Automobile part stamping die capable of meeting multi-process production and working method thereof

By designing automobile parts stamping molds produced in multiple processes, using hexagonal rotary tables and hydraulic mechanisms to achieve automatic adjustment of molds and continuous stamping of materials, the problems of low production efficiency and high thermal annealing in the prior art are solved, and efficient and automated stamping production is achieved.

CN119681115APending Publication Date: 2025-03-25HUAIAN GUOLIANG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202411918770.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

During stamping, existing automotive accessories must be formed through multiple sets of molds in sequence, and each mold is only responsible for one link, resulting in low production efficiency and cooling must be stopped after continuous stamping to avoid high-heat annealing.

Method used

A multi-process stamping mold is designed, and the first hexagonal rotary table and the second hexagonal rotary table are installed with drawing, breaking knife and shaping mold respectively. The automatic adjustment of the mold and continuous stamping of materials are achieved through hydraulic mechanisms and mechanical arms, and the injection cooling and cooling fan are combined to achieve efficient heat dissipation of the mold.

Benefits of technology

The same equipment is moulded and processed at different stages, which reduces the equipment volume, improves stamping efficiency, avoids production stagnation caused by high-thermal annealing, and meets the needs of continuous automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automobile part stamping die capable of meeting multi-process production and a working method of the automobile part stamping die, relates to the technical field of automobile part stamping dies, and aims to solve the problems that when existing automobile parts are subjected to stamping operation, at least three sets of dies including drawing, cutter breaking and shaping are required to be finally formed, and the production efficiency is high. At present, each stamping die is usually only responsible for one link, and after continuous stamping is carried out for a certain number of times in a certain link, cooling treatment needs to be carried out in a stagnating mode in order to avoid high-heat annealing of the die. The first hexagonal rotary table is installed between the side supporting plates on the two sides, lower mold plates are arranged on the periphery of the outer wall of the first hexagonal rotary table, and the number of the lower mold plates is three; the stand columns are installed at the upper ends of the four corners of the supporting bottom plate, and a top plate is installed at one ends of the stand columns; and the hydraulic cylinder is installed in the middle of the upper end of the top plate, and the output end of the hydraulic cylinder penetrates through and extends to the lower end of the top plate.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts stamping dies, in particular to an automobile parts stamping die capable of meeting multi-process production and a working method thereof. Background Art

[0002] Auto parts need to be stamped by stamping dies during the production process; The existing stamping die is shown in the announcement number CN111957835B, which discloses a stamping die for automobile parts and its working method, including a base, a lower pressing plate, a stamping groove, a cylinder, a lower pressing plate, a boss, a frame, and a workpiece. Two magnetic blocks are fixedly installed on the lower surface of the lower pressing plate. The following steps are included: S1, placing the workpiece to be stamped on the lower pressing plate, and then opening the cylinder, and the cylinder drives the upper pressing plate, the boss, and the magnetic block to move downward together. The advantage is that when the magnetic block 1 moves downward, the return plate is driven downward by the magnetic block 2, and a pressing and fixing effect can be performed on the workpiece placed on the lower pressing plate to ensure the stamping accuracy.

[0003] However, during the stamping operation, existing automobile parts need to go through at least three sets of dies, namely, drawing, cutting and shaping, in sequence before they can be finally formed. At present, each stamping die is usually only responsible for one link. After a certain number of continuous stampings in a certain link, in order to avoid high-temperature annealing of the mold, it is necessary to stop and cool it. For this reason, we provide an automobile parts stamping die and a working method thereof that can meet multi-process production. Summary of the invention

[0004] The purpose of the present invention is to provide a stamping die for automobile parts that can meet multi-process production and a working method thereof, so as to solve the problem that the existing automobile parts proposed in the above background technology need to go through at least three sets of dies for drawing, cutting and shaping in sequence during the stamping operation before they can be finally formed, and at present each stamping die is usually only responsible for one link, and after a certain number of continuous stampings in a certain link, in order to avoid high-temperature annealing of the mold, it needs to be stopped for cooling treatment.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A stamping die for automobile parts that can meet the multi-process production, comprising a supporting bottom plate, and side support plates are installed on both sides of the upper end of the supporting bottom plate; Also includes: A first hexagonal turntable is installed between the side support plates on both sides. The cross section of the first hexagonal turntable is staggered with three long edges and three short edges. Lower templates are arranged on the outer wall surfaces of the three long edges of the first hexagonal turntable. There are three lower templates, which are respectively a drawing lower template, a knife breaking lower template and a shaping lower template; A column, which is installed at the upper ends of the four corners of the supporting base plate, and a top plate is installed at one end of the column; A transmission seat, which is arranged below the top plate, with supports installed on both sides of the transmission seat, a connecting seat arranged at the lower end of the support, and a first rubber buffer sleeve arranged between the connecting seat and the support; A transmission plate, which is mounted on the outer walls of the supports on both sides, a hydraulic cylinder is mounted on the lower end of the transmission plate, a platform is mounted on the lower end of the hydraulic cylinder, a support frame is mounted on the lower end of the platform, and the support frame is fixedly connected to the support bottom plate; A second hexagonal turntable is installed between the connecting seats, the cross section of the second hexagonal turntable is staggered by three long edges and three short edges, and upper templates are arranged on the outer wall surfaces of the three long edges of the second hexagonal turntable, and there are three upper templates, which are respectively a drawing upper template, a knife breaking upper template and a shaping upper template; A stress-bearing edge strip, which is arranged at the short edges of the first hexagonal turntable and the second hexagonal turntable; The side support plate includes a side lower support plate, a side upper support plate and a hydraulic telescopic column, wherein the side upper support plate is arranged above the side lower support plate, a telescopic groove is arranged inside the side upper support plate, and the hydraulic telescopic column is arranged inside the telescopic groove, two hydraulic telescopic columns are arranged, and both ends of the hydraulic telescopic column are fixedly connected to the side upper support plate and the side lower support plate respectively; A transmission cover is mounted on the outer walls of the side support plate and the connecting seat, and a stepping motor is mounted on the outer wall of the transmission cover; A nozzle rack is mounted on the front ends of the first hexagonal turntable and the second hexagonal turntable, and both ends of the nozzle rack are fixedly connected to the columns; A mechanical arm mechanism is installed at the front end of the supporting base plate, a loading conveyor is arranged on one side of the mechanical arm mechanism, and a unloading conveyor is arranged on the other side of the mechanical arm mechanism.

[0006] Preferably, one side of the first hexagonal turntable and the second hexagonal turntable are rotatably connected to the side support plate and the connecting seat respectively, and a transmission shaft is installed on one side of the first hexagonal turntable and the second hexagonal turntable, one end of the transmission shaft passes through and extends to the interior of the transmission cover, and a driven wheel is installed, the output end of the stepper motor passes through and extends to the interior of the transmission cover, and a driving wheel is installed, and the driving wheel is connected to the driven wheel through a transmission belt.

[0007] Preferably, a first hydraulic rod is installed at a middle position on the supporting base plate, and two first hydraulic rods are provided, and a multi-section output end is installed at the output end of the first hydraulic rod.

[0008] Preferably, a second hydraulic rod is installed at the middle position of the lower end of the transmission seat, a shock-absorbing strut is installed at the output end of the second hydraulic rod, a second rubber buffer sleeve is provided on the outer wall of the shock-absorbing strut, a first shock-absorbing spring is installed inside the first rubber buffer sleeve, and two first shock-absorbing springs are provided, a first damping rod is provided inside the first shock-absorbing spring, a second shock-absorbing spring is installed inside the second rubber buffer sleeve, and a second damping rod is installed inside the second shock-absorbing spring.

[0009] Preferably, one end of the shock absorbing strut and the multi-section output end are both provided with a rubber pad, and the rubber pad is bonded and connected to the shock absorbing strut and the multi-section output end.

[0010] Preferably, the first hexagonal turntable and the second hexagonal turntable are both provided with positioning mold grooves at the connection points with the lower template and the upper template, and the positioning mold grooves are integrally formed with the first hexagonal turntable and the second hexagonal turntable, and the bottom surfaces of the lower template and the upper template are both installed with permanent magnet plates, and the bottom surfaces of the positioning mold grooves are provided with fins, and a plurality of fins are provided.

[0011] Preferably, disassembly grooves are provided on both sides of the lower mold plate and the upper mold plate, and an electromagnet is installed inside the positioning mold groove, and two electromagnets are provided.

[0012] Preferably, the front ends of the first hexagonal turntable and the second hexagonal turntable are both provided with nozzle racks, and both ends of the nozzle racks are fixedly connected to the columns, the front ends of the nozzle racks are provided with blowing heads, and there are multiple blowing heads, and the rear ends of the nozzle racks are provided with pipe joints.

[0013] Preferably, the robotic arm mechanism includes a transmission base plate, an electric guide rail, a robotic arm base, a multi-axis robotic arm, a vacuum suction plate and a laser scanner, the transmission base plate is fixedly connected to the support base plate, the electric guide rail is installed on the upper surface of the transmission base plate, the robotic arm base is installed on the slider of the electric guide rail, an electric control box is installed at the front end of the robotic arm base, the multi-axis robotic arm is installed at the upper end of the robotic arm base, the vacuum suction plate and the laser scanner are respectively installed on both sides of the output end of the multi-axis robotic arm, a CCD camera is installed at the middle position of the outer wall of the laser scanner, lasers are arranged on both sides of the CCD camera, guide grooves are arranged on both sides of the electric guide rail, and the guide grooves are integrally formed with the transmission base plate, and the bottom surface of the robotic arm base is slidably connected to the guide grooves through balls.

[0014] Preferably, a working method of a stamping die for automobile parts that can meet multi-process production comprises the following steps: Step 1: Install three different sets of dies for drawing, cutting and shaping in the three sets of positioning die grooves on the long edge surfaces of the first hexagonal turntable and the second hexagonal turntable respectively. The lower die plate and the upper die plate of the die are fixed by magnetic attraction to the positioning die grooves by the permanent magnetic plate on the bottom surface; Step 2: driving the stepper motor to operate, and under the transmission action of the transmission belt, driving the first hexagonal turntable and the second hexagonal turntable to rotate, so that the drawing dies on the first hexagonal turntable and the second hexagonal turntable face upward and downward respectively; Step 3: The second hydraulic rod is driven to extend the shock-absorbing strut at the output end and press against the stress-bearing edge strip on the short edge surface of the second hexagonal turntable; Step 4: The multi-axis robot arm absorbs the material at the end of the feeding conveyor through the vacuum suction plate on one side of the output end, and places it on the lower drawing template of the first hexagonal turntable. After completion, the robot arm withdraws, and the hydraulic cylinder, hydraulic telescopic column and first hydraulic rod drive. The hydraulic cylinder contracts to drive the upper drawing template under the second hexagonal turntable to move downward, and the first hydraulic rod drives the lower template on the first hexagonal turntable to move upward. During the process, the multi-section output end of the hydraulic telescopic column output end extends out and presses against the stress-bearing edge strip of the short edge surface of the first hexagonal turntable to provide hard support to the bottom to disperse the pressure. The upper template and the lower template are pressed together under the action of the hydraulic pressure to perform preliminary stamping and forming on the material. During the pressing process, the connecting seats on both sides of the first hexagonal turntable and the shock-absorbing struts at the upper end can use the first shock-absorbing spring and the second shock-absorbing spring to achieve buffering, and rely on the damping rod inside the spring to achieve shock absorption, effectively controlling the punching force; Step 5: After the material is stretched, the hydraulic cylinder, the hydraulic telescopic column, and the first and second hydraulic rods are reset, and the multi-axis robotic arm takes the material out through the vacuum suction plate on one side of the output end, and then the stepper motor drives the first hexagonal turntable and the second hexagonal turntable to rotate, so that the knife-breaking molds on the first hexagonal turntable and the second hexagonal turntable face upward and downward respectively. After completion, the first hydraulic rod and the second hydraulic rod are re-extended, and the loading robotic arm places the material on the lower template of the knife-breaking mold; Step 6: The hydraulic cylinder, hydraulic telescopic column and first hydraulic rod drive the upper template and the lower template to press together, and perform secondary cutting punching on the material. After completion, the hydraulic cylinder, hydraulic telescopic column and the first hydraulic rod and the second hydraulic rod are reset, and the multi-axis mechanical arm continues to take out the material to standby position, while the waste collection mechanical arm located at the rear of the device sorts out the waste formed by the cutting and trimming, and stores it in the waste collection box; Step 7: The stepper motor is driven again to drive the first hexagonal turntable and the second hexagonal turntable to rotate, so that the shaping molds on the first hexagonal turntable and the second hexagonal turntable face upward and downward respectively. After completion, the first hydraulic rod and the second hydraulic rod extend out, and the material is placed on the shaping lower template by the loading robot arm. During the process, the external cooling fan cooperates with the high-pressure air pump to connect the pipe joint on the nozzle rack, and the cold air is sprayed from the multiple blowing heads in front of the nozzle rack to spray and cool down the drawing molds on the first hexagonal turntable and the second hexagonal turntable that rotate to the direction of the blowing head for dust removal, so that they can be used for the next stamping. The cooling fans located at the ends of the first hexagonal turntable and the second hexagonal turntable introduce external air into the inner cavity of the first hexagonal turntable and the second hexagonal turntable, and cooperate with the multiple groups of fins at the bottom of the positioning die groove to discharge the heat from the heat dissipation groove; Step 8: The hydraulic cylinder, hydraulic telescopic column and the first hydraulic rod drive the upper template and the lower template to press together to shape and stamp the material. After completion, the hydraulic cylinder, hydraulic telescopic column and the first and second hydraulic rods are reset, and the laser scanner on the other side of the multi-axis robot arm scans the stamped material. During the scanning, the laser light source emits structured light and projects the structured light pattern onto the device under test. At the same time, the CCD cameras on both sides use the parallax principle to capture the depth information of the molded material and construct a three-dimensional model of the molded material. After uploading the model through the terminal, the algorithm and the defect-free data in the database are compared. The molding material model is compared. If the difference between the two sets of models is less than the threshold after comparison, it is judged that the molding material has no defects. At this time, the output end of the multi-axis robot arm is switched to the vacuum suction plate on the other side to take out the material. After completion, the stepper motor runs again and switches to the drawing mold after cooling and dust removal. At this time, the blowing mechanism continues to run to cool and dust the broken knife mold. This cycle is repeated to achieve continuous automated production. If the difference between the two sets of models is greater than the threshold after comparison, it is judged that the molding material has obvious defects. At this time, the terminal feedbacks a signal to the alarm module to remind personnel to come to inspect and maintain the mold to reduce production losses.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention installs three sets of different molds for drawing, knife breaking and shaping in three groups of positioning mold grooves on the long edge surfaces of the first hexagonal turntable and the second hexagonal turntable respectively. During stamping, the first hexagonal turntable and the second hexagonal turntable can be driven to rotate through the output end of the stepper motor and the transmission action of the transmission belt to adjust the orientation of different molds on the outer wall, so as to achieve the effect of the same equipment performing different stages of molding processing, and greatly reduce the volume of the equipment. During stamping, the upper mold plate and the lower mold plate are controlled by an independent hydraulic mechanism so that the two can be extended at the same time, so that the upper mold plate and the lower mold plate can contact faster to reduce the stamping time. Compared with the traditional one-way stamping, when the stamping of each link is completed, the multi-axis robot arm can pick up the material through the vacuum suction plate and wait for the material to be put down again after switching to the next process, which significantly improves the work efficiency and solves the problem that the existing automotive parts need to go through at least three sets of molds for drawing, knife breaking and shaping in sequence before they can be finally formed during the stamping operation, and each stamping mold is usually only responsible for one link, and the production efficiency is low.

[0016] By arranging a nozzle rack at the front end of the first hexagonal turntable and the second hexagonal turntable, and arranging a plurality of blowing heads at the front end of the nozzle rack, since the mold is used in a group of three for unidirectional rotation, whenever the mold to be positioned is rotated to the direction of the blowing pipe, an external cooling fan can be used in conjunction with a high-pressure air pump to connect the pipe joint on the nozzle rack, and cold air can be sprayed out from the plurality of blowing heads in front of the nozzle rack to perform a spray cooling and dust removal treatment on the mold in that direction so as to facilitate the next stamping. During the whole process, the three groups of molds can be continuously cooled in sequence. At the same time, the cooling fans located at the ends of the first hexagonal turntable and the second hexagonal turntable introduce external air into the inner cavity of the first hexagonal turntable and the second hexagonal turntable, and cooperate with the plurality of fins at the bottom of the positioning die groove, so that the heat conducted from the surface is discharged from the heat dissipation groove, and the double heat dissipation inside and outside significantly improves the heat dissipation performance of the mold, meets the continuous production needs, and solves the problem that the existing mold needs to be stopped for cooling treatment to avoid high-temperature annealing of the mold after a certain number of continuous stampings in a certain link, thereby reducing the production efficiency.

[0017] The present invention installs a vacuum suction plate and a laser scanner on both sides of the output end of the multi-axis robot arm respectively. The vacuum suction plate is responsible for taking and placing materials. After the material shaping and stamping is completed, the multi-axis robot arm can scan the stamped material through the laser scanner on the other side of the output end. During scanning, the laser light source emits structured light, and projects the structured light pattern onto the device under test. At the same time, the CCD cameras on both sides capture the depth information of the molding material using the parallax principle to construct a three-dimensional model of the molding material. After uploading the model through the terminal, it is compared with the defect-free molding material model in the database based on the algorithm. After the comparison, if the difference between the two groups of models is less than the threshold, it is judged that the molding material is defect-free. At this time, the output end of the multi-axis robot arm is switched to the vacuum suction plate on the other side to take out the material for subsequent automated production. After the comparison, if the difference between the two groups of models is greater than the threshold, it is judged that the molding material has obvious defects due to mold wear or device accuracy failure. At this time, the terminal feeds back a signal to the alarm module to remind personnel to come to inspect and maintain the mold to reduce production losses.

[0018] The first hexagonal turntable and the second hexagonal turntable of the present invention are both provided with short edges aligned with the three long edges. During the stamping process, the multi-section output end of the hydraulic telescopic column output end extends out and can be pressed against the stress-bearing edge strips on the short edge surface of the first hexagonal turntable, providing hard support for the bottom to disperse the pressure applied by the downward stamping from above, while the connecting seats on both sides of the first hexagonal turntable and the shock-absorbing struts at the upper end can effectively disperse the pressure fed back during stamping through the stress-bearing edge strips on the short edge of the second hexagonal turntable, and further utilize the first shock-absorbing spring and the second shock-absorbing spring to achieve buffering, rely on the damping rod inside the spring to achieve shock absorption, effectively control the stamping intensity, and significantly improve the service life of the mold.

[0019] By installing permanent magnetic plates on the bottom surfaces of the lower template and the upper template, the lower template and the upper template are fixed to the positioning mold groove by magnetic attraction of the permanent magnetic plate, which is convenient to install. An electromagnet is installed inside the positioning mold groove. When the lower template and the upper template need to be removed, the electromagnet can be started to generate the same magnetic field as the permanent magnetic plate. Relying on the principle of like poles repelling each other, the permanent magnetic plate is separated from the positioning mold groove, and the lower template and the upper template can be removed conveniently using the disassembly groove, which is convenient for mold replacement. Compared with traditional electromagnetic adsorption, the present application does not require power supply after the mold is installed, and relies on the permanent magnet itself to achieve adsorption. The electromagnet needs to be started only when disassembling, so that it generates the same magnetic field as the permanent magnetic plate, and the permanent magnetic plate is separated from the positioning mold groove by magnetic repulsion, thereby saving energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the mechanical arm mechanism of the present invention; Figure 3It is a schematic diagram of the connection structure between the first hexagonal turntable and the side support plate of the present invention; Figure 4 It is a schematic diagram of the lower template structure of the present invention; Figure 5 This is a schematic diagram of the internal structure of the second rubber buffer sheath of the present invention; Figure 6 It is a schematic diagram of the internal structure of the transmission cover of the present invention; Figure 7 This is a schematic diagram of the interior of the first rubber buffer sheath of the present invention; Figure 8 This is a schematic diagram of the internal structure of the second rubber buffer sheath of the present invention; In the figure: 1. Support base plate; 2. Side support plate; 201. Lower side support plate; 202. Upper side support plate; 203. Telescopic slot; 204. Hydraulic telescopic column; 3. First hexagonal turntable; 4. Force-bearing side strip; 5. Lower template; 6. First hydraulic rod; 7. Multi-section output end; 8. Column; 9. Top plate; 10. Robotic arm mechanism; 101. Transmission base plate; 102. Electric guide rail; 103. Guide slot; 104. Robotic arm base; 105. Ball bearing; 106. Electric control box; 107. Multi-axis robot arm; 108. Vacuum suction plate; 109. Laser scanner; 110. Laser; 111. CCD camera; 11. Transmission seat; 12. Support; 13. Connecting seat; 14. First rubber buffer sleeve; 15 , the second hexagonal turntable; 16, the upper template; 17, the second hydraulic rod; 18, the shock-absorbing pillar; 19, the second rubber buffer sleeve; 20, the transmission cover; 21, the stepping motor; 25, the support frame; 26, the carrier; 27, the hydraulic cylinder; 28, the positioning die groove; 29, the electromagnet; 30, the disassembly groove; 31, the permanent magnet plate; 32, the first shock-absorbing spring; 33, the first damping rod; 34, the second shock-absorbing spring; 35, the second damping rod; 36, the rubber pad; 37, the driven wheel; 38, the driving wheel; 39, the transmission belt; 40, the transmission plate; 41, the loading conveyor; 42, the unloading conveyor; 43, the heat dissipation groove; 44, the filter; 45, the non-woven filter layer; 46, the bearing plate; 47, the cooling fan; 48, the fin. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] See also Figure 1-8 , an embodiment provided by the present invention: a stamping die for automobile parts that can meet multi-process production, comprising a supporting base plate 1, and side support plates 2 are installed on both sides of the upper end of the supporting base plate 1; Also includes: The first hexagonal turntable 3 is installed between the side support plates 2 on both sides. The cross section of the first hexagonal turntable 3 is staggered with three long edges and three short edges. The outer wall surfaces of the three long edges of the first hexagonal turntable 3 are provided with lower templates 5, and three lower templates 5 are provided. The three lower templates 5 are respectively a drawing lower template, a knife breaking lower template and a shaping lower template; A column 8 is mounted on the upper ends of the four corners of the supporting base plate 1, and a top plate 9 is mounted on one end of the column 8; A transmission seat 11 is arranged below the top plate 9. Supports 12 are installed on both sides of the transmission seat 11. A connecting seat 13 is arranged at the lower end of the support 12. A first rubber buffer sleeve 14 is arranged between the connecting seat 13 and the support 12. The transmission plate 40 is mounted on the outer wall of the two side supports 12, the lower end of the transmission plate 40 is mounted with a hydraulic cylinder 27, the lower end of the hydraulic cylinder 27 is mounted with a carrier 26, the lower end of the carrier 26 is mounted with a support frame 25, and the support frame 25 is fixedly connected to the support bottom plate 1; A second hexagonal turntable 15 is installed between the connecting seats 13. The cross section of the second hexagonal turntable 15 is staggered with three long edges and three short edges. The outer wall surfaces of the three long edges of the second hexagonal turntable 15 are provided with upper templates 16, and three upper templates 16 are provided. The three upper templates 16 are respectively a drawing upper template, a knife breaking upper template and a shaping upper template; A force-bearing edge strip 4, which is arranged at the short edges of the first hexagonal turntable 3 and the second hexagonal turntable 15; The side support plate 2 includes a side lower support plate 201, a side upper support plate 202 and a hydraulic telescopic column 204. The side upper support plate 202 is arranged above the side lower support plate 201. A telescopic groove 203 is arranged inside the side upper support plate 202. The hydraulic telescopic column 204 is arranged inside the telescopic groove 203. Two hydraulic telescopic columns 204 are provided, and both ends of the hydraulic telescopic column 204 are fixedly connected to the side upper support plate 202 and the side lower support plate 201 respectively. A transmission cover 20 is mounted on the outer wall of the side support plate 2 and the connecting seat 13, and a stepping motor 21 is mounted on the outer wall of the transmission cover 20; The nozzle rack 22 is mounted at the front end of the first hexagonal turntable 3 and the second hexagonal turntable 15, and both ends of the nozzle rack 22 are fixedly connected to the column 8; A mechanical arm mechanism 10 is installed at the front end of the supporting base plate 1, a loading conveyor 41 is provided on one side of the mechanical arm mechanism 10, and a unloading conveyor 42 is provided on the other side of the mechanical arm mechanism 10; By installing three sets of different molds for drawing, knife breaking and shaping in the three groups of positioning mold grooves 28 on the long edge surfaces of the first hexagonal turntable 3 and the second hexagonal turntable 15, during stamping, the first hexagonal turntable 3 and the second hexagonal turntable 15 can be driven to rotate through the output end of the stepper motor 21 and the transmission action of the transmission belt 39 to adjust the orientation of different molds on the outer wall, thereby achieving the effect of performing molding processing at different stages with the same equipment.

[0023] See also Figure 1 and Figure 6 One side of the first hexagonal turntable 3 and the second hexagonal turntable 15 is rotatably connected to the side support plate 2 and the connecting seat 13 through a bearing plate 46, and a cooling fan 47 is installed inside the bearing plate 46. A transmission shaft is installed on the other side of the first hexagonal turntable 3 and the second hexagonal turntable 15. One end of the transmission shaft passes through and extends to the inside of the transmission cover 20, and a driven wheel 37 is installed. The output end of the stepper motor 21 passes through and extends to the inside of the transmission cover 20, and a driving wheel 38 is installed. The driving wheel 38 is connected to the driven wheel 37 through a transmission belt 39. The first hexagonal turntable 3 and the outer wall of the other side of the second hexagonal turntable 15 are all provided with heat dissipation grooves 43, and the outer walls of the heat dissipation grooves 43 and the heat dissipation fan 47 are provided with metal filter screens 44, and the inner wall of the metal filter screen 44 is provided with a non-woven filter layer 45. The output end of the stepper motor 21 can drive the driving wheel 38 to rotate, and the driving wheel 38 is driven by the driven wheel 37 through the transmission belt 39 to drive the first hexagonal turntable 3 and the second hexagonal turntable 15 to rotate to adjust the orientation of different molds on the outer wall. The heat dissipation fan 47 can realize the heat dissipation of the inner cavity of the first hexagonal turntable 3 and the second hexagonal turntable 15.

[0024] See also Figure 1 A first hydraulic rod 6 is installed in the middle position of the supporting base plate 1, and two first hydraulic rods 6 are provided. A multi-section output end 7 is installed at the output end of the first hydraulic rod 6. When the first hexagonal turntable 3 is adjusted, the multi-section output end 7 can be extended by the first hydraulic rod 6 to press against the stress-bearing side strip 4 of the first hexagonal turntable 3, thereby providing auxiliary support for the first hexagonal turntable 3 and ensuring the stamping stability.

[0025] See also Figure 1 , Figure 4 and Figure 5A second hydraulic rod 17 is installed at the middle position of the lower end of the transmission seat 11, and a shock-absorbing strut 18 is installed at the output end of the second hydraulic rod 17. A second rubber buffer sleeve 19 is arranged on the outer wall of the shock-absorbing strut 18. A first shock-absorbing spring 32 is installed inside the first rubber buffer sleeve 14, and two first shock-absorbing springs 32 are arranged. A first damping rod 33 is arranged inside the first shock-absorbing spring 32, and a second shock-absorbing spring 34 is installed inside the second rubber buffer sleeve 19. A second damping rod 35 is installed inside the second shock-absorbing spring 34. When the second hexagonal turntable 15 is pressed with the first hexagonal turntable 3 under the action of the hydraulic cylinder 27, the connecting seats 13 on both sides of the first hexagonal turntable 3 and the shock-absorbing strut 18 at the upper end can use the first shock-absorbing spring 32 and the second shock-absorbing spring 34 to achieve buffering, and rely on the damping rod inside the spring to achieve shock absorption, thereby effectively controlling the punching force.

[0026] See also Figure 5 A rubber pad 36 is provided at one end of the shock-absorbing strut 18 and the multi-section output end 7, and the rubber pad 36 is bonded and connected to the shock-absorbing strut 18 and the multi-section output end 7. The rubber pad 36 is a flexible material and can avoid wear on the first hexagonal turntable 3 and the second hexagonal turntable 15 when it is in contact with the first hexagonal turntable 3 and the second hexagonal turntable 15.

[0027] See also Figure 3 A positioning die groove 28 is provided at the connection between the first hexagonal turntable 3 and the second hexagonal turntable 15 and the lower template 5 and the upper template 16, and the positioning die groove 28 is integrally formed with the first hexagonal turntable 3 and the second hexagonal turntable 15. The bottom surfaces of the lower template 5 and the upper template 16 are both installed with permanent magnetic plates 31. The bottom surfaces of the positioning die groove 28 are provided with fins 48, and a plurality of fins 48 are provided. The lower template 5 and the upper template 16 are fixed to the positioning die groove 28 by magnetic attraction of the permanent magnetic plate 31, and the installation is convenient.

[0028] See also Figure 2 , disassembly grooves 30 are provided on both sides of the lower template 5 and the upper template 16, and an electromagnet 29 is installed inside the positioning mold groove 28, and two electromagnets 29 are provided. When the lower template 5 and the upper template 16 need to be removed, the electromagnet 29 can be started to generate the same magnetic field as the permanent magnet plate 31. Relying on the principle of like poles repelling each other, the permanent magnet plate 31 is separated from the positioning mold groove 28, so that the lower template 5 and the upper template 16 can be removed conveniently using the disassembly groove 30.

[0029] See also Figure 1The front ends of the first hexagonal turntable 3 and the second hexagonal turntable 15 are both provided with a nozzle rack 22, and both ends of the nozzle rack 22 are fixedly connected to the column 8, the front end of the nozzle rack 22 is provided with a blowing head 23, and the blowing head 23 is provided with multiple, and the rear end of the nozzle rack 22 is provided with a pipe joint 24. When the mold rotates to the direction of the blowing pipe 23, the external cold air blower can be connected to the pipe joint 24 on the nozzle rack 22 with a high-pressure air pump, and cold air is sprayed from the multiple blowing heads 23 in front of the nozzle rack 22, and the mold in this direction is subjected to a spray cooling and dust removal treatment so that it can be used for the next stamping.

[0030] See also Figure 2 The robot arm mechanism 10 includes a transmission base plate 101, an electric guide rail 102, a robot arm base 104, a multi-axis robot arm 107, a vacuum suction plate 108 and a laser scanner 109. The transmission base plate 101 is fixedly connected to the support base plate 1, the electric guide rail 102 is installed on the upper surface of the transmission base plate 101, the robot arm base 104 is installed on the slider of the electric guide rail 102, an electric control box 106 is installed at the front end of the robot arm base 104, the multi-axis robot arm 107 is installed at the upper end of the robot arm base 104, and the vacuum suction plate 108 and the laser scanner 109 are respectively installed at the output end of the multi-axis robot arm 107. On both sides, a CCD camera 111 is installed in the middle position of the outer wall of the laser scanner 109, and lasers 110 are arranged on both sides of the CCD camera 111. Guide grooves 103 are arranged on both sides of the electric guide rail 102, and the guide grooves 103 are integrally formed with the transmission base plate 101. The bottom surface of the robot arm base 104 is slidably connected with the guide grooves 103 through the ball bearings 105. The multi-axis robot arm 107 can complete the material picking and scanning work through the vacuum suction plate 108 and the laser scanner 109 at the output end. The electric guide rail 102 can drive the multi-axis robot arm 107 to move horizontally, thereby improving the material picking and placing and the operating range.

[0031] See also Figure 1-6 , a working method of a stamping die for automobile parts that can meet multi-process production, comprising the following steps: Step 1: Install three different sets of molds for drawing, cutting and shaping in the three groups of positioning mold grooves 28 on the long edge surfaces of the first hexagonal turntable 3 and the second hexagonal turntable 15, respectively. The lower mold plate 5 and the upper mold plate 16 of the mold are fixed by magnetic attraction to the positioning mold grooves 28 by the permanent magnetic plate 31 on the bottom surface; Step 2: driving the stepper motor 21 to operate, and under the transmission effect of the transmission belt 39, driving the first hexagonal turntable 3 and the second hexagonal turntable 15 to rotate, so that the drawing dies on the first hexagonal turntable 3 and the second hexagonal turntable 15 face upward and downward respectively; Step 3: The second hydraulic rod 17 is driven to extend the shock absorbing strut 18 at the output end and press against the stress-bearing edge strip 4 on the short edge surface of the second hexagonal turntable 15; Step 4: The multi-axis robot arm 107 absorbs the material at the end of the feeding conveyor 41 through the vacuum suction plate 108 on one side of the output end, and places it on the lower drawing template 5 of the first hexagonal turntable 3. After completion, the robot arm withdraws, and the hydraulic cylinder 27, the hydraulic telescopic column 204 and the first hydraulic rod 6 drive the upper drawing template 16 under the second hexagonal turntable 15 to move downward by contraction of the hydraulic cylinder 27, and the first hydraulic rod 6 drives the lower template 5 on the first hexagonal turntable 3 to move upward. During the process, the hydraulic telescopic column 20 The multi-section output end 7 of the output end 4 extends out and presses against the stress-bearing edge strip 4 of the short edge surface of the first hexagonal turntable 3, and hard supports the bottom to disperse the pressure. The upper template 16 and the lower template 5 are pressed together under the action of the hydraulic pressure to perform preliminary stamping and forming on the material. During the pressing process, the connecting seats 13 on both sides of the first hexagonal turntable 3 and the shock-absorbing pillars 18 at the upper end can use the first shock-absorbing spring 32 and the second shock-absorbing spring 34 to achieve buffering, and rely on the damping rod inside the spring to achieve shock absorption, so as to effectively control the punching force; Step 5: After the material is stretched, the hydraulic cylinder 27, the hydraulic telescopic column 204, the first hydraulic rod 6 and the second hydraulic rod 17 are reset, and the multi-axis robot arm 107 takes the material out through the vacuum suction plate 108 on one side of the output end, and then the stepper motor 21 drives the first hexagonal turntable 3 and the second hexagonal turntable 15 to rotate, so that the knife-breaking molds on the first hexagonal turntable 3 and the second hexagonal turntable 15 face upward and downward respectively. After completion, the first hydraulic rod 6 and the second hydraulic rod 17 are re-extended, and the material is placed on the knife-breaking lower template 5 by the loading robot arm; Step 6: The hydraulic cylinder 27, the hydraulic telescopic column 204 and the first hydraulic rod 6 are driven to press the upper template 16 and the lower template 5 together, and the material is subjected to secondary cutting punching. After completion, the hydraulic cylinder 27, the hydraulic telescopic column 204 and the first hydraulic rod 6 and the second hydraulic rod 17 are reset, and the multi-axis mechanical arm 107 continues to take the material out to standby position, while the waste collection mechanical arm (not shown) located at the rear of the device sorts out the waste formed by cutting and trimming, and stores it in the waste collection box; Step 7: The stepper motor 21 is driven again to drive the first hexagonal turntable 3 and the second hexagonal turntable 15 to rotate, so that the shaping molds on the first hexagonal turntable 3 and the second hexagonal turntable 15 face upward and downward respectively. After completion, the first hydraulic rod 6 and the second hydraulic rod 17 extend out, and the material is placed on the shaping lower template 5 by the loading robot arm. During the process, the external cooling fan cooperates with the high-pressure air pump to connect the pipe joint 24 on the nozzle rack 22, and the cold air is sprayed from the multiple blowing heads 23 in front of the nozzle rack 22, and the drawing molds on the first hexagonal turntable 3 and the second hexagonal turntable 15 that rotate to the direction of the blowing head 23 are sprayed for cooling and dust removal, so that they can be used for the next stamping. The cooling fan 47 located at the end of the first hexagonal turntable 3 and the second hexagonal turntable 15 introduces external air into the inner cavity of the first hexagonal turntable 3 and the second hexagonal turntable 15, and cooperates with the multiple groups of fins 48 at the bottom of the positioning die groove 28 to discharge heat from the heat dissipation groove 43; Step 8: The hydraulic cylinder 27, the hydraulic telescopic column 204 and the first hydraulic rod 6 drive the upper template 16 and the lower template 5 to press together, and perform shaping and stamping processing on the material. After completion, the hydraulic cylinder 27, the hydraulic telescopic column 204 and the first hydraulic rod 6 and the second hydraulic rod 17 are reset, and the laser scanner 109 on the other side of the multi-axis robot 107 scans the stamping material. During the scanning, the laser 110 light source emits structured light, and the structured light pattern is projected onto the device under test. At the same time, the CCD cameras 111 on both sides use the parallax principle to capture the depth information of the molding material and construct a three-dimensional model of the molding material. After uploading the model through the terminal, based on the algorithm The method is to compare the defect-free molding material model with the defect-free molding material model in the database. If the difference between the two groups of models is less than the threshold after comparison, it is judged that the molding material has no defects. At this time, the output end of the multi-axis robot arm 107 is switched to the vacuum suction plate 108 on the other side to take out the material. After completion, the stepper motor 21 runs again and switches to the drawing mold after cooling and dust removal. At this time, the blowing mechanism continues to run to cool and dust the broken knife mold. This process is repeated to achieve continuous automated production. If the difference between the two groups of models is greater than the threshold after comparison, it is judged that the molding material has obvious defects. At this time, the terminal feedbacks a signal to the alarm module to remind personnel to come to inspect and maintain the mold to reduce production losses.

[0032] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A stamping die for automobile parts that can meet the needs of multi-process production, comprising a supporting base plate (1), wherein side support plates (2) are installed on both sides of the upper end of the supporting base plate (1); Features: Also includes: A first hexagonal turntable (3) is installed between the side support plates (2) on both sides, the cross section of the first hexagonal turntable (3) is staggered with three long edges and three short edges, lower templates (5) are arranged on the outer wall surfaces of the three long edges of the first hexagonal turntable (3), and three lower templates (5) are arranged, and the three lower templates (5) are respectively a drawing lower template, a knife breaking lower template and a shaping lower template; A column (8) is mounted on the upper ends of the four corners of the supporting base plate (1), and a top plate (9) is mounted on one end of the column (8); A transmission seat (11) is arranged below the top plate (9), supports (12) are installed on both sides of the transmission seat (11), a connecting seat (13) is arranged at the lower end of the support (12), and a first rubber buffer sleeve (14) is arranged between the connecting seat (13) and the support (12); A transmission plate (40) is mounted on the outer walls of the supports (12) on both sides, a hydraulic cylinder (27) is mounted at the lower end of the transmission plate (40), a carrier (26) is mounted at the lower end of the hydraulic cylinder (27), a support frame (25) is mounted at the lower end of the carrier (26), and the support frame (25) is fixedly connected to the support base plate (1); A second hexagonal turntable (15) is installed between the connecting seats (13); the cross section of the second hexagonal turntable (15) is staggered with three long edges and three short edges; upper templates (16) are arranged on the outer wall surfaces of the three long edges of the second hexagonal turntable (15); and three upper templates (16) are provided, and the three upper templates (16) are respectively a drawing upper template, a knife breaking upper template and a shaping upper template; A force-bearing side strip (4) arranged at the short edges of the first hexagonal turntable (3) and the second hexagonal turntable (15); The side support plate (2) comprises a side lower support plate (201), a side upper support plate (202) and a hydraulic telescopic column (204); the side upper support plate (202) is arranged above the side lower support plate (201); a telescopic groove (203) is arranged inside the side upper support plate (202); the hydraulic telescopic column (204) is arranged inside the telescopic groove (203); two hydraulic telescopic columns (204) are provided, and two ends of the hydraulic telescopic column (204) are respectively fixedly connected to the side upper support plate (202) and the side lower support plate (201); A transmission cover (20) is mounted on the outer walls of the side support plate (2) and the connecting seat (13), and a stepping motor (21) is mounted on the outer wall of the transmission cover (20); A nozzle rack (22) mounted on the front ends of the first hexagonal turntable (3) and the second hexagonal turntable (15), with both ends of the nozzle rack (22) fixedly connected to the columns (8); A mechanical arm mechanism (10) is mounted on the front end of the supporting base plate (1), a loading conveyor (41) is provided on one side of the mechanical arm mechanism (10), and a unloading conveyor (42) is provided on the other side of the mechanical arm mechanism (10).

2. The stamping die for automobile parts that can meet multi-process production according to claim 1, characterized in that: One side of the first hexagonal turntable (3) and the second hexagonal turntable (15) is rotatably connected to the side support plate (2) and the connecting seat (13) respectively through a bearing plate (46), and a cooling fan (47) is installed inside the bearing plate (46). A transmission shaft is installed on the other side of the first hexagonal turntable (3) and the second hexagonal turntable (15), one end of the transmission shaft passes through and extends to the inside of the transmission cover (20), and a driven wheel (37) is installed. The output end of the stepping motor (21) passes through The first hexagonal turntable (3) and the second hexagonal turntable (15) are connected to each other by a transmission belt (39). The first hexagonal turntable (3) and the second hexagonal turntable (15) are connected to each other by a transmission belt (39). Heat dissipation grooves (43) are arranged around the outer walls of the other side of the first hexagonal turntable (3) and the second hexagonal turntable (15). Metal filter screens (44) are arranged on the outer walls of the heat dissipation grooves (43) and the heat dissipation fan (47). A non-woven filter layer (45) is arranged on the inner wall of the metal filter screen (44).

3. The stamping die for automobile parts that can meet multi-process production according to claim 2, characterized in that: A first hydraulic rod (6) is installed at a middle position on the supporting base plate (1), and two first hydraulic rods (6) are provided, and a multi-section output end (7) is installed at the output end of the first hydraulic rod (6).

4. The stamping die for automobile parts that can meet multi-process production according to claim 3, characterized in that: A second hydraulic rod (17) is installed at a middle position of the lower end of the transmission seat (11); a shock-absorbing strut (18) is installed at the output end of the second hydraulic rod (17); a second rubber buffer sleeve (19) is provided on the outer wall of the shock-absorbing strut (18); a first shock-absorbing spring (32) is installed inside the first rubber buffer sleeve (14); two first shock-absorbing springs (32) are provided; a first damping rod (33) is provided inside the first shock-absorbing spring (32); a second shock-absorbing spring (34) is installed inside the second rubber buffer sleeve (19); and a second damping rod (35) is installed inside the second shock-absorbing spring (34).

5. The stamping die for automobile parts that can meet multi-process production according to claim 4, characterized in that: The shock absorbing strut (18) and one end of the multi-section output end (7) are both provided with a rubber pad (36), and the rubber pad (36) is bonded and connected to the shock absorbing strut (18) and the multi-section output end (7).

6. The stamping die for automobile parts capable of meeting multi-process production according to claim 5, characterized in that: Positioning mold grooves (28) are provided at the connection points between the first hexagonal turntable (3) and the second hexagonal turntable (15) and the lower mold plate (5) and the upper mold plate (16), and the positioning mold grooves (28) are integrally formed with the first hexagonal turntable (3) and the second hexagonal turntable (15), and the bottom surfaces of the lower mold plate (5) and the upper mold plate (16) are both installed with permanent magnet plates (31), and the bottom surfaces of the positioning mold grooves (28) are provided with fins (48), and a plurality of fins (48) are provided.

7. The stamping die for automobile parts capable of meeting multi-process production according to claim 6, characterized in that: Both sides of the lower mold plate (5) and the upper mold plate (16) are provided with disassembly grooves (30), and an electromagnet (29) is installed inside the positioning mold groove (28), and two electromagnets (29) are provided.

8. The stamping die for automobile parts capable of meeting multi-process production according to claim 7, characterized in that: A blowing head (23) is arranged at the front end of the nozzle rack (22), and a plurality of blowing heads (23) are arranged, and a pipe joint (24) is arranged at the rear end of the nozzle rack (22).

9. The stamping die for automobile parts capable of meeting multi-process production according to claim 8, characterized in that: The robot arm mechanism (10) comprises a transmission base plate (101), an electric guide rail (102), a robot arm base (104), a multi-axis robot arm (107), a vacuum suction plate (108) and a laser scanner (109); the transmission base plate (101) is fixedly connected to the support base plate (1); the electric guide rail (102) is mounted on the upper surface of the transmission base plate (101); the robot arm base (104) is mounted on a slider of the electric guide rail (102); an electric control box (106) is mounted on the front end of the robot arm base (104); and the multi-axis robot arm (107) is mounted on the bottom of the robot arm. The vacuum suction plate (108) and the laser scanner (109) are respectively installed on both sides of the output end of the multi-axis mechanical arm (107); a CCD camera (111) is installed at the middle position of the outer wall of the laser scanner (109); lasers (110) are arranged on both sides of the CCD camera (111); guide grooves (103) are arranged on both sides of the electric guide rail (102); and the guide grooves (103) and the transmission bottom plate (101) are integrally formed; and the bottom surface of the mechanical arm base (104) is slidably connected to the guide grooves (103) via balls (105).

10. A working method of a stamping die for automobile parts that can meet the requirements of multi-process production, which is realized based on the stamping die for automobile parts that can meet the requirements of multi-process production as claimed in claim 9, characterized in that: The following steps are involved: Step 1: Three sets of different dies are respectively installed in three groups of positioning die grooves (28) on the long edge surfaces of the first hexagonal turntable (3) and the second hexagonal turntable (15) for drawing, cutting and shaping, and the lower die plate (5) and the upper die plate (16) of the die are fixed to the positioning die grooves (28) by magnetic attraction by means of the permanent magnetic plate (31) on the bottom surface; Step 2: driving the stepper motor (21) to operate, and under the transmission action of the transmission belt (39), driving the first hexagonal turntable (3) and the second hexagonal turntable (15) to rotate, so that the drawing dies on the first hexagonal turntable (3) and the second hexagonal turntable (15) are respectively facing upward and downward; Step 3: The second hydraulic rod (17) is driven to extend the shock-absorbing strut (18) at the output end and press against the stress-bearing edge strip (4) on the short edge surface of the second hexagonal turntable (15); Step 4: The multi-axis robot arm (107) absorbs the material at the end of the feeding conveyor (41) through the vacuum suction plate (108) on one side of the output end, and places it on the lower drawing template (5) of the first hexagonal turntable (3). After completion, the robot arm withdraws, and the hydraulic cylinder (27), the hydraulic telescopic column (204) and the first hydraulic rod (6) drive the hydraulic cylinder (27) to contract and drive the upper drawing template (16) below the second hexagonal turntable (15) to move downward, while the first hydraulic rod (6) drives the lower template (5) on the first hexagonal turntable (3) to move upward. During the process, the hydraulic telescopic column (204) and the first hydraulic rod (6) are driven. The multi-section output end (7) at the output end of the column (204) extends out and presses against the stress-bearing edge strip (4) on the short edge surface of the first hexagonal turntable (3), thereby providing a hard support to the bottom to disperse the pressure. The upper mold plate (16) and the lower mold plate (5) are pressed together under the action of the hydraulic pressure to perform preliminary stamping and forming on the material. During the pressing process, the connecting seats (13) on both sides of the first hexagonal turntable (3) and the shock-absorbing pillars (18) at the upper end can achieve buffering by using the first shock-absorbing spring (32) and the second shock-absorbing spring (34), and achieve shock absorption by relying on the damping rod inside the spring, thereby effectively controlling the intensity of the stamping. Step 5: After the material is stretched, the hydraulic cylinder (27), the hydraulic telescopic column (204), the first hydraulic rod (6) and the second hydraulic rod (17) are reset, and the multi-axis robot arm (107) takes the material out of the waiting position through the vacuum suction plate (108) on one side of the output end, and then the stepper motor (21) drives the first hexagonal turntable (3) and the second hexagonal turntable (15) to rotate, so that the knife-breaking molds on the first hexagonal turntable (3) and the second hexagonal turntable (15) face upward and downward respectively. After completion, the first hydraulic rod (6) and the second hydraulic rod (17) are re-extended, and the loading robot arm re-places the material on the knife-breaking lower template (5); Step 6: The hydraulic cylinder (27), the hydraulic telescopic column (204) and the first hydraulic rod (6) are driven to press the upper template (16) and the lower template (5) together to perform a second cutting punching on the material. After completion, the hydraulic cylinder (27), the hydraulic telescopic column (204) and the first hydraulic rod (6) and the second hydraulic rod (17) are reset, and the multi-axis mechanical arm (107) continues to take the material out to the waiting position, while the waste collection mechanical arm located at the rear of the device sorts out the waste formed by the cutting and trimming of the material and stores it in the waste collection box; Step 7: The stepper motor (21) is driven again to drive the first hexagonal turntable (3) and the second hexagonal turntable (15) to rotate, so that the shaping molds on the first hexagonal turntable (3) and the second hexagonal turntable (15) are respectively facing upward and downward. After completion, the first hydraulic rod (6) and the second hydraulic rod (17) are extended, and the material is placed on the shaping lower template (5) by the loading robot arm. During the process, the external cooling fan cooperates with the high-pressure air pump to connect the pipe joint (24) on the nozzle rack (22) to blow cold air from the front of the nozzle rack (22) The plurality of blowing heads (23) are used to spray and cool the drawing dies on the first hexagonal turntable (3) and the second hexagonal turntable (15) in the direction of the blowing heads (23) to remove dust so that the dies can be used for the next stamping. The cooling fans (47) located at the ends of the first hexagonal turntable (3) and the second hexagonal turntable (15) introduce external air into the inner cavities of the first hexagonal turntable (3) and the second hexagonal turntable (15), and cooperate with the plurality of fins (48) at the bottom of the positioning die groove (28) to discharge heat from the heat dissipation groove (43); Step 8: The hydraulic cylinder (27), the hydraulic telescopic column (204) and the first hydraulic rod (6) are driven to press the upper template (16) and the lower template (5) together to perform shaping and stamping processing on the material. After completion, the hydraulic cylinder (27), the hydraulic telescopic column (204) and the first hydraulic rod (6) and the second hydraulic rod (17) are reset, and the laser scanner (109) on the other side of the multi-axis mechanical arm (107) scans the stamped material. During the scanning, the laser (110) light source emits structured light and projects the structured light pattern onto the device under test. At the same time, the CCD cameras (111) on both sides use the parallax principle to capture the depth information of the molded material and construct a three-dimensional model of the molded material. After uploading the model, the algorithm is used to compare the model of defect-free molding materials in the database. If the difference between the two sets of models is less than the threshold after comparison, it is judged that the molding material has no defects. At this time, the output end of the multi-axis robot (107) is switched to the vacuum suction plate (108) on the other side to take out the material. After completion, the stepper motor (21) runs again and switches to the drawing mold that has been cooled and dusted. At this time, the blowing mechanism continues to run to cool and dust the broken knife mold. This cycle is repeated to achieve continuous automated production. If the difference between the two sets of models is greater than the threshold after comparison, it is judged that the molding material has obvious defects. At this time, the terminal feedbacks a signal to the alarm module to remind personnel to come to inspect and maintain the mold to reduce production losses.

Citation Information

Patent Citations

  • A stamping die for automotive parts and its application method

    CN111957835B