Stamping device for mechanical design and manufacturing of special equipment
By designing a stamping device for mechanical design and manufacturing of special equipment, using a combination of a placement mechanism, guide groove, spring tie rod and limit baffle, the existing stamping device solves the problems of unstable clamping and low molding accuracy caused by deformation of the middle part of the straight tube when manufacturing the bent pipe, and achieves stable clamping of the pipe and high-precision bend molding, and realizes automatic disengagement of the bend pipe through pneumatic thrust.
Patent Information
- Application Number
- CN202411867468.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-25
AI Technical Summary
When the existing stamping device is used to make a bent pipe, the support base cannot be firmly clamped due to deformation of the middle part of the straight pipe, which makes the bent pipe easily deviated during the stamping process, which reduces the forming accuracy, and it is difficult to remove the bent pipe from the stamping head after stamping.
A stamping device for mechanical design and manufacturing of special equipment is designed, using a structure of a bottom plate, a support base, a support column, a support top plate and a stamping mechanism. Through the combination of a placement mechanism, a guide groove, a spring pull rod and a limiting baffle, a stable clamping and adjustment of the pipeline is achieved, and through the stamping mechanism and an exhaust mechanism, the pipeline can be automatically disengaged from the stamping head after stamping.
Through the elastically fitted limit baffle and guide groove, stable clamping of pipes of different lengths and inner diameters is achieved, which improves the bending and forming accuracy and stability of the pipe, and automatically disengages the bent pipe through pneumatic thrust, avoiding the problem of the bent pipe and the stamping head clamping master.
Smart Images
Figure CN119681081A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of special equipment, and more specifically, to a punching device for mechanical design and manufacture of special equipment. Background Art
[0002] A boiler is a special equipment that can heat water into steam or hot water. When designing and manufacturing a boiler, a bent pipe needs to be connected to the boiler for a through connection. The manufacturing of the bent pipe is to punch a straight pipe into a bent shape through a stamping device. However, the existing stamping device has the following shortcomings when stamping and manufacturing bent pipes: the straight pipe is placed on a stamping support base. Since the middle part of the stamped straight pipe will be deformed, the support base cannot firmly clamp the straight pipe, which causes the straight pipe to easily shift in position during the process of stamping to form the bent pipe, reducing the accuracy of the stamping of the bent pipe. At the same time, the bending angle of the bent pipe after stamping is stuck on both sides of the stamping head with a high degree of fit, making it difficult to remove the bent pipe from the stamping head. Summary of the invention
[0003] The technical solution adopted by the present invention to achieve the technical purpose is: a stamping device for special equipment mechanical design and manufacturing, whose structure includes a bottom plate, a supporting base, supporting columns, a supporting top plate and a stamping mechanism, the bottom plate supports the supporting top plate above by supporting columns arranged at the four corner ends, and the supporting top plate supports the stamping mechanism just above the supporting base which is only arranged on the upper surface of the bottom plate, a placing mechanism is provided at the middle end of the top of the supporting base, and a guide groove is embedded at the side end of the transverse plate arranged on the placing mechanism, a spring pull rod is slidably installed inside the guide groove, and a limit baffle is provided at the outer end of the spring pull rod, the limit baffle clamps the edge of the pipe placed on the side end of the transverse plate, two transverse plates are provided, and are symmetrically installed on the left and right to provide stable support for the pipe as a whole, and the limit baffle can be adjusted by pulling laterally under the elastic sliding cooperation of the spring pull rod and the guide groove.
[0004] As a further improvement of the present invention, the upper end of the limit baffle is also provided with a torsion shaft, a linkage rocker arm and a limiting pressure wheel. The connecting end of the linkage rocker arm and the limit baffle applies elastic torsion through the torsion shaft, and the other end of the linkage rocker arm drives the limiting pressure wheel to contact the inner wall of the pipe. When the torsion shaft applies elastic torsion to the linkage rocker arm, it drives the linkage rocker arm to swing up and down.
[0005] As a further improvement of the present invention, the placement mechanism is also provided with a side connecting plate, a lower groove and a connecting shaft. The lower end of the side connecting plate is connected to the lower groove. The transverse plate is connected by the connecting shaft and swings on the inner side of the side connecting plate as the pipeline is stamped. The lower end of the swinging transverse plate extends into the lower groove. The two transverse plates are connected by the connecting shaft so that the transverse plates on both sides swing at an angle upward to the outside during stamping.
[0006] As a further improvement of the present invention, the punching mechanism is composed of a cylinder, a push rod, a fixed plate, a buffer rod and an air guide, the cylinder applies thrust to the push rod through the support of the support top plate, the push rod is inserted into the support top plate and the fixed plate by a clearance fit, a buffer rod is connected to the edge between the fixed plate and the air guide, and the push rod is arranged in the middle of the upper end of the air guide; An air inlet pipe is embedded inside the air deflector and connected to an external air compressor, and an air collecting cavity is embedded inside the air deflector and is through-connected to the air inlet pipe. The air inside the air collecting cavity is discharged through an air outlet pipe arranged in the middle of the lower end of the air deflector. The air collecting cavity has a spherical structure.
[0007] As a further improvement of the present invention, a punching head is also provided at the lower end of the air deflector, which is locked and fixed to the bottom of the air deflector by bolts arranged on the upper edge, and side protrusions are provided on the front and rear sides of the punching head and are an integrated structure. The diverter groove running through the inside of the punching head is connected to the air outlet pipe, and the air pressure is dispersed to the exhaust mechanism arranged on both sides of the inside of the punching head through the diverter groove.
[0008] As a further improvement of the present invention, the exhaust mechanism includes an exhaust pipe, a protrusion, an air jet pipe, a push rod, a telescopic hose and a push block. The exhaust pipe is embedded in the inside of the punching head, and the protrusion arranged inside the exhaust pipe guides the air pressure to be discharged into the inside of the air jet pipes on both sides. The push rod runs through the inside of the telescopic hose to apply elastic force to the push rod. The push rod elastically moves inside the exhaust pipe to push the push block out of the inside of the punching head. Two exhaust mechanisms are provided, and are symmetrically installed on the left and right sides of the punching head, and are connected to the diversion groove at the same time.
[0009] The beneficial effects of the present invention are: 1. With the elastic cooperation of the guide groove inside the side of the transverse plate and the spring pull rod, the limit baffle can be stretched according to the length of the pipeline, and the limit baffles on both sides can resist and clamp the side ends of pipelines of different lengths under the reset of the spring pull rod. At the same time, the torsion shaft applies elastic torsion to the linkage swing rod, and under the linkage of the linkage swing rod, the limiting pressing wheel can firmly press the inner wall of the pipeline with different inner diameters, thereby improving the firmness of the pipeline fixed on the transverse plate for stamping; 2. After the fixed clamping is completed, the stamping mechanism at the upper end is used to stamp the pipe downward. The middle part of the pipe is bent downward by the stamping force, pushing the transverse plate to swing around the connecting axis. At this time, the outer ends of the transverse plates on both sides are tilted upward and always fit with the two ends of the pipe, thereby improving the bending and forming effect of the pipe; 3. The air pressure is discharged into the diverter slot through the air intake pipe by an external air compressor. Under the dispersion of the diverter slot, the air pressure is evenly discharged into the two exhaust pipes. Under the guidance of the convex block, the air pressure is ejected from the two jet pipes to act on the pipe surface outside the punch head. At the same time, the air pressure pushes the push rod to drive the push block to move outward, exerting thrust on the pipe surface to ensure that the pipe can automatically detach from the punch head after punching, avoiding the punched elbow being stuck with the punch head and difficult to remove. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 The present invention is a schematic structural diagram of a punching device for designing and manufacturing special equipment machinery.
[0011] Figure 2 It is a schematic diagram of the punching mechanism, placement mechanism and local enlarged structure of the present invention.
[0012] Figure 3 It is a schematic diagram of the working state structure of the placing mechanism of the present invention.
[0013] Figure 4 For the present invention Figure 3 Schematic diagram of the local enlarged structure at A.
[0014] Figure 5 Schematic diagram of the internal structure of the air guide of the present invention.
[0015] Figure 6 It is a schematic structural diagram of the exhaust mechanism of the present invention.
[0016] In the figure: bottom plate 1, support base 2, placement mechanism 21, support column 3, support top plate 4, stamping mechanism 5, side plate 211, lower groove 212, horizontal plate 213, connecting shaft 214, guide groove 2131, spring pull rod 2132, limit baffle 2133, torsion shaft 1331, linkage swing rod 1332, limit pressure wheel 1333, cylinder 51, push rod 52, Fixed plate-53, buffer rod-54, air guide-55, air inlet pipe-551, air collecting chamber-552, air outlet pipe-553, punch head-554, side protrusion-5541, bolt-5542, diverter groove-5543, exhaust mechanism-5544, exhaust pipe-5441, protrusion-5442, jet pipe-5443, propulsion rod-5444, telescopic hose-5445, push block-5446, pipeline-G. DETAILED DESCRIPTION
[0017] The present invention is further described below in conjunction with the accompanying drawings: Example
[0018] As attached Figure 1 To Attachment Figure 4 As shown: The present invention discloses a stamping device for designing and manufacturing special equipment machinery, and its structure includes a bottom plate 1, a support base 2, a support column 3, a support top plate 4 and a stamping mechanism 5. The bottom plate 1 supports the support top plate 4 at the top through the support columns 3 arranged at the four corner ends, and the support top plate 4 supports the stamping mechanism 5 just above the support base 2 which is only arranged on the upper surface of the bottom plate 1. A placement mechanism 21 is provided at the middle end of the top of the support base 2, and a guide groove 2131 is embedded at the side end of a transverse placement plate 213 arranged on the placement mechanism 21, and a spring pull rod 2132 is slidably installed inside the guide groove 2131, and the outer end of the spring pull rod 2132 is provided The limit baffle 2133 is used to limit and clamp the edge of the pipe G placed on the side end of the horizontal plate 213. The upper end of the limit baffle 2133 is also provided with a torsion shaft 1331, a linkage swing rod 1332 and a limiting pressure wheel 1333. The connecting end of the linkage swing rod 1332 and the limit baffle 2133 applies elastic torsion through the torsion shaft 1331. The other end of the linkage swing rod 1332 drives the limiting pressure wheel 1333 to contact the inner wall of the pipe G. The placement mechanism 21 is also provided with a side connecting plate 211, a lower groove 212, and a connecting shaft 214. The lower end of the side connecting plate 211 is connected to the lower groove 212. The horizontal plate 2 The connection of the connecting shaft 214 swings on the inner side of the side connecting plate 211 as the pipe G is stamped, and the lower end of the swinging transverse plate 213 extends into the lower groove 212. In the present invention, the pipe G is placed on the two transverse plates 213. During the placement process, the limit baffle 2133 is pulled outward. Under the elastic cooperation of the guide groove 2131 inside the side of the transverse plate 213 and the spring pull rod 2132, the limit baffle 2133 can be stretched according to the length of the pipe G, and under the reset of the spring pull rod 2132, the limit baffles 2133 on both sides are against and clamp the side ends of the pipes G of different lengths. At the same time, the torsion shaft 1331 applies elastic torsion to the linkage rocker 1332, and under the linkage of the linkage rocker 1332, the limiting pressing wheel 1333 firmly presses the inner wall of the pipe G with different inner diameters, thereby improving the firmness of the pipe G fixed on the transverse plate 213 for stamping. After the fixed clamping is completed, the stamping mechanism 5 at the upper end stamps the pipe G downward, and the middle part of the pipe G bends downward after being subjected to the stamping pressure, pushing the transverse plate 213 to swing around the connecting shaft 214. At this time, the outer ends of the transverse plates 213 on both sides are tilted upward to always fit the two ends of the pipe G, thereby improving the bending and forming effect of the pipe G.
[0019] A preferred technical solution is that two transverse plates 213 are provided and are installed symmetrically on both sides to provide overall stable support for the pipe G. Under the elastic sliding cooperation of the spring pull rod 2132 and the guide groove 2131, the limit baffle 2133 can be pulled and adjusted laterally, so that pipes G of different lengths can be placed on the two transverse plates 213 and the two side ends of the pipe G are limited, resisted and clamped, thereby improving the stability of the pipe G placed on the transverse plate 213 for stamping; A preferred technical solution, when the torsion shaft 1331 applies elastic torsion to the linkage swing rod 1332, it drives the linkage swing rod 1332 to swing up and down, so that the limiting pressing wheel 1333 can firmly press the inner wall of the pipe G with different inner diameters, thereby improving the firmness of the pipe G fixed on the horizontal plate 213 for stamping; A preferred technical solution is that the two transverse plates 213 are connected by the connecting shaft 214 so that during stamping, the transverse plates 213 on both sides swing at an angle upward to the outside, and the transverse plates 213 on both sides are always in contact with the two ends of the pipe G, thereby improving the bending and forming effect of the pipe G. Embodiment 2: Based on embodiment 1, as shown in the attached Figure 5 To Attachment Figure 6 As shown: The stamping mechanism 5 is composed of a cylinder 51, a push rod 52, a fixed plate 53, a buffer rod 54 and an air guide 55. The cylinder 51 applies thrust to the push rod 52 through the support of the support top plate 4. The push rod 52 is inserted into the support top plate 4 and the fixed plate 53 by a clearance fit. The buffer rod 54 is connected to the edge between the fixed plate 53 and the air guide 55, and the push rod 52 is arranged in the middle of the upper end of the air guide 55; an air inlet pipe 551 is embedded in the air guide 55 to connect with an external air compressor, and an air collecting cavity 552 is embedded in the air guide 55 to connect with the air inlet pipe 551. The air in the air collecting cavity 552 is discharged through the air outlet pipe 553 arranged in the middle of the lower end of the air guide 55. The air collecting chamber 552 is a spherical structure, which can concentrate the air pressure so that the air pressure enters the air outlet pipe 553 for compression and strengthening. The lower end of the air guide 55 is also provided with a punch head 554, which is locked and fixed to the bottom of the air guide 55 by a bolt 5542 arranged on the upper edge, and the front and rear sides of the punch head 554 are provided with side protrusions 5541 and are an integrated structure. The diverter groove 5543 passing through the inside of the punch head 554 is connected with the air outlet pipe 553, and the air pressure is dispersed to the exhaust mechanism 5544 arranged on both sides of the punch head 554 through the diverter groove 5543. The exhaust mechanism 5544 includes an exhaust pipe 5441, The protrusion 5442, the jet pipe 5443, the push rod 5444, the telescopic hose 5445 and the push block 5446, the exhaust pipe 5441 is embedded in the punch head 554, and the protrusion 5442 arranged inside the exhaust pipe 5441 guides the air pressure to be discharged into the inside of the jet pipe 5443 on both sides, the push rod 5444 penetrates the inside of the telescopic hose 5445 to apply elastic force to the push rod 5444, and the push rod 5444 elastically moves inside the exhaust pipe 5441 to push the push block 5446 out of the punch head 554. In the present invention, the push rod 52 is driven by the activated cylinder 51 to apply downward pressure to the air guide 55, and at this time, the punch head 554 at the lower end of the air guide 55 presses the pipe G The stamping work is carried out, and the pipe G after stamping forms a bent pipe state. Then, the air pressure is discharged into the diverter groove 5543 through the air intake pipe 551 through the external air compressor. Under the dispersion of the diverter groove 5543, the air pressure is evenly discharged into the two exhaust pipes 5441. Under the guidance of the protrusion 5442, the air pressure is ejected from the two jet pipes 5443 to act on the surface of the pipe G outside the punching head 554. At the same time, the air pressure pushes the push rod 5444 to drive the push block 5446 to move outward, applying thrust to the surface of the pipe G, ensuring that the pipe G can automatically detach from the punching head 554 after stamping, avoiding the stamped bent pipe from being stuck with the punching head 554 and being difficult to remove.
[0020] A preferred technical solution is that two exhaust mechanisms 5544 are provided and are symmetrically installed on the left and right sides of the punch head 554, and are connected to the diversion groove 5543 at the same time, so as to evenly disperse the air pressure to the inside of the two exhaust mechanisms 5544, realize the injection of the injection pipe 5443 and the outward push of the push block 5446, thereby separating the punch head 554 from the fitting surface of the bent pipe after stamping, making it easy to remove the bent pipe from the punch head 554. Utilizing the technical solution of the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.
Claims
1. A stamping device for designing and manufacturing special equipment machinery, the structure of which comprises a bottom plate (1), a support base (2), a support column (3), a support top plate (4) and a stamping mechanism (5), wherein the bottom plate (1) supports the support top plate (4) at the top through the support columns (3) arranged at the four corner ends, and the support top plate (4) supports the stamping mechanism (5) just above the support base (2) arranged only on the upper surface of the bottom plate (1), characterized in that: A placement mechanism (21) is provided at the middle end of the top of the support base (2), and a guide groove (2131) is embedded at the side end of a transverse placement plate (213) provided on the placement mechanism (21), a spring pull rod (2132) is slidably installed inside the guide groove (2131), and a limit baffle (2133) is provided at the outer end of the spring pull rod (2132), and the limit baffle (2133) limits and clamps the edge of the pipeline (G) placed on the side end of the transverse placement plate (213).
2. A punching device for designing and manufacturing special equipment machinery according to claim 1, characterized in that: The upper end of the limit baffle (2133) is also provided with a torsion shaft (1331), a linkage swing rod (1332) and a limiting pressure wheel (1333); the connecting end of the linkage swing rod (1332) and the limit baffle (2133) applies elastic torsion through the torsion shaft (1331); the other end of the linkage swing rod (1332) drives the limiting pressure wheel (1333) to contact the inner wall of the pipe (G).
3. A punching device for designing and manufacturing special equipment machinery according to claim 1, characterized in that: The placement mechanism (21) is further provided with a side connecting plate (211), a lower groove (212), and a connecting shaft (214); the lower end of the side connecting plate (211) is connected to the lower groove (212); the transverse placement plate (213) is connected via the connecting shaft (214) and swings on the inner side of the side connecting plate (211) as the pipeline (G) is stamped; the lower end of the swinging transverse placement plate (213) extends into the lower groove (212).
4. A punching device for designing and manufacturing special equipment machinery according to claim 1, characterized in that: The punching mechanism (5) is composed of a cylinder (51), a push rod (52), a fixed plate (53), a buffer rod (54) and an air guide (55); the cylinder (51) applies a thrust to the push rod (52) through the support of the support top plate (4); the push rod (52) penetrates the inside of the support top plate (4) and the fixed plate (53) by a clearance fit; the buffer rod (54) is connected to the edge between the fixed plate (53) and the air guide (55); and the push rod (52) is arranged at the middle of the upper end of the air guide (55); The air guide (55) is embedded with an air inlet pipe (551) connected to an external air compressor, and the air guide (55) is embedded with an air collecting cavity (552) connected to the air inlet pipe (551). The air in the air collecting cavity (552) is discharged through an air outlet pipe (553) provided in the middle of the lower end of the air guide (55).
5. A punching device for designing and manufacturing special equipment machinery according to claim 4, characterized in that: A punch head (554) is further provided at the lower end of the air guide (55), and the punch head (554) is locked and fixed to the bottom of the air guide (55) via bolts (5542) provided at the upper edge, and side protrusions (5541) are provided on both the front and rear sides of the punch head (554) and form an integrated structure, and a diverter groove (5543) passing through the inside of the punch head (554) is connected to the air outlet pipe (553), and the air pressure is dispersed to the inside of the exhaust mechanism (5544) provided on both sides of the inside of the punch head (554) through the diverter groove (5543).
6. A punching device for designing and manufacturing special equipment machinery according to claim 5, characterized in that: The exhaust mechanism (5544) comprises an exhaust pipe (5441), a protrusion (5442), an air jet pipe (5443), a push rod (5444), a telescopic hose (5445) and a push block (5446); the exhaust pipe (5441) is embedded in the interior of the punch head (554); the protrusion (5442) provided inside the exhaust pipe (5441) guides the air pressure to be discharged into the interiors of the air jet pipes (5443) on both sides; the push rod (5444) penetrates the interior of the telescopic hose (5445) to apply elastic force to the push rod (5444); the push rod (5444) elastically moves inside the exhaust pipe (5441) to push the push block (5446) to extend out of the interior of the punch head (554).