Grading screening device and method for zirconium oxide bead processing
By designing the screening assembly of a multi-layer sorting cylinder and a screw conveyor plate, combined with the structure of the collection box and the grading emission assembly, the problems of low screening accuracy and lack of a collection structure in the prior art are solved, and efficient zirconium bead grading and emission are achieved.
Patent Information
- Application Number
- CN202510191650.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When processing more zirconia beads, the existing screening device for zirconia beads has low screening accuracy and inconsistent size of zirconia beads, and lacks an effective collection structure.
A grading screening device consisting of two racks, a sieve assembly, a collection box and a grading emission assembly were designed. The screening assembly realizes multi-stage screening and conveying through a multi-layer sorting cylinder and a screw conveyor plate, and the collection box and the grading discharge assembly are used to collect and grading the discharge of zirconium beads of different diameters.
The screening accuracy of zirconium beads is improved, and the problems of sieve plate bending and inconsistent size caused by gravity are avoided, and efficient grading and separate emission of zirconium beads are achieved.
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Figure CN119680865A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field related to zirconia bead processing, and in particular to a grading and screening device and method for zirconia bead processing. Background Art
[0002] Zirconia beads, also known as "TZP" zirconium beads, are made of micron and sub-nano zirconium oxide and yttrium oxide as raw materials. They are used for ultra-fine grinding and dispersion of materials that require "zero pollution" and high viscosity and high hardness.
[0003] In the processing and production of zirconium beads, it is necessary to screen out zirconium beads of different diameters and store them separately; After searching, a screening device for processing zirconium oxide beads was disclosed, with the announcement number: CN218554682U; The patent uses equidistant rods for screening. The disadvantage of this screening method is that it cannot process more zirconium beads at the same time. This powder screening is essentially to screen the zirconium beads through the gap between two rods. If too many zirconium beads are put into the device, the rod will bend to a certain extent under the gravity of the zirconium beads, which will cause the gap between the two rods to become larger, and then there will be a certain probability that the zirconium beads at the powder screen will be of different sizes. But inspired by this device, we can think of setting up a multi-layer screening structure, that is, different spacings between rods in multiple layers, to achieve multi-stage screening. This device does not have a corresponding collection structure, that is, a structure for collecting zirconium beads of different diameters. Summary of the invention
[0004] The object of the present invention is to provide a grading and screening device and method for processing zirconia beads to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A grading and screening device for processing zirconia beads, comprising: Two frames, the two frames are fixed by a transverse plate, the frames are equipped with a sub-screening assembly for screening zirconium beads, and the sub-screening assembly is connected to a driving assembly installed on the frames; A collecting box, the collecting box is fixed between the two frames and is located at the bottom of the sub-screening assembly. A blocking plate for blocking is slidably mounted at the bottom of the collecting box, and a discharge hopper is also fixed at the bottom of the collecting box; A graded discharge assembly is installed on one side of the frame, and the graded discharge assembly also cooperates with the sub-screening assembly.
[0006] As a further solution of the present invention: the screening assembly comprises a No. 1 sorting drum rotatably mounted on two motors, and the No. 1 sorting drum is connected to the driving assembly; The first sorting barrel is provided with a second sorting barrel, the second sorting barrel is provided with a third sorting barrel, and the third sorting barrel is provided with a fourth sorting barrel; A spiral conveying plate is provided between the first and second sorting drums, between the second and third sorting drums, and between the third and fourth sorting drums, and the first, second, third and fourth sorting drums are fixed by the spiral conveying plate; The ends of the No. 1, No. 2, No. 3 and No. 4 sorting barrels facing the graded discharge assembly are all open, and the ends of the No. 1, No. 2 and No. 3 sorting barrels away from the graded discharge assembly are blocked, so as to form a feed port at the end of the No. 4 sorting barrel away from the graded discharge assembly, and the feed port is rotatably connected to the feed hopper fixed on the motor, and the feed port is communicated with the feed hopper; Wherein, the first sorting cylinder, the second sorting cylinder, the third sorting cylinder and the fourth sorting cylinder are all provided with sorting holes; A knocking assembly is also arranged on the outer side of the No. 1 sorting cylinder.
[0007] As a further solution of the present invention: the diameter of the sorting holes of the No. 1 sorting barrel is larger than the sorting holes of the No. 2 sorting barrel, the diameter of the sorting holes of the No. 2 sorting barrel is larger than the sorting holes of the No. 3 sorting barrel, and the diameter of the sorting holes of the No. 3 sorting barrel is larger than the sorting holes of the No. 4 sorting barrel.
[0008] As a further solution of the present invention: the knocking assembly includes a bracket fixed to the collection box; The bracket includes two fixing plates, the two fixing plates are respectively fixed on both sides of the collection box, a plurality of U-shaped frames are equidistantly fixed on the two fixing plates, a No. 1 transmission rod is rotatably mounted on the plurality of U-shaped frames, and the No. 1 transmission rod is connected to the driving assembly through a transmission member; A transmission square plate is slidably mounted on each of the plurality of U-shaped frames, the transmission square plate being perpendicular to the No. 1 sorting barrel, a knocking piece is fixed on one end of the transmission square plate facing the No. 1 sorting barrel, a reciprocating piece is mounted on the U-shaped frame, and the reciprocating piece is connected to the No. 1 transmission rod.
[0009] As a further solution of the present invention: the transmission member includes a No. 2 transmission rod rotatably installed at the bottom of one of the brackets, the No. 2 transmission rod is connected to the No. 1 transmission rod through a No. 2 transmission chain, a No. 2 gear is coaxially fixed to the end of the No. 2 transmission rod, and the No. 2 gear is connected to the driving assembly.
[0010] As a further solution of the present invention: the reciprocating member comprises a transmission shaft rotatably mounted on the bracket, an incomplete gear is coaxially fixed on the transmission shaft, and the incomplete gear is connected to the first transmission rod through a bevel gear set; The transmission square plate is provided with a rack matched with the transmission square plate on the side facing the incomplete gear; Guide rods are fixed on the bracket at both sides of the transmission square plate. The guide rods are slidably connected with the transmission square plate. A spring is sleeved on the guide rods. One end of the spring is fixed to the transmission square plate and the other end is fixed to the bracket.
[0011] As a further solution of the present invention: the graded discharge group includes a No. 1 discharge pipe, a No. 2 discharge pipe, a No. 3 discharge pipe, and a No. 4 discharge pipe which are sequentially sleeved, and the No. 1 discharge pipe is fixed to the frame; The No. 1 discharge pipe, the No. 2 discharge pipe, the No. 3 discharge pipe, and the No. 4 discharge pipe are connected by a fixing plate; The No. 1 discharge pipe is rotatably connected to the No. 1 sorting barrel, the No. 2 discharge pipe is rotatably connected to the No. 2 sorting barrel, the No. 3 discharge pipe is rotatably connected to the No. 3 sorting barrel, and the No. 4 discharge pipe is rotatably connected to the No. 4 sorting barrel, and the connection positions are all at the open ends of the No. 1 sorting barrel, the No. 2 sorting barrel, the No. 3 sorting barrel, and the No. 4 sorting barrel; The first discharge pipe, the second discharge pipe, the third discharge pipe, and the fourth discharge pipe are all arranged in an L shape, with the horizontal part being the X-axis and the vertical part being the Y-axis. The first discharge pipe, the second discharge pipe, the third discharge pipe, and the fourth discharge pipe are all fixed with a discharge square pipe connected thereto at the bottom of the X-axis; Among them, the X-axis length of the No. 2 discharge pipe is greater than that of the No. 1 discharge pipe, the X-axis length of the No. 2 discharge pipe is greater than that of the No. 3 discharge pipe, and the X-axis length of the No. 4 discharge pipe is greater than that of the No. 3 discharge pipe.
[0012] As a further solution of the present invention: the No. 1 discharge pipe, the No. 2 discharge pipe, the No. 3 discharge pipe, and the No. 4 discharge pipe are all arranged inclined; Among them, the tilting is set to the X-axis position of the No. 2 discharge pipe, the No. 3 discharge pipe, and the No. 4 discharge pipe, and the Y-axis and X-axis of the No. 1 discharge pipe are tilted toward the low position through the tilting.
[0013] As a further solution of the present invention: the driving assembly includes a motor fixed on the frame, a No. 1 gear is rotatably mounted on the frame, the No. 1 gear is connected to the output shaft of the motor through a No. 1 transmission chain, a gear ring is coaxially fixed to the end of the No. 1 sorting barrel, and the gear ring is meshed with the No. 1 gear; The second gear is meshed with the gear ring.
[0014] The present invention also provides a grading and screening method for processing zirconia beads, which uses the grading and screening device for processing zirconia beads, and comprises the following steps: Step 1: Put the zirconium beads into the No. 4 sorting cylinder through the feed hopper, and then drive the No. 1 sorting cylinder, the No. 2 sorting cylinder, the No. 3 sorting cylinder, and the No. 4 sorting cylinder to rotate; Step 2: When the first, second, third and fourth sorting drums rotate, the zirconium beads are graded and sorted and transported toward the graded discharge assembly; Step three, when the zirconium beads move to the graded discharge assembly, the graded discharge assembly is used for limited conveying, so that the zirconium beads are discharged through different discharge square pipes.
[0015] Compared with the prior art, the present invention has the following beneficial effects: the present invention performs multi-stage screening of zirconium beads through the screening assembly, and transports the zirconium beads during the screening process; The difference between the screening of the present invention and the prior art is that the rod body will not be bent due to gravity, so the screening accuracy is relatively high. It is also different from the sieve plate vibration screening of the prior art. The sieve plate vibration screening method cannot effectively transport zirconium beads. The present invention solves the disadvantages of both screening methods and the structure is not more complicated than the two screening methods. Secondly, the present invention can transport zirconium beads of different diameters screened out by the screening assembly separately and discharge them through different discharge ports. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a grading and screening device for processing zirconia beads.
[0017] Figure 2 for Figure 1 Schematic diagram of the structure in another direction.
[0018] Figure 3 This is a schematic diagram of the structure of the sieving assembly in the grading and screening device for processing zirconia beads.
[0019] Figure 4 for Figure 3 This is a schematic diagram of the structure from another angle.
[0020] Figure 5 This is a schematic diagram of the structure of the spiral conveyor plate in the grading and screening device for processing zirconia beads.
[0021] Figure 6 A schematic diagram of the structure of a graded discharge component in a graded screening device for processing zirconia beads.
[0022] Figure 7 This is a schematic diagram of the connecting plate in the grading and screening device for processing zirconia beads.
[0023] Figure 8 A schematic diagram of the structure of a striking assembly in a grading and screening device for processing zirconia beads.
[0024] Fig. 9 for Figure 8 A magnified view of the local structure at point A.
[0025] Fig.10 This is a schematic diagram of the structure of a sealing plate in a grading and screening device for processing zirconia beads.
[0026] Fig.11 for Fig.10 Schematic diagram of the structure from another angle.
[0027] In the figure: 1, frame; 2, motor; 201, gear No. 1; 202, gear ring; 203, transmission chain No. 1; 3, collection box; 301, discharge bucket; 302, blocking plate; 4, bracket; 5, sorting cylinder No. 1; 501, sorting cylinder No. 2; 502, sorting cylinder No. 3; 503, sorting cylinder No. 4; 504, spiral conveying plate; 505, sorting hole; 6, feed hopper; 601, feed port; 7, transmission rod No. 1; 701, transmission rod No. 2; 702, gear No. 2; 703, transmission chain No. 2; 704, transmission square plate; 705, guide rod; 706, spring; 707, rack; 708, incomplete gear; 709, transmission shaft; 7010, bevel gear set; 7011, knocking piece; 8, discharge pipe No. 1; 801, discharge pipe No. 2; 802, discharge pipe No. 3; 803, discharge pipe No. 4; 804, discharge square pipe. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment.
[0030] For example, see Figures 1 to 11, a grading and screening device for processing zirconium oxide beads, comprising two frames 1, the two frames 1 are fixed by a transverse plate, the frames 1 are equipped with a screening assembly for screening zirconium beads, and the screening assembly is connected to a driving assembly installed on the frames 1; A collecting box 3 fixed between the two frames 1, and the collecting box 3 is at the bottom of the screening assembly, a blocking plate 302 for blocking is slidably mounted at the bottom of the collecting box 3, and a discharge bucket 301 is also fixed at the bottom of the collecting box 3; A graded discharge assembly is installed on one side of the frame 1, and the graded discharge assembly also cooperates with the sub-screening assembly.
[0031] In an embodiment of the present invention, zirconium beads are added to the screening component during processing, and then the screening component is driven to work by the driving component, the zirconium beads are graded and screened by the drying component, and the screened zirconium beads are transported to the graded discharge component, and the zirconium beads of different diameters after screening are discharged at different outlets by the graded discharge component.
[0032] Embodiment 2 is distinguished from Embodiment 1 in that: the screening assembly comprises a No. 1 sorting drum 5 rotatably mounted on two motors 2, and the No. 1 sorting drum 5 is connected to the driving assembly; The first sorting barrel 5 is provided with a second sorting barrel 501, the second sorting barrel 501 is provided with a third sorting barrel 502, and the third sorting barrel 502 is provided with a fourth sorting barrel 503; A spiral conveying plate 504 is provided between the first and second sorting drums 501, between the second and third sorting drums 501, and between the third and fourth sorting drums 502 and 503, and the first, second, third, and fourth sorting drums 501, 502, 503 are fixed by the spiral conveying plate 504; The ends of the No. 1 sorting barrel 5, No. 2 sorting barrel 501, No. 3 sorting barrel 502 and No. 4 sorting barrel 503 facing the graded discharge assembly are all open, and the ends of the No. 1 sorting barrel 5, No. 2 sorting barrel 501 and No. 3 sorting barrel 502 away from the graded discharge assembly are blocked, so as to form a feed port 601 at the end of the No. 4 sorting barrel 503 away from the graded discharge assembly, and the feed port 601 is rotatably connected to the feed hopper 6 fixed on the motor 2, and the feed port 601 is communicated with the feed hopper 6; The first sorting barrel 5, the second sorting barrel 501, the third sorting barrel 502, and the fourth sorting barrel 503 are uniformly provided with sorting holes 505; A knocking assembly is also arranged on the outer side of the No. 1 sorting cylinder 5 .
[0033] In the embodiment of the present invention, when the driving assembly is working, the No. 1 sorting drum 5 is driven to rotate, and when the No. 1 sorting drum 5 rotates, the No. 2 sorting drum 501, the No. 3 sorting drum 502, and the No. 4 sorting drum 503 are driven to rotate synchronously through the spiral conveying plate 504; During processing, zirconium beads are put into the feed hopper 6, and under the guidance of the feed hopper 6, the zirconium beads enter the No. 4 sorting barrel 503, and the No. 4 sorting barrel 503 and the sorting hole 505 are rotated to drive the zirconium beads toward the graded discharge assembly. When the diameter of the zirconium beads in the No. 4 sorting barrel 503 is smaller than the sorting hole 505 on the No. 4 sorting barrel 503 during transportation, the zirconium beads will fall into the No. 3 sorting barrel 502, thereby realizing the sorting while transporting the zirconium beads; Similarly, the zirconium beads in the No. 3 sorting barrel 502, the No. 2 sorting barrel 501, and the No. 1 sorting barrel 5 will also be sorted and transported synchronously, and finally transported to the graded discharge assembly; The principle of conveying by the spiral conveying plate 504 is similar to that of the auger. Conveying by spiral rotation is a prior art and will not be elaborated here.
[0034] The sorting hole 505 of the first sorting barrel 5 has a larger aperture than that of the second sorting barrel 501 , the sorting hole 505 of the second sorting barrel 501 has a larger aperture than that of the third sorting barrel 502 , and the sorting hole 505 of the third sorting barrel 502 has a larger aperture than that of the fourth sorting barrel 503 .
[0035] In the embodiment of the present invention, when the diameter of the zircon beads is smaller than the aperture of the sorting hole 505 of the fourth sorting barrel 503 during sorting by the fourth sorting barrel 503, the zircon beads fall into the third sorting barrel 502, and when the diameter of the zircon beads in the third sorting barrel 502 is smaller than the aperture of the sorting hole 505 of the third sorting barrel 502, the zircon beads fall into the second sorting barrel 501, and when the diameter of the zircon beads in the second sorting barrel 501 is smaller than the aperture of the sorting hole 505 of the second sorting barrel 501, the zircon beads fall into the first sorting barrel 5, thereby performing graded screening on the zircon beads; Among them, when the diameter of the zirconium beads in the No. 1 sorting barrel 5 is smaller than the diameter of the sorting hole 505 of the No. 1 sorting barrel 5, they fall into the collecting box 3 and are stored in the collecting box 3. When the zirconium beads in the collecting box 3 need to be cleaned, the sealing plate 302 is manually pulled to make the zirconium beads in the collecting box 3 fall into the discharge bucket 301 through the opening set at the bottom of the collecting box 3. The zirconium beads are guided by the discharge bucket 301 to fall to the designated position for easy collection.
[0036] The knocking assembly includes a bracket 4 fixed on the collection box 3; The bracket 4 includes two fixing plates, which are respectively fixed on both sides of the collection box 3, and multiple U-shaped frames are equidistantly fixed on the two fixing plates. A No. 1 transmission rod 7 is rotatably installed on the multiple U-shaped frames, and the No. 1 transmission rod 7 is connected to the driving assembly through a transmission member; A transmission square plate 704 is slidably installed on the multiple U-shaped frames, and the transmission square plate 704 is perpendicular to the No. 1 sorting cylinder 5. A knocking piece 7011 is fixed on one end of the transmission square plate 704 facing the No. 1 sorting cylinder 5. A reciprocating piece is installed on the U-shaped frame, and the reciprocating piece is connected to the No. 1 transmission rod 7.
[0037] In the embodiment of the present invention, when the driving assembly is working, the first transmission rod 7 is driven to rotate through the transmission member, and when the first transmission rod 7 rotates, the reciprocating members on the multiple U-shaped frames are driven to work synchronously, and when the reciprocating members work, the multiple transmission square plates 704 are driven to perform upright reciprocating motion, so that the first sorting cylinder 5 is knocked by the knocking member 7011 when the transmission square plate 704 reciprocates; When the first sorting drum 5, the second sorting drum 501, the third sorting drum 502, and the fourth sorting drum 503 are used for sorting, there will be a phenomenon that the zircon beads are exactly aligned with the sorting holes 505. When the zircon beads are rotated for sorting, there will be a phenomenon that the zircon beads collide with each other, and then the zircon beads are "embedded" in the sorting holes 505. Although the embedding is not firm, they cannot fall naturally due to gravity, that is, the zircon beads cannot fall when they move to the highest point, and then the sorting holes 505 are blocked, resulting in a certain degree of reduction in sorting efficiency. The present invention knocks the first sorting cylinder 5 to make it vibrate to a certain extent, so that the zirconium beads inserted into the sorting holes 505 fall off. When knocking, the zirconium beads are at the highest point. The vibration during knocking and the gravity of the zirconium beads can easily separate the zirconium beads from the sorting holes 505. Among them, the knocking member 7011 in this embodiment is made of rubber material, so that the transmission square plate 704 will not cause the No. 1 sorting cylinder 5 to be dented when knocking the No. 1 sorting cylinder 5, because the knocking member 7011 will deform itself when colliding with the No. 1 sorting cylinder 5, and its principle is the same as that of a rubber hammer.
[0038] The transmission member includes a No. 2 transmission rod 701 rotatably mounted at the bottom of one of the brackets 4. The No. 2 transmission rod 701 is connected to the No. 1 transmission rod 7 via a No. 2 transmission chain 703. A No. 2 gear 702 is coaxially fixed to the end of the No. 2 transmission rod 701. The No. 2 gear 702 is connected to the driving assembly.
[0039] In the embodiment of the present invention, when the driving assembly is working, it drives the second gear 702 to rotate, so that when the second gear 702 rotates, the second transmission rod 701 drives the first transmission rod 7 to rotate through the second transmission chain 703, so that when the first transmission rod 7 rotates, multiple reciprocating parts are synchronously driven to work.
[0040] The reciprocating member includes a transmission shaft 709 rotatably mounted on the bracket 4, an incomplete gear 708 is coaxially fixed on the transmission shaft 709, and the incomplete gear 708 is connected to the first transmission rod 7 through a bevel gear set 7010; The transmission square plate 704 is provided with a rack 707 that matches the transmission square plate 704 on the side facing the incomplete gear 708; Guide rods 705 are fixed on the bracket 4 at both sides of the transmission square plate 704. The guide rods 705 are slidably connected to the transmission square plate 704. A spring 706 is sleeved on the guide rods 705. One end of the spring 706 is fixed to the transmission square plate 704 and the other end is fixed to the bracket 4.
[0041] In the embodiment of the present invention, when the first transmission rod 7 rotates, the bevel gear set 7010 drives the multiple transmission shafts 709 to rotate synchronously; When the transmission shaft 709 rotates, the incomplete gear 708 is driven to rotate. After the toothed portion of the incomplete gear 708 meshes with the rack 707, it continues to rotate to drive the rack 707 and the transmission square plate 704 to rise vertically. When the transmission square plate 704 rises vertically, the spring 706 is stretched to allow the spring 706 to store a certain amount of elastic potential energy. When the toothed portion of the incomplete gear 708 rotates to disengage from the rack 707, the elastic potential energy stored in the spring 706 is instantly released. By releasing the elastic potential energy of the spring 706, the transmission square plate 704 and the knocking member 7011 are driven to drop rapidly instantly, and the knocking member 7011 knocks the first sorting cylinder 5; Among them, since the No. 1 sorting cylinder 5, the No. 2 sorting cylinder 501, the No. 3 sorting cylinder 502, and the No. 4 sorting cylinder 503 are connected by the spiral conveying plate 504, when the No. 1 sorting cylinder 5 is struck to generate vibration, the vibration will be transmitted to the No. 2 sorting cylinder 501, the No. 3 sorting cylinder 502, and the No. 4 sorting cylinder 503 through the spiral conveying plate 504; As the diameter of the zirconium beads increases towards the inside, the corresponding weight will also be greater, and the vibration force required to make them fall when vibrated will be smaller, so the phenomenon of insufficient vibration force will not occur.
[0042] Embodiment 3 is distinguished from Embodiment 1 or / and Embodiment 2 in that: the graded discharge group comprises a No. 1 discharge pipe 8, a No. 2 discharge pipe 801, a No. 3 discharge pipe 802, and a No. 4 discharge pipe 803 which are sequentially sleeved, and the No. 1 discharge pipe 8 is fixed to the frame 1; The first discharge pipe 8, the second discharge pipe 801, the third discharge pipe 802, and the fourth discharge pipe 803 are connected by a fixing plate; see Figure 7 , its connection position is in the direction of the entrance; The No. 1 discharge pipe 8 is rotatably connected to the No. 1 sorting barrel 5, the No. 2 discharge pipe 801 is rotatably connected to the No. 2 sorting barrel 501, the No. 3 discharge pipe 802 is rotatably connected to the No. 3 sorting barrel 502, and the No. 4 discharge pipe 803 is rotatably connected to the No. 4 sorting barrel 503, and the connection positions are all at the open ends of the No. 1 sorting barrel 5, the No. 2 sorting barrel 501, the No. 3 sorting barrel 502, and the No. 4 sorting barrel 503; The first discharge pipe 8, the second discharge pipe 801, the third discharge pipe 802, and the fourth discharge pipe 803 are all arranged in an L shape, with the horizontal part being the X-axis and the vertical part being the Y-axis. The first discharge pipe 8, the second discharge pipe 801, the third discharge pipe 802, and the fourth discharge pipe 803 are all fixed with a discharge square pipe 804 connected thereto at the bottom of the X-axis; Among them, the X-axis length of the No. 2 discharge pipe 801 is greater than that of the No. 1 discharge pipe 8, the X-axis length of the No. 2 discharge pipe 801 is greater than that of the No. 3 discharge pipe 802, and the X-axis length of the No. 4 discharge pipe 803 is greater than that of the No. 3 discharge pipe 802.
[0043] In the embodiment of the present invention, since the No. 1 discharge pipe 8, the No. 2 discharge pipe 801, the No. 3 discharge pipe 802, and the No. 4 discharge pipe 803 are fixed by a fixing plate, they can also be regarded as a whole, that is, the No. 2 discharge pipe 801, the No. 3 discharge pipe 802, and the No. 4 discharge pipe 803 in the No. 1 discharge pipe 8 will not move when the zirconium beads are transported; The zirconium beads transported to the end by the No. 1 sorting cylinder 5 will enter the No. 1 discharge pipe 8. Similarly, the No. 2 sorting cylinder 501 corresponds to the No. 2 discharge pipe 801, the No. 3 sorting cylinder 502 corresponds to the No. 3 discharge pipe 802, and the No. 4 sorting cylinder 503 corresponds to the No. 4 discharge pipe 803. After the zirconium beads enter the No. 1 discharge pipe 8, the actual zirconium beads are located between the outer wall of the No. 2 discharge pipe 801 and the inner wall of the No. 1 discharge pipe 8, so that a plurality of different zirconium beads are separated and will not be mixed. Under the guidance of the No. 1 discharge pipe 8, when the zirconium beads move to the end, they are discharged through the discharge square pipe 804; Since the lengths of discharge pipe No. 1 8, discharge pipe No. 2 801, discharge pipe No. 3 802 and discharge pipe No. 4 803 in the X-axis direction are different, the discharge square tubes 804 are arranged equidistantly, that is, there are four different discharge square tubes 804, and the discharged zirconium beads are arranged from large to small.
[0044] The first discharge pipe 8, the second discharge pipe 801, the third discharge pipe 802, and the fourth discharge pipe 803 are all arranged at an angle; Among them, the tilting is set to the X-axis position of the No. 2 discharge pipe 801, the No. 3 discharge pipe 802, and the No. 4 discharge pipe 803, and the Y-axis and X-axis of the No. 1 discharge pipe 8 are tilted toward the low position through the tilting.
[0045] In the embodiment of the present invention, the principles of the No. 1 discharge pipe 8, the No. 2 discharge pipe 801, the No. 3 discharge pipe 802, and the No. 4 discharge pipe 803 are the same, and the description is made here with respect to the No. 1 discharge pipe 8; By inclining, the Y axis and X axis of the No. 1 discharge pipe 8 form inclined planes. Compared with the Y and X axis of the No. 1 discharge pipe 8 being horizontal, the inclined plane assists the passage of the zirconium beads during transportation, thereby avoiding the accumulation of the zirconium beads.
[0046] The driving assembly includes a motor 2 fixed on the frame 1, a No. 1 gear 201 is rotatably mounted on the frame 1, the No. 1 gear 201 is connected to the output shaft of the motor 2 via a No. 1 transmission chain 203, a gear ring 202 is coaxially fixed to the end of the No. 1 sorting barrel 5, and the gear ring 202 is meshed with the No. 1 gear 201; The second gear 702 is meshed with the gear ring 202 .
[0047] In the embodiment of the present invention, when the motor 2 is working, its output shaft drives the No. 1 gear 201 to rotate through the No. 1 transmission chain 203. When the No. 1 gear 201 rotates, it drives the gear ring 202 to rotate by meshing with the gear ring 202, and at the same time, the gear ring 202 is decelerated and the torque is increased. When the gear ring 202 rotates, it drives the No. 1 sorting drum 5 to rotate; At the same time, when the gear ring 202 rotates, it also drives the second gear 702 to rotate, so that when the second gear 702 rotates, it drives the second transmission rod 701 to rotate; Among them, the motor 2 in the present invention adopts a high-torque stepper motor. Of course, a DC motor or a private servo motor can also be selected according to actual production needs. The present invention does not specifically limit its model as long as it meets the driving requirements.
[0048] It should also be noted that the No. 1 transmission chain 203 and the No. 2 transmission chain 703 in the present invention can use synchronous belts or chains to transmit power.
[0049] The present invention also provides a grading and screening method for processing zirconia beads, which uses the grading and screening device for processing zirconia beads, and comprises the following steps: Step 1: Put the zirconium beads into the No. 4 sorting cylinder 503 through the feed hopper 6, and then drive the No. 1 sorting cylinder 5, the No. 2 sorting cylinder 501, the No. 3 sorting cylinder 502, and the No. 4 sorting cylinder 503 to rotate; Step 2: When the first sorting drum 5, the second sorting drum 501, the third sorting drum 502, and the fourth sorting drum 503 rotate, the zirconium beads are graded and sorted and transported toward the graded discharge assembly; Step three, when the zirconium beads move to the graded discharge assembly, the graded discharge assembly is used to limit the conveyance so that the zirconium beads are discharged through different discharge square tubes 804.
[0050] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and range of equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A grading and screening device for processing zirconia beads, characterized in that: include: Two frames (1), the two frames (1) being fixed by a transverse plate, the frames (1) being provided with a screening assembly for screening zirconium beads, the screening assembly being connected to a driving assembly installed on the frames (1); A collecting box (3), the collecting box (3) being fixed between the two frames (1), and the collecting box (3) being located at the bottom of the screening assembly, a blocking plate (302) being slidably mounted at the bottom of the collecting box (3) for blocking, and a discharge bucket (301) being also fixed at the bottom of the collecting box (3); A graded discharge assembly is installed on one side of the frame (1), and the graded discharge assembly also cooperates with the sub-screening assembly.
2. A grading and screening device for processing zirconium oxide beads according to claim 1, characterized in that: The screening assembly comprises a No. 1 sorting drum (5) rotatably mounted on two motors (2), and the No. 1 sorting drum (5) is connected to the driving assembly; A No. 2 sorting barrel (501) is arranged inside the No. 1 sorting barrel (5), a No. 3 sorting barrel (502) is arranged inside the No. 2 sorting barrel (501), and a No. 4 sorting barrel (503) is arranged inside the No. 3 sorting barrel (502); A spiral conveying plate (504) is provided between the first sorting cylinder (5) and the second sorting cylinder (501), between the second sorting cylinder (501) and the third sorting cylinder (502), and between the third sorting cylinder (502) and the fourth sorting cylinder (503), and the first sorting cylinder (5), the second sorting cylinder (501), the third sorting cylinder (502), and the fourth sorting cylinder (503) are fixed by the spiral conveying plate (504); The ends of the No. 1 sorting barrel (5), the No. 2 sorting barrel (501), the No. 3 sorting barrel (502), and the No. 4 sorting barrel (503) facing the graded discharge assembly are all open, and the ends of the No. 1 sorting barrel (5), the No. 2 sorting barrel (501), and the No. 3 sorting barrel (502) away from the graded discharge assembly are blocked, so as to form a feed port (601) at the end of the No. 4 sorting barrel (503) away from the graded discharge assembly, and the feed port (601) is rotatably connected to a feed hopper (6) fixed to the motor (2), and the feed port (601) is in communication with the feed hopper (6); Wherein, the first sorting cylinder (5), the second sorting cylinder (501), the third sorting cylinder (502), and the fourth sorting cylinder (503) are uniformly provided with sorting holes (505); A knocking assembly is also provided on the outer side of the No. 1 sorting cylinder (5).
3. A grading and screening device for processing zirconium oxide beads according to claim 2, characterized in that: The diameter of the sorting hole (505) of the No. 1 sorting barrel (5) is larger than the diameter of the sorting hole (505) of the No. 2 sorting barrel (501), the diameter of the sorting hole (505) of the No. 2 sorting barrel (501) is larger than the diameter of the sorting hole (505) of the No. 3 sorting barrel (502), and the diameter of the sorting hole (505) of the No. 3 sorting barrel (502) is larger than the diameter of the sorting hole (505) of the No. 4 sorting barrel (503).
4. A grading and screening device for processing zirconium oxide beads according to claim 3, characterized in that: The knocking assembly comprises a bracket (4) fixed on the collection box (3); The bracket (4) comprises two fixing plates, the two fixing plates are respectively fixed on both sides of the collection box (3), a plurality of U-shaped frames are equidistantly fixed on the two fixing plates, a No. 1 transmission rod (7) is rotatably mounted on the plurality of U-shaped frames, and the No. 1 transmission rod (7) is connected to the drive assembly via a transmission member; A transmission square plate (704) is slidably mounted on each of the plurality of U-shaped frames. The transmission square plate (704) is perpendicular to the No. 1 sorting barrel (5). A knocking member (7011) is fixed to one end of the transmission square plate (704) facing the No. 1 sorting barrel (5). A reciprocating member is mounted on the U-shaped frame. The reciprocating member is connected to the No. 1 transmission rod (7).
5. A grading and screening device for processing zirconium oxide beads according to claim 4, characterized in that: The transmission member comprises a No. 2 transmission rod (701) rotatably mounted on the bottom of one of the brackets (4); the No. 2 transmission rod (701) is connected to the No. 1 transmission rod (7) via a No. 2 transmission chain (703); a No. 2 gear (702) is coaxially fixed to the end of the No. 2 transmission rod (701); and the No. 2 gear (702) is connected to the driving assembly.
6. A grading and screening device for processing zirconium oxide beads according to claim 5, characterized in that: The reciprocating member comprises a transmission shaft (709) rotatably mounted on the bracket (4), an incomplete gear (708) being coaxially fixed on the transmission shaft (709), and the incomplete gear (708) being connected to the first transmission rod (7) via a bevel gear set (7010); A rack (707) that cooperates with the transmission square plate (704) is provided on the side of the transmission square plate (704) that faces the incomplete gear (708); Guide rods (705) are fixed on both sides of the transmission square plate (704) on the bracket (4), and the guide rods (705) are slidably connected to the transmission square plate (704). A spring (706) is sleeved on the guide rods (705), and one end of the spring (706) is fixed to the transmission square plate (704) and the other end is fixed to the bracket (4).
7. A grading and screening device for processing zirconium oxide beads according to claim 2, characterized in that: The graded discharge group comprises a No. 1 discharge pipe (8), a No. 2 discharge pipe (801), a No. 3 discharge pipe (802), and a No. 4 discharge pipe (803) which are sequentially arranged, and the No. 1 discharge pipe (8) is fixed to the frame (1); The first discharge pipe (8), the second discharge pipe (801), the third discharge pipe (802), and the fourth discharge pipe (803) are connected by a fixing plate; The No. 1 discharge pipe (8) is rotatably connected to the No. 1 sorting barrel (5), the No. 2 discharge pipe (801) is rotatably connected to the No. 2 sorting barrel (501), the No. 3 discharge pipe (802) is rotatably connected to the No. 3 sorting barrel (502), and the No. 4 discharge pipe (803) is rotatably connected to the No. 4 sorting barrel (503), and the connection positions are all located at the open ends of the No. 1 sorting barrel (5), the No. 2 sorting barrel (501), the No. 3 sorting barrel (502), and the No. 4 sorting barrel (503); The first discharge pipe (8), the second discharge pipe (801), the third discharge pipe (802), and the fourth discharge pipe (803) are all arranged in an L shape, with the horizontal part being the X-axis and the vertical part being the Y-axis. The first discharge pipe (8), the second discharge pipe (801), the third discharge pipe (802), and the fourth discharge pipe (803) are all fixed with a discharge square pipe (804) connected thereto at the bottom of the X-axis; Among them, the X-axis length of the No. 2 discharge pipe (801) is greater than that of the No. 1 discharge pipe (8), the X-axis length of the No. 2 discharge pipe (801) is greater than that of the No. 3 discharge pipe (802), and the X-axis length of the No. 4 discharge pipe (803) is greater than that of the No. 3 discharge pipe (802).
8. A grading and screening device for processing zirconium oxide beads according to claim 7, characterized in that: The first discharge pipe (8), the second discharge pipe (801), the third discharge pipe (802), and the fourth discharge pipe (803) are all arranged inclined; The tilting is set to the X-axis position of the No. 2 discharge pipe (801), the No. 3 discharge pipe (802), and the No. 4 discharge pipe (803), and the Y-axis and X-axis of the No. 1 discharge pipe (8) are tilted toward the low position by tilting.
9. A grading and screening device for processing zirconium oxide beads according to claim 5, characterized in that: The driving assembly comprises a motor (2) fixed on a frame (1); a first gear (201) is rotatably mounted on the frame (1); the first gear (201) is connected to an output shaft of the motor (2) via a first transmission chain (203); a gear ring (202) is coaxially fixed to the end of the first sorting barrel (5); the gear ring (202) is meshed with the first gear (201); The second gear (702) is meshed with the gear ring (202).
10. A grading and screening method for processing zirconia beads, using the grading and screening device for processing zirconia beads according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: feeding zirconium beads into the fourth sorting drum (503) through the feed hopper (6), and then driving the first sorting drum (5), the second sorting drum (501), the third sorting drum (502), and the fourth sorting drum (503) to rotate; Step 2, when the first sorting drum (5), the second sorting drum (501), the third sorting drum (502), and the fourth sorting drum (503) rotate, the zirconium beads are graded and sorted and transported toward the graded discharge assembly; Step three, when the zirconium beads move to the graded discharge assembly, the graded discharge assembly is used to limit the conveyance so that the zirconium beads are discharged through different discharge square tubes (804).
Citation Information
Patent Citations
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