Wind power tower drum and construction method thereof
By adopting the design of ring-type reinforced support structure and conical positioning ring seat in the wind power tower, the high difficulty of wind power tower butt installation is solved, and the structural strength and construction efficiency are improved.
Patent Information
- Application Number
- CN202411814369.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-21
AI Technical Summary
The docking and installation of wind power towers is difficult, and requires a lot of manpower and material resources, affecting construction efficiency.
The ring-type reinforced support structure is adopted, including a concrete inner cylinder, upper and lower butt ring seat, reinforced ring seat and triangular support rod. Through the engagement of the conical positioning ring seat and the ring seat alignment groove, the axial alignment and rotary installation of the tower is assisted.
It effectively improves the overall structural support strength of the wind power tower and the connection stability at the docking point, reduces the difficulty of docking and installation and manpower consumption, and improves construction efficiency.
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Figure CN119664587A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wind power tower construction, and in particular to a wind power tower and a construction method thereof. Background Art
[0002] The wind turbine tower is one of the main structures of a wind turbine generator set, usually made of reinforced concrete or steel structure. The wind turbine tower is the supporting tower pole of wind power generation. It mainly plays a supporting role in the wind turbine generator set, while absorbing the vibration of the unit and facilitating long-distance transportation. Sufficient strength and reliability of its flange system are necessary conditions to ensure the normal and stable operation of the wind turbine generator set. The safety and stability of the wind turbine tower is directly related to the safe operation of the wind turbine generator set.
[0003] Wind turbine towers are mostly modular structures, which rely on multiple groups of wind turbine towers to be connected and assembled to form an integrated wind turbine support structure. Two groups of wind turbine towers are connected and installed by connecting rings at the ends, and the connecting rings are fastened and installed by multiple groups of bolt structures. Since the connection operation is at high altitude and there are many alignment holes, the connection work can only rely on repeated adjustment of positioning by personnel, which has high positioning and construction difficulties, and requires a lot of manpower and material resources, which is not conducive to improving the installation and construction efficiency. Therefore, a wind turbine tower and a construction method thereof are proposed. Summary of the invention
[0004] The object of the present invention is to provide a wind power tower and a construction method thereof to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: a wind power tower, comprising a protective sleeve and an inner cylinder structure, wherein the protective sleeve is cylindrical and used for installation and protection of the inner cylinder structure;
[0006] The inner cylinder structure is installed inside the protective cylinder sleeve for installation support of wind power equipment. The inner cylinder structure includes a concrete inner cylinder, an upper docking ring seat, a lower docking ring seat and a rib column assembly. The upper docking ring seat and the lower docking ring seat are respectively installed on the upper and lower sides of the concrete inner cylinder. The upper parts of the upper docking ring seat and the lower docking ring seat are both provided with bolt column mounting holes. The bottom of the lower docking ring seat is convex downwardly provided with a conical positioning ring seat. The upper part of the upper docking ring seat is provided with a ring seat alignment groove. The upper part of the conical positioning ring seat is provided with an auxiliary positioning protrusion and a long slot mounting hole for aligning and positioning the bolt column mounting hole.
[0007] The rib column assembly is installed inside the concrete inner tube. The rib column assembly includes a supporting rib column, a reinforcing rib ring and a reinforcing ring seat. The supporting rib column and the reinforcing rib ring are alternately connected to form an integrated rib cage frame. The rib cage frame is fixedly installed with the protective tube sleeve. The reinforcing ring seat is evenly distributed longitudinally and installed on the inner side of the rib cage frame. A triangular support rod is arranged in the middle of the reinforcing ring seat.
[0008] Preferably, the concrete inner tube is cast by concrete, the rib-column assembly is integrally cast, clamped and installed inside the concrete inner tube, and the protective tube sleeve fixing sleeve is installed outside the concrete inner tube.
[0009] Preferably, the support ribs are evenly distributed and installed in a circular shape, the support ribs vertically penetrate the concrete inner tube, a plurality of the reinforcing rib rings are provided, and several of the reinforcing rib rings are equidistantly distributed and fixedly connected to the support ribs.
[0010] Preferably, the upper portion of the reinforcing ring seat is penetrated by a rib through-hole, the supporting ribs are inserted and installed in the rib through-hole, and the supporting ribs are fixedly connected to the reinforcing ring seat by welding.
[0011] Preferably, connecting ribs are fixedly mounted on the outer sides of the supporting ribs and the reinforcing ring seat, and the ends of the connecting ribs are fixedly welded to the inner circumference of the protective sleeve.
[0012] Preferably, the triangular support rods are installed in a triangular distribution, and the triangular support rods are fixedly installed on the inner circumferential side of the reinforcing ring seat. An inner platform partition is installed inside the concrete inner tube through the reinforcing ring seat, and a personnel entrance and exit is provided on one side of the inner platform partition.
[0013] Preferably, the upper docking ring seat and the lower docking ring seat are respectively mounted on the inner sides of the upper and lower ports of the protective tube sleeve, and the upper and lower docking ring seats are respectively fixedly connected to the upper and lower end sides of the concrete inner tube.
[0014] Preferably, the two groups of bolt mounting holes are circumferentially evenly penetrated through the upper part of the upper docking ring seat and the lower docking ring seat, and the conical positioning ring seat is fixedly arranged at the lower part of the lower docking ring seat. Both the ring seat alignment groove and the conical positioning ring seat are conical structures. After docking installation, the conical positioning ring seat and the ring seat alignment groove are embedded and installed.
[0015] Preferably, the positioning protrusion is evenly fixed in a circular shape to the lower part of the conical positioning ring seat, and a protrusion embedding groove is provided on the bottom side of the ring seat alignment groove. After docking installation, the positioning protrusion and the protrusion embedding groove are aligned and embedded in the installation, and the long groove mounting hole is arranged in a long groove shape, and a fastening bolt is arranged on the inner side of the long groove mounting hole. Fastening screw holes are evenly provided on the inner circumference of the ring seat alignment groove, and the conical positioning ring seat is fastened and installed with the upper docking ring seat by fastening bolts.
[0016] The present invention also provides a construction method for a wind power tower, comprising the following steps:
[0017] S1. Cage production: During construction, the rib cage is first produced. The supporting rib column is first installed on the upper part of the mold base. Then, the reinforcing ring seat is installed on the upper part of the supporting rib column through the hole position and fixed by welding. After completion, the reinforcing rib ring is connected and installed by wire binding and structural welding to form an integrated rib cage;
[0018] S2, cage assembly, after the rib cage is made, the rib cage is hoisted into the protective sleeve, and then personnel enter the rib cage and use the connection ribs to weld to complete the fixed installation of the rib cage and the protective sleeve;
[0019] S3, tower casting, installing a casting mold inside the rib cage, and then completing the integral casting and molding of the concrete inner tube by concrete pouring. After the concrete inner tube is solidified, the mold is removed and the connection and installation of the upper docking ring seat and the lower docking ring seat are completed, and then the connection and installation of the triangular support rod and the inner platform partition are performed to complete the manufacturing and processing of the tower;
[0020] S4, tower installation, use lifting equipment to lift and install the tower prefabricated parts. After completing the installation and docking of the lower section of the tower with the base, the lifting equipment will lift the tower and move it to the top of the lower tower. Adjust the axial position of the tower. After the tower is stable, slowly lower the tower so that the conical positioning ring seat and the ring seat alignment groove slowly approach and fit. After fitting, reserve 1-2CM of alignment adjustment space. At this time, the conical positioning ring seat is only fitted with the upper half of the ring seat alignment groove, and the axial fitting limit of the tower is performed at the same time. The tower can be rotated axially. The upper tower is rotated with manual assistance and referenced for alignment with the help of the convex groove. When the hole positions are initially overlapped, the fastening bolts are passed through the long slot mounting holes and initially fastened and installed into the inner side of the fastening screw holes. Then, the tower is slowly lowered with the assistance of the bolt guide to install the tower in place. After completion, the bolts at the bolt mounting holes are fastened and installed, and then the fastening bolts are tightened and locked to complete the docking and assembly of the towers. Repeat the above operations to complete the docking and installation of the remaining towers.
[0021] Compared with the prior art, the present invention adopts the above technical solution and has the following technical effects:
[0022] 1. This wind turbine tower adopts a ring-type reinforcement support structure. A reinforcement ring seat is arranged in the reinforcement column support structure of the concrete inner tube. The reinforcement ring seat is evenly distributed longitudinally and fixedly connected with the supporting reinforcement column to form an integrated reinforcement support structure. It is also fixed by welding the connecting reinforcement column and the protective tube sleeve, which can effectively improve the overall structural support strength of the wind turbine tower.
[0023] 2. A triangular support rod is arranged inside the reinforcing ring seat. The triangular support rod is installed and distributed in a triangular shape, which can effectively improve the supporting strength of the middle structure of the reinforcing ring seat, further strengthen the structural support stability of the wind turbine tower, and set the inlet and outlet openings on the clamping side of the triangular support rod to reserve enough space for personnel to enter and exit, which will not cause too much impact on the space inside the tower while strengthening the structural strength of the tower.
[0024] 3. A ring seat type docking auxiliary structure is arranged on the docking side of the upper docking ring seat and the lower docking ring seat. During docking, the engagement between the conical positioning ring seat and the ring seat alignment groove can be used to assist in guiding the axial alignment of the wind turbine tower. The conical positioning ring seat and the ring seat alignment groove are both conical. After the ring grooves are engaged, the axial displacement of the tower can be avoided by limiting the notch. During alignment, the staff only needs to use the ring groove gap to axially rotate the tower to complete the installation and alignment work between the docking ring seats. With the positioning assistance of the long slot mounting hole and the convex block embedding groove, the difficulty of installing and aligning the bolt column mounting hole can be effectively reduced, and the docking construction efficiency of the tower can be improved. After docking, the conical positioning ring seat and the upper docking ring seat are tightly installed, which can effectively improve the structural connection stability at the tower docking point. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the installation structure of the protective cylinder sleeve and the concrete inner cylinder of the present invention;
[0028] Figure 3 It is a schematic diagram of the installation structure of the rib column assembly of the present invention;
[0029] Figure 4 It is a schematic diagram of the reinforcing ring seat structure of the present invention;
[0030] Figure 5 It is a schematic diagram of the internal structure of the concrete inner tube of the present invention;
[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the upper side installation of the docking ring seat of the present invention;
[0032] Figure 7 It is a schematic diagram of the three-dimensional structure of the bottom side of the docking ring seat of the present invention;
[0033] Figure 8 It is a schematic diagram of the cross-sectional structure of the middle part of the butt joint ring seat installation of the present invention.
[0034] Explanation of the reference numerals in the accompanying drawings: 1. Protective cylinder sleeve; 2. Concrete inner cylinder; 3. Upper docking ring seat; 4. Lower docking ring seat; 5. Support rib column; 6. Reinforcement rib ring; 7. Reinforcement ring seat; 8. Connecting rib column; 9. Triangular support rod; 10. Rib column through hole; 11. Inner platform partition; 12. Conical positioning ring seat; 13. Ring seat alignment groove; 14. Positioning protrusion; 15. Protrusion embedding groove; 16. Long slot mounting hole; 17. Fastening screw hole; 18. Bolt column mounting hole. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0037] Example
[0038] See also Figure 1-8 The present invention provides a technical solution: a wind power tower, including a protective sleeve 1 and an inner sleeve structure, the protective sleeve 1 is a cylindrical metal sleeve used for installation and protection of the inner sleeve structure, the inner sleeve structure is installed inside the protective sleeve 1 for installation support of wind power equipment, the inner sleeve structure includes a concrete inner sleeve 2, an upper docking ring seat 3, a lower docking ring seat 4 and a rib-column assembly, the concrete inner sleeve 2 is formed by concrete casting, and the protective sleeve 1 is fixedly mounted on the outside of the concrete inner sleeve 2 to form an integrated tower structure.
[0039] The rib column assembly is integrally cast and clamped and installed inside the concrete inner tube 2, which is the reinforcement rib support structure of the tower tube. The rib column assembly includes a support rib column 5, a reinforcement rib ring 6 and a reinforcement ring seat 7. The support rib column 5 is a thick steel bar, as shown in the attached Figure 3As shown, the support rib column 5 is evenly distributed and installed in a circular shape, and the support rib column 5 vertically penetrates the concrete inner tube 2. The reinforcing rib ring 6 is a thin steel bar. There are multiple reinforcing rib rings 6. Several reinforcing rib rings 6 are equidistantly installed and fixedly connected to the support rib column 5. The support rib column 5 and the reinforcing rib ring 6 are alternately connected to form an integrated rib cage frame. The reinforcing ring seat 7 is made of alloy material, as shown in the attached Figure 4 As shown, in order to facilitate the connection and installation with the supporting rib column 5, a rib column through-hole 10 is penetrated on the upper part of the reinforcing ring seat 7, and the supporting rib column 5 is inserted and installed in the inside of the rib column through-hole 10. The supporting rib column 5 is fixedly connected to the reinforcing ring seat 7 by welding. In order to facilitate the connection and installation with the protective sleeve 1, connecting rib columns 8 are fixedly installed on the outer sides of the supporting rib column 5 and the reinforcing ring seat 7. The end of the connecting rib column 8 is fixedly welded to the inner circumference of the protective sleeve 1. A reinforcing ring seat 7 is arranged in the rib column support structure of the concrete inner tube 2. The reinforcing ring seat 7 is evenly distributed in the longitudinal direction and is fixedly connected to the supporting rib column 5 to form an integrated rib support structure, and is welded and fixed to the protective sleeve 1 by the connecting rib column 8, which can effectively improve the overall structural support strength of the wind turbine tower.
[0040] The reinforcing ring seat 7 is evenly distributed longitudinally and installed on the inner side of the rib cage. In order to improve the structural strength of the reinforcing ring seat 7, a triangular support rod 9 is arranged in the middle of the reinforcing ring seat 7. Figure 4 As shown, the triangular support rods 9 are installed in a triangular distribution, and the triangular support rods 9 are fixedly installed on the inner circumference of the reinforcing ring seat 7, which can effectively improve the structural support strength of the middle part of the reinforcing ring seat 7, further strengthen the structural support stability of the wind power tower, and set the inlet and outlet openings on the clamping side of the triangular support rods 9, which can reserve enough space for personnel to enter and exit, and will not cause too much impact on the space inside the tower while strengthening the structural strength of the tower. In order to facilitate the standing support of personnel and the installation of equipment, as shown in the attached Figure 5 As shown, an inner platform partition 11 is installed inside the concrete inner tube 2 through a reinforcing ring seat 7, and a personnel entrance and exit is arranged on one side of the inner platform partition 11.
[0041] The upper docking ring seat 3 and the lower docking ring seat 4 are respectively installed on the upper and lower sides of the concrete inner tube 2 for docking installation between adjacent tower tubes. The upper docking ring seat 3 and the lower docking ring seat 4 are both made of alloy. Figure 2 As shown, the upper docking ring seat 3 and the lower docking ring seat 4 are respectively fitted and installed on the inner sides of the upper and lower ports of the protective tube sleeve 1, and the upper docking ring seat 3 and the lower docking ring seat 4 are respectively fixedly connected to the upper and lower end sides of the concrete inner tube 2. In order to facilitate the docking installation, as shown in the attached Figure 6As shown, the two groups of bolt column mounting holes 18 are circumferentially evenly penetrated and opened in the upper part of the upper docking ring seat 3 and the lower docking ring seat 4. In order to facilitate the installation and alignment, a conical positioning ring seat 12 is convexly provided at the bottom of the lower docking ring seat 4. The conical positioning ring seat 12 is fixedly arranged at the lower part of the lower docking ring seat 4. The upper part of the upper docking ring seat 3 is provided with a ring seat alignment groove 13. The ring seat alignment groove 13 and the conical positioning ring seat 12 are both conical structures. After docking, the conical positioning ring seat 12 is installed in an inlaid manner with the ring seat alignment groove 13. In order to facilitate the installation and alignment of the bolt column mounting holes 18, a bolt column mounting hole 18 is provided on the upper part of the conical positioning ring seat 12. 8 The auxiliary positioning protrusions 14 and long groove mounting holes 16 for alignment and positioning, during the docking work, the engagement between the conical positioning ring seat 12 and the ring seat alignment groove 13 can be used to assist in guiding the axial alignment of the wind turbine tower. The conical positioning ring seat 12 and the ring seat alignment groove 13 are both conical settings. After the ring grooves are engaged, the axial displacement of the tower can be avoided by limiting the notch. During alignment, the staff only needs to use the ring groove gap to axially rotate the tower to complete the installation and alignment work between the docking ring seats. With the positioning assistance of the long groove mounting holes 16 and the protrusion embedding grooves 15, the difficulty of installing and aligning the bolt column mounting holes 18 can be effectively reduced, and the docking construction efficiency of the tower can be improved.
[0042] Specifically, as attached Figure 7 As shown, the positioning protrusion 14 is evenly fixed to the lower part of the conical positioning ring seat 12 in a circular shape, and a protrusion embedding groove 15 is provided on the bottom side of the ring seat alignment groove 13. After docking, the positioning protrusion 14 is aligned and embedded with the protrusion embedding groove 15, which can provide a positioning reference for the rotational alignment of the bolt column mounting hole 18. In order to facilitate the connection and installation of the fastening bolts, the long slot mounting hole 16 is set in a long slot shape, and a fastening bolt is provided on the inner side of the long slot mounting hole 16. After the preliminary alignment of the bolt column mounting hole 18 is completed, the sliding guide of the fastening bolt and the long slot mounting hole 16 can be used to facilitate the downward movement and docking of the tower. The inner circumferential side of the ring seat alignment groove 13 is evenly provided with fastening screw holes 17. The conical positioning ring seat 12 is fastened and installed with the upper docking ring seat 3 by fastening bolts. After docking, the conical positioning ring seat 12 is fastened and installed with the upper docking ring seat 3, which can effectively improve the structural connection stability at the tower docking point.
[0043] Working principle or structural principle, during construction, the rib cage is first made, the supporting rib column 5 is first arranged and installed on the upper part of the mold base, and then the reinforcing ring seat 7 is installed on the upper part of the supporting rib column 5 through the hole position and fixed by welding. After completion, the reinforcing rib ring 6 is connected and installed by wire binding and structural welding to form an integrated rib cage;
[0044] After the rib cage is made, it is hoisted into the protective sleeve 1, and then personnel enter the rib cage and use the connecting rib column 8 to weld to complete the fixed installation of the rib cage and the protective sleeve 1;
[0045] Then, the tower is cast, a casting mold is installed inside the rib cage, and then the concrete inner tube 2 is cast and formed integrally by concrete pouring. After the concrete inner tube 2 is solidified, the mold is removed and the upper docking ring seat 3 and the lower docking ring seat 4 are connected and installed, and then the triangular support rod 9 and the inner platform partition 11 are connected and installed to complete the manufacturing and processing of the tower;
[0046] After that, the tower is installed. The tower prefabricated parts are hoisted and installed using the hoisting equipment. After the lower section of the tower is installed and docked with the base, the hoisting equipment lifts the tower to the top of the lower tower, adjusts the axial position of the tower, and slowly lowers the tower after the tower is stable, so that the conical positioning ring seat 12 and the ring seat alignment groove 13 are slowly close to each other, and 1-2CM of alignment adjustment space is reserved after the engagement. At this time, the conical positioning ring seat 12 is only engaged with the upper half of the ring seat alignment groove 13, and the axial engagement limit of the tower is performed. At the same time, the tower can be rotated axially. The upper tower is rotated with manual assistance, and the convex groove 15 is used for reference alignment. When the hole positions are initially overlapped, the fastening bolts are passed through the long slot mounting holes 16 and initially fastened and installed into the inner side of the fastening screw holes 17. Then, the tower is slowly lowered with the assistance of the bolt guide to install the tower in place. After completion, the bolts at the bolt mounting holes 18 are fastened and installed, and then the fastening bolts are tightened and locked to complete the docking and assembly of the towers. Repeat the above operations to complete the docking and installation of the remaining towers.
[0047] In summary, the wind turbine tower adopts a ring-type reinforcement support structure, and a reinforcement ring seat 7 is arranged in the rib column support structure of the concrete inner tube 2. The reinforcement ring seat 7 is evenly distributed in the longitudinal direction and is fixedly connected with the supporting rib column 5 to form an integrated rib support structure, and is welded and fixed to the protective tube sleeve 1 by connecting the rib column 8, which can effectively improve the overall structural support strength of the wind turbine tower. A triangular support rod 9 is arranged inside the reinforcement ring seat 7. The triangular support rod 9 is installed and distributed in a triangular shape, which can effectively improve the middle structural support strength of the reinforcement ring seat 7, further strengthen the structural support stability of the wind turbine tower, and the inlet and outlet ports are arranged on the clamping side of the triangular support rod 9, which can reserve enough space for personnel to enter and exit, and will not cause too much impact on the space inside the tube while strengthening the structural strength of the tower, and the ring seat is docked on it. The docking side of 3 and the lower docking ring seat 4 is provided with a ring seat type docking auxiliary structure. During docking, the engagement between the conical positioning ring seat 12 and the ring seat alignment groove 13 can be used to assist in guiding the axial alignment of the wind power tower. The conical positioning ring seat 12 and the ring seat alignment groove 13 are both conical. After the ring grooves are engaged, the axial deviation of the tower can be avoided by limiting the notch. During alignment, the staff only needs to use the ring groove gap to axially rotate the tower to complete the installation and alignment work between the docking ring seats. With the positioning assistance of the long groove mounting hole 16 and the convex block embedding groove 15, the installation and alignment difficulty of the bolt column mounting hole 18 can be effectively reduced, and the docking construction efficiency of the tower can be improved. After docking, the conical positioning ring seat 12 and the upper docking ring seat 3 are tightly installed, which can effectively improve the structural connection stability of the tower docking.
[0048] The present invention also provides a construction method for a wind power tower, comprising the following steps:
[0049] S1, cage production, during construction, the rib cage is first produced, the support rib column 5 is first arranged and installed on the upper part of the mold base, and then the reinforcing ring seat 7 is installed on the upper part of the support rib column 5 through the hole position and fixed by welding. After completion, the reinforcing rib ring 6 is connected and installed by wire binding and structural welding to form an integrated rib cage;
[0050] S2, cage assembly, after the rib cage is made, the rib cage is placed inside the protective sleeve 1 by hoisting, and then personnel enter the rib cage and use the connecting rib column 8 to cooperate with welding to complete the fixed installation of the rib cage and the protective sleeve 1;
[0051] S3, tower casting, installing a casting mold inside the rib cage, and then completing the integral casting and molding of the concrete inner tube 2 by concrete pouring, after the concrete inner tube 2 is solidified and formed, removing the mold and completing the connection and installation of the upper docking ring seat 3 and the lower docking ring seat 4, and then completing the connection and installation of the triangular support rod 9 and the inner platform partition 11, and completing the manufacturing and processing of the tower;
[0052] S4, tower installation, use the lifting equipment to lift and install the tower prefabricated parts, after the lower section of the tower is installed and docked with the base, the lifting equipment will lift the tower and move it to the top of the lower tower, adjust the axial position of the tower, and slowly lower the tower after the tower state is stable, so that the conical positioning ring seat 12 and the ring seat alignment groove 13 are slowly close to each other, and 1-2CM alignment adjustment space is reserved after the engagement. At this time, the conical positioning ring seat 12 is only engaged with the upper half of the ring seat alignment groove 13, and the axial engagement limit of the tower is performed at the same time The tower can be rotated axially. The upper tower is rotated with manual assistance, and the convex groove 15 is used for reference alignment. When the hole positions are initially overlapped, the fastening bolts are passed through the long slot mounting holes 16 and initially fastened and installed into the inner side of the fastening screw holes 17. Then, the tower is slowly lowered with the assistance of the bolt guide to install the tower in place. After completion, the bolts at the bolt mounting holes 18 are fastened and installed, and then the fastening bolts are tightened and locked to complete the docking and assembly of the towers. Repeat the above operations to complete the docking and installation of the remaining towers.
[0053] It will be appreciated by those skilled in the art that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.
Claims
1. A wind power tower, comprising a protective cylinder sleeve (1) and an inner cylinder structure, characterized in that: The protective sleeve (1) is cylindrical and is used for installation and protection of the inner sleeve structure; The inner cylinder structure is installed inside the protective cylinder sleeve (1) for installation support of wind power equipment. The inner cylinder structure comprises a concrete inner cylinder (2), an upper docking ring seat (3), a lower docking ring seat (4) and a rib column assembly. The upper docking ring seat (3) and the lower docking ring seat (4) are respectively installed on the upper and lower sides of the concrete inner cylinder (2). The upper part of the upper docking ring seat (3) and the upper part of the lower docking ring seat (4) are both provided with bolt column installation holes (18). The bottom of the lower docking ring seat (4) is provided with a conical positioning ring seat (12) in a downward convex manner. The upper part of the upper docking ring seat (3) is provided with a ring seat alignment groove (13). The upper part of the conical positioning ring seat (12) is provided with an auxiliary positioning protrusion (14) and a long slot installation hole (16) for aligning and positioning the bolt column installation hole (18). The rib column assembly is installed inside the concrete inner tube (2), and the rib column assembly comprises a supporting rib column (5), a reinforcing rib ring (6) and a reinforcing ring seat (7). The supporting rib column (5) and the reinforcing rib ring (6) are alternately connected to form an integrated rib cage frame. The rib cage frame is fixedly installed with the protective tube sleeve (1). The reinforcing ring seat (7) is evenly distributed longitudinally and installed on the inner side of the rib cage frame. A triangular support rod (9) is provided in the middle of the reinforcing ring seat (7).
2. A wind power tower according to claim 1, characterized in that: The concrete inner cylinder (2) is cast by concrete, the rib-column assembly is integrally cast inside the concrete inner cylinder (2), and the protective cylinder sleeve (1) is fixedly mounted on the outside of the concrete inner cylinder (2).
3. A wind power tower according to claim 2, characterized in that: The support rib columns (5) are evenly distributed and installed in a circular shape, and the support rib columns (5) vertically penetrate the concrete inner tube (2). A plurality of the reinforcing rib rings (6) are provided, and a plurality of the reinforcing rib rings (6) are evenly distributed and installed and fixedly connected to the support rib columns (5).
4. A wind power tower according to claim 3, characterized in that: A rib column through hole (10) is provided through the upper portion of the reinforcing ring seat (7), and the supporting rib column (5) is inserted and installed in the interior of the rib column through hole (10). The supporting rib column (5) is fixedly connected to the reinforcing ring seat (7) by welding.
5. A wind power tower according to claim 4, characterized in that: The outer sides of the supporting ribs (5) and the reinforcing ring seat (7) are both fixedly mounted with connecting ribs (8), and the ends of the connecting ribs (8) are fixedly welded to the inner circumference of the protective sleeve (1).
6. A wind power tower according to claim 5, characterized in that: The triangular support rods (9) are installed in a triangular distribution, and the triangular support rods (9) are fixedly installed on the inner circumferential side of the reinforcing ring seat (7). An inner platform partition (11) is installed inside the concrete inner tube (2) through the reinforcing ring seat (7), and a personnel entrance and exit is arranged on one side of the inner platform partition (11).
7. A wind power tower according to claim 1, characterized in that: The upper docking ring seat (3) and the lower docking ring seat (4) are respectively mounted on the inner sides of the upper and lower ports of the protective tube sleeve (1), and the upper docking ring seat (3) and the lower docking ring seat (4) are respectively fixedly connected to the upper and lower end sides of the concrete inner tube (2).
8. A wind power tower according to claim 7, characterized in that: The two groups of bolt column mounting holes (18) are circumferentially evenly penetrated through the upper part of the upper docking ring seat (3) and the lower docking ring seat (4), respectively. The conical positioning ring seat (12) is fixedly arranged at the lower part of the lower docking ring seat (4). The ring seat alignment groove (13) and the conical positioning ring seat (12) are both conical structures. After docking installation, the conical positioning ring seat (12) and the ring seat alignment groove (13) are embedded and installed.
9. A wind power tower according to claim 9, characterized in that: The positioning protrusion (14) is evenly fixed to the lower part of the conical positioning ring seat (12) in a circular shape, and a protrusion embedding groove (15) is arranged on the bottom side of the ring seat alignment groove (13). After docking, the positioning protrusion (14) and the protrusion embedding groove (15) are aligned and embedded in the installation, the long groove installation hole (16) is arranged in a long groove shape, and a fastening bolt is arranged on the inner side of the long groove installation hole (16). The inner circumference of the ring seat alignment groove (13) is evenly provided with fastening screw holes (17), and the conical positioning ring seat (12) is fastened and installed with the upper docking ring seat (3) by fastening bolts.
10. A wind power tower construction method according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, cage production, during construction, the rib cage is first produced, the support rib column (5) is first arranged and installed on the upper part of the mold base, and then the reinforcing ring seat (7) is installed on the upper part of the support rib column (5) through the hole position and fixed by welding. After completion, the reinforcing rib ring (6) is connected and installed by wire binding and structural welding to form an integrated rib cage; S2, assembling the cage frame. After the rib cage frame is manufactured, the rib cage frame is placed into the interior of the protective sleeve (1) by hoisting. Then, personnel enter the interior of the rib cage frame and use the connecting rib column (8) to cooperate with welding to complete the fixed installation of the rib cage frame and the protective sleeve (1); S3, tower casting, installing a casting mold inside the rib cage frame, and then completing the integral casting and molding of the concrete inner tube (2) by concrete casting, after the concrete inner tube (2) is solidified and formed, removing the mold and completing the connection and installation of the upper docking ring seat (3) and the lower docking ring seat (4), and then completing the connection and installation of the triangular support rod (9) and the inner platform partition (11), and completing the manufacturing and processing of the tower; S4, tower installation, using lifting equipment to lift and install the tower prefabricated parts, after the lower section of the tower is installed and docked with the base, the lifting equipment lifts the tower to the top of the lower tower, adjusts the axial position of the tower, and slowly lowers the tower after the tower is stable, so that the conical positioning ring seat (12) and the ring seat alignment groove (13) slowly approach and fit, and reserve 1-2CM of alignment adjustment space after fitting. At this time, the conical positioning ring seat (12) is only fitted with the upper half of the ring seat alignment groove (13), and the axial fitting limit of the tower is performed at the same time. The tower is allowed to perform axial rotational movement. The upper tower is rotated with the assistance of manual labor, and reference alignment is performed with the aid of the protruding block groove (15). When the hole positions are initially overlapped, the fastening bolts are passed through the long slot mounting holes (16) and initially fastened and installed into the inner side of the fastening screw holes (17). The tower is then slowly lowered with the assistance of bolt guides to install the tower in place. After completion, the bolts at the bolt mounting holes (18) are fastened and installed, and the fastening bolts are then fastened and locked to complete the docking and assembly of the towers. The above operation is repeated to complete the docking and installation of the remaining towers.