Aluminum alloy die-casting die with multi-cavity independent temperature control function

By designing a cooling structure and connection structure with multi-cavity independent temperature control function in an aluminum alloy die-casting mold, the problem of long cooling time and intimate mold bonding during the molding process is solved, rapid cooling and tight bonding are achieved, and the aluminum alloy forming speed and safety are improved.

CN119681231AInactive Publication Date: 2025-03-25DONGGUAN DINGHUA PRECISION HARDWARE CO LTD
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Patent Information

Application Number
CN202411886216.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum alloy die-casting molds are wasted due to natural cooling during the molding process, and the high surface temperature of the aluminum alloy components is prone to burn the staff when taking the mold. The slight tremor of the hydraulic cylinder causes the upper mold and the lower mold to be not tightly combined, resulting in defects such as melt deformation of the aluminum alloy in the mold cavity.

Method used

An aluminum alloy die-casting mold with multi-cavity independent temperature control function was designed, adopting a cooling structure and a connecting structure. The cooling structure inputs coolant through the No. 2 connection pipe and enters the annular cooling pipe to exchange heat in the mold to achieve rapid cooling. The connection structure ensures the close connection between the upper die and the lower die through the matching of the butt block and the return spring, and avoids the impact of the micro-tremor of the hydraulic cylinder.

Benefits of technology

The aluminum alloy molding speed is improved, the risk of scalding staff during mold removal is avoided, and the tight bond between the molds is ensured, and the deformation defects of aluminum alloy melt in the cavity are avoided.

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Abstract

The aluminum alloy die-casting die with the multi-cavity independent temperature control function comprises a mounting base, supporting columns are fixedly mounted at the positions, close to the four corners, of the upper surface of the mounting base, a mounting top plate is fixedly mounted on the upper surfaces of the supporting columns, and a hydraulic cylinder is fixedly mounted in the middle of the lower surface of the mounting top plate; the output end of the hydraulic cylinder is fixedly connected with an upper mold, pouring pipes are fixedly connected to the positions, close to the two ends, of the middle of the upper surface of the upper mold, the upper ends of the pouring pipes are fixedly connected with first connecting pipes, and a lower mold is fixedly mounted on the upper surface of the mounting base. According to the aluminum alloy die-casting die with the multi-cavity independent temperature control function, heat in the die can be exchanged, the effect of rapidly cooling the die is achieved, the aluminum alloy forming speed is increased, workers are prevented from being scalded when the die is taken out, and the situation that a hydraulic cylinder vibrates slightly, so that the die-casting efficiency is improved can be avoided. Therefore, the combination between the upper die and the lower die is not tight any more.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy die-casting molds, and in particular to an aluminum alloy die-casting mold with a multi-cavity independent temperature control function. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in industry. It has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. Aluminum alloy die-casting molds can be divided into single-cavity molds and multi-cavity molds according to their composition and structure. It is a process completed on a special die-casting forging machine. Its basic process is: the molten metal is first cast and filled into the mold cavity at a low speed or high speed. The mold has a movable cavity surface. It is pressurized and forged as the molten metal cools, which not only eliminates the shrinkage and porosity defects of the blank, but also makes the internal structure of the blank reach the broken grains of the forged state. The comprehensive mechanical properties of the blank are significantly improved; however, the upper mold of the aluminum alloy die-casting mold currently used is moved up and down by a hydraulic cylinder for pressing. Since the hydraulic cylinder often vibrates slightly during pressing, the combination between the upper mold and the lower mold is no longer tight, causing the aluminum alloy melt in the cavity to deform during cooling and forming, and other defects. In addition, the aluminum alloy die-casting mold forms the aluminum alloy parts by natural cooling during the forming process, which wastes time. In addition, the surface of the aluminum alloy parts still has a certain temperature when the mold is removed, which can easily scald the staff. Summary of the invention

[0003] The main purpose of the present invention is to provide an aluminum alloy die-casting mold with a multi-cavity independent temperature control function, which can effectively solve the problems in the background technology.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A kind of aluminum alloy die-casting mold with multi-cavity independent temperature control function, comprises a mounting base, support columns are fixedly installed on the upper surface of the mounting base near the four corners, a mounting top plate is fixedly installed on the upper surface of the support columns, a hydraulic cylinder is fixedly installed in the middle of the lower surface of the mounting top plate, an upper mold is fixedly connected to the output end of the hydraulic cylinder, a casting pipe is fixedly connected to the middle of the upper surface of the upper mold near both ends, a No. 1 connecting pipe is fixedly connected to the upper end of the casting pipe, a lower mold is fixedly installed on the upper surface of the mounting base, a cooling structure is arranged inside the lower mold, and connecting structures are arranged at both ends of the lower mold and the upper mold.

[0006] Preferably, the cooling structure includes a No. 2 connecting pipe, a liquid inlet pipe, an annular cooling pipe, a No. 3 connecting pipe, a cooling cavity, a liquid outlet pipe, and a No. 4 connecting pipe. Cooling cavities are opened near both ends inside the lower mold, and annular cooling pipes are installed in the cooling cavity in sequence. Both ends of the annular cooling pipe near the front and rear ends are fixedly connected with a No. 3 connecting pipe.

[0007] Preferably, the front surface of the annular cooling tube is fixedly connected with a liquid inlet pipe, the liquid inlet pipe passes through the front end of the cooling cavity and is fixedly connected with a No. 2 connecting pipe, the rear surface of the annular cooling tube is fixedly connected with a liquid outlet pipe, the liquid outlet pipe passes through the rear end of the cooling cavity and is fixedly connected with a No. 4 connecting pipe.

[0008] Preferably, the connecting structure includes a fixed block, a circular guide rod, a circular sliding hole, a docking block, a circular sliding groove, a return spring, a circular slider, a rectangular groove, a rectangular sliding groove, a rectangular slider, a rectangular block, a No. 1 mounting seat, a movable rod, a rectangular clamping block, a No. 2 mounting seat, a No. 1 arc surface, a No. 1 block, a rectangular clamping groove, a No. 2 arc surface, a rectangular sliding hole, and a No. 1 groove.

[0009] Preferably, a docking block is fixedly installed in the middle of the two end surfaces of the upper mold, and a No. 1 block is fixedly installed on the upper end of the two end surfaces of the lower mold. A No. 1 groove is provided on the upper surface of the No. 1 block, and a No. 2 arc surface is provided on the upper ends of the front and rear surfaces of the No. 1 groove, and a rectangular slot is provided on the front and rear surfaces of the No. 1 groove.

[0010] Preferably, a circular slide groove is provided inside the docking block, a circular slider is slidably installed in the circular slide groove, circular slide holes are provided on the upper and lower surfaces of the circular slide groove, and a circular slider is fixedly installed on the outer surface of the circular guide rod near the lower end.

[0011] Preferably, a fixed block is fixedly installed on the upper surface of the circular guide rod, a rectangular block is fixedly installed on the lower surface of the circular guide rod, a rectangular groove is opened at the lower end of the circular slide groove inside the docking block, a No. 1 mounting seat is fixedly installed on the front and rear surfaces of the rectangular block, a movable rod is movably installed on the No. 1 mounting seat, and rectangular sliding holes are opened on the front and rear surfaces of the rectangular groove.

[0012] Preferably, rectangular slide grooves are provided on the upper and lower surfaces of the rectangular groove near the front and rear ends, a rectangular slider is slidably installed in the rectangular slide groove, rectangular sliders are fixedly installed on the rear ends of the upper and lower surfaces of the rectangular clamping block, a No. 2 mounting seat is fixedly installed on the rear surface of the rectangular clamping block, a movable rod is movably installed on the No. 2 mounting seat, and a No. 1 arc surface is provided on the lower end of the front surface of the rectangular clamping block.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. Through the cooling structure, when the aluminum alloy die-casting mold needs to be cooled, the coolant can be input through the No. 2 connecting pipe and enter the annular cooling pipe to exchange the heat in the mold, so as to achieve the effect of quickly cooling the mold, improve the aluminum alloy forming speed, and avoid scalding the staff when taking the mold.

[0015] 2. Through the connection structure, when the upper mold and the lower mold are closed, the docking block can be driven to insert into the No. 1 mounting seat opened on the upper surface of the No. 1 block, and then the rectangular block is squeezed through the No. 2 arc surface opened on the upper ends of the front and rear surfaces of the No. 1 groove and the No. 1 arc surface opened on the lower end of the front surface of the rectangular block, so that the rectangular block is retracted into the rectangular sliding hole until the rectangular block is horizontally aligned with the rectangular slot, and inserted into the rectangular slot under the action of the reset spring to complete the connection, thereby avoiding the slight tremor of the hydraulic cylinder, which causes the upper mold and the lower mold to be no longer tightly combined. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of an aluminum alloy die-casting mold with multi-cavity independent temperature control function according to the present invention;

[0017] Figure 2 It is a front cross-sectional view of an aluminum alloy die-casting mold with multi-cavity independent temperature control function according to the present invention;

[0018] Figure 3 It is a rear cross-sectional view of an aluminum alloy die-casting mold with multi-cavity independent temperature control function according to the present invention;

[0019] Figure 4 It is a cross-sectional view of a component of an aluminum alloy die-casting mold with a multi-cavity independent temperature control function according to the present invention;

[0020] Figure 5 The invention provides an aluminum alloy die-casting mold with multi-cavity independent temperature control function. Figure 2 Enlarged view of point A in the middle;

[0021] Figure 6 The invention provides an aluminum alloy die-casting mold with multi-cavity independent temperature control function. Figure 4 Enlarged view of point B in the middle;

[0022] Figure 7 The invention provides an aluminum alloy die-casting mold with multi-cavity independent temperature control function. Figure 4 Enlarged view of center C.

[0023] In the figure: 1, installation base; 101, support column; 2, installation top plate; 201, hydraulic cylinder; 3, No. 1 connecting pipe; 4, upper mold; 401, casting pipe; 402, lower mold; 5, cooling structure; 501, No. 2 connecting pipe; 502, liquid inlet pipe; 503, annular cooling pipe; 504, No. 3 connecting pipe; 505, cooling cavity; 506, liquid outlet pipe; 507, No. 4 connecting pipe; 6, connecting structure; 601, fixing block; 602, circular guide rod; 603, circular shaped sliding hole; 604, docking block; 605, circular sliding groove; 606, return spring; 607, circular slider; 608, rectangular groove; 609, rectangular sliding groove; 610, rectangular slider; 611, rectangular block; 612, No. 1 mounting seat; 613, movable rod; 614, rectangular clamping block; 615, No. 2 mounting seat; 616, No. 1 arc surface; 617, No. 1 block; 618, rectangular clamping groove; 619, No. 2 arc surface; 620, rectangular sliding hole; 621, No. 1 groove. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0025] like Figure 1-7 As shown, an aluminum alloy die-casting mold with a multi-cavity independent temperature control function includes a mounting base 1, support columns 101 are fixedly installed on the upper surface of the mounting base 1 near the four corners, a mounting top plate 2 is fixedly installed on the upper surface of the support column 101, a hydraulic cylinder 201 is fixedly installed in the middle of the lower surface of the mounting top plate 2, an upper mold 4 is fixedly connected to the output end of the hydraulic cylinder 201, a casting pipe 401 is fixedly connected to the middle of the upper surface of the upper mold 4 near both ends, a No. 1 connecting pipe 3 is fixedly connected to the upper end of the casting pipe 401, a lower mold 402 is fixedly installed on the upper surface of the mounting base 1, a cooling structure 5 is arranged inside the lower mold 402, and connecting structures 6 are arranged at both ends of the lower mold 402 and the upper mold 4;

[0026] The cooling structure 5 includes a No. 2 connecting pipe 501, a liquid inlet pipe 502, an annular cooling pipe 503, a No. 3 connecting pipe 504, a cooling cavity 505, a liquid outlet pipe 506, and a No. 4 connecting pipe 507. Cooling cavities 505 are provided near both ends of the lower mold 402. Annular cooling pipes 503 are sequentially installed in the cooling cavities 505. Both ends of the annular cooling pipe 503 near the front and rear ends are fixedly connected to the No. 3 connecting pipe 504; the front surface of the annular cooling pipe 503 is fixedly connected to the liquid inlet pipe 502, the liquid inlet pipe 502 passes through the front end of the cooling cavity 505 and is fixedly connected to the No. 2 connecting pipe 501, and the rear surface of the annular cooling pipe 503 is fixedly connected to the liquid outlet pipe 506. The outlet pipe 506 passes through the rear end of the cooling chamber 505 and is fixedly connected to the fourth connecting pipe 507. When the aluminum alloy die-casting mold needs to be cooled, the coolant can be input through the second connecting pipe 501 and enter the annular cooling pipe 503 to exchange the heat in the mold, thereby achieving a rapid cooling effect on the mold, improving the aluminum alloy forming speed, and avoiding scalding of the staff when taking the mold; the connecting structure 6 includes a fixed block 601, a circular guide rod 602, a circular sliding hole 603, a docking block 604, a circular sliding groove 605, a reset spring 606, a circular slider 607, a rectangular groove 608, a rectangular sliding groove 609, a rectangular slider 610, and a rectangular The upper mold 4 has a butt joint block 604 fixedly mounted on the middle of both end surfaces of the upper mold 404, and the upper end surfaces of both end surfaces of the lower mold 402 are fixedly mounted with a No. 1 block 617, a No. 1 groove 621 is provided on the upper surface of the No. 1 block 617, and the upper end surfaces of the front and rear surfaces of the No. 1 groove 621 are provided with a No. 2 arc surface 619, and the front and rear surfaces of the No. 1 groove 621 are provided with a rectangular groove 618; the butt joint block 604 is provided with a circular sliding hole inside. Groove 605, a circular slider 607 is slidably installed in the circular slide groove 605, and circular slide holes 603 are provided on the upper and lower surfaces of the circular slide groove 605. A circular slider 607 is fixedly installed on the outer surface of the circular guide rod 602 near the lower end; a fixed block 601 is fixedly installed on the upper surface of the circular guide rod 602, and a rectangular block 611 is fixedly installed on the lower surface of the circular guide rod 602. A rectangular groove 608 is provided at the lower end of the circular slide groove 605 inside the docking block 604, and a No. 1 mounting seat 612 is fixedly installed on the front and rear surfaces of the rectangular block 611, and a movable rod 613 is movably installed on the No. 1 mounting seat 612, and a rectangular slide hole 620 is provided on the front and rear surfaces of the rectangular groove 608;The upper and lower surfaces of the rectangular groove 608 are provided with rectangular slide grooves 609 near the front and rear ends, and a rectangular slider 610 is slidably installed in the rectangular slide groove 609. The upper and lower surfaces of the rectangular block 614 are fixedly installed with a rectangular slider 610 at the rear ends, and a No. 2 mounting seat 615 is fixedly installed on the rear surface of the rectangular block 614. A movable rod 613 is movably installed on the No. 2 mounting seat 615. A No. 1 arc surface 616 is provided at the lower end of the front surface of the rectangular block 614, which can drive the docking block 604 to insert into the No. 1 block 61 when the upper mold 4 and the lower mold 402 are molded together. 7, and then the rectangular block 614 is squeezed through the second arc surface 619 opened on the upper end of the front and rear surfaces of the first groove 621 and the first arc surface opened on the lower end of the front surface of the rectangular block 614, so that the rectangular block 614 is retracted into the rectangular slide hole 620 until the rectangular block 614 is horizontally aligned with the rectangular slot 618, and inserted into the rectangular slot 618 under the action of the return spring 606 to complete the connection, thereby avoiding the hydraulic cylinder 201 from vibrating slightly, resulting in the upper and lower dies being no longer tightly connected. ;

[0027] It should be noted that the present invention is an aluminum alloy die-casting mold with a multi-cavity independent temperature control function. When the aluminum alloy die-casting mold needs to be cooled, the coolant is transported to the No. 2 connecting pipe 501 through an external booster device, and enters the annular cooling pipe 503 to exchange the heat in the mold. Then, the coolant after the heat exchange flows out from the liquid outlet pipe 506 and the No. 4 connecting pipe 507, so as to achieve the effect of quickly cooling the mold, improve the aluminum alloy forming speed, and avoid scalding the staff when taking the mold. When the upper mold 4 and the lower mold 402 are molded, the upper mold 4 will drive the docking block 604 fixedly installed in the middle of the two end surfaces to be inserted into the No. 1 mounting seat 612 opened on the upper surface of the No. 1 block 617, and then the No. 2 arc surface 619 opened on the upper end of the front and rear surfaces of the No. 1 groove 621 and the No. 1 arc surface opened on the lower end of the front surface of the rectangular block 614 are used to cool the rectangular block 614. The block 614 is squeezed to make the rectangular block 614 move toward the middle, thereby driving the No. 2 mounting seat 615 fixedly installed on the rear surface of the rectangular block 614 to move, so that the front end of the movable rod 613 rotates on the No. 2 mounting seat 615, and the rear end of the movable rod 613 rotates on the No. 1 mounting seat 612, and drives the No. 1 mounting seat 612 to move upward, so that the rectangular block 611 moves upward, thereby driving the circular guide rod 602 fixedly installed on the upper surface of the rectangular block 611 to move upward, so that the circular slider 607 fixedly installed on the outer surface of the circular guide rod 602 near the lower end moves upward in the circular slide groove 605, and squeezes the reset spring 606 until the rectangular block 614 is horizontally aligned with the rectangular slot 618, and is inserted into the rectangular slot 618 under the action of the reset spring 606 to complete the connection, thereby avoiding the slight tremor of the hydraulic cylinder 201, which causes the upper mold and the lower mold to be no longer tightly combined.

[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An aluminum alloy die-casting mold with multi-cavity independent temperature control function, characterized in that: The invention comprises a mounting base (1), wherein support columns (101) are fixedly mounted near the four corners of the upper surface of the mounting base (1), a mounting top plate (2) is fixedly mounted on the upper surface of the support columns (101), a hydraulic cylinder (201) is fixedly mounted in the middle of the lower surface of the mounting top plate (2), an upper mold (4) is fixedly connected to the output end of the hydraulic cylinder (201), a casting pipe (401) is fixedly connected near both ends of the upper surface of the upper mold (4), a No. 1 connecting pipe (3) is fixedly connected to the upper end of the casting pipe (401), a lower mold (402) is fixedly mounted on the upper surface of the mounting base (1), a cooling structure (5) is arranged inside the lower mold (402), and connecting structures (6) are arranged at both ends of the lower mold (402) and the upper mold (4).

2. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 1, characterized in that: The cooling structure (5) comprises a No. 2 connecting pipe (501), a liquid inlet pipe (502), an annular cooling pipe (503), a No. 3 connecting pipe (504), a cooling cavity (505), a liquid outlet pipe (506), and a No. 4 connecting pipe (507). The lower mold (402) is provided with cooling cavities (505) near both ends. The annular cooling pipes (503) are sequentially installed in the cooling cavities (505). Both ends of the annular cooling pipe (503) near the front and rear ends are fixedly connected with the No. 3 connecting pipe (504).

3. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 2, characterized in that: The front surface of the annular cooling tube (503) is fixedly connected to a liquid inlet tube (502), and the liquid inlet tube (502) passes through the front end of the cooling cavity (505) and is fixedly connected to a second connecting tube (501). The rear surface of the annular cooling tube (503) is fixedly connected to a liquid outlet tube (506), and the liquid outlet tube (506) passes through the rear end of the cooling cavity (505) and is fixedly connected to a fourth connecting tube (507).

4. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 3, characterized in that: The connection structure (6) comprises a fixed block (601), a circular guide rod (602), a circular sliding hole (603), a docking block (604), a circular sliding groove (605), a return spring (606), a circular slider (607), a rectangular groove (608), a rectangular sliding groove (609), a rectangular slider (610), a rectangular block (611), a No. 1 mounting seat (612), a movable rod (613), a rectangular clamping block (614), a No. 2 mounting seat (615), a No. 1 arcuate surface (616), a No. 1 block (617), a rectangular clamping groove (618), a No. 2 arcuate surface (619), a rectangular sliding hole (620), and a No. 1 groove (621).

5. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 4, characterized in that: A docking block (604) is fixedly mounted in the middle of both end surfaces of the upper mold (4), and a No. 1 block (617) is fixedly mounted on the upper ends of both end surfaces of the lower mold (402). A No. 1 groove (621) is provided on the upper surface of the No. 1 block (617), and a No. 2 arc surface (619) is provided on the upper ends of the front and rear surfaces of the No. 1 groove (621), and a rectangular slot (618) is provided on the front and rear surfaces of the No. 1 groove (621).

6. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 5, characterized in that: A circular slide groove (605) is provided inside the docking block (604), a circular slider (607) is slidably installed inside the circular slide groove (605), circular slide holes (603) are provided on the upper and lower surfaces of the circular slide groove (605), and a circular slider (607) is fixedly installed on the outer surface of the circular guide rod (602) near the lower end.

7. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 6, characterized in that: A fixed block (601) is fixedly mounted on the upper surface of the circular guide rod (602), a rectangular block (611) is fixedly mounted on the lower surface of the circular guide rod (602), a rectangular groove (608) is provided at the lower end of the circular slide groove (605) inside the docking block (604), a No. 1 mounting seat (612) is fixedly mounted on the front and rear surfaces of the rectangular block (611), a movable rod (613) is movably mounted on the No. 1 mounting seat (612), and a rectangular sliding hole (620) is provided on the front and rear surfaces of the rectangular groove (608).

8. The aluminum alloy die-casting mold with multi-cavity independent temperature control function according to claim 7, characterized in that: The upper and lower surfaces of the rectangular groove (608) are provided with rectangular slide grooves (609) near the front and rear ends, and a rectangular slider (610) is slidably installed in the rectangular slide groove (609). The upper and lower surfaces of the rectangular block (614) are fixedly installed with a rectangular slider (610) at the rear ends, and a No. 2 mounting seat (615) is fixedly installed on the rear surface of the rectangular block (614). A movable rod (613) is movably installed on the No. 2 mounting seat (615). The lower end of the front surface of the rectangular block (614) is provided with a No. 1 arc surface (616).

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