An automatic dust regulation and prevention and control system for the coal mining process

By designing an automatic dust regulation and control system for coal mine mining, the problem that existing systems cannot monitor and dynamically adjust dust concentration in real time and comprehensively, and achieve accurate, real-time monitoring and dynamic adjustment of coal mine dust, improving the efficiency and response speed of dust prevention and control.

CN119664422BActive Publication Date: 2025-06-27SHANDONG DINGAN TESTING CO LTD
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Patent Information

Application Number
CN202510180675.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-06-27
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

The existing coal mine dust prevention and control system cannot achieve real-time, comprehensive monitoring and dynamic adjustment of dust concentration in the mine, resulting in unstable dust reduction effect and the inability to deal with sudden changes in dust concentration in time.

Method used

A dust automatic regulation and control system is designed, including a control center, data acquisition module, data analysis module, data processing module and early warning module. By setting up a dust concentration sensor to collect data, a mineral dust concentration distribution map is generated, an airflow controller, dust reduction device and dust exhaust pipe are dynamically arranged, and the wind force and airflow direction are adjusted according to the real-time dust concentration.

Benefits of technology

Accurate, real-time monitoring and dynamic adjustment of coal mine dust, improve the efficiency and response speed of dust prevention and control, and ensure the safe production of the mine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic dust adjustment and prevention and control system for the coal mining process, which relates to the technical field of dust prevention and control. It includes a control center, and the control center is communicatively connected with a data acquisition module, a data analysis module, a data processing module and an early warning module; a dust concentration sensor is set to collect dust data through the dust concentration sensor; a dust concentration distribution map is generated according to the dust data; an air flow controller, a dust suppression device and a dust exhaust pipe are arranged according to the dust concentration distribution map, and the real-time dust concentration is obtained through the dust concentration sensor. The air flow controller is regulated according to the real-time dust concentration, and the dust is conveyed to the dust suppression device through the air flow controller. The dust suppression device generates dust-containing sewage according to the dust, and then discharges the dust-containing sewage out of the mine through the dust exhaust pipe; the dust content of the dust-containing sewage is obtained, and corresponding early warning information is generated according to the dust content, and corresponding processing is carried out on the early warning information.
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Description

Technical Field

[0001] The present invention relates to the technical field of dust prevention and control, and specifically to an automatic adjustment and prevention and control system for dust in the process of coal mine mining. Background Art

[0002] During the process of coal mine mining, the generation of dust is an important and serious potential safety hazard. Coal mine dust not only poses a threat to the health of miners, but long-term exposure to a dusty environment can also lead to respiratory diseases and lung diseases, such as pneumoconiosis. In addition, if the dust concentration in the mine reaches a certain level, it may also trigger an explosion, causing great safety risks. Therefore, the prevention and control of mine dust is particularly important, and taking effective dust reduction measures is the key to ensuring the safe production of the mine.

[0003] However, existing coal mine dust prevention and control systems usually monitor the dust concentration through manual inspections, regular sampling and testing, etc. However, these traditional methods have disadvantages such as lagging response, low efficiency, and inability to monitor all areas in real time, and cannot achieve comprehensive and real-time control of the dust concentration in the mine. In addition, the layout of dust reduction equipment is often static and cannot be dynamically adjusted according to the actual situation, resulting in unstable dust reduction effects and inability to respond in a timely manner to sudden changes in dust concentration during the coal mine production process. How to monitor and control the dust concentration in a timely manner is an issue that we need to consider currently. Summary of the Invention

[0004] In order to solve the above problems, the purpose of the present invention is to provide an automatic adjustment and prevention and control system for dust in the process of coal mine mining.

[0005] The purpose of the present invention can be achieved through the following technical solutions: An automatic adjustment and prevention and control system for dust in the process of coal mine mining, including a control center, which is communicatively connected to a data acquisition module, a data analysis module, a data processing module, and an early warning module;

[0006] The data acquisition module is used to set dust concentration sensors and collect mine dust data through the dust concentration sensors;

[0007] The data analysis module is used to generate a mine dust concentration distribution map based on the mine dust data;

[0008] The data processing module is used to arrange an air flow controller, a dust reduction device, and a dust exhaust pipe according to the mine dust concentration distribution map, obtain the real-time dust concentration through the dust concentration sensors, control the air flow controller according to the real-time dust concentration, transport the mine dust to the dust reduction device through the air flow controller, the dust reduction device generates mine dust sewage based on the mine dust, and then discharges the mine dust sewage out of the mine through the dust exhaust pipe;

[0009] The warning module is used to obtain the dust content of mine dust sewage, generate corresponding warning information according to the dust content, and make corresponding processing on the warning information.

[0010] Furthermore, a dust concentration sensor is set. The process of collecting mine dust data through the dust concentration sensor includes:

[0011] The mine dust data includes mine dust coordinates and mine dust concentration;

[0012] Several dust concentration sensors are set in the mine tunnel;

[0013] Obtain the geographical locations of several dust concentration sensors, and record the geographical locations as mine dust coordinates;

[0014] Obtain the mine dust concentration through the dust concentration sensor;

[0015] Generate mine dust data according to the mine dust coordinates and mine dust concentration corresponding to several dust concentration sensors.

[0016] Furthermore, the process of generating a mine dust concentration distribution map according to the mine dust data includes:

[0017] The mine dust concentration distribution map includes key dust reduction areas, regular dust reduction areas, and zero dust reduction areas;

[0018] Establish a three-dimensional coordinate system A, map the mine dust data to the three-dimensional coordinate system A according to the mine dust coordinates, and generate a mine dust concentration distribution map;

[0019] Set an effective area, concentration interval A, concentration interval B, and concentration interval C;

[0020] Obtain the mine dust concentration corresponding to each mine dust coordinate;

[0021] If the mine dust concentration is within concentration interval A, the corresponding effective area of the mine dust coordinate of this mine dust concentration in the mine dust concentration distribution map is the key dust reduction area;

[0022] If the mine dust concentration is within concentration interval B, the corresponding effective area of the mine dust coordinate of this mine dust concentration in the mine dust concentration distribution map is the regular dust reduction area;

[0023] If the mine dust concentration is within concentration interval C, the corresponding effective area of the mine dust coordinate of this mine dust concentration in the mine dust concentration distribution map is the zero dust reduction area;

[0024] If there is an overlapping area between the dust - settling areas, then divide the overlapping area into the dust - settling area with the highest priority among its corresponding dust - settling areas; among them, the priority among the key dust - settling area, the conventional dust - settling area, and the zero - dust - settling area is: key dust - settling area > conventional dust - settling area > zero - dust - settling area.

[0025] Further, the process of arranging the air - flow controller, the dust - settling device, and the dust - exhaust pipe according to the mine - dust concentration distribution map includes:

[0026] The air - flow controller includes air holes, an air extractor, and an air compressor;

[0027] The dust - settling device includes a filter screen, a roller, and a water - spraying device;

[0028] The dust - exhaust pipe includes a water - receiving tray and a drainage pipe;

[0029] Use the air extractor to make the air holes exhaust air, and use the air compressor to provide high - pressure air flow to make the air holes jet air;

[0030] Install the air - flow controller on both sides of the mine roadway. By controlling the air extraction and jetting of the air holes, control the movement direction of the mine dust so that the movement direction of the mine dust points to the filter screen in the dust - settling device;

[0031] Drive the filter screen to move towards the water - spraying device through the roller, and wash the mine dust attached to the filter screen through the water - spraying device to generate mine - dust sewage;

[0032] Obtain the mine - dust sewage generated by the water - spraying device washing the filter screen through the water - receiving tray, and then discharge the mine - dust sewage out of the mine through the drainage pipe;

[0033] Set the layout density A, layout density B, and layout density C;

[0034] Arrange air holes according to the layout density A in the key dust - settling area, arrange air holes according to the layout density B in the conventional dust - settling area, and arrange air holes according to the layout density C in the zero - dust - settling area;

[0035] Set the effective energy - supply quantity A of the air extractor and the effective energy - supply quantity B of the air compressor;

[0036] Obtain the geographical location of the air holes;

[0037] Arrange the air extractor according to the effective energy - supply quantity A and the geographical location of the air holes, and arrange the air compressor according to the effective energy - supply quantity B and the geographical location of the air holes, so that each air hole has its corresponding air extractor and air compressor to realize the functions of air extraction and jetting for it;

[0038] Divide the mine roadway into several sub - mine roadways according to the intersections in the mine roadway, and then divide the area according to the straight roads and curved roads in the sub - mine roadways;

[0039] Set the effective adhesion amount of the filter screen;

[0040] Divide the area into several sub - areas according to the dust - settling area, obtain the dust concentrations corresponding to all dust coordinates in the sub - areas, accumulate the dust concentrations, and record the accumulated result as the sub - domain concentration value of the sub - area; generate the filter screen demand quantity of the sub - area according to the sub - domain concentration value of the sub - area and the effective adhesion amount of the filter screen, and deploy dust - settling devices in the sub - area according to the filter screen demand quantity;

[0041] Deploy dust - exhaust pipes according to the positions of the water - spraying devices in the dust - settling devices.

[0042] Further, the process of obtaining the real - time dust concentration through a dust - concentration sensor, regulating the air - flow controller according to the real - time dust concentration, transporting dust to the dust - settling device through the air - flow controller, generating dust - containing sewage by the dust - settling device according to the dust, and then discharging the dust - containing sewage out of the mine through the dust - exhaust pipe includes:

[0043] The air holes include several aperture sizes, and different aperture sizes correspond to different wind - force levels;

[0044] Set the dust - settling radiation range, dust radiation range, and dust - removal threshold;

[0045] Obtain the real - time dust concentration through a dust - concentration sensor;

[0046] Obtain in real - time the dust coordinates corresponding to the dust - concentration sensors with real - time dust concentrations greater than the dust - removal threshold within the dust - settling radiation range corresponding to the dust - settling device. Determine whether the generated dust has aggregation according to the dust coordinates and their corresponding real - time dust concentrations. If there is aggregation, generate the dust center coordinates according to the dust coordinates and their corresponding real - time dust concentrations. If there is no aggregation, no operation is required; then obtain the air holes within the dust radiation range corresponding to the dust coordinates, and mark the air holes as dust - removal air holes;

[0047] Obtain the geographical location of the dust - settling device, and record the geographical location as the dust - settling coordinates;

[0048] Set the conventional aperture;

[0049] If there are dust center coordinates, take the dust center coordinates as the starting point and the dust - settling coordinates as the ending point to generate a path vector. Then regulate the direction, aperture size, air extraction, and air injection of the dust - removal air holes, and generate a corresponding wind - force vector according to the direction, aperture size, air extraction, and air injection of the dust - removal air holes, so that the wind - force vector of the dust - removal air holes can obtain the path vector through operation;

[0050] If there is no central coordinate of mine dust, the dust removal air hole takes its own geographical location as the starting point and the dust settlement coordinate as the end point to generate a path vector. The diameter of the dust removal air hole is adjusted to the conventional diameter, and then the direction, air extraction and air injection of the dust removal air hole are regulated. According to the direction, diameter, air extraction and air injection of the dust removal air hole, a corresponding wind force vector is generated to make the direction of the wind force vector consistent with that of the path vector;

[0051] The mine dust is attached to the filter screen of the dust settlement device through the wind force vector, and then the filter screen is cleaned by the water spraying device in the dust settlement device to generate mine dust sewage. Finally, the mine dust sewage is received by the water receiving tray in the dust discharge pipeline and discharged out of the mine through the drainage pipeline.

[0052] Further, it is judged whether the generated mine dust has aggregation according to the mine dust coordinate and its corresponding real-time dust concentration. If there is aggregation, the process of generating the central coordinate of the mine dust according to the mine dust coordinate and its corresponding real-time dust concentration is as follows:

[0053] Suppose there are several mine dust coordinates, and the several mine dust coordinates include 、 、 , where n is a positive integer; then the real-time dust concentrations corresponding to the several mine dust coordinates are 、 、 、 , where n is a positive integer, and is the corresponding real-time dust concentration;

[0054] A three-dimensional coordinate system B is established, and the mine dust coordinates are mapped into the three-dimensional coordinate system B;

[0055] Set the aggregation threshold;

[0056] If there is a region in the three-dimensional coordinate system B, the real-time dust concentrations corresponding to the mine dust coordinates in the region are accumulated. If the accumulated result aggregation threshold, the generated mine dust has aggregation, and the central position of the region is obtained and recorded as the central coordinate of the mine dust; otherwise, the generated mine dust has no aggregation.

[0057] Further, the process of obtaining the path vector through the operation of the wind force vector of the dust removal air hole according to the direction, diameter, air extraction and air injection of the dust removal air hole is as follows:

[0058] Generate the direction of the wind force vector according to the direction, air extraction and air injection of the dust removal air hole;

[0059] Generate the modulus length of the wind force vector according to the diameter of the dust removal air hole, that is, generate the modulus length of the wind force vector according to the wind force level of the dust removal air hole;

[0060] Assume that there are several dust removal pores, and the several dust removal pores include , , , , where n is a positive integer; generate the corresponding wind force vectors according to the directions and caliber sizes of the dust removal pores, then generate several wind force vectors, and the several wind force vectors include , , , , where n is a positive integer, and is 's corresponding wind force vector;

[0061] If the path vector is , then the wind force vectors of the dust removal pores can be obtained through operations to get the path vector, that is, .

[0062] Furthermore, the process of obtaining the dust content of the mine dust sewage, generating the corresponding early warning information according to the dust content, and making corresponding processing on the early warning information includes:

[0063] Set a turbidity sensor at the joint of the water receiving tray and the drainage pipe, and obtain the dust content of the mine dust sewage through the turbidity sensor;

[0064] Obtain the geographical location of the turbidity sensor, and generate the monitoring ID of the turbidity sensor according to the geographical location, and the monitoring ID is unique;

[0065] Set up a database and a collection period;

[0066] The turbidity sensor regularly obtains the dust content according to the collection period, obtains the collection time, generates sewage information according to the dust content, collection time and monitoring ID, and submits the sewage information to the database for storage;

[0067] According to the monitoring ID, obtain the corresponding dust content and collection time in the database, and generate the corresponding conventional mine dust range for the monitoring ID according to the dust content and collection time;

[0068] When the database receives the sewage information, obtain the conventional mine dust range corresponding to the monitoring ID in the sewage information. If the dust content in the sewage information is within the conventional mine dust range, no operation is required. If the dust content in the sewage information is outside the conventional mine dust range, generate early warning information according to the monitoring ID in the sewage information, send the early warning information to the user, inform that there is a problem at the turbidity sensor corresponding to the monitoring ID, and let the user make corresponding processing.

[0069] Compared with the prior art, the beneficial effects of the present invention are:

[0070] 1. The present invention generates a mine dust concentration distribution map, and arranges an air flow controller, a dust reduction device and a dust exhaust pipe according to the mine dust concentration distribution map, effectively improving the accuracy and efficiency of coal mine dust prevention and control.

[0071] 2. The air flow controller adjusts the wind force and air flow direction according to the real-time dust concentration, dynamically responding to the dust concentration changes in different regions, greatly improving the response speed and efficiency of the dust reduction equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0072] Figure 1 is the schematic diagram of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0073] As Figure 1 shown, a dust automatic adjustment and prevention and control system for coal mine mining process includes a control center, and the control center is connected with a data acquisition module, a data analysis module, a data processing module and an early warning module; the data acquisition module is used to set dust concentration sensors and collect mine dust data through the dust concentration sensors;

[0074] The data analysis module is used to generate a mine dust concentration distribution map according to the mine dust data;

[0075] The data processing module is used to arrange an air flow controller, a dust reduction device and a dust exhaust pipe according to the mine dust concentration distribution map, obtain the real-time dust concentration through the dust concentration sensors, control the air flow controller according to the real-time dust concentration, transport the mine dust to the dust reduction device through the air flow controller, the dust reduction device generates mine dust sewage according to the mine dust, and then discharges the mine dust sewage out of the mine through the dust exhaust pipe;

[0076] The early warning module is used to obtain the dust content of the mine dust sewage, generate corresponding early warning information according to the dust content, and make corresponding processing on the early warning information;

[0077] It should be further noted that, in the specific implementation process, the process of setting dust concentration sensors and collecting mine dust data through the dust concentration sensors includes:

[0078] The mine dust data includes mine dust coordinates and mine dust concentration;

[0079] Set a number of dust concentration sensors in the mine tunnel;

[0080] Obtain the geographical locations of a number of dust concentration sensors, and record the geographical locations as mine dust coordinates, then there are 、 、 ,, where n is a positive integer;

[0081] Obtain the dust concentration through a dust concentration sensor;

[0082] Generate dust data based on the dust coordinates and dust concentration corresponding to a number of dust concentration sensors; the dust data = {(dust coordinate 1, dust concentration 1), (dust coordinate 2, dust concentration 2),......, (dust coordinate n , dust concentration n )},

[0083] It should be further noted that, in the specific implementation process, the process of generating a dust concentration distribution map based on the dust data includes:

[0084] The dust concentration distribution map includes a key dust reduction area, a conventional dust reduction area, and a zero dust reduction area;

[0085] Establish a three-dimensional coordinate system A, map the dust data to the three-dimensional coordinate system A according to the dust coordinates, and generate a dust concentration distribution map;

[0086] Set an effective area, concentration interval A, concentration interval B, and concentration interval C;

[0087] Obtain the dust concentration corresponding to each dust coordinate;

[0088] If the dust concentration is within concentration interval A, the dust coordinate corresponding to this dust concentration is in the corresponding effective area in the dust concentration distribution map as the key dust reduction area;

[0089] If the dust concentration is within concentration interval B, the dust coordinate corresponding to this dust concentration is in the corresponding effective area in the dust concentration distribution map as the conventional dust reduction area;

[0090] If the dust concentration is within concentration interval C, the dust coordinate corresponding to this dust concentration is in the corresponding effective area in the dust concentration distribution map as the zero dust reduction area;

[0091] If there is an overlapping area between the dust reduction areas, divide this overlapping area into the dust reduction area with the highest priority among its corresponding dust reduction areas; among them, the priority among the key dust reduction area, the conventional dust reduction area, and the zero dust reduction area is: key dust reduction area > conventional dust reduction area > zero dust reduction area;

[0092] If there is an overlapping area between dust reduction area A and dust reduction area B, and dust reduction area A is a conventional dust reduction area and dust reduction area B is a zero dust reduction area, then this overlapping area is a conventional dust reduction area;

[0093] It should be further noted that, in the specific implementation process, the process of arranging the air flow controller, dust reduction device, and dust exhaust pipe according to the dust concentration distribution map includes:

[0094] The air flow controller includes air holes, an air extractor and an air compressor;

[0095] The dust reduction device includes a filter screen, a drum and a water spraying device;

[0096] The dust discharge pipeline includes a water receiving tray and a drainage pipeline;

[0097] The air holes are exhausted by the air extractor, and high-pressure air flow is provided by the air compressor to make the air holes jet air;

[0098] The air flow controller is installed on both sides of the mine tunnel. By controlling the air extraction and jetting of the air holes, the movement direction of the mine dust is controlled so that the movement direction of the mine dust points to the filter screen in the dust reduction device;

[0099] The drum drives the filter screen to move towards the water spraying device, and the water spraying device is used to wash the mine dust attached to the filter screen to generate mine dust sewage;

[0100] The water receiving tray is used to obtain the mine dust sewage generated by the water spraying device for washing the filter screen, and then the mine dust sewage is discharged out of the mine through the drainage pipeline;

[0101] Set the layout density A, layout density B and layout density C;

[0102] The air holes are arranged according to the layout density A in the key dust reduction area, according to the layout density B in the conventional dust reduction area, and according to the layout density C in the zero dust reduction area;

[0103] Set the effective energy supply quantity A of the air extractor and the effective energy supply quantity B of the air compressor;

[0104] Obtain the geographical location of the air holes;

[0105] The air extractor is arranged according to the effective energy supply quantity A and the geographical location of the air holes, and the air compressor is arranged according to the effective energy supply quantity B and the geographical location of the air holes, so that each air hole has its corresponding air extractor and air compressor to realize the functions of air extraction and jetting;

[0106] The mine tunnel is divided into several sub-mine tunnels according to the intersections in the mine tunnel, and then the areas are divided according to the straight roads and curved roads in the sub-mine tunnels;

[0107] Assume that the mine tunnel is divided into several sub-mine tunnels according to the intersections in the mine tunnel, and the sub-mine tunnels are denoted as M, then there are , , ……, , where n is a positive integer;

[0108] If there is a sub-mine tunnel which is L-shaped, then the sub-mine tunnel is composed of two straight roads and one curved road. Denote the two straight roads as and , denote the one bend as . Then, according to the straight sections and bends in the sub - mine roadway , this sub - mine roadway can be divided into area , area and area ;

[0109] Set the effective adhesion amount of the filter net;

[0110] Divide the area into several sub - areas according to the dust - reduction area, obtain the dust concentration corresponding to all dust coordinates in the sub - area, accumulate the dust concentration, and then denote the accumulated result as the sub - area concentration value of this sub - area; Generate the filter - net demand quantity of this sub - area according to the sub - area concentration value of the sub - area and the effective adhesion amount of the filter net, and deploy dust - reduction devices in this sub - area according to the filter - net demand quantity; The ;

[0111] Assume that the area includes key dust - reduction areas , key dust - reduction areas and zero - dust - reduction areas . Then, the area is divided into several sub - areas according to the dust - reduction area. The several sub - areas include , and ;

[0112] Lay the dust - exhaust pipeline according to the position of the water - spraying equipment in the dust - reduction device;

[0113] It should be further noted that in the specific implementation process, the process of obtaining the real - time dust concentration through the dust - concentration sensor, regulating the air - flow controller according to the real - time dust concentration, transporting the mine dust to the dust - reduction device through the air - flow controller, generating mine - dust sewage by the dust - reduction device, and then discharging the mine - dust sewage out of the mine through the dust - exhaust pipeline includes:

[0114] The air holes include several aperture sizes, and different aperture sizes correspond to different wind - force levels;

[0115] Set the dust - reduction radiation range, dust radiation range and dust - removal threshold;

[0116] Obtain the real - time dust concentration through the dust - concentration sensor;

[0117] Obtain in real time the mine dust coordinates corresponding to the dust concentration sensors within the dust reduction radiation range of the dust reduction device where the real-time dust concentration is greater than the dust removal threshold. Determine whether the generated mine dust has aggregativity based on the mine dust coordinates and their corresponding real-time dust concentrations. If there is aggregativity, generate the mine dust center coordinates based on the mine dust coordinates and their corresponding real-time dust concentrations. If there is no aggregativity, no operation is required. Then, obtain the air holes within the dust radiation range corresponding to the mine dust coordinates and mark the air holes as dust removal air holes;

[0118] Obtain the geographical location of the dust reduction device and record the geographical location as the dust reduction coordinates;

[0119] Set the conventional aperture;

[0120] If there is a mine dust center coordinate, take the mine dust center coordinate as the starting point and the dust reduction coordinates as the ending point to generate a path vector. Then, adjust the direction, aperture size, air extraction, and air injection of the dust removal air holes, and generate a corresponding wind vector based on the direction, aperture size, air extraction, and air injection of the dust removal air holes, so that the wind vector of the dust removal air holes can obtain the path vector through calculation;

[0121] If there is no mine dust center coordinate, the dust removal air hole takes its own geographical location as the starting point and the dust reduction coordinates as the ending point to generate a path vector. Adjust the aperture size of the dust removal air hole to the conventional aperture, and then adjust the direction, air extraction, and air injection of the dust removal air hole, and generate a corresponding wind vector based on the direction, aperture size, air extraction, and air injection of the dust removal air hole, so that the direction of the wind vector is consistent with the direction of the path vector;

[0122] Attach the mine dust to the filter screen of the dust reduction device through the wind vector, then clean the filter screen through the water spraying device in the dust reduction device to generate mine dust sewage. Finally, receive the mine dust sewage through the water receiving tray in the dust discharge pipeline and discharge the mine dust sewage out of the mine through the drainage pipeline;

[0123] Among them, the process of determining whether the generated mine dust has aggregativity based on the mine dust coordinates and their corresponding real-time dust concentrations, and if there is aggregativity, generating the mine dust center coordinates based on the mine dust coordinates and their corresponding real-time dust concentrations is as follows:

[0124] Assume that there are several mine dust coordinates, and the several mine dust coordinates include 、 、 , where n is a positive integer; then the real-time dust concentrations corresponding to the several mine dust coordinates are 、 、 、 , where n is a positive integer, and is the corresponding real-time dust concentration;

[0125] Establish a three-dimensional coordinate system B and map the coordinates of the mine dust into the three-dimensional coordinate system B;

[0126] Set the aggregation threshold;

[0127] If there is a region in the three-dimensional coordinate system B, accumulate the real-time dust concentration corresponding to the mine dust coordinates in the region. If the accumulated result is greater than or equal to the aggregation threshold, the generated mine dust has aggregation property. Obtain the central position of the region and record the central position as the mine dust central coordinate; otherwise, the generated mine dust has no aggregation property;

[0128] Among them, the process of generating a corresponding wind vector according to the direction, aperture size, air extraction and air injection of the dust removal air holes, and obtaining a path vector through the operation of the wind vector of the dust removal air holes is as follows:

[0129] Generate the direction of the wind vector according to the direction, air extraction and air injection of the dust removal air holes;

[0130] Generate the modulus length of the wind vector according to the aperture size of the dust removal air holes, that is, generate the modulus length of the wind vector according to the wind force level of the dust removal air holes;

[0131] Assume that there are several dust removal air holes, and the several dust removal air holes include , , , , where n is a positive integer; generate the corresponding wind vector according to the direction and aperture size of the dust removal air holes, then generate several wind vectors, and the several wind vectors include , , , , where n is a positive integer, and is the corresponding wind vector;

[0132] If the path vector is , then making the wind vector of the dust removal air hole pass through the operation to obtain the path vector means making .

[0133] It should be further noted that in the specific implementation process, the process of obtaining the dust content of the mine dust sewage, generating corresponding early warning information according to the dust content, and making corresponding processing on the early warning information includes:

[0134] Set a turbidity sensor at the joint of the water receiving tray and the drainage pipe, and obtain the dust content of the mine dust sewage through the turbidity sensor;

[0135] Obtain the geographical location of the turbidity sensor, generate a monitoring ID for the turbidity sensor according to the geographical location, and the monitoring ID is unique;

[0136] Set up the database and the acquisition period;

[0137] The turbidity sensor regularly obtains the dust content according to the acquisition period, obtains the acquisition time, generates sewage information based on the dust content, the acquisition time, and the monitoring ID, and submits the sewage information to the database for storage;

[0138] According to the monitoring ID, obtain the corresponding dust content and acquisition time in the database, and generate the corresponding conventional mine dust range for this monitoring ID based on the dust content and the acquisition time;

[0139] When the database receives the sewage information, obtain the conventional mine dust range corresponding to the monitoring ID in the sewage information. If the dust content in the sewage information is within the conventional mine dust range, no operation is required. If the dust content in the sewage information is outside the conventional mine dust range, generate a warning information based on the monitoring ID in the sewage information, send the warning information to the user, and inform the user that there is a problem at the turbidity sensor corresponding to this monitoring ID, and let the user make corresponding handling;

[0140] The above embodiments are only used to illustrate the technical method of the present invention and not to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A dust automatic control system for coal mining process, including a control center, characterized in that: The control center is communicatively connected with a data acquisition module, a data analysis module, a data processing module and an early warning module; The data acquisition module is used to set a dust concentration sensor to collect mining dust data through the dust concentration sensor; The data analysis module is used to generate a mine dust concentration distribution map according to the mine dust data; The data processing module is used to arrange the airflow controller, the dust suppression device and the dust exhaust pipe according to the mine dust concentration distribution map, and obtain the real-time dust concentration through the dust concentration sensor, adjust the airflow controller according to the real-time dust concentration, and transport the mine dust to the dust suppression device through the airflow controller. The dust suppression device generates mine dust sewage according to the mine dust, and then discharges the mine dust sewage out of the mine through the dust exhaust pipe; The early warning module is used to obtain the dust content of the mine dust and sewage, generate corresponding early warning information according to the dust content, and process the early warning information accordingly; The process of setting up a dust concentration sensor and collecting mining dust data through the dust concentration sensor includes: The mine dust data includes mine dust coordinates and mine dust concentration; Install several dust concentration sensors in the mine tunnel; Obtaining geographical locations of a plurality of dust concentration sensors, and recording the geographical locations as mine dust coordinates; Obtain the concentration of mineral dust through the dust concentration sensor; Generate dust data according to the dust coordinates and dust concentrations corresponding to a number of dust concentration sensors; The process of generating a mine dust concentration distribution map based on mine dust data includes: The mine dust concentration distribution map includes key dust reduction areas, conventional dust reduction areas and zero dust reduction areas; Establish a three-dimensional coordinate system A, map the mine dust data into the three-dimensional coordinate system A according to the mine dust coordinates, and generate a mine dust concentration distribution map; Set the effective area, concentration interval A, concentration interval B and concentration interval C; Get the mineral dust concentration corresponding to each mineral dust coordinate; If the dust concentration ∈ concentration interval A, then the effective area corresponding to the dust coordinates of the dust concentration in the dust concentration distribution map is the key dust reduction area; If the dust concentration ∈ concentration interval B, then the effective area corresponding to the dust coordinates corresponding to the dust concentration in the dust concentration distribution map is the conventional dust fall area; If the dust concentration ∈ concentration interval C, then the dust coordinates corresponding to the dust concentration in the dust concentration distribution map correspond to the effective area of ​​zero dust fall area; If there are overlapping areas between dust reduction areas, the overlapping areas are divided into the dust reduction areas with the highest priority among the corresponding dust reduction areas; the priorities among the key dust reduction areas, the regular dust reduction areas and the zero dust reduction areas are: key dust reduction areas > regular dust reduction areas > zero dust reduction areas; The process of laying out the airflow controller, dust suppression device and dust exhaust duct according to the mine dust concentration distribution map includes: The air flow controller includes an air hole, an air extractor and an air compressor; The dust suppression device includes a filter screen, a drum and a water spray device; The dust exhaust pipe includes a water receiving tray and a drainage pipe; The air holes are evacuated by an air pump, and high-pressure air is provided by an air compressor to eject air from the air holes; The airflow controller is installed on both sides of the mine tunnel to control the direction of movement of the mine dust by controlling the air extraction and injection of the air holes, so that the direction of movement of the mine dust is directed to the filter in the dust suppression device; The filter screen is driven by the drum to move toward the water spraying device, and the mineral dust attached to the filter screen is cleaned by the water spraying device to generate mineral dust sewage; The dust and wastewater generated by the water spraying equipment for cleaning the filter screen is collected through the water receiving tray, and then discharged out of the mine through the drainage pipe; Set the layout density A, layout density B and layout density C; In the key dust reduction area, the air holes are arranged according to the arrangement density A, in the conventional dust reduction area, the air holes are arranged according to the arrangement density B, and in the zero dust reduction area, the air holes are arranged according to the arrangement density C; Set the effective energy supply quantity A of the vacuum pump and the effective energy supply quantity B of the air compressor; Get the geographical location of the stomata; The vacuum pump is arranged according to the effective energy supply quantity A and the geographical location of the air holes, and the air compressor is arranged according to the effective energy supply quantity B and the geographical location of the air holes, so that each air hole can realize the function of vacuuming by the vacuum pump arranged at its geographical location, and realize the function of jetting by the air compressor arranged at its geographical location; Divide the mine tunnel into several sub-mine tunnels according to the intersections in the mine tunnel, and then divide the area according to the straight and curved tunnels in the sub-mine tunnel; Set the effective attachment amount of the filter; Divide the area into several sub-areas according to the dust reduction area, obtain the mineral dust concentration corresponding to all the mineral dust coordinates in the sub-area, accumulate the mineral dust concentration, and then record the accumulated result as the sub-domain concentration value of the sub-area; generate the filter demand of the sub-area according to the sub-domain concentration value of the sub-area and the effective attachment amount of the filter, and arrange the dust reduction device in the sub-area according to the filter demand; The dust exhaust pipe is arranged according to the position of the water spraying equipment in the dust suppression device.

2. The dust automatic adjustment and control system for coal mining process according to claim 1 is characterized in that: The dust concentration sensor is used to obtain the real-time dust concentration, and the airflow controller is adjusted according to the real-time dust concentration. The airflow controller is used to transport the mine dust to the dust suppression device. The dust suppression device generates mine dust sewage according to the mine dust, and then the mine dust sewage is discharged from the mine through the dust exhaust pipe. The process includes: The air holes include several sizes, and different sizes correspond to different wind force levels; Set dust fall radiation range, dust radiation range and dust removal threshold; Obtain real-time dust concentration through dust concentration sensor; Obtain in real time the mine dust coordinates corresponding to the dust concentration sensor whose real-time dust concentration is greater than the dust removal threshold within the dust reduction radiation range corresponding to the dust reduction device, and judge whether the generated mine dust is agglomerated according to the mine dust coordinates and its corresponding real-time dust concentration; if it is agglomerated, generate the mine dust center coordinates according to the mine dust coordinates and its corresponding real-time dust concentration; if it is not agglomerated, no operation is required; then obtain the pores within the dust radiation range corresponding to the mine dust coordinates, and mark the pores as dust removal pores; Obtaining a geographical location of the dust suppression device, and recording the geographical location as a dust suppression coordinate; Set the regular caliber; If there are mine dust center coordinates, the mine dust center coordinates are taken as the starting point and the dust fall coordinates are taken as the end point to generate a path vector, and then the direction, caliber, exhaust and jet of the dust removal air hole are adjusted. The corresponding wind force vector is generated according to the direction, caliber, exhaust and jet of the dust removal air hole, so that the wind force vector of the dust removal air hole can be calculated to obtain the path vector; If the center coordinates of the mine dust do not exist, the dust removal hole takes its own geographical location as the starting point and the dust settling coordinates as the end point to generate a path vector, adjust the diameter of the dust removal hole to the normal diameter, and then adjust the direction, exhaust and jet of the dust removal hole. According to the direction, diameter, exhaust and jet of the dust removal hole, the corresponding wind vector is generated to make the direction of the wind vector consistent with that of the path vector. The wind vector causes the mine dust to adhere to the filter screen of the dust reduction device, and then the filter screen is cleaned by the water spraying equipment in the dust reduction device to generate mine dust sewage. Finally, the mine dust sewage is received by the water receiving tray in the dust discharge pipe, and then discharged from the mine through the drainage pipe.

3. The dust automatic adjustment and control system for coal mining process according to claim 2 is characterized in that: According to the mine dust coordinates and the corresponding real-time dust concentration, it is judged whether the generated mine dust has aggregation. If it has aggregation, the process of generating the mine dust center coordinates according to the mine dust coordinates and the corresponding real-time dust concentration is as follows: Assume that there are several mine dust coordinates, the several mine dust coordinates include mine dust coordinate 1, mine dust coordinate 2, ..., mine dust coordinate n , where n is a positive integer; then the real-time dust concentrations corresponding to several mine dust coordinates are real-time dust concentration 1, real-time dust concentration 2, ..., real-time dust concentration n , where n is a positive integer and the real-time dust concentration i Coordinates of the dust i Corresponding real-time dust concentration; Establish a three-dimensional coordinate system B, and map the coordinates of the mine dust into the three-dimensional coordinate system B; Set aggregation threshold; If there is an area in the three-dimensional coordinate system B, the real-time dust concentration corresponding to the mine dust coordinates in the area is accumulated. If the accumulated result is ≥ the aggregation threshold, the generated mine dust is aggregated, and the center position of the area is obtained, and the center position is recorded as the mine dust center coordinate; otherwise, the generated mine dust is not aggregated.

4. The dust automatic adjustment and control system for coal mining process according to claim 3 is characterized in that: The corresponding wind force vector is generated according to the direction, caliber, exhaust and jet of the dust removal air hole, so that the wind force vector of the dust removal air hole can be calculated to obtain the path vector in the following process: According to the direction of the dust removal holes, the direction of the wind vector generated by the exhaust and the jet; The modulus length of the wind force vector is generated according to the diameter of the dust removal air hole, that is, the modulus length of the wind force vector is generated according to the wind force level of the dust removal air hole; Assume that there are a plurality of dust removal holes, the plurality of dust removal holes include dust removal hole 1, dust removal hole 2, ..., dust removal hole n , where n is a positive integer; the corresponding wind force vector is generated according to the direction and diameter of the dust removal air hole, and then several wind force vectors are generated, and the several wind vectors include Where n is a positive integer, and Dust removal vents i The corresponding wind force vector; If the path vector is Then the wind force vector of the dust removal hole can be calculated to obtain the path vector.

5. The dust automatic adjustment and control system for coal mining process according to claim 4 is characterized in that: The process of obtaining the dust content of mining dust wastewater, generating corresponding warning information according to the dust content, and making corresponding processing on the warning information includes: A turbidity sensor is installed at the junction of the water receiving tray and the drainage pipe to obtain the dust content of the mine dust sewage through the turbidity sensor; Acquire the geographic location of the turbidity sensor, and generate a monitoring ID of the turbidity sensor according to the geographic location, wherein the monitoring ID is unique; Set up the database and collection cycle; The turbidity sensor regularly obtains the dust content and the collection time according to the collection cycle, generates sewage information according to the dust content, collection time and monitoring ID, and submits the sewage information to the database for storage; According to the monitoring ID, the corresponding dust content and collection time in the database are obtained, and the conventional mine dust interval corresponding to the monitoring ID is generated according to the dust content and collection time; When the database receives the sewage information, it obtains the conventional mine dust interval corresponding to the monitoring ID in the sewage information. If the dust content in the sewage information ∈ the conventional mine dust interval, no operation is required. If the dust content in the sewage information In the conventional mine dust area, an early warning message is generated based on the monitoring ID in the sewage information, and the early warning message is sent to the user to inform him that there is a problem at the turbidity sensor corresponding to the monitoring ID, and the user takes corresponding measures.

Citation Information

Patent Citations

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