primary floating assembly (8) is arranged on the floating base plate (7), and a telescopic universal joint coupling (9) is arranged on the primary floating assembly (8), and a second mounting assembly (10) is arranged on the lifting frame (5), and a secondary floating lifting control assembly (11) is arranged on the second mounting assembly (10), and the floating base plate (7) A secondary floating lifting guide assembly (12) is arranged on the secondary floating lifting guide assembly (12), a bottom plate (13) is arranged on the bottom plate (13), a secondary floating positioning control assembly (14) is arranged on the bottom plate (13), a secondary floating positioning assembly (15) is arranged at the output end of the secondary floating positioning control assembly (14), a top mounting column (16) is arranged on the lifting frame (5), a cover rotating power assembly (17) is arranged on the top mounting column (16), a telescopic universal joint coupling (9) is arranged at the output end of the cover rotating power assembly (17), a transmission shaft (18) is arranged on the telescopic universal joint coupling (9), a cover initial positioning sleeve (19) is arranged at the bottom end of the transmission shaft (18), a clamping claw cylinder (20) is arranged in the cover initial positioning sleeve (19), and a cover rotating claw (21) is arranged at the output end of the clamping claw cylinder (20).

2. A compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: A first bottom mounting frame (22) is arranged at the bottom of the floating base plate (7), and a first-stage floating stop cylinder (23) is arranged on the first bottom mounting frame (22); a second bottom mounting frame (24) is arranged at the bottom of the lifting frame (5), and a second-stage floating stop cylinder (25) is arranged on the second bottom mounting frame (24); a pneumatic slip ring stator (26) is arranged at the bottom of the floating base plate (7), and a pneumatic slip ring rotor (27) is arranged at the bottom of the pneumatic slip ring stator (26); and the pneumatic slip ring rotor (27) is mounted on a transmission shaft (18).

3. A compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: The main mounting assembly (1) comprises a main mounting vertical plate (28), the main lifting control assembly (2) comprises a main lifting control cylinder (29) arranged on the main mounting vertical plate (28), the output end of the main lifting control cylinder (29) is connected to the lifting frame (5), the main mounting vertical plate (28) is provided with a first hanging member (30), the lifting frame (5) is provided with a second hanging member (31), and the first hanging member (30) and the second hanging member (31) are provided with an integral lifting reset tension spring (32).

4. A compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: The auxiliary mounting assembly (3) comprises an auxiliary mounting vertical plate (33) arranged on the main mounting assembly (1) and located on both sides of the main lifting control assembly (2); the main lifting guide assembly (4) comprises a lifting guide rail (34) arranged on the auxiliary mounting vertical plate (33); a lifting movable slider (35) is arranged on the lifting guide rail (34); and a lifting frame (5) is arranged on the lifting movable slider (35).

5. The compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: The primary floating assembly (8) comprises a primary floating plate (36) arranged on a floating base plate (7), a plurality of floating pins (37) connected to the floating base plate (7) being arranged on the primary floating plate (36), a telescopic universal joint coupling (9) being arranged on the primary floating plate (36), and a floating gap being arranged between the floating pins (37) and the primary floating plate (36).

6. The compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: The second mounting assembly (10) comprises a second mounting column (38) arranged on the lifting frame (5), a mounting top plate (39) being arranged on the second mounting column (38), and a secondary floating lifting control assembly (11) being arranged on the mounting top plate (39).

7. A compatible intelligent filling flexible switch cover system according to claim 6, characterized in that: The secondary floating lifting control component (11) comprises a secondary floating lifting control cylinder (40) arranged on the second mounting component (10), and the output end of the secondary floating lifting control cylinder (40) is connected to the base plate (13).

8. The compatible intelligent filling flexible switch cover system according to claim 7, characterized in that: The secondary floating lifting guide assembly (12) includes a secondary floating lifting guide sleeve (41) arranged on a floating base plate (7), a secondary floating lifting guide rod (42) is arranged in the secondary floating lifting guide sleeve (41), the bottom end of the secondary floating lifting guide rod (42) is connected to the bottom plate (13), and a secondary floating reset tension spring (43) is arranged between the bottom plate (13) and the mounting top plate (39).

9. The compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: The secondary floating positioning control component (14) includes a secondary floating positioning control cylinder (44) arranged on the base plate (13), and the secondary floating positioning component (15) includes a secondary floating positioning clamp (45) arranged at the output end of the secondary floating positioning control component (14).

10. The compatible intelligent filling flexible switch cover system according to claim 1, characterized in that: The cap-spinning power assembly (17) comprises a cap-spinning servo motor (46), the output end of which is provided with a reducer (47), the reducer (47) being arranged on the top mounting column (16), and the output end of which is provided with a telescopic universal joint coupling (9).

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