An assembly for improving tail bending in flying shear cutting
By designing a limiting device, the disassembly process of the movable flap is simplified, which solves the problem of low efficiency in the replacement and maintenance of movable flaps in the existing technology, realizes rapid disassembly and installation, and improves work efficiency and the quality of rolled products.
Patent Information
- Application Number
- CN202411935728.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-12-26
AI Technical Summary
Existing components for improving the bending of the flying shear tail require specialized tools and expertise for the replacement and maintenance of the movable flap, leading to increased workload and reduced efficiency.
An assembly including a trough base plate and a limiting device is designed. The limiting device consists of a movable flap, a fixed slider, and a fixing bolt. The movable flap can be quickly disassembled and installed through simple bolt rotation and slider disengagement operations.
The disassembly and installation process of the movable flap is simplified, which improves the work efficiency of the staff and the efficiency of replacing and maintaining the movable flap. It also reduces the bending of the tail of the rolled piece, improves the quality of the rolled piece and the practicality of the equipment.
Smart Images

Figure CN119681014B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal rolling technology, and in particular to a component for improving the bending of the tail end of a flying shear. Background Technology
[0002] Components that improve the bending of the shear tail during flying shearing play multiple roles in steel rolling production lines, directly impacting production efficiency and product quality. By optimizing the shape and angle of the shear blade, as well as adjusting the timing and position of the flying shear, shearing accuracy can be significantly improved. This helps reduce deformation and errors in the rolled piece during the shearing process, ensuring that the dimensions and shape of the sheared piece meet standard requirements.
[0003] Existing components for improving tail bending during flying shear cutting include a horizontally positioned trough bottom plate and a movable flap at the end. By adjusting the angle between the movable flap and the trough bottom plate, the rolled piece can smoothly enter the trough after shearing, reducing tail bending. However, when the movable flap needs to be replaced and maintained after long-term use, it requires workers to use special tools and have certain professional skills to disassemble it. This increases the workload of workers and reduces the efficiency of replacing and maintaining the movable flap. Summary of the Invention
[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a component that improves the bending of the tail of the flying shear. This component can solve the problem that when the movable flap needs to be replaced and maintained after long-term use, it requires workers to use special tools and have certain professional skills to disassemble it, which increases the workload of workers and reduces the efficiency of replacing and maintaining the movable flap.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a component for improving the bending of the tail end of a flying shear, comprising a trough bottom plate, wherein a limit device is provided at one end of the trough bottom plate;
[0006] The limiting device includes a movable flap and two fixed sliders. Fixed slider grooves are provided on both sides of the inner wall of the groove at one end of the running track bottom plate. The outer walls of both sides of the fixed rod at one end of the movable flap are slidably connected to the interior of the corresponding fixed slider groove. Guide grooves are provided inside the two fixed slider grooves.
[0007] The outer walls of the two fixed sliders are slidably connected to the interior of the corresponding fixed slider grooves. The lower surface of the movable flap is fixedly connected to a fixing block. The outer walls of the two fixed sliders are threaded with fixing bolts. The outer walls of the bottom plate of the running track near the movable flap are provided with fixing bolt grooves on both sides.
[0008] Preferably, the outer wall of one end of the two fixed sliders near the bottom plate of the trough is arc-shaped;
[0009] Among them, the outer walls on both sides of the fixed rod at one end of the movable flap are rotatably connected to the inner wall of the arc groove on the outer wall of the corresponding fixed slider.
[0010] Preferably, the ends of both fixing bolts near the fixing bolt groove are threaded into the interior of the fixing bolt groove;
[0011] Among them, the outer walls of the guide blocks at the upper ends of the two fixed sliders are slidably connected to the interior of the corresponding guide grooves.
[0012] Preferably, a mounting base is fixedly connected to the lower outer wall of the trough bottom plate, and a limit rod is slidably connected inside the fixing block;
[0013] One end of the limit rod has a threaded groove with a limit bolt inside, and the end of the bottom plate of the running track away from the movable flap is connected to the feed box by bolts.
[0014] Preferably, a base is provided on the outside of the bottom plate of the running trough, and a fixing seat is bolted to the upper surface of the base;
[0015] The fixed base has cylinders installed inside both sides, and a fixed support is fixedly connected to the lower surface of the bottom of the trough base plate.
[0016] Preferably, a first movable block is rotatably connected to the outer wall of the fixed support, and a hydraulic telescopic rod is fixedly connected to the outer wall of the end of the first movable block away from the fixed support.
[0017] Both cylinders have a sliding plate fixedly connected to their output ends.
[0018] Preferably, the outer walls of the two sliding plates are slidably connected to the inside of the grooves on both sides of the fixed seat;
[0019] The lower surface of the mounting base is fixedly connected to the upper surfaces of the two sliding plates.
[0020] Preferably, a second movable block is fixedly connected to the output end of the hydraulic telescopic rod;
[0021] Among them, the two sides of the second movable block away from the hydraulic telescopic rod are rotatably connected to the outer walls of the two sides of the limit rod. A fixing plate is fixedly connected to the outer wall of the lower end of the trough bottom plate. A motor is fixedly connected to the upper surface of the fixing plate. A roller is rotatably connected to the inner wall of the groove inside the trough bottom plate. The output end of the motor extends rotatably into the groove inside the trough bottom plate and is fixedly connected to one end of the roller.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. This improved flying shear cutting tail bending component uses a limiting device to rotate the fixing bolt so that its other end disengages from the inside of the fixing bolt groove. Then, the fixing slider is removed from the inside of the fixing slider groove. Next, the limiting bolt is rotated to disengage from the inside of the threaded groove at one end of the limiting rod. Then, the limiting rod is removed from the fixing block, thereby disengaging the second movable block from the fixing block. Finally, the movable flap can be removed from the bottom plate of the running track by pulling it. This disassembly of the movable flap is simple and quick, effectively improving the work efficiency of the staff, and also improving the replacement and maintenance efficiency of the movable flap. Attached Figure Description
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0026] Figure 2 This is a schematic diagram of the external structure of the bottom plate of the running track of the present invention;
[0027] Figure 3 This is a schematic diagram of the external structure of the fixed slider of the present invention;
[0028] Figure 4 This is a schematic diagram of the external structure of the movable flap of the present invention;
[0029] Figure 5 This is a schematic diagram of the internal structure of the fixing block of the present invention.
[0030] Reference numerals in the attached drawings: 1. Base; 2. Fixed seat; 3. Fixed plate; 4. Motor; 5. Fixed slider; 6. Fixed bolt; 7. Fixed slider groove; 8. Movable flap; 9. Idler roller; 10. Track bottom plate; 11. Sliding plate; 12. Feed box; 13. Cylinder; 14. Mounting seat; 15. Fixed support column; 16. First movable block; 17. Hydraulic telescopic rod; 18. Second movable block; 19. Fixed block; 20. Fixed bolt groove; 21. Limiting rod; 22. Limiting bolt; 23. Guide groove. Detailed Implementation
[0031] This section will describe in detail specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.
[0032] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0033] In the description of this invention, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0034] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.
[0035] Please see Figure 1-5 The present invention provides a technical solution: a component for improving the bending of the tail end of a flying shear, including a trough bottom plate 10;
[0036] A limit device is provided at one end of the bottom plate 10 of the running track;
[0037] The limiting device includes a movable flap 8 and two fixed sliders 5. Fixed slider grooves 7 are provided on both sides of the inner wall of the groove at one end of the running track bottom plate 10. The outer walls of the fixed rod at one end of the movable flap 8 are slidably connected to the interior of the corresponding fixed slider grooves 7. Guide grooves 23 are provided inside the interior of each of the two fixed slider grooves 7. The outer walls of the two fixed sliders 5 are slidably connected to the interior of the corresponding fixed slider grooves 7. A fixed block 19 is fixedly connected to the lower surface of the movable flap 8. The outer walls of the two fixed sliders 5 near the running track bottom plate 10 are arc-shaped. The outer walls of the fixed rod at one end of the movable flap 8 are rotatably connected to the inner wall of the arc-shaped groove at one end of the outer wall of the corresponding fixed slider 5. Fixed bolts 6 are threadedly connected to the outer walls of the two fixed sliders 5. Fixed bolt grooves 20 are provided on both sides of the outer walls of the running track bottom plate 10 near the movable flap 8. The ends of the two fixed bolts 6 near the fixed bolt grooves 20 extend threadedly into the interior of the fixed bolt grooves 20. The outer walls of the guide blocks at the upper ends of the two fixed sliders 5 are slidably connected to the interior of the corresponding guide grooves 23.
[0038] The bottom outer wall of the trough base plate 10 is fixedly connected to a mounting base 14. A limit rod 21 is slidably connected inside the fixing block 19. A limit bolt 22 is threadedly connected inside the threaded groove of one end of the limit rod 21. A feed box 12 is bolted to the end of the trough base plate 10 away from the movable flap 8. A base 1 is provided on the outside of the trough base plate 10. A fixing seat 2 is bolted to the upper surface of the base 1. Cylinders 13 are installed inside both sides of the fixing seat 2. A fixing support column 15 is fixedly connected to the lower surface of the bottom of the trough base plate 10. A first movable block 16 is rotatably connected to the outer wall of the fixing support column 15. A hydraulic telescopic rod 17 is fixedly connected to the outer wall of the first movable block 16 away from the fixing support column 15. Two cylinders The output ends of 13 are all fixedly connected to sliding plates 11. The outer walls of the two sliding plates 11 are slidably connected to the inside of the grooves on both sides of the fixed seat 2. The lower surface of the mounting seat 14 is fixedly connected to the upper surface of the two sliding plates 11. The output end of the hydraulic telescopic rod 17 is fixedly connected to the second movable block 18. The two sides of the second movable block 18 away from the hydraulic telescopic rod 17 are rotatably connected to the outer walls on both sides of the limit rod 21. The lower end of the bottom plate 10 is fixedly connected to the outer wall of a fixed plate 3. The upper surface of the fixed plate 3 is fixedly connected to a motor 4. The inner wall of the groove of the bottom plate 10 is rotatably connected to a roller 9. The output end of the motor 4 extends rotatably into the groove of the bottom plate 10 and is fixedly connected to one end of the roller 9.
[0039] Furthermore, when using this device, it is started by connecting to an external power source. First, the equipment is installed in the designated position via the base 1. Then, the output end of the cylinder 13 drives the sliding plate 11 to move upward, simultaneously moving the mounting base 14 upward. Next, the mounting base 14 moves upward, causing the trough bottom plate 10 to move upward to adjust the height. Then, the rolled material enters the interior of the trough bottom plate 10 through the feed box 12. Then, the output end of the motor 4 drives the idler roller 9 to rotate, while the idler roller 9 provides auxiliary conveying of the rolled material. Next, before the rolled material reaches the flying shear, the movable flap 8 should be in a low position. Then, after the head of the rolled piece passes the trough bottom plate 10 and before the flying shear section, the output end of the hydraulic telescopic rod 17 drives the second movable block 18 to move upward. When the second movable block 18 cooperates with the fixed block 19, the movable flap 8 is adjusted to a horizontal position. At this time, after the multiple-length segmented shearing, the tail end impacts the inner bottom plate of the running groove bottom plate 10. However, since the movable flap 8 is in a horizontal position, this will reduce the bending of the steel at the tail end of the rolled piece. Then, when it is necessary to remove the movable flap 8, the fixed bolt 6 is turned to rotate so that its other end is disengaged from the inside of the fixed bolt groove 20. Then, the fixed slider 5 is removed from the inside of the fixed slider groove 7. Then, the limit bolt 22 is turned to rotate so that it is disengaged from the inside of the threaded groove of one end of the limit rod 21. Then, the limit rod 21 is removed from the fixed block 19, thereby disengaging the second movable block 18 from the fixed block 19. Then, the movable flap 8 can be removed from the running groove bottom plate 10 by pulling it.
[0040] By rotating the fixing bolt 6 in the limiting device to disengage its other end from the inside of the fixing bolt groove 20, the fixing slider 5 is removed from the inside of the fixing slider groove 7. Then, the limiting bolt 22 is rotated to disengage from the threaded groove at one end of the limiting rod 21. The limiting rod 21 is then removed from the fixing block 19, thereby disengaging the second movable block 18 from the fixing block 19. Finally, the movable flap 8 is pulled to remove it from the bottom plate 10 of the running trough. This disassembly of the movable flap 8 is simple and quick, effectively improving the work efficiency of the staff and the efficiency of replacing and maintaining the movable flap 8. When the rolled material has not yet reached the flying shear, the movable flap 8 should be in a low position. Then, when the head of the rolled material passes the bottom plate 10 of the running trough and before the flying shear section, the movable flap 8... The output end of the hydraulic telescopic rod 17 drives the second movable block 18 to move upward, and at the same time, the second movable block 18 cooperates with the fixed block 19 to adjust the movable flap 8 to a horizontal position. At this time, the tail of the multiple-length segmented shear impacts the inner bottom plate of the running groove bottom plate 10. However, due to the horizontal position of the movable flap 8, the bending of the steel at the tail of the rolled piece is reduced, which effectively improves the quality of the flying shear and enhances the practicality of the equipment. The output end of the cylinder 13 drives the sliding plate 11 to move upward, which in turn drives the mounting base 14 to move upward. Then, the mounting base 14 moves upward, which drives the running groove bottom plate 10 to move upward to adjust the height. This makes it easier for the operator to adjust the height of the running groove bottom plate 10, effectively improving the flexibility of the equipment and the work efficiency of the operator.
[0041] Working principle: First, the equipment is installed in the designated position via the base 1. Then, the output end of the cylinder 13 drives the sliding plate 11 to move upward, simultaneously moving the mounting base 14 upward. Next, the mounting base 14 moves upward, causing the trough bottom plate 10 to move upward for height adjustment. Then, the rolled material enters the interior of the trough bottom plate 10 through the feed box 12. Then, the output end of the motor 4 drives the idler roller 9 to rotate, while the idler roller 9 provides auxiliary conveying of the rolled material. Next, before the rolled material reaches the flying shear, the movable flap 8 should be in a low position. Then, when the head of the rolled piece passes the trough bottom plate 10 and the flying shear section, the output end of the hydraulic telescopic rod 17 drives the second movable block 18 to move upward, while the second movable block 1... 8 cooperates with the fixed block 19 to adjust the movable flap 8 to a horizontal position. At this time, after the multiple-length segmented shearing, the tail end impacts the inner bottom plate of the running groove bottom plate 10. However, due to the horizontal position of the movable flap 8, this will reduce the bending of the steel at the tail of the rolled piece. Then, when it is necessary to remove the movable flap 8, turn the fixed bolt 6 to rotate so that its other end is disengaged from the inside of the fixed bolt groove 20. Then, remove the fixed slider 5 from the inside of the fixed slider groove 7. Then, turn the limit bolt 22 to rotate so that it is disengaged from the inside of the thread groove at one end of the limit rod 21. Then, remove the limit rod 21 from the fixed block 19, thereby disengaging the second movable block 18 from the fixed block 19. Then, pull the movable flap 8 to remove the movable flap 8 from the running groove bottom plate 10.
[0042] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A component for improving the bending of the tail end of a flying shear blade, comprising a trough base plate (10), characterized in that: A limit device is provided at one end of the bottom plate (10) of the running track; The limiting device includes a movable flap (8) and two fixed sliders (5). The inner walls of the groove on both sides of one end of the running groove bottom plate (10) are provided with fixed slider grooves (7). The outer walls of the fixed rod on both sides of one end of the movable flap (8) are slidably connected to the interior of the corresponding fixed slider grooves (7). The interior of the two fixed slider grooves (7) is provided with guide grooves (23). Among them, the outer walls of the two fixed sliders (5) are slidably connected to the interior of the corresponding fixed slider groove (7), the lower surface of the movable flap (8) is fixedly connected to a fixed block (19), the outer walls of the two fixed sliders (5) are threadedly connected to a fixed bolt (6), and the outer walls of the bottom plate (10) near the movable flap (8) are provided with fixed bolt grooves (20). The outer wall of one end of the two fixed sliders (5) near the bottom plate (10) of the running groove is arc-shaped; Among them, the outer walls of the two sides of the fixed rod at one end of the movable flap (8) are respectively rotatably connected to the inner wall of the arc groove at one end of the corresponding fixed slider (5); Both of the fixing bolts (6) have their ends near the fixing bolt groove (20) threaded into the interior of the fixing bolt groove (20); Among them, the outer walls of the upper guide blocks of the two fixed sliders (5) are slidably connected to the interior of the corresponding guide grooves (23); The lower outer wall of the bottom plate (10) of the running groove is fixedly connected to the mounting base (14), and the fixing block (19) is slidably connected to the limit rod (21). Among them, a limit bolt (22) is threaded inside the threaded groove at one end of the limit rod (21), and a feed box (12) is bolted to the end of the bottom plate (10) away from the movable flap (8). The base (1) is provided on the outside of the bottom plate (10) of the running trough, and a fixing seat (2) is bolted to the upper surface of the base (1). Among them, cylinders (13) are installed inside both sides of the fixed seat (2), and a fixed support (15) is fixedly connected to the lower surface of the bottom of the trough bottom plate (10).
2. The component for improving the bending of the tail end of a flying shear according to claim 1, characterized in that: The outer wall of the fixed support (15) is rotatably connected to a first movable block (16), and a hydraulic telescopic rod (17) is fixedly connected to the outer wall of the first movable block (16) away from the fixed support (15). The output ends of both cylinders (13) are fixedly connected to sliding plates (11).
3. The component for improving the bending of the tail end of a flying shear according to claim 2, characterized in that: The outer walls of the two sliding plates (11) are slidably connected to the grooves on both sides of the fixed seat (2); The lower surface of the mounting base (14) is fixedly connected to the upper surface of the two sliding plates (11).
4. The component for improving the bending of the tail end of a flying shear according to claim 2, characterized in that: The output end of the hydraulic telescopic rod (17) is fixedly connected to a second movable block (18). Among them, the second movable block (18) is rotatably connected to the outer walls of the limit rod (21) on both sides at one end away from the hydraulic telescopic rod (17). A fixing plate (3) is fixedly connected to the outer wall of the lower end of the trough bottom plate (10). A motor (4) is fixedly connected to the upper surface of the fixing plate (3). A roller (9) is rotatably connected to the inner wall of the groove inside the trough bottom plate (10). The output end of the motor (4) extends rotatably to the groove inside the trough bottom plate (10) and is fixedly connected to one end of the roller (9).
Citation Information
Patent Citations
Structure for improving shearing tail bending of double-length flying shear
CN112337974A
Leaf spring formula flying shear turns over board
CN204997135U