Turnover demolding device

By designing a flip-release device including a transmission module, a first flip-release module and a second flip-release module, the problems of low efficiency and high cost in the prior art are solved, and automatic mold release is realized, which improves production efficiency and reduces costs.

CN119678953AActive Publication Date: 2025-03-25GUANGZHOU HAODING MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411868691.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-25
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

The existing manual demolding methods are inefficient, costly, difficult to demold for a long time, and may contaminate materials, which cannot meet the low-cost and pollution-free production needs.

Method used

A flip-release device is provided, including a transmission module, a first flip-release module and a second flip-release module. Through the transmission module, the material is transferred to a preset area, and the material placement unit is used to realize automatic mold release of the material.

Benefits of technology

The automatic demolding of materials is realized, which improves the demolding efficiency, reduces costs, can work continuously for a long time, and reduces the possibility of material pollution, improves production efficiency and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an overturning demolding device, and relates to the technical field of material processing equipment. A to-be-demoulded target object in the turnover demoulding device is placed on a first material conveyor belt of a transmission module; a first driving unit in the first overturning module is connected with a clamping unit, and the clamping unit clamps the two sides of the bearing part when the target object is located in a preset area; in the second overturning module, a material placing unit and a clamping unit are rotationally fixed to the same side of a first material conveying belt, the material placing unit is located on the side, away from the first material conveying belt, of the clamping unit, and a second driving unit is connected with the material placing unit and used for driving the clamping unit to rotate after the clamping unit clamps a bearing piece. And the material placing unit is driven to be close to or away from the clamping unit to demold the target material. According to the embodiment of the invention, automatic demolding of materials can be realized, the demolding efficiency is high, the cost is low, demolding can be performed for a long time, the production efficiency is effectively improved, and the production cost is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of material processing equipment, and in particular to a flip demoulding device. Background Art

[0002] Industrial automation is a system that widely uses automatic control and automatic adjustment devices in industrial production to replace manual operation of machines and machine systems for processing and production.

[0003] For the processing of intensive products, a large amount of manpower is required, and the labor intensity of workers is relatively high, so the realization of industrial automation is an inevitable trend of future development. After the realization of industrial automation, all processes in the production process, including loading, unloading, loading and unloading, etc., do not require direct production operations by people, but the machine continuously and repeatedly produces one or a batch of products automatically.

[0004] When processing materials with molds such as cakes, they need to be demoulded according to processing requirements. The existing demoulding method is to demould manually, which is inefficient, costly, and difficult to demould for a long time. It may also pollute the materials, making it difficult to effectively meet the low-cost and pollution-free production requirements. Summary of the invention

[0005] The embodiment of the present application provides a flip demoulding device, which can solve the problems of low efficiency, high cost, difficulty in long-term demoulding and possible contamination of materials in existing manual demoulding methods.

[0006] In order to achieve this purpose, the embodiments of the present application provide the following solutions.

[0007] According to one aspect of an embodiment of the present application, a flip demoulding device is provided, comprising a transmission module, a first flip module and a second flip module, wherein the transmission module comprises a transmission unit provided with a first material conveyor belt, a target object to be demoulded is placed on the first material conveyor belt, the transmission unit is used to transmit the target object to a preset area through the first material conveyor belt, and the target object comprises a carrier for carrying the target material;

[0008] The first flip module includes a first driving unit and a clamping unit, the first driving unit is connected to the clamping unit, the clamping unit is used to clamp the two sides of the carrier when the target object is located in the preset area, and the first driving unit is used to drive the clamping unit to approach or move away from the first material conveyor belt;

[0009] The second flipping module includes a second driving unit and a material placement unit provided with a material placement piece. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and the target material after demolding through the material placement piece. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to be close to or away from the clamping unit after the clamping unit clamps the carrier to demold the target material.

[0010] In a possible implementation, the first material conveyor belt includes a first conveyor belt and a second conveyor belt arranged side by side, one end of the carrier is placed on the first conveyor belt, and the other end is placed on the second conveyor belt, and the target material is located on the side of the carrier away from the first material conveyor belt.

[0011] In a possible implementation, the transmission module includes a lifting unit provided with a sensor and a lifting cylinder. The sensor and the lifting cylinder are arranged in the preset area and located between the first conveyor belt and the second conveyor belt. The lifting cylinder is used to lift the target object when the sensor detects the target object. The height of the target object after being lifted is consistent with the clamping height of the clamping unit.

[0012] In a possible implementation, the clamping unit includes a clamping frame, a clamping seat and a clamping cylinder, the clamping seat is fixed to one side of the material conveyor belt, and the top of the clamping seat is rotatably connected to the clamping frame;

[0013] The clamping frame is provided with a clamping area, the shape of the clamping area corresponds to the shape of the preset area, and the area of ​​the clamping area is larger than the area of ​​the preset area, the clamping cylinder is arranged on opposite sides of the clamping area, and the side of the clamping frame away from the clamping seat is connected to the first driving unit.

[0014] In a possible implementation, the clamping unit also includes a clamping plate, which is arranged in the clamping area, the driving end of the clamping cylinder is connected to the clamping plate, and the side of the clamping cylinder away from the clamping plate is connected to the clamping frame, and the clamping unit is used to drive the clamping plate to clamp the carrier.

[0015] In a possible implementation, the material placement unit includes a demoulding frame and a flip seat, the flip seat and the clamping seat are arranged side by side on the same side of the first material conveyor belt, and the flip seat is arranged between the clamping seats;

[0016] One side of the demoulding frame is rotatably connected to the flip seat, the material placement piece is arranged on a side of the demoulding frame close to the clamping unit, and the second driving unit is connected to a side of the demoulding frame away from the flip seat.

[0017] In a possible implementation, the material placement component includes a conveyor belt fixing frame and a second material conveyor belt. The conveyor belt fixing frame is arranged on a side of the demoulding frame close to the clamping unit and is connected to the demoulding frame. The second material conveyor belt is sleeved on the conveyor belt fixing frame.

[0018] In a possible implementation, it also includes a track module provided with an arc track, the first drive unit and the second drive unit are movably fixed on the arc track, both ends of the arc track are fixed on opposite sides of the material conveyor belt, and the clamping unit and the material placement unit are arranged inside the arc formed by the arc track.

[0019] In a possible implementation, a chain laid along the arc track is provided on the outer side of the arc track, and the first driving unit and the second driving unit include gears, and the gears are meshedly connected with the chain.

[0020] In a possible implementation, it also includes a control module and a protection frame, wherein the protection frame is arranged on the outside of the flipping and demolding device and surrounds the flipping and demolding device, and the control module is arranged on the outside of the protection frame and is respectively connected to the transmission module, the first flipping module, and the second flipping module.

[0021] The beneficial effects of the technical solution provided by the embodiment of the present application are:

[0022] The flip demoulding device provided in the present application includes a transmission module, a first flip module and a second flip module. The transmission module includes a transmission unit provided with a first material conveyor belt. The target object to be demoulded is placed on the first material conveyor belt. The transmission unit is used to transmit the target object to a preset area through the first material conveyor belt. The target object includes a carrier that carries the target material. The first flip module includes a first driving unit and a clamping unit. The first driving unit is connected to the clamping unit. The clamping unit is used to clamp both sides of the carrier when the target object is located in the preset area. The first driving unit is used to drive the clamping unit to approach or move away from the first material conveyor belt. The second flip module includes a second driving unit and a material placement unit provided with a material placement member. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and carry the target material after demoulding through the material placement member. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to be close to or away from the clamping unit after the clamping unit clamps the carrier to demould the target material. The embodiments of the present application can realize automatic demoulding of materials, with high demoulding efficiency, low cost and long-term demoulding, and can reduce the possibility of material contamination, effectively improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in describing the embodiments of the present application.

[0024] Figure 1 A structural diagram of a flip demoulding device provided in an embodiment of the present application;

[0025] Figure 2 A side view of the flip demoulding device provided in an embodiment of the present application;

[0026] Figure 3 A top view of the flip demoulding device provided in an embodiment of the present application;

[0027] Figure 4 A structural diagram of a transmission module provided in an embodiment of the present application;

[0028] Figure 5 A top view of a transmission module provided in an embodiment of the present application;

[0029] Figure 6 A front view of a transmission module provided in an embodiment of the present application;

[0030] Figure 7 A left view of a transmission module provided in an embodiment of the present application;

[0031] Figure 8A bottom view of a transmission module provided in an embodiment of the present application;

[0032] Fig. 9 A structural diagram of a support plate provided in an embodiment of the present application;

[0033] Fig.10 A structural diagram of a portion of the structure of a flip demoulding device provided in an embodiment of the present application;

[0034] Fig.11 for Figure 7 The main view of

[0035] Fig.12 A structural diagram of a portion of the structure of a first flip module provided in an embodiment of the present application;

[0036] Fig.13 A structural diagram of a part of the structure of the second flip module provided in an embodiment of the present application;

[0037] Fig.14 for Fig.13 Rear view of.

[0038] Description of labels:

[0039] 1. Protection frame; 11. Base; 12. Support seat; 13. Fixed column;

[0040] 2. Transmission module; 21. Transmission side plate; 211. Wire trough; 221. First conveyor belt; 222. Second conveyor belt; 231. Baffle plate; 232. Lifting cylinder; 24. Lifting cylinder; 25. Lifting bracket; 251. Support plate; 252. Support shaft; 253. First cross brace; 254. Second cross brace; 255. First bottom plate; 256. Support plate; 26. Sensor; 27. First drive motor; 281. First transmission shaft; 282. First tensioner; 29. ​​Linear bearing;

[0041] 3. First flip module; 31. Clamping unit; 311. Clamping seat; 312. Gear; 313. Protective cover; 314. Clamping frame; 315. Clamping cylinder; 316. Clamping plate; 32. First driving unit;

[0042] 4. Second turning module; 41. Material placement unit; 411. Turning seat; 412. Demolding frame; 413. Gear shaft; 42. Second driving unit; 43. Conveyor belt fixing frame;

[0043] 5. Control module; 6. Warning light; 7. Track module; 71. Curved track; 72. Chain; 81. Carrying part. DETAILED DESCRIPTION

[0044] The embodiments of the present application are described below in conjunction with the drawings in the present application. It should be understood that the implementation methods described below in conjunction with the drawings are exemplary descriptions for explaining the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions of the embodiments of the present application.

[0045] It will be understood by those skilled in the art that, unless specifically stated, the singular forms "one", "said", and "the" used herein may also include plural forms. It should be further understood that the terms "including" and "comprising" used in the embodiments of the present application refer to that the corresponding features can be implemented as the presented features, information, data, steps, operations, elements and / or components, but do not exclude the implementation of other features, information, data, steps, operations, elements, components and / or combinations thereof supported by the present technical field. It should be understood that when we say that an element is "connected" or "coupled" to another element, the one element may be directly connected or coupled to the other element, or it may refer to that the one element and the other element establish a connection relationship through an intermediate element. In addition, the "connection" or "coupling" used herein may include wireless connection or wireless coupling. The term "and / or" used herein indicates at least one of the items defined by the term, for example, "A and / or B" indicates that it is implemented as "A", or is implemented as "A", or is implemented as "A and B".

[0046] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0047] The following describes several exemplary embodiments to illustrate the technical solutions of the embodiments of the present invention and the technical effects produced by the technical solutions of the present invention. It should be noted that the following embodiments can refer to, draw on or combine with each other, and the same terms, similar features and similar implementation steps in different embodiments will not be described repeatedly.

[0048] The flip demoulding device provided in the present application is intended to solve at least one technical problem existing in the prior art.

[0049] In the embodiment of the present application, a flip demoulding device is provided, such as Figure 1-Figure 14As shown, the flip demoulding device includes a transmission module 2, a first flip module 3 and a second flip module 4, the transmission module 2 includes a transmission unit provided with a first material conveyor belt, the target object to be demoulded is placed on the first material conveyor belt, the transmission unit is used to transmit the target object to a preset area through the first material conveyor belt, and the target object includes a carrier 81 carrying the target material; the first flip module 3 includes a first driving unit 32 and a clamping unit 31, the first driving unit 32 is connected to the clamping unit 31, the clamping unit 31 is used to clamp the two sides of the carrier 81 when the target object is located in the preset area, and the first driving unit 32 is used to drive the clamping unit 31 to approach or Away from the first material conveyor belt; the second flip module 4 includes a second driving unit 42 and a material placing unit 41 provided with a material placing piece, the material placing unit 41 and the clamping unit 31 are rotatably fixed on the same side of the first material conveyor belt and the material placing unit 41 is located on the side of the clamping unit 31 away from the first material conveyor belt, the material placing unit 41 is used to contact the target material on the clamping unit 31 and the target material after demolding through the material placing piece, the second driving unit 42 is connected to the material placing unit 41, and is used to drive the material placing unit 41 to be close to or away from the clamping unit 31 after the clamping unit 31 clamps the carrier 81 to demold the target material.

[0050] Optionally, the first material conveyor belt includes a first conveyor belt 221 and a second conveyor belt 222 arranged side by side, one end of the carrier 81 is placed on the first conveyor belt 221, and the other end is placed on the second conveyor belt 222, and the target material is located on the side of the carrier 81 away from the first material conveyor belt.

[0051] Optionally, the flip demoulding device of the present application can be used for cake demoulding. Accordingly, the target object can be a baking tray with cakes placed thereon (i.e., the carrier 81 is a baking tray), and multiple baking trays are arranged side by side and conveyed to a preset area by the first conveyor belt 221 and the second conveyor belt 222.

[0052] Optionally, the transmission module 2 includes a lifting unit provided with a sensor 26 and a lifting cylinder 24. The sensor 26 and the lifting cylinder 24 are arranged in a preset area and are located between the first conveyor belt 221 and the second conveyor belt 222. The lifting cylinder 24 is used to lift the target object when the sensor 26 detects the target object. The height of the target object after being lifted is consistent with the clamping height of the clamping unit 31 so that the clamping unit 31 can clamp both sides of the carrier 81.

[0053] Optionally, the preset area can accommodate multiple target objects. To achieve synchronous lifting of multiple target objects, the number of lifting cylinders 24 can be multiple, and the multiple lifting cylinders 24 act synchronously according to the received instructions, thereby synchronously lifting multiple target objects in the preset area.

[0054] In one embodiment, the target object is a baking tray with cakes, and the preset area can hold four baking trays. The number of the lifting cylinders 24 arranged in the preset area is two, and the four baking trays in the preset area are lifted synchronously by the two lifting cylinders 24.

[0055] Optionally, the number of sensors 26 may be consistent with the number of target objects that can be placed in the preset area, and the positions of the sensors 26 correspond to the positions of the target objects in the preset area, and each position of the sensor 26 corresponds to one target object.

[0056] In one embodiment, the sensor 26 may be a proximity switch, which is disposed below a preset area. When the proximity switch detects the presence of a target object above the proximity switch, it may send out an arrival signal indicating that the target object has been detected.

[0057] Optionally, the transmission module 2 also includes a lifting bracket 25 and a transmission bracket provided with two transmission side plates 21, the transmission side plates 21 are arranged side by side, the transmission module is fixed to the opposite side of the transmission side plates 21, the two sides of the lifting bracket 25 are connected to the transmission side plates 21, and the lifting module is fixed to the lifting bracket 25.

[0058] Optionally, the sensor 26 is arranged on one side of the preset area. In order to accommodate the lines connected to the sensor 26 and the lifting cylinder 24, the transmission module 2 also includes a wire groove 211. The wire groove 211 is arranged on the transmission side plate 21 close to the sensor 26 and is located on the side of the transmission side plate 21 away from the preset area.

[0059] In one embodiment, the transmission side plate 21 includes a slot plate and a first flat plate, wherein a groove is provided on one side of the slot plate facing the preset area, and the inclination angles on both sides of the groove are different. The first flat plate is arranged on the top of the slot plate and connected to the side edge of the top of the groove.

[0060] Optionally, the transmission module 2 further includes a lifting unit, which includes a baffle 231 and a lifting cylinder 232. The lifting cylinder 232 is disposed between the first conveyor belt 221 and the second conveyor belt 222 and is located at the target object removal side of the preset area. The top of the lifting cylinder 232 is connected to the baffle 231, and the lifting cylinder 232 is used to lift the baffle 231 to prevent the target object from leaving the preset area. After the lifting cylinder 232 drives the lifting baffle 231 to descend, the height of the top of the lifting baffle 231 is lower than the height of the top of the first conveyor belt 221 and the second conveyor belt 222 to facilitate the movement of the target object.

[0061] Optionally, the first conveyor belt 221 and the second conveyor belt 222 are arranged on the opposite sides of the two transmission side plates 21; the lifting bracket 25 includes a cylinder fixing seat provided with a first bottom plate 255 and a first vertical plate, the bottom of the lifting cylinder 232 is fixed on the first bottom plate 255, the first vertical plate is fixed at both ends of the first bottom plate 255, and the top of the first vertical plate is connected to the bottom of the transmission side plate 21. The first conveyor belt 221 and the second conveyor belt 222 are arranged above the first bottom plate 255.

[0062] Optionally, the transmission module 2 also includes a first drive motor 27, a first transmission mechanism and a second transmission mechanism, both ends of the first transmission mechanism and the second transmission mechanism are installed on the transmission side plate 21, the first ends of the first conveyor belt 221 and the second conveyor belt 222 are sleeved on the first transmission mechanism, the second ends of the first conveyor belt 221 and the second conveyor belt 222 are sleeved on the second transmission mechanism, the first drive motor 27 is fixed to the transmission side plate 21, and is connected to the first transmission mechanism.

[0063] In one embodiment, the first drive motor 27 and the clamping module may be fixed on opposite sides of the material conveyor belt.

[0064] Optionally, the second transmission mechanism includes a first transmission shaft 281, a transmission wheel and a first tensioner 282, the transmission wheels are arranged at both ends of the first transmission shaft 281, and the first conveyor belt 221 and the second conveyor belt 222 are sleeved on different transmission wheels; the first tensioner 282 is fixed on the transmission side plate 21 and connected to the end of the first transmission shaft 281.

[0065] Optionally, the first transmission mechanism may also include a first transmission shaft 281 and transmission wheels, and the first conveyor belt 221 and the second conveyor belt 222 are sleeved on the transmission wheels at both ends of the first transmission shaft 281 .

[0066] In one embodiment, the number of the first tensioners 282 may be two, and one first tensioner 282 is disposed on each transmission side plate 21 , and the tension of the first conveyor belt 221 and the second conveyor belt 222 is adjusted by the first tensioner 282 .

[0067] Optionally, the conveying bracket includes a conveyor belt bracket provided with a pallet 256 and a first cross brace 253, the two ends of the first cross brace 253 are fixed to different transmission side plates 21, the pallet 256 is fixed at both ends of the first cross brace 253, and the first conveyor belt 221 and the second conveyor belt 222 are placed on different pallets 256.

[0068] In one embodiment, the support plate 256 is disposed between the transmission wheels at both ends of the first conveyor belt 221 or the second conveyor belt 222. The lifting module may include a mounting plate, one end of which is fixed to the bottom of one of the support plates 256, and the other end of which extends away from the support plate 256, and the sensor 26 is fixed to the end of the mounting plate away from the support plate 256.

[0069] Optionally, the conveyor belt support also includes a padding strip, and the support plate 256 is hollow to form a cavity. The cavity is provided with a long strip opening on the side away from the first cross brace 253, and the width of the long strip opening is smaller than the width of the cavity. The padding strips are sleeved on both sides of the long strip opening, and the first conveyor belt 221 or the second conveyor belt 222 is placed on the padding strips.

[0070] Optionally, the conveying bracket further includes a plurality of supporting shafts 252, both ends of which are fixed to different conveying side plates 21, and the first end of the supporting shaft 252 is arranged in the loop formed by the first conveyor belt 221, and the second end is arranged in the loop formed by the second conveyor belt 222. Both ends of the supporting shaft 252 are provided with guide wheels, which contact the bottom of the inner side of the loop formed by the first conveyor belt 221 or the second conveyor belt 222.

[0071] Optionally, the lifting bracket 25 includes a lifting frame provided with a support plate 251, the size of the lifting frame corresponds to the size of the preset area, the lifting frame is arranged between the first conveyor belt 221 and the second conveyor belt 222, and is located below the target object, and the output end of the lifting cylinder 24 is connected to the support plate 251.

[0072] In one embodiment, the lifting bracket 25 may be rectangular, and the support plate 251 is disposed inside the rectangle and perpendicular to the moving direction of the target object. The number of the support plates 251 matches the number of the lifting cylinders 24. The lifting cylinders 24 drive the lifting bracket 25 lifting cylinder 232 through the support plate 251, and then drive the target object lifting cylinder 232.

[0073] Optionally, the lifting bracket 25 includes a second cross brace 254 , which is disposed below the support plate 251 and has two ends fixed to different transmission side plates 21 , and the lifting cylinder 24 is fixed to the second cross brace 254 .

[0074] Optionally, the lifting bracket 25 may further include a linear bearing 29 and a bearing slide column, wherein the linear bearing 29 is disposed on both sides of the lifting cylinder 24 and passes through the second cross brace 254. The bearing slide column passes through the linear bearing 29 and one end is fixed on the support plate 251, and the linear bearing 29 and the bearing slide column ensure that the lifting cylinder 24 can drive the lifting bracket 25 to lift the cylinder 232 along a fixed direction.

[0075] Optionally, the clamping unit 31 includes a clamping frame 314, a clamping seat 311 and a clamping cylinder 315. The clamping seat 311 is fixed on one side of the material conveyor belt, and the top of the clamping seat 311 is rotatably connected to the clamping frame 314. The clamping frame 314 is provided with a clamping area, the shape of the clamping area corresponds to the shape of the preset area, and the area of ​​the clamping area is larger than the area of ​​the preset area. The clamping cylinder 315 is arranged on opposite sides of the clamping area, and the side of the clamping frame 314 away from the clamping seat 311 is connected to the first driving unit 32.

[0076] Optionally, the number of the clamping seats 311 can be two, and the two clamping seats 311 are arranged side by side on the same side of the material conveyor belt. One side of the clamping frame 314 is rotatably connected to the tops of the two clamping seats 311, and the first driving unit 32 drives the clamping frame 314 to approach or move away from the material conveyor belt. When clamping the carrier 81, the clamping frame 314 is located above the material conveyor belt, and the height of both sides of the lifted carrier 81 is consistent with the height of the clamping area, and the driving end of the clamping cylinder 315 moves toward the direction close to the carrier 81 to clamp the carrier 81.

[0077] In one embodiment, the clamping seat 311 includes a first column, a second column, a first bearing fixing seat, a second bearing fixing seat and a first bearing column, the first column and the second column are arranged side by side, the first bearing fixing seat is installed on the top of the first column, the second bearing fixing seat is installed on the top of the second column, one end of the first bearing column is rotatably fixed to the first bearing fixing seat, and the other end of the second bearing column is rotatably fixed to the second bearing fixing seat. One side of the clamping frame 314 is rotatably fixed to the first bearing column.

[0078] Optionally, two ends of the clamping frame 314 close to the clamping seat 311 are provided with rotation fixing seats, and the first bearing column passes through the rotation fixing seats, so as to fix the clamping frame 314 on the clamping seat 311 .

[0079] Optionally, the clamping unit 31 also includes a clamping plate 316, which is arranged in the clamping area. The driving end of the clamping cylinder 315 is connected to the clamping plate 316, and the side of the clamping cylinder 315 away from the clamping plate 316 is connected to the clamping frame 314. The clamping unit 31 is used to drive the clamping plate 316 to clamp the carrier 81.

[0080] In one embodiment, the number of the clamping cylinders 315 may be 8, and the clamping cylinders 315 are symmetrically arranged on both sides of the clamping area. The length of the clamping plate 316 corresponds to the length of the clamping area, and clamping plates 316 are arranged on both sides of the clamping area.

[0081] Optionally, the material placement unit 41 includes a demolding frame 412 and a flip seat 411, the flip seat 411 and the clamping seat 311 are arranged side by side on the same side of the first material conveyor belt, and the flip seat 411 is arranged between the clamping seats 311; one side of the demolding frame 412 is rotationally connected to the flip seat 411, the material placement piece is arranged on the side of the demolding frame 412 close to the clamping unit 31, and the second driving unit 42 is connected to the side of the demolding frame 412 away from the flip seat 411.

[0082] Optionally, the structure of the flip seat 411 is the same as that of the clamping seat 311, and in order to improve the stability of the flip seat 411 and the clamping seat 311, the flip machine demoulding device also includes a fixed column 13, which is respectively connected to the columns in the flip seat 411 and the clamping seat 311.

[0083] In one embodiment, the demoulding frame 412 includes a rotating support and a third cross brace, one end of the rotating support is bent and extends toward the top of the flip seat 411 to be rotatably fixed on the top of the flip seat 411. There are two rotating supports, which are arranged side by side, and there are two third cross braces, which are arranged side by side, and both ends are connected to different rotating supports.

[0084] Optionally, the material placement member includes a conveyor belt fixing frame 43 and a second material conveyor belt. The conveyor belt fixing frame 43 is arranged on a side of the demoulding frame 412 close to the clamping unit 31 and connected to the demoulding frame 412, and the second material conveyor belt is sleeved on the conveyor belt fixing frame 43. After the clamping unit 31 clamps the carrier 81, the second flip module 4 is pressed against the target material on the carrier 81 through the second material conveyor belt, and the first drive unit 32 and the second drive unit 42 move synchronously, thereby avoiding the second material conveyor belt from being separated from the target material. After determining that the second material conveyor belt has reached a predetermined position (such as the second material conveyor belt is in a horizontal state), the first drive unit 32 drives the clamping unit 31 away from the second material conveyor belt, thereby using gravity to separate the carrier 81 from the target material. Among them, after the carrier 81 is separated from the target material, the first driving unit 32 can drive the clamping unit 31 to rotate above the preset area and abut against the transmission module 2. After determining that the distance between the carrier 81 on the clamping unit 31 and the material conveyor belt is the preset distance or the carrier 81 is abutting against the lifting bracket 25, the clamping cylinder 315 is controlled to release the carrier 81, thereby putting the carrier 81 back into the material conveyor belt.

[0085] Optionally, the second turnover module 4 may further include a driver, which is disposed on one side of the conveyor belt fixing frame 43 and is used to drive the second material conveyor belt to move. After the target material is separated from the carrier 81, the driver may drive the second material conveyor belt to move, thereby transferring the target material to the next processing position.

[0086] Optionally, the conveyor belt fixing frame 43 may include a conveyor belt fixing shaft and a second tensioner, the number of the conveyor belt fixing shafts may be multiple, and the second material conveyor belt is sleeved on the conveyor belt fixing seat. The second tensioner is arranged at one end of the conveyor belt fixing frame 43 and connected to a conveyor belt fixing shaft at the end to adjust the tightness of the second material conveyor belt.

[0087] Optionally, the flip demoulding device further comprises a track module 7 provided with an arc track 71, the first drive unit 32 and the second drive unit 42 are movably fixed on the arc track 71, the two ends of the arc track 71 are fixed on the opposite sides of the material conveyor belt, and the clamping unit 31 and the material placement unit 41 are arranged inside the arc formed by the arc track 71. The radius of the arc track 71 corresponds to the rotation radius of the clamping unit 31 and the demoulding frame 412, so that the first drive unit 32 and the second drive unit 42 can move along the arc track 71.

[0088] Optionally, a chain 72 laid along the arc track 71 is provided on the outer side of the arc track 71 , and the first driving unit 32 and the second driving unit 42 include a gear 312 , and the gear 312 is meshedly connected with the chain 72 .

[0089] In one embodiment, the first driving unit 32 and the second driving unit 42 each include a driving motor, a gear shaft 413 and a protective cover 313. The driving motor provides a driving force to drive the clamping unit 31 or the material placement unit 41 to rotate. The gear shaft 413 passes through the gear 312 and is fixed at both ends to the demoulding frame 412 or the clamping frame 314. There are two gears 312, and there are also two chains 72. Each gear 312 is engaged with one chain 72. The protective cover 313 is arranged above the gear shaft 413, and its two ends are bent toward the direction close to the arc track 71. The protective cover 313 is close to the top of the demoulding frame 412 or the top of the clamping frame 314.

[0090] Optionally, the flip demoulding device further includes a control module 5 and a protection frame 1, the protection frame 1 is arranged outside the flip demoulding device and surrounds the flip demoulding device, and the control module 5 is arranged outside the protection frame 1 and is respectively connected to the transmission module 2, the first flip module 3, and the second flip module 4. Both ends of the arc track 71 and both ends of the transmission module 2 are fixed on the protection frame 1. Among them, the power supply module for supplying power to the flip demoulding device and the gas path for transmitting gas to the cylinder in the flip demoulding device can also be arranged on the same side of the protection frame 1 as the control module 5.

[0091] Optionally, a base 11 may be provided at the bottom of the protection frame 1, and the base 11 is provided around the bottom of the protection frame 1, and the height and levelness of the protection frame 1 are adjusted by the base 11. A wire mesh may be provided around the protection frame 1, and the transmission module 2, the first flip module 3 and the second flip module 4 are further protected by the wire mesh.

[0092] In one embodiment, the protection frame 1 includes a support base 12, which can be composed of a square tube. The support base 12 is arranged below the transmission module 2, the first flip module 3 and the second flip module 4. The transmission side plate 21, the clamping base 311, the flip base 411 and the arc track 71 are fixed on the support base 12.

[0093] Optionally, a warning light 6 may be provided on the top of the control module 5 , and when the flip demoulding device fails or operates abnormally, the control module 5 issues an alarm through the warning light 6 .

[0094] The flip demoulding device of the embodiment of the present application includes a transmission module, a first flip module and a second flip module. The transmission module includes a transmission unit provided with a first material conveyor belt. The target object to be demoulded is placed on the first material conveyor belt. The transmission unit is used to transmit the target object to a preset area through the first material conveyor belt. The target object includes a carrier that carries the target material. The first flip module includes a first driving unit and a clamping unit. The first driving unit is connected to the clamping unit. The clamping unit is used to clamp both sides of the carrier when the target object is located in the preset area. The first driving unit is used to drive the clamping unit to approach or move away from the first material conveyor belt. The second flip module includes a second driving unit and a material placement unit provided with a material placement member. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and carry the target material after demoulding through the material placement member. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to be close to or away from the clamping unit after the clamping unit clamps the carrier to demould the target material. The embodiments of the present application can automatically demould materials with high demoulding efficiency, low cost and long-term demoulding, and can reduce the possibility of material contamination, effectively improving production efficiency and reducing production costs.

[0095] The terms "first", "second", "third", "fourth", "1", "2", etc. (if any) in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that shown or described in the drawings.

[0096] It should be understood that, although each operation step is indicated by arrows in the flowchart of the embodiment of the present application, the implementation order of these steps is not limited to the order indicated by the arrows. Unless clearly stated herein, in some implementation scenarios of the embodiment of the present application, the implementation steps in each flowchart can be performed in other orders according to demand. In addition, some or all of the steps in each flowchart may include multiple sub-steps or multiple stages based on actual implementation scenarios. Some or all of these sub-steps or stages may be executed at the same time, and each sub-step or stage in these sub-steps or stages may also be executed at different times respectively. In different scenarios of execution time, the execution order of these sub-steps or stages may be flexibly configured according to demand, and the embodiment of the present application does not limit this.

[0097] The above is only an optional implementation method for some implementation scenarios of the present application. It should be pointed out that for ordinary technicians in this technical field, without departing from the technical concept of the solution of the present application, other similar implementation methods based on the technical ideas of the present application are also within the protection scope of the embodiments of the present application.

Claims

1. A flip demoulding device, characterized in that: It includes a transmission module, a first flip module and a second flip module, the transmission module includes a transmission unit provided with a first material conveyor belt, the target object to be demoulded is placed on the first material conveyor belt, the transmission unit is used to transmit the target object to a preset area through the first material conveyor belt, and the target object includes a carrier for carrying the target material; The first flip module includes a first driving unit and a clamping unit, the first driving unit is connected to the clamping unit, the clamping unit is used to clamp the two sides of the carrier when the target object is located in the preset area, and the first driving unit is used to drive the clamping unit to approach or move away from the first material conveyor belt; The second flipping module includes a second driving unit and a material placement unit provided with a material placement piece. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and the target material after demolding through the material placement piece. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to be close to or away from the clamping unit after the clamping unit clamps the carrier to demold the target material.

2. The flip demoulding device according to claim 1, characterized in that: The first material conveyor belt includes a first conveyor belt and a second conveyor belt arranged side by side, one end of the carrier is placed on the first conveyor belt, and the other end is placed on the second conveyor belt, and the target material is located on the side of the carrier away from the first material conveyor belt.

3. The flip demoulding device according to claim 2, characterized in that: The transmission module includes a lifting unit provided with a sensor and a lifting cylinder. The sensor and the lifting cylinder are arranged in the preset area and are located between the first conveyor belt and the second conveyor belt. The lifting cylinder is used to lift the target object when the sensor detects the target object. The height of the target object after being lifted is consistent with the clamping height of the clamping unit.

4. The flip demoulding device according to claim 1, characterized in that: The clamping unit comprises a clamping frame, a clamping seat and a clamping cylinder, wherein the clamping seat is fixed to one side of the material conveyor belt, and the top of the clamping seat is rotatably connected to the clamping frame; The clamping frame is provided with a clamping area, the shape of the clamping area corresponds to the shape of the preset area, and the area of ​​the clamping area is larger than the area of ​​the preset area, the clamping cylinder is arranged on opposite sides of the clamping area, and the side of the clamping frame away from the clamping seat is connected to the first driving unit.

5. The flip demoulding device according to claim 4, characterized in that: The clamping unit also includes a clamping plate, which is arranged in the clamping area. The driving end of the clamping cylinder is connected to the clamping plate, and the side of the clamping cylinder away from the clamping plate is connected to the clamping frame. The clamping unit is used to drive the clamping plate to clamp the carrier.

6. The flip demoulding device according to claim 4, characterized in that: The material placement unit comprises a demoulding frame and a turning seat, wherein the turning seat and the clamping seat are arranged side by side on the same side of the first material conveyor belt, and the turning seat is arranged between the clamping seats; One side of the demoulding frame is rotatably connected to the flip seat, the material placement piece is arranged on a side of the demoulding frame close to the clamping unit, and the second driving unit is connected to a side of the demoulding frame away from the flip seat.

7. The flip demoulding device according to claim 6, characterized in that: The material placement component includes a conveyor belt fixing frame and a second material conveyor belt. The conveyor belt fixing frame is arranged on a side of the demoulding frame close to the clamping unit and is connected to the demoulding frame. The second material conveyor belt is sleeved on the conveyor belt fixing frame.

8. The flip demoulding device according to claim 1, characterized in that: It also includes a track module provided with an arc track, the first drive unit and the second drive unit are movably fixed on the arc track, the two ends of the arc track are fixed on the opposite sides of the material conveyor belt, and the clamping unit and the material placement unit are arranged inside the arc formed by the arc track.

9. The flip demoulding device according to claim 8, characterized in that: A chain laid along the arc track is provided on the outer side of the arc track, and the first driving unit and the second driving unit include gears, and the gears are meshed and connected with the chain.

10. The flip demoulding device according to claim 1, characterized in that: It also includes a control module and a protection frame, wherein the protection frame is arranged outside the flip demoulding device and surrounds the flip demoulding device, and the control module is arranged outside the protection frame and is respectively connected to the transmission module, the first flip module, and the second flip module.

Citation Information

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