Flipper demolding device

Abstract

The application provides a turnover demolding device, and relates to the technical field of material processing equipment. In the turnover demolding device, a target object to be demolded is placed on a first material conveying belt of a conveying module; a first driving unit is connected with a clamping unit in a first turnover module, and the clamping unit clamps both sides of a bearing part when the target object is located in a preset area; a material placing unit is rotationally fixed with the clamping unit on the same side of the first material conveying belt, and the material placing unit is located on the side of the clamping unit away from the first material conveying belt; a second driving unit is connected with the material placing unit, and is used for driving the material placing unit to abut against or move away from the clamping unit to demold the target material after the clamping unit clamps the bearing part. The application can realize automatic demolding of the material, has high demolding efficiency, low cost and can demold for a long time, and effectively improves production efficiency and reduces production cost.

Description

Technical Field

[0001] This application relates to the field of material processing equipment technology, and more specifically, to a flipping demolding device. Background Technology

[0002] Industrial automation is a system that widely adopts automatic control and adjustment devices in industrial production to replace manual operation of machines and machine systems for processing and production.

[0003] For the processing of labor-intensive products, a large amount of human labor is required, and the labor intensity of workers is relatively high. Therefore, industrial automation is an inevitable trend for future development. After industrial automation is achieved, all processes in the production process, including feeding, unloading, and loading and unloading, will no longer require direct human operation. Instead, machines will continuously and repeatedly produce one or a batch of products automatically.

[0004] When processing materials with molds, such as cakes, demolding is required according to processing needs. Existing demolding methods involve manual demolding, which is inefficient, costly, and difficult to perform for extended periods. Furthermore, it may contaminate materials, failing to effectively meet the requirements for low-cost, pollution-free production. Summary of the Invention

[0005] This application provides a flipping demolding device that can solve the problems of low efficiency, high cost, difficulty in demolding for a long time, and potential contamination of materials in existing manual demolding methods.

[0006] To achieve this objective, the embodiments of this application provide the following solutions.

[0007] According to one aspect of the embodiments of this application, a flipping demolding device is provided, including a transmission module, a first flipping module and a second flipping module. The transmission module includes a transmission unit with a first material conveyor belt. The target object to be demolded is placed on the first material conveyor belt. The transmission unit is used to transmit the target object to a preset area through the first material conveyor belt. The target object includes a carrier that carries the target material.

[0008] The first flipping module includes a first driving unit and a clamping unit. The first driving unit is connected to the clamping unit. The clamping unit is used to clamp both sides of the carrier when the target object is located in the preset area. The first driving unit is used to drive the clamping unit to move closer to or away from the first material conveyor belt.

[0009] The second flipping module includes a second driving unit and a material placement unit with a material placement component. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt, and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and to carry the target material after demolding through the material placement component. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to come into contact with or move away from the clamping unit after the clamping unit clamps the carrier component in order to demold the target material.

[0010] In one possible implementation, the first material conveyor belt includes a first conveyor belt and a second conveyor belt arranged side by side, one end of the carrier is placed on the first conveyor belt and the other end is placed on the second conveyor belt, and the target material is located on the side of the carrier away from the first material conveyor belt.

[0011] In one possible implementation, the transmission module includes a lifting unit equipped with a sensor and a lifting cylinder. The sensor and the lifting cylinder are disposed in the preset area and located between the first conveyor belt and the second conveyor belt. The lifting cylinder is used to lift the target object when the sensor detects the target object. The height of the target object after being lifted is consistent with the clamping height of the clamping unit.

[0012] In one possible implementation, the clamping unit includes a clamping frame, a clamping seat, and a clamping cylinder. The clamping seat is fixed to one side of the material conveyor belt, and the top of the clamping seat is rotatably connected to the clamping frame.

[0013] The clamping frame has a clamping area, the shape of which corresponds to the shape of the preset area, and the area of ​​the clamping area is larger than the area of ​​the preset area. The clamping cylinders are arranged on opposite sides of the clamping area, and the side of the clamping frame away from the clamping seat is connected to the first drive unit.

[0014] In one possible implementation, the clamping unit further includes a clamping plate disposed within the clamping area, the driving end of the clamping cylinder is connected to the clamping plate, and the side of the clamping cylinder away from the clamping plate is connected to the clamping frame. The clamping unit is used to drive the clamping plate to clamp the carrier.

[0015] In one possible implementation, the material placement unit includes a demolding frame and a tilting seat, the tilting seat and the clamping seat being arranged side by side on the same side of the first material conveyor belt, and the tilting seat being disposed between the clamping seats;

[0016] One side of the demolding frame is rotatably connected to the flipping seat, the material placement component is disposed on the side of the demolding frame near the clamping unit, and the second drive unit is connected to the side of the demolding frame away from the flipping seat.

[0017] In one possible implementation, the material placement component includes a conveyor belt fixing frame and a second material conveyor belt. The conveyor belt fixing frame is disposed on the side of the demolding frame near the clamping unit and connected to the demolding frame, and the second material conveyor belt is sleeved on the conveyor belt fixing frame.

[0018] In one possible implementation, a track module with an arc-shaped track is also included, wherein the first drive unit and the second drive unit are movably fixed on the arc-shaped track, the two ends of the arc-shaped track are fixed on opposite sides of the material conveyor belt, and the clamping unit and the material placement unit are disposed inside the arc formed by the arc-shaped track.

[0019] In one possible implementation, a chain is provided on the outer side of the arc-shaped track, and the first drive unit and the second drive unit include gears that mesh with the chain.

[0020] In one possible implementation, a control module and a protective frame are also included. The protective frame is disposed outside the flipping demolding device and surrounds the flipping demolding device. The control module is disposed outside the protective frame and is connected to the transmission module, the first flipping module, and the second flipping module, respectively.

[0021] The beneficial effects of the technical solutions provided in this application are:

[0022] The flipping and demolding device provided in this application includes a transmission module, a first flipping module, and a second flipping module. The transmission module includes a transmission unit with a first material conveyor belt. The target object to be demolded is placed on the first material conveyor belt. The transmission unit is used to transmit the target object to a preset area via the first material conveyor belt. The target object includes a carrier that carries the target material. The first flipping module includes a first driving unit and a clamping unit. The first driving unit is connected to the clamping unit. The clamping unit is used to clamp both sides of the carrier when the target object is located in the preset area. The first driving unit is used to drive the clamping unit to move closer to or away from the first material conveyor belt. The second flipping module includes a second driving unit and a material placement unit with a material placement component. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt, and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and carry the demolded target material through the material placement component. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to move closer to or away from the clamping unit after the clamping unit clamps the carrier to demold the target material. The embodiments of this application can realize automatic demolding of materials, with high demolding efficiency, low cost and long-term demolding capability, and can reduce the possibility of material contamination, effectively improving production efficiency and reducing production costs. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments of this application will be briefly introduced below.

[0024] Figure 1 This is a structural diagram of the flipping and demolding device provided in the embodiments of this application;

[0025] Figure 2 This is a side view of the flipping and demolding device provided in an embodiment of this application;

[0026] Figure 3 This is a top view of the flipping and demolding device provided in the embodiments of this application;

[0027] Figure 4 A structural diagram of the transmission module provided in an embodiment of this application;

[0028] Figure 5 A top view of the transmission module provided in an embodiment of this application;

[0029] Figure 6 A front view of the transmission module provided in an embodiment of this application;

[0030] Figure 7 A left view of the transmission module provided in an embodiment of this application;

[0031] Figure 8A bottom view of the transmission module provided in an embodiment of this application;

[0032] Figure 9 A structural diagram of the tray provided in the embodiments of this application;

[0033] Figure 10 This is a structural diagram of a portion of the flipping and demolding device provided in the embodiments of this application;

[0034] Figure 11 for Figure 7 The main view;

[0035] Figure 12 A structural diagram of a portion of the first flip module provided in an embodiment of this application;

[0036] Figure 13 This is a structural diagram of a portion of the second flip module provided in an embodiment of this application;

[0037] Figure 14 for Figure 13 Rear view.

[0038] Label Explanation:

[0039] 1. Protective frame; 11. Base; 12. Support base; 13. Fixing column;

[0040] 2. Transmission module; 21. Transmission side plate; 211. Cable trough; 221. First conveyor belt; 222. Second conveyor belt; 231. Baffle; 232. Lifting cylinder; 24. Lifting cylinder; 25. Lifting bracket; 251. Support plate; 252. Support shaft; 253. First cross brace; 254. Second cross brace; 255. First base plate; 256. Support plate; 26. Sensor; 27. First drive motor; 281. First transmission shaft; 282. First tensioner; 29. ​​Linear bearing;

[0041] 3. First flipping module; 31. Clamping unit; 311. Clamping seat; 312. Gear; 313. Protective cover; 314. Clamping frame; 315. Clamping cylinder; 316. Clamping plate; 32. First drive unit;

[0042] 4. Second flipping module; 41. Material placement unit; 411. Flipping seat; 412. Demolding frame; 413. Gear shaft; 42. Second drive unit; 43. Conveyor belt fixing frame;

[0043] 5. Control module; 6. Warning light; 7. Track module; 71. Arc track; 72. Chain; 81. Load-bearing component. Detailed Implementation

[0044] The embodiments of this application are described below with reference to the accompanying drawings. It should be understood that the embodiments described below with reference to the accompanying drawings are exemplary descriptions for explaining the technical solutions of the embodiments of this application, and do not constitute a limitation on the technical solutions of the embodiments of this application.

[0045] Those skilled in the art will understand that, unless specifically stated otherwise, the singular forms “a,” “an,” “the,” and “the” used herein may also include the plural forms. It should be further understood that the terms “comprising” and “including” as used in embodiments of this application mean that the corresponding feature can be implemented as the presented feature, information, data, step, operation, element, and / or component, but do not exclude implementation as other features, information, data, step, operation, element, component, and / or combinations thereof supported by the art. It should be understood that when we say that an element is “connected” or “coupled” to another element, the one element can be directly connected or coupled to the other element, or it can mean that the one element and the other element establish a connection relationship through an intermediate element. Furthermore, “connected” or “coupled” as used herein can include wireless connection or wireless coupling. The term “and / or” as used herein indicates at least one of the items defined by the term; for example, “A and / or B” indicates implementation as “A,” or implementation as “A,” or implementation as “A and B.”

[0046] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0047] The technical solutions of the embodiments of the present invention and the technical effects produced by the technical solutions of the present invention will be described below through several exemplary embodiments. It should be noted that the following embodiments can be referred to, learned from, or combined with each other, and the same terms, similar features, and similar implementation steps in different embodiments will not be described again.

[0048] The flipping and demolding device provided in this application is intended to solve at least one technical problem existing in the prior art.

[0049] This application provides a flipping and demolding device, such as... Figures 1-14As shown, the flipping demolding device includes a transmission module 2, a first flipping module 3, and a second flipping module 4. The transmission module 2 includes a transmission unit equipped with a first material conveyor belt. The target object to be demolded is placed on the first material conveyor belt. The transmission unit is used to transport the target object to a preset area via the first material conveyor belt. The target object includes a carrier 81 that carries the target material. The first flipping module 3 includes a first driving unit 32 and a clamping unit 31. The first driving unit 32 is connected to the clamping unit 31. The clamping unit 31 is used to clamp both sides of the carrier 81 when the target object is located in the preset area. The first driving unit 32 is used to drive the clamping unit 31 to move closer to or away from the target object. The second flipping module 4 includes a second drive unit 42 and a material placement unit 41 with a material placement component. The material placement unit 41 is rotatably fixed on the same side of the first material conveyor belt as the clamping unit 31, and the material placement unit 41 is located on the side of the clamping unit 31 away from the first material conveyor belt. The material placement unit 41 is used to contact the target material on the clamping unit 31 through the material placement component and to carry the target material after demolding. The second drive unit 42 is connected to the material placement unit 41 and is used to drive the material placement unit 41 to be close to or away from the clamping unit 31 after the clamping unit 31 clamps the carrier 81 to demold the target material.

[0050] Optionally, the first material conveyor belt includes a first conveyor belt 221 and a second conveyor belt 222 arranged side by side. One end of the carrier 81 is placed on the first conveyor belt 221 and the other end is placed on the second conveyor belt 222. The target material is located on the side of the carrier 81 away from the first material conveyor belt.

[0051] Optionally, the flipping and demolding device of this application can be used as a device for demolding cakes. Accordingly, the target object can be a baking pan on which the cake is placed (i.e., the carrier 81 is a baking pan), and multiple baking pans are arranged side by side and conveyed to a preset area by the first conveyor belt 221 and the second conveyor belt 222.

[0052] Optionally, the transmission module 2 includes a lifting unit equipped with a sensor 26 and a lifting cylinder 24. The sensor 26 and the lifting cylinder 24 are set in a preset area and located between the first conveyor belt 221 and the second conveyor belt 222. The lifting cylinder 24 is used to lift the target object when the sensor 26 detects the target object. The height of the target object after being lifted is consistent with the clamping height of the clamping unit 31 so that the clamping unit 31 can clamp both sides of the carrier 81.

[0053] Optionally, the preset area can accommodate multiple target objects. To achieve synchronous lifting of multiple target objects, the number of lifting cylinders 24 can be multiple. The multiple lifting cylinders 24 operate synchronously according to the received instructions, thereby synchronously lifting the multiple target objects in the preset area.

[0054] In one embodiment, the target object is a baking pan containing cakes, and the preset area can hold four baking pans. Two lifting cylinders 24 are provided in the preset area, and these two lifting cylinders 24 simultaneously lift the four baking pans in the preset area.

[0055] Optionally, the number of sensors 26 can be the same as the number of target objects that can be placed in the preset area. Furthermore, the position of each sensor 26 corresponds to the position of a target object in the preset area, with each sensor 26 corresponding to one target object.

[0056] In one embodiment, the sensor 26 can be a proximity switch disposed below a preset area. When the proximity switch detects a target object above it, it can emit a signal indicating that the target object has been detected.

[0057] Optionally, the transmission module 2 also includes a lifting bracket 25 and a transmission bracket with two transmission side plates 21. The transmission side plates 21 are arranged side by side, and the transmission module is fixed to one side of the transmission side plates 21 opposite to each other. The two sides of the lifting bracket 25 are connected to the transmission side plates 21, and the lifting module is fixed to the lifting bracket 25.

[0058] Optionally, the sensor 26 is located on one side of the preset area. In order to accommodate the wiring connected to the sensor 26 and the lifting cylinder 24, the transmission module 2 also includes a wire groove 211. The wire groove 211 is located on the transmission side plate 21 near the sensor 26 and on the side of the transmission side plate 21 away from the preset area.

[0059] In one embodiment, the transmission side plate 21 includes a slotted plate and a first flat plate. The slotted plate has a groove on one side facing a preset area, and the two sides of the groove have different inclination angles. The first flat plate is disposed on the top of the slotted plate and connected to the side edge of the top of the groove.

[0060] Optionally, the transmission module 2 further includes a lifting unit, which includes a baffle 231 and a lifting cylinder 232. The lifting cylinder 232 is disposed between the first conveyor belt 221 and the second conveyor belt 222, and is located on the target object removal side of the preset area. The top of the lifting cylinder 232 is connected to the baffle 231, and the lifting cylinder 232 is used to lift the baffle 231 to prevent the target object from leaving the preset area. After the lifting cylinder 232 lowers the baffle 231, the height of the top of the baffle 231 is lower than the height of the tops of the first conveyor belt 221 and the second conveyor belt 222 to allow the target object to move.

[0061] Optionally, the first conveyor belt 221 and the second conveyor belt 222 are disposed on opposite sides of the two conveyor side plates 21; the lifting bracket 25 includes a cylinder fixing seat with a first base plate 255 and a first upright plate, the bottom of the lifting cylinder 232 is fixed to the first base plate 255, the first upright plate is fixed to both ends of the first base plate 255, and the top of the first upright plate is connected to the bottom of the conveyor side plate 21. The first conveyor belt 221 and the second conveyor belt 222 are disposed above the first base plate 255.

[0062] Optionally, the transmission module 2 further includes a first drive motor 27, a first transmission mechanism, and a second transmission mechanism. The two ends of the first transmission mechanism and the second transmission mechanism are mounted on the transmission side plate 21. The first ends of the first conveyor belt 221 and the second conveyor belt 222 are sleeved on the first transmission mechanism, and the second ends of the first conveyor belt 221 and the second conveyor belt 222 are sleeved on the second transmission mechanism. The first drive motor 27 is fixed to the transmission side plate 21 and connected to the first transmission mechanism.

[0063] In one embodiment, the first drive motor 27 and the clamping module can be fixed on the opposite side of the material conveyor belt.

[0064] Optionally, the second transmission mechanism includes a first transmission shaft 281, a transmission wheel, and a first tensioner 282. The transmission wheel is disposed at both ends of the first transmission shaft 281, and the first conveyor belt 221 and the second conveyor belt 222 are sleeved on different transmission wheels. The first tensioner 282 is fixed on the transmission side plate 21 and connected to the end of the first transmission shaft 281.

[0065] Optionally, the first transmission mechanism may also include a first transmission shaft 281, transmission wheels, and a first conveyor belt 221 and a second conveyor belt 222 sleeved on the transmission wheels at both ends of the first transmission shaft 281.

[0066] In one embodiment, there may be two first tensioners 282, with one first tensioner 282 provided on each transmission side plate 21, and the tension of the first conveyor belt 221 and the second conveyor belt 222 is adjusted by the first tensioner 282.

[0067] Optionally, the conveyor support includes a conveyor belt support with a tray 256 and a first cross brace 253. The two ends of the first cross brace 253 are fixed to different conveyor side plates 21, the tray 256 is fixed to both ends of the first cross brace 253, and the first conveyor belt 221 and the second conveyor belt 222 are placed on different trays 256.

[0068] In one embodiment, the pallet 256 is disposed between the drive wheels at both ends of the first conveyor belt 221 or the second conveyor belt 222. The lifting module may include a mounting plate, one end of which is fixed to the bottom of one of the pallets 256, and the other end of which extends away from the pallet 256, and a sensor 26 is fixed to the end of the mounting plate away from the pallet 256.

[0069] Optionally, the conveyor belt support also includes pads, the tray 256 is hollow to form a cavity, the cavity has an elongated opening on the side away from the first cross brace 253, the width of the elongated opening is smaller than the width of the cavity, the pads are sleeved on both sides of the elongated opening, and the first conveyor belt 221 or the second conveyor belt 222 is placed on the pads.

[0070] Optionally, the conveyor support also includes multiple support shafts 252, with both ends of the support shafts 252 fixed to different conveyor side plates 21. The first end of the support shaft 252 is disposed within the loop formed by the first conveyor belt 221, and the second end is disposed within the loop formed by the second conveyor belt 222. Guide wheels are provided at both ends of the support shafts 252, and the guide wheels contact the bottom of the inner side of the loop formed by the first conveyor belt 221 or the second conveyor belt 222.

[0071] Optionally, the lifting bracket 25 includes a lifting frame with a support plate 251. The size of the lifting frame corresponds to the size of the preset area. The lifting frame is located between the first conveyor belt 221 and the second conveyor belt 222 and below the target object. The output end of the lifting cylinder 24 is connected to the support plate 251.

[0072] In one embodiment, the lifting bracket 25 can be rectangular, with support plates 251 disposed inside the rectangle and perpendicular to the direction of movement of the target object. The number of support plates 251 matches the number of lifting cylinders 24. The lifting cylinders 24 drive the lifting bracket 25 lifting cylinder 232 via the support plates 251, thereby driving the target object lifting cylinder 232.

[0073] Optionally, the lifting bracket 25 includes a second cross brace 254, which is disposed below the support plate 251 and has its two ends fixed to different transmission side plates 21. The lifting cylinder 24 is fixed to the second cross brace 254.

[0074] Optionally, the lifting bracket 25 may further include a linear bearing 29 and a bearing slide. The linear bearing 29 is disposed on both sides of the lifting cylinder 24 and passes through the second cross brace 254. The bearing slide passes through the linear bearing 29 and is fixed at one end to the support plate 251. The linear bearing 29 and the bearing slide ensure that the lifting cylinder 24 can drive the lifting bracket 25 to raise and lower the cylinder 232 in a fixed direction.

[0075] Optionally, the clamping unit 31 includes a clamping frame 314, a clamping seat 311, and a clamping cylinder 315. The clamping seat 311 is fixed to one side of the material conveyor belt, and the top of the clamping seat 311 is rotatably connected to the clamping frame 314. The clamping frame 314 is provided with a clamping area, the shape of which corresponds to the shape of a preset area, and the area of ​​the clamping area is larger than the area of ​​the preset area. The clamping cylinder 315 is disposed on opposite sides of the clamping area, and the side of the clamping frame 314 away from the clamping seat 311 is connected to the first drive unit 32.

[0076] Optionally, there can be two clamping seats 311, which are arranged side by side on the same side of the material conveyor belt. One side of the clamping frame 314 is rotatably connected to the top of the two clamping seats 311, and the first drive unit 32 drives the clamping frame 314 to move closer to or away from the material conveyor belt. When clamping the carrier 81, the clamping frame 314 is located above the material conveyor belt, and the height of both sides of the lifted carrier 81 is consistent with the height of the clamping area. The drive end of the clamping cylinder 315 moves towards the carrier 81 to clamp the carrier 81.

[0077] In one embodiment, the clamping base 311 includes a first column, a second column, a first bearing fixing seat, a second bearing fixing seat, and a first bearing post. The first column and the second column are arranged side by side. The first bearing fixing seat is installed on the top of the first column, and the second bearing fixing seat is installed on the top of the second column. One end of the first bearing post is rotatably fixed to the first bearing fixing seat, and the other end of the second bearing post is rotatably fixed to the second bearing fixing seat. One side of the clamping frame 314 is rotatably fixed to the first bearing post.

[0078] Optionally, the clamping frame 314 is provided with rotating fixing seats at both ends near the clamping seat 311, and the first bearing post passes through the rotating fixing seat to fix the clamping frame 314 on the clamping seat 311.

[0079] Optionally, the clamping unit 31 further includes a clamping plate 316, which is disposed in the clamping area. The driving end of the clamping cylinder 315 is connected to the clamping plate 316, and the side of the clamping cylinder 315 away from the clamping plate 316 is connected to the clamping frame 314. The clamping unit 31 is used to drive the clamping plate 316 to clamp the carrier 81.

[0080] In one embodiment, the number of clamping cylinders 315 can be eight. The clamping cylinders 315 are symmetrically arranged on both sides of the clamping area. The length of the clamping plate 316 corresponds to the length of the clamping area, and clamping plates 316 are provided on both sides of the clamping area.

[0081] Optionally, the material placement unit 41 includes a demolding frame 412 and a tilting seat 411. The tilting seat 411 and the clamping seat 311 are arranged side by side on the same side of the first material conveyor belt, and the tilting seat 411 is arranged between the clamping seats 311. One side of the demolding frame 412 is rotatably connected to the tilting seat 411. The material placement component is arranged on the side of the demolding frame 412 near the clamping unit 31. The second drive unit 42 is connected to the side of the demolding frame 412 away from the tilting seat 411.

[0082] Optionally, the structure of the flipping seat 411 is the same as that of the clamping seat 311. In order to improve the stability of the flipping seat 411 and the clamping seat 311, the flipping machine demolding device also includes a fixing column 13, which is connected to the columns in the flipping seat 411 and the clamping seat 311 respectively.

[0083] In one embodiment, the demolding frame 412 includes a rotating pillar and a third cross brace. One end of the rotating pillar is bent and extends toward the top of the flipping seat 411 to be rotatably fixed to the top of the flipping seat 411. There are two rotating pillars arranged side by side, and there are two third cross braces arranged side by side, with their ends connected to different rotating pillars.

[0084] Optionally, the material placement component includes a conveyor belt fixing frame 43 and a second material conveyor belt. The conveyor belt fixing frame 43 is located on the side of the demolding frame 412 near the clamping unit 31 and is connected to the demolding frame 412. The second material conveyor belt is sleeved on the conveyor belt fixing frame 43. After the clamping unit 31 clamps the carrier 81, the second flipping module 4 abuts against the target material on the carrier 81 via the second material conveyor belt. The first drive unit 32 and the second drive unit 42 move synchronously to prevent the second material conveyor belt from separating from the target material. After determining that the second material conveyor belt has reached a predetermined position (e.g., the second material conveyor belt is in a horizontal state), the first drive unit 32 drives the clamping unit 31 away from the second material conveyor belt, thereby using gravity to separate the carrier 81 from the target material. After the carrier 81 separates from the target material, the first drive unit 32 can drive the clamping unit 31 to rotate above the preset area and abut against the transmission module 2. After determining that the distance between the carrier 81 on the clamping unit 31 and the material conveyor belt is a preset distance or the carrier 81 abuts against the lifting bracket 25, the clamping cylinder 315 is controlled to release the carrier 81, thereby placing the carrier 81 back onto the material conveyor belt.

[0085] Optionally, the second flipping module 4 may also include a driver disposed on one side of the conveyor belt fixing frame 43 for driving the second material conveyor belt. After the target material is separated from the carrier 81, the driver can drive the second material conveyor belt to move, thereby conveying the target material to the next processing position.

[0086] Optionally, the conveyor belt fixing frame 43 may include a conveyor belt fixing shaft and a second tensioner. There may be multiple conveyor belt fixing shafts, and the second material conveyor belt is sleeved on the conveyor belt fixing seat. The second tensioner is located at one end of the conveyor belt fixing frame 43 and is connected to one of the conveyor belt fixing shafts at that end to adjust the tension of the second material conveyor belt.

[0087] Optionally, the flipping demolding device further includes a track module 7 with an arc-shaped track 71. The first drive unit 32 and the second drive unit 42 are movably fixed on the arc-shaped track 71. The two ends of the arc-shaped track 71 are fixed to opposite sides of the material conveyor belt, and the clamping unit 31 and the material placement unit 41 are arranged inside the arc formed by the arc-shaped track 71. The radius of the arc-shaped track 71 corresponds to the rotation radius of the clamping unit 31 and the demolding frame 412, thereby enabling the first drive unit 32 and the second drive unit 42 to move along the arc-shaped track 71.

[0088] Optionally, the outer side of the arc track 71 is provided with a chain 72 laid along the arc track 71, and the first drive unit 32 and the second drive unit 42 include a gear 312, which meshes with the chain 72.

[0089] In one embodiment, both the first drive unit 32 and the second drive unit 42 include a drive motor, a gear shaft 413, and a protective cover 313. The drive motor provides the drive for the clamping unit 31 or the material placement unit 41 to rotate. The gear shaft 413 passes through the gear 312 and is fixed at both ends to the demolding frame 412 or the clamping frame 314. There are two gears 312 and two chains 72, with each gear 312 meshing with one chain 72. The protective cover 313 is disposed above the gear shaft 413, with both ends bent towards the arc-shaped track 71. The protective cover 313 is attached to the top of the demolding frame 412 or the top of the clamping frame 314.

[0090] Optionally, the flipping demolding device further includes a control module 5 and a protective frame 1. The protective frame 1 is located outside the flipping demolding device and surrounds it. The control module 5 is located outside the protective frame 1 and is connected to the transmission module 2, the first flipping module 3, and the second flipping module 4, respectively. Both ends of the arc-shaped track 71 and both ends of the transmission module 2 are fixed to the protective frame 1. The power supply module that supplies power to the flipping demolding device and the air passage that supplies gas to the cylinders in the flipping demolding device can also be located on the same side of the protective frame 1 as the control module 5.

[0091] Optionally, a base 11 can also be provided at the bottom of the protective frame 1. The base 11 is arranged around the bottom of the protective frame 1, and the height and level of the protective frame 1 can be adjusted by the base 11. A wire mesh can be provided around the protective frame 1 to further protect the transmission module 2, the first flip module 3, and the second flip module 4.

[0092] In one embodiment, the protective frame 1 includes a support base 12, which may be made of a square tube. The support base 12 is located below the transmission module 2, the first flipping module 3, and the second flipping module 4. The transmission side plate 21, the clamping seat 311, the flipping seat 411, and the arc-shaped track 71 are fixed on the support base 12.

[0093] Optionally, a warning light 6 can also be installed on the top of the control module 5. When the flipping and demolding device malfunctions or operates abnormally, the control module 5 will issue an alarm through the warning light 6.

[0094] The flipping and demolding device of this application embodiment includes a transmission module, a first flipping module, and a second flipping module. The transmission module includes a transmission unit with a first material conveyor belt. The target object to be demolded is placed on the first material conveyor belt. The transmission unit is used to transmit the target object to a preset area via the first material conveyor belt. The target object includes a carrier that carries the target material. The first flipping module includes a first driving unit and a clamping unit. The first driving unit is connected to the clamping unit. The clamping unit is used to clamp both sides of the carrier when the target object is located in the preset area. The first driving unit is used to drive the clamping unit to move closer to or away from the first material conveyor belt. The second flipping module includes a second driving unit and a material placement unit with a material placement component. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt, and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and carry the demolded target material through the material placement component. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to move closer to or away from the clamping unit after the clamping unit clamps the carrier to demold the target material. The embodiments of this application can automatically demold materials, with high demolding efficiency, low cost, and long-term demolding capability, while reducing the possibility of material contamination, effectively improving production efficiency and reducing production costs.

[0095] The terms "first," "second," "third," "fourth," "1," "2," etc. (if present) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in a sequence other than that shown in the figures or text.

[0096] It should be understood that although arrows indicate various operation steps in the flowcharts of this application's embodiments, the order in which these steps are implemented is not limited to the order indicated by the arrows. Unless explicitly stated herein, in some implementation scenarios of this application's embodiments, the implementation steps in each flowchart can be executed in other orders as required. Furthermore, some or all steps in each flowchart, based on the actual implementation scenario, may include multiple sub-steps or multiple stages. Some or all of these sub-steps or stages can be executed at the same time, and each sub-step or stage can also be executed at different times. In scenarios where execution times differ, the execution order of these sub-steps or stages can be flexibly configured according to requirements, and this application's embodiments do not limit this.

[0097] The above description is only an optional implementation method for some implementation scenarios of this application. It should be noted that for those skilled in the art, other similar implementation methods based on the technical concept of this application without departing from the technical concept of this application also fall within the protection scope of the embodiments of this application.

Claims

1. A flip ejection device, characterized by, The device includes a transmission module, a first flipping module, and a second flipping module. The transmission module includes a transmission unit with a first material conveyor belt. The target object to be demolded is placed on the first material conveyor belt. The transmission unit is used to transmit the target object to a preset area via the first material conveyor belt. The target object includes a carrier that carries the target material. The first material conveyor belt includes a first conveyor belt and a second conveyor belt arranged side by side. One end of the carrier is placed on the first conveyor belt, and the other end is placed on the second conveyor belt. The target material is located on the side of the carrier away from the first material conveyor belt. The first flipping module includes a first driving unit and a clamping unit. The clamping unit includes a clamping frame with a clamping area. The clamping frame is rotatably fixed to one side of the transmission module. The first driving unit is connected to the clamping unit. The clamping unit is used to clamp both sides of the carrier when the target object is located in the preset area. The first driving unit is used to drive the clamping unit to move closer to or away from the first material conveyor belt. The shape of the clamping area corresponds to the shape of the preset area and the area of ​​the clamping area is larger than the area of ​​the preset area. The second flipping module includes a second driving unit and a material placement unit with a material placement component. The material placement unit and the clamping unit are rotatably fixed on the same side of the first material conveyor belt, and the material placement unit is located on the side of the clamping unit away from the first material conveyor belt. The material placement unit is used to contact the target material on the clamping unit and to carry the target material after demolding through the material placement component. The second driving unit is connected to the material placement unit and is used to drive the material placement unit to come into contact with or move away from the clamping unit after the clamping unit clamps the carrier component in order to demold the target material. The transmission module includes a lifting unit equipped with a sensor and a lifting cylinder. The sensor and the lifting cylinder are arranged in the preset area and located between the first conveyor belt and the second conveyor belt. The lifting cylinder is used to lift the target object when the sensor detects the target object. The height of the target object after being lifted is consistent with the clamping height of the clamping unit.

2. The flipping and demolding device according to claim 1, characterized in that, The clamping unit includes a clamping seat and a clamping cylinder. The clamping seat is fixed to one side of the material conveyor belt, and the top of the clamping seat is rotatably connected to the clamping frame. The clamping frame has a clamping area, the shape of which corresponds to the shape of the preset area, and the area of ​​the clamping area is larger than the area of ​​the preset area. The clamping cylinders are arranged on opposite sides of the clamping area, and the side of the clamping frame away from the clamping seat is connected to the first drive unit.

3. The flipping and demolding device according to claim 2, characterized in that, The clamping unit further includes a clamping plate disposed within the clamping area. The driving end of the clamping cylinder is connected to the clamping plate, and the side of the clamping cylinder away from the clamping plate is connected to the clamping frame. The clamping unit is used to drive the clamping plate to clamp the carrier.

4. The flipping and demolding device according to claim 2, characterized in that, The material placement unit includes a demolding frame and a flipping seat. The flipping seat and the clamping seat are arranged side by side on the same side of the first material conveyor belt, and the flipping seat is arranged between the clamping seats. One side of the demolding frame is rotatably connected to the flipping seat, the material placement component is disposed on the side of the demolding frame near the clamping unit, and the second drive unit is connected to the side of the demolding frame away from the flipping seat.

5. The flipping and demolding device according to claim 4, characterized in that, The material placement component includes a conveyor belt fixing frame and a second material conveyor belt. The conveyor belt fixing frame is disposed on the side of the demolding frame near the clamping unit and connected to the demolding frame. The second material conveyor belt is sleeved on the conveyor belt fixing frame.

6. The flipping and demolding device according to claim 1, characterized in that, It also includes a track module with an arc-shaped track, the first drive unit and the second drive unit are movably fixed on the arc-shaped track, the two ends of the arc-shaped track are fixed on opposite sides of the material conveyor belt, and the clamping unit and the material placement unit are arranged inside the arc formed by the arc-shaped track.

7. The flipping and demolding device according to claim 6, characterized in that, The outer side of the arc-shaped track is provided with a chain laid along the arc-shaped track. The first drive unit and the second drive unit include gears, which are meshed with the chain.

8. The flipping and demolding device according to claim 1, characterized in that, It also includes a control module and a protective frame. The protective frame is disposed outside the flipping and demolding device and surrounds the flipping and demolding device. The control module is disposed outside the protective frame and is connected to the transmission module, the first flipping module, and the second flipping module respectively.

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