Bearing grinding machine mechanism for machining stainless steel bearing
By designing a bearing grinder mechanism including a sliding table assembly and a flip clamp assembly, the problem of poor uniformity of bearing grinding and easy displacement in the prior art is solved, and efficient and precise bearing grinding is achieved.
Patent Information
- Application Number
- CN202510199015.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the grinding process of existing bearings, the grinding uniformity is not fine and it is prone to displacement, resulting in low grinding accuracy and efficiency.
A bearing grinder mechanism for stainless steel bearing processing is designed, including a support platform, a feeding assembly, a feeding assembly, a grinding assembly and a flip clamping assembly. The continuous loading and unloading of the bearings is achieved through the sliding table assembly, and the flip clamping assembly clamps the bearings for 180 degrees to ensure uniform grinding.
The efficiency and accuracy of bearing grinding are improved, the uniformity during the grinding process and the consistency between the grinding wheel and the bearing contact is ensured, and the quality problems caused by uneven force application during manual grinding are avoided.
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Figure CN119681727A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding machine mechanisms, in particular to a bearing grinding machine mechanism for processing stainless steel bearings. Background Art
[0002] During the production and processing of bearings, burrs, oxide layers, other impurities or surface unevenness on the bearing surface need to be polished to improve the accuracy of the bearing, improve the surface quality of the bearing, and reduce friction and wear during operation.
[0003] The existing bearing grinding process usually adopts the following steps. First, a single bearing workpiece is fixed on a grinding table. Then the staff uses a grinder or hand-held sandpaper to fine-process the grinding surface of the bearing to remove burrs, correct dimensions or improve surface finish. Finally, the polished bearing is taken out from the grinding table. When grinding the outer ring of the bearing, the staff must ensure uniform force to control the grinding speed and direction, and manually flip and clamp the bearing to grind the upper and lower end faces, inner ring surface and fillet of the bearing. After the bearing is polished, the polished bearing workpiece needs to be manually replaced, and the grinding efficiency is low. Hand-held grinders or sandpaper grinding cannot ensure uniform force, and the consistency of grinding speed and direction is poor, resulting in low grinding accuracy.
[0004] The existing grinding machine structure can realize continuous loading and unloading of materials, which improves the grinding efficiency. However, the grinding uniformity of the bearing is not fine. The reason for the uneven grinding is that the bearing is displaced when it is turned over, resulting in uneven grinding and other problems.
[0005] To this end, the present invention provides a bearing grinding machine mechanism for stainless steel bearing processing to solve the problems raised in the above background technology. Summary of the invention
[0006] The purpose of the present invention is to provide a bearing grinding machine mechanism for stainless steel bearing processing, so as to solve the problems in the prior art of uneven bearing grinding, easy displacement during grinding, low grinding accuracy and efficiency, etc.
[0007] In order to solve the above technical problems, the present invention provides a bearing grinding machine mechanism for stainless steel bearing processing, including a supporting platform, a loading assembly and a discharging assembly are arranged on the supporting platform, a grinding assembly and a flip clamping assembly are arranged between the loading assembly and the discharging assembly, the flip clamping assembly clamps the outer ring surface of the bearing, the bearing is sleeved on the grinding wheel part in the grinding assembly, and the grinding wheel part rotates to grind the bearing; the bearing drives the movement of the bearing between the loading assembly, the discharging assembly and the grinding assembly through the slide assembly, so as to realize continuous loading and unloading of the bearing.
[0008] A further improvement of the technical solution of the present invention is that: the grinding assembly includes a lifting cylinder, a second rotating motor is arranged on the top of the lifting cylinder, the output shaft of the second rotating motor is adapted to be equipped with a grinding wheel component, the grinding wheel component is composed of two annular grinding wheel discs, the upper one is small and the lower one is large, the two grinding wheel discs are integrally formed, and the small grinding wheel disc in the grinding wheel component is consistent with the width of the inner ring surface of the bearing; the grinding wheel component is used to place the bearing and rotate to grind the upper and lower end surfaces and inner ring surface of the bearing.
[0009] A further improvement of the technical solution of the present invention is that: the grinding component is arranged in the cavity of the dust collection box, and a flip clamping component is arranged on the outside of the dust collection box. The flip clamping component includes a two-way cylinder arranged on a fixed frame, and the claws on both sides of the two-way cylinder body respectively fix the connecting parts, and rotating cylinders are respectively arranged on the opposite surfaces of the two connecting parts. A limit piece is arranged above the output shaft of the rotating cylinder, and a downward arc-shaped groove is arranged in the middle of the limit piece body. The arc-shaped groove is adapted to be mounted on the upper part of the output shaft, and the horizontal edge of the output shaft clamps the positioning piece. Limiting columns are arranged on both sides of the output shaft of the bottom surface of the limit piece; when the output shaft rotates 180 degrees, the positioning piece rotates to abut against the bottom surface of the limiting column, which is used for positioning the rotating cylinder; the output shaft is connected to a rotating adapter plate, and a rotating claw block is arranged on the side wall of the rotating adapter plate. The two rotating claw blocks are respectively located on both sides of the grinding wheel component, and are used to abut and clamp the outer ring surface of the bearing of the grinding wheel component set.
[0010] A further improvement of the technical solution of the present invention is that the slide assembly includes a support frame, which is composed of two vertically parallel X-axis brackets, and the two X-axis brackets are respectively located at the front and rear sides of the grinding assembly and the flip clamping assembly.
[0011] A further improvement of the technical solution of the present invention is that: an X-axis slide and an X-axis slide rail are respectively arranged on the top surfaces of the two X-axis brackets, the sliders on the X-axis slide and the X-axis slide rail are respectively connected to the two ends of the slide plate, a Y-axis slide is arranged on the upper surface of the slide plate, an inverted L-shaped fixed plate is arranged on the side wall of the slider of the Y-axis slide, a Z-axis clamping assembly is arranged on the vertical plate in the fixed plate, and a Z-axis grinding assembly is arranged on the horizontal plate in the fixed plate.
[0012] A further improvement of the technical solution of the present invention is that: the Z-axis clamping assembly includes a visual sensor arranged on the side wall of the slider of the slide and a three-claw cylinder arranged on the bottom surface of the slider, an inverted L-shaped fixing piece is arranged on the bottom surface of the claw head of the three-claw cylinder, a clamping block is arranged against the inner side wall at a right angle of the fixing piece, the outer wall surface of the clamping block is an arc surface, the arc surface is adapted to the outer ring surface of the bearing, the width of the outer ring surface of the bearing is consistent with the height of the clamping block, the upper end portion of the fixing piece is protruded relative to the clamping block, and the protruding portion of the fixing piece is pressed against the end surface of the bearing; the Z-axis grinding assembly includes a first rotating motor arranged on the bottom surface of the slider of the slide module, the output shaft of the first rotating motor is connected to the vertically downward fixing plate A, an inclined pneumatic grinding pen is arranged through the fixing plate A, and the grinding head of the pneumatic grinding pen is conical, which is used to grind the fillet of the bearing.
[0013] A further improvement of the technical solution of the present invention is that the loading assembly includes a chain conveyor, and a vertical first adjustment baffle and a second adjustment baffle are respectively arranged on the edges of both sides of the upper surface of the chain of the chain conveyor, and the first adjustment baffle and the second adjustment baffle are both fixed by fixing columns, and the fixing columns are horizontally adapted to the frames passing through both sides of the chain conveyor body, and the top surface of the frame is screwed with butterfly bolts, and the butterfly bolts are vertically pressed downwardly into the fixing columns.
[0014] A further improvement of the technical solution of the present invention is that the directions of the first adjusting baffle and the second adjusting baffle are consistent with the movement direction of the chain conveyor chain, the length of the second adjusting baffle is adapted to the length of the frame, the first adjusting baffle is located at the rear end of the frame and extends toward the grinding assembly, and the overall length of the first adjusting baffle is half of the frame.
[0015] A further improvement of the technical solution of the present invention is that a photoelectric sensor is arranged on the frame, and the photoelectric sensor is arranged on the side wall of the frame close to the grinding assembly.
[0016] A further improvement of the technical solution of the present invention is that the discharge assembly includes a discharge box, in which a number of vertical material columns are evenly arranged, and the material columns are used to store the polished bearings; a right-angle positioning angle is also arranged on the support platform, and the inner wall of the right-angle positioning angle is against the bottom corner of the pre-discharge box body, and at least two right-angle positioning angles are arranged.
[0017] By adopting the above technical solution, the present invention has the following beneficial effects: 1. The bearing grinder mechanism for stainless steel bearing processing provided by the present invention drives the bearing to move between the loading assembly, the discharging assembly and the grinding assembly through the slide assembly, thereby realizing continuous loading and unloading of the bearing and improving the grinding efficiency; the bearing on the grinding assembly is clamped by the set flip clamping assembly and flipped 180 degrees without changing the position of the bearing itself; the grinding assembly and the flip clamping assembly fix and grind the bearing, so that the overall force of the bearing is uniform, ensuring the uniformity during the grinding process; the grinding wheel and the upper and lower end faces of the bearing and the inner ring surface are adapted to abut against each other, ensuring the consistency of the grinding wheel and the bearing, so that the bearing grinding accuracy is high.
[0018] 2. The bearing grinder mechanism for stainless steel bearing processing provided by the present invention comprises a slide assembly, a Y-axis slide moves on an X-axis bracket and an X-axis slide, a Z-axis clamping assembly moves on the Y-axis slide, a clamping block in the Z-axis clamping assembly clamps the outer ring surface of the bearing to realize the movement of the bearing between the loading assembly, the discharge assembly and the grinding assembly, and the protruding part of the fixing part in the Z-axis clamping assembly presses the end face of the bearing to place the bearing horizontally on the grinding wheel part to avoid tilting and unequal placement during the placement of the bearing; the visual sensor in the Z-axis clamping assembly accurately determines the position of the bearing so that the clamping assembly can accurately clamp the bearing, and the visual sensor can also obtain the placement status of the bearing in the grinding assembly and the discharge assembly in real time to ensure the smooth progress of the grinding process.
[0019] 3. The bearing grinder mechanism for stainless steel bearing processing provided by the present invention, the loading assembly, allows the bearings placed on the chain plate of the chain conveyor to pass in a single row in sequence through the first adjusting baffle and the second adjusting baffle; the photoelectric sensor stops the bearing at an accurate grasping position, which is convenient for the Z-axis clamping assembly to clamp the bearing to be polished, improves the accuracy and efficiency of clamping, and improves the efficiency of grinding.
[0020] 4. The bearing grinder mechanism for stainless steel bearing processing provided by the present invention comprises a grinding assembly, in which a grinding wheel component is composed of two annular grinding wheel discs, one small on the top and the other large on the bottom. The large grinding wheel disc supports the bearing and grinds the end face, and the small grinding wheel disc is sleeved in the bearing to grind the inner ring face of the bearing. The grinding wheel component is fixedly arranged, and the bearing is subjected to uniform force during grinding. The grinding wheel is in integral contact with the end face and the inner ring face of the bearing, thereby ensuring the consistency of the contact surface between the grinding wheel and the bearing and improving the grinding accuracy of the bearing. Compared with traditional manual grinding, the handheld grinding wheel is in only partial contact with the workpiece, thereby preventing excessive local grinding, and preventing the staff from repeatedly grinding and applying uneven force, resulting in the appearance of cross spiral lines, and causing uneven bearing surfaces.
[0021] 5. The bearing grinder mechanism for stainless steel bearing processing provided by the present invention includes a flip clamping assembly, in which the rotating cylinder in the flip clamping assembly drives the rotating jaw block to rotate 180 degrees, so as to grind the upper and lower end surfaces of the bearing and improve the grinding efficiency. The flip clamping assembly is fixed to one side of the grinding assembly, and the flip assembly fixedly arranged to rotate in situ can provide stable support, ensure the consistency and repeatability of each flip, improve the stability and accuracy of the flip, and thus improve the grinding precision and quality.
[0022] 6. The bearing grinder mechanism for stainless steel bearing processing provided by the present invention has limit columns on both sides of the output shaft of the rotary cylinder. When the output shaft rotates 180 degrees, the positioning piece rotates to abut against the bottom surface of the limit column, and the rotary cylinder is further rotated and positioned, so that the rotary cylinder is accurately positioned, the accuracy of flipping is guaranteed, and the grinding accuracy is thereby improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is the overall schematic diagram of the bearing grinding machine mechanism used for processing stainless steel bearings; Figure 2 A top view of the bearing grinder mechanism used for processing stainless steel bearings; Figure 3 It is a schematic diagram of the structure of the slide assembly; Figure 4 It is a schematic diagram of the grinding assembly, the flip clamping assembly and the dust collection box structure; Figure 5 This is a schematic diagram of the polishing component structure; Figure 6 It is a schematic diagram of the structure of the flip clamping assembly; Figure 7 It is the structural schematic diagram of the rotary cylinder; Figure 8 It is a schematic diagram of the structure of the Z-axis gripping assembly; Fig. 9 It is a schematic diagram of the structure of the fixing member and the clamping block; Fig.10 This is a schematic diagram of the Z-axis grinding component structure; Fig.11 It is a schematic diagram of the feeding mechanism structure; Fig.12 It is a schematic diagram of the discharge component structure; Fig.13 is a structural schematic diagram of a bearing; Figure numerals: 1, support platform; 2, loading assembly; 3, discharge assembly; 4, grinding assembly; 5, flip clamp assembly; 6, support frame; 7, slide assembly; 8, dust collection box; 21, chain conveyor; 22, first adjustment baffle; 23, fixed column; 24, frame; 25, butterfly bolt; 26, photoelectric sensor; 27, second adjustment baffle; 31, discharge box; 32, material column; 33, right-angle positioning angle; 41, lifting cylinder; 42, second rotating motor; 43, grinding wheel; 51, fixed frame; 52, two-way cylinder; 53, connecting piece; 54, rotating cylinder; 55, rotating adapter plate; 5 6. Rotating clamping jaw block; 61. X-axis bracket; 71. X-axis slide; 72. Y-axis slide; 73. Fixed plate; 74. Z-axis clamping assembly; 75. Z-axis grinding assembly; 541. Limiting piece; 542. Arc groove; 543. Positioning piece; 544. Limiting column; 545. Output shaft; 741. Three-jaw cylinder; 742. Fixing piece; 743. Clamping block; 744. Visual sensor; 751. First rotating motor; 752. Fixed plate A; 76. Pneumatic grinding pen; 77. X-axis slide; 78. Slide plate; 9. Bearing; 91. End face; 92. Outer annular surface; 93. Inner annular surface; 94. Fillet. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] The present invention is further explained below in conjunction with specific implementation modes.
[0029] like Figure 1-13 As shown, the bearing grinding machine mechanism for stainless steel bearing processing provided in this embodiment includes a supporting platform 1, on which a loading component 2 and a discharging component 3 are arranged, and a grinding component 4 and a flip clamping component 5 are arranged between the loading component 2 and the discharging component 3, and the flip clamping component 5 clamps the outer ring surface 92 of the bearing 9, and the bearing 9 is sleeved on the grinding wheel component 43 in the grinding component 4, and the grinding wheel component 43 itself is fixed and rotated to grind the bearing 9; the bearing 9 drives the bearing 9 to move between the loading component 2, the discharging component 3 and the grinding component 4 through the slide assembly 7, so as to realize continuous loading and unloading of the bearing 9; the Z-axis clamping component 74 and the inclined grinding pen 76 are arranged on the slide assembly 7, and the Z-axis clamping component 74 is used to drive the bearing to move between the loading component 2, the discharging component 3 and the grinding component 4, and the pneumatic grinding pen 76 is used to grind the fillet 94 of the bearing 9. Specifically, the loading component 2 in the grinding machine mechanism is used to place and convey the bearing 9 to be ground, the Z-axis clamping component 74 clamps the bearing 9 on the loading component 2, and the movement of the Z-axis clamping component 74 is controlled by the slide assembly 7, the bearing 9 is placed on the grinding component 4 and clamped by the flip clamping component 5, the grinding wheel component 43 in the grinding component 4 grinds the inner ring surface 93 and the end surface 91 of the bearing 9, the slide assembly 7 controls the movement of the grinding pen 76, and grinds and polishes the fillet 94 where the inner ring surface 93 and the end surface 91 are connected, so as to improve the surface roughness and precision of the bearing fillet 94, after the grinding is completed, the flip clamping component 5 flips the bearing 180 degrees and grinds the inner ring surface 93 and the other end surface 91 of the bearing through the grinding component 4, the slide assembly 7 controls the movement of the grinding pen 76, and grinds and polishes the fillet 94 where the inner ring surface 93 and the other end surface 91 are connected , improve the surface roughness and precision of the fillet part of the bearing. After grinding, the flip clamping assembly 5 releases the clamping of the bearing, the Z-axis clamping assembly 74 clamps the bearing and places it on the discharge assembly 3, and clamps the next bearing to be ground from the loading assembly 2; realize continuous loading and unloading of the bearing and fixation during grinding, and flip the bearing to improve the grinding efficiency. The grinding assembly and the flip clamping assembly fix and grind the bearing so that the overall force of the bearing is uniform, ensuring the uniformity of the grinding process. The upper and lower end faces of the grinding wheel and the inner ring surface are adapted to abut against each other to ensure the consistency of the contact surface between the grinding wheel and the bearing, and improve the grinding accuracy of the bearing; compared with traditional manual grinding, the hand-held grinding wheel is only partially in contact with the workpiece to prevent excessive local grinding, and to prevent the staff from repeatedly grinding and uneven force, resulting in cross spiral lines, causing uneven bearing surfaces.
[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 8 , Fig. 9 , Fig.10 As shown, in this embodiment, the slide assembly 7 includes a support frame 6, which is composed of two vertically parallel X-axis brackets 61. The X-axis brackets 61 are n-shaped. The two X-axis brackets 61 are respectively located at the front and rear sides of the grinding assembly 4 and the flip clamping assembly 5. The two X-axis brackets 61 are located at the front and rear edges of the table body of the support platform 1. The top surfaces of the parallel X-axis brackets 61 on both sides are respectively provided with an X-axis slide 71 and an X-axis slide rail 77. The slides on the X-axis slide 71 and the X-axis slide rail 77 are The blocks are respectively adapted to connect the two ends of the slide plate 78, a Y-axis slide 72 is arranged on the upper surface of the slide plate 78, an inverted L-shaped fixed plate 73 is arranged on the side wall of the slider of the Y-axis slide 72, a Z-axis clamping assembly 74 is arranged on the vertical plate in the fixed plate 73, and a Z-axis grinding assembly 75 is arranged on the horizontal plate in the fixed plate 73; the X-axis slide 71, the X-axis slide rail 77, and the Y-axis slide 72 drive the Z-axis clamping assembly 74 and the Z-axis grinding assembly 75 to realize horizontal movement in the front, back, left, right, up and down directions.
[0031] Furthermore, the Z-axis clamping assembly 74 includes a visual sensor 744 disposed on the side wall of the slider of the slide table and a three-claw cylinder 741 disposed on the bottom surface of the slider. The visual sensor 744 is an existing product and is not described here. The visual sensor 744 accurately determines the position of the bearing 9 so that the Z-axis clamping assembly 74 accurately clamps the bearing 9. The visual sensor 744 can also obtain the placement of the bearing in the grinding assembly and the discharge assembly in real time to ensure the smooth progress of the grinding process. An inverted L-shaped fixing piece 742 is provided on the bottom surface of the claw head of the three-claw cylinder 741, and a clamping block 743 is provided against the inner wall at a right angle of the fixing piece 742. The outer wall surface of the clamping block 743 is an arc surface, which is adapted to the outer ring surface 92 of the bearing 9. The width of the outer ring surface 92 of the bearing 9 is consistent with the height of the clamping block 743. The upper end portion of the fixing piece 742 is protruded relative to the clamping block 743, and the protruding portion of the fixing piece 742 is pressed against the end surface 91 of the bearing 9. Specifically, the slide in the Z-axis clamping assembly 74 drives the three-claw cylinder 741 on the slide block and the fixing piece 742 and the clamping block 743 on the three-claw cylinder 741 to move up and down, and the three claws of the three-claw cylinder 741 move upward and downward. The three-claw cylinder 741 moves in the center direction, driving the fixing member 742 and the clamping block 743 to move in the center direction, so that the outer wall surfaces of the three clamping blocks 743 are respectively pressed against the outer ring surface 92 of the bearing 9, and the protruding part of the fixing member 742 is pressed against the end face 91 of the bearing 9, clamping the bearing 9, so that the bearing 9 is not offset or skewed when clamped, and is firmly clamped; the three claws of the three-claw cylinder 741 move outward, driving the fixing member 742 and the clamping block 743 to move outward, and loosening the clamping of the bearing 9; after the Z-axis clamping assembly 74 clamps the bearing 9, it moves in sequence among the loading assembly 2, the grinding assembly 4, and the discharging assembly 3, and the bearing 9 is continuously loaded, unloaded and ground, thereby improving the grinding efficiency. The first rotating motor 751 in the Z-axis grinding assembly 75, the output shaft of the first rotating motor 751 is connected to the vertically downward fixed plate A752, the fixed plate A752 is penetrated by an inclined pneumatic grinding pen 76, and the grinding head of the pneumatic grinding pen 76 is conical; the output shaft of the first rotating motor 751 rotates to drive the fixed plate A752 to rotate, and then drives the pneumatic grinding pen 76 to rotate. At this time, the flip clamping assembly 5 clamps the bearing 9, and after the grinding assembly 4 finishes grinding the end face 91 and the inner ring surface 93 of the bearing 9, the slide assembly 7 drives the pneumatic grinding pen 76 to grind the fillet 94 to improve the surface roughness and precision of the fillet 94 of the bearing.
[0032] like Figure 4 , Figure 5As shown, in this embodiment, the grinding assembly 4 includes a lifting cylinder 41, a second rotary motor 42 is arranged on the top of the lifting cylinder 41, and the output shaft of the second rotary motor 42 is adapted to be equipped with a grinding wheel 43, which is a customized product. The grinding wheel 43 is composed of two annular grinding wheel discs, one small on the top and one large on the bottom. The two grinding wheel discs are integrally formed, and the height of the small grinding wheel disc in the grinding wheel 43 is consistent with the width of the inner ring surface 93; the inner ring surface 93 is located below the fillet 94, which is convenient for the Z-axis grinding assembly 75 to grind the fillet 94. The grinding wheel 43 is used to place the bearing and rotate to grind the upper and lower end surfaces and the inner ring surface of the bearing. Specifically, the lifting cylinder 41 drives the second rotating motor 42 to move up and down, and the second rotating motor 42 drives the grinding wheel member 43 to move up and down so as not to hinder the flipping clamping assembly 5 from flipping the bearing. The large grinding wheel disc in the grinding wheel member 43 supports the bearing 9 and grinds the bottom surface, and the small grinding wheel disc pair is sleeved in the bearing 9 hole to grind the inner ring surface of the bearing 9. The grinding wheel member 43 is fixedly arranged. The grinding wheel member in the grinding assembly is composed of two annular grinding wheel discs, which are small on the top and large on the bottom. The large grinding wheel disc supports the bearing and grinds the end surface, and the small grinding wheel disc pair is sleeved in the bearing to grind the inner ring surface of the bearing. The grinding wheel member is fixedly arranged. During grinding, the bearing is subjected to uniform force, and the grinding wheel is in overall contact with the end surface and the inner ring surface of the bearing, with good consistency, thereby improving the grinding accuracy, avoiding the manual grinding wheel and the workpiece being only partially in contact, resulting in local repeated grinding and excessive grinding, cross spiral lines on the bearing, or uneven force applied by the staff causing concave and convex phenomena on the bearing surface, thereby reducing the surface quality of the bearing.
[0033] like Figure 4 , Figure 6 , Figure 7As shown, the outer side of the grinding component 4 is arranged in the cavity of the dust collection box 8. The dust collection box 8 is used to collect the waste material after the grinding component 4 grinds the bearing. The bottom edge of the side wall of the dust collection box 8 is provided with a discharge hole (not shown in the figure). The discharge hole is connected to a dust collector (not shown in the figure) to facilitate the collection of waste material. The outer side of the dust collection box 8 is provided with a flip clamping component 5. The flip clamping component 5 includes a two-way cylinder 52 arranged on a fixed frame 51. The claws on both sides of the body of the two-way cylinder 52 respectively fix the connecting piece 53. The inner wall of the connecting piece 53 is provided with a rotating cylinder 54. The rotating cylinder 54 is an existing product and will not be described here. A limiter 541 is provided above the output shaft 545 of the rotating cylinder 54. A downward arc-shaped groove 542 is provided in the middle of the body of the limiter 541. The arc-shaped groove 542 is adapted to be mounted on the output shaft 545. At the upper part, the horizontal edge of the output shaft 545 is clamped with the positioning member 543, and the bottom surface of the limiting member 541 is located on both sides of the output shaft 545, and the limiting column 544 is set; when the output shaft 545 rotates 180 degrees, the positioning member 543 rotates to abut against the bottom surface of another limiting column 544, which is used to position the rotating cylinder 54; the rotating positioning of the rotating cylinder 54 itself, coupled with the setting of the limiting member 541 and the positioning member 543, enables the rotating cylinder 54 to be accurately positioned, ensuring the accuracy of the flipping, thereby improving the accuracy of the grinding. The output shaft 545 is connected to the rotating adapter plate 55, and the side wall of the rotating adapter plate 55 is provided with a rotating claw block 56, which abuts against and clamps the outer ring surface 92 of the bearing 9. Specifically, when the bearing needs to be clamped and loosened, the air claws on both sides of the two-way cylinder 52 body move to both sides respectively, driving the rotating claw blocks 56 to move to both sides, loosening the bearing 9, so as to facilitate the sliding table assembly 7 to clamp and move the bearing 9; the air claws on both sides of the two-way cylinder 52 body retract back, driving the rotating claw blocks 56 to move closer to each other, clamping and fixing the bearing 9 during grinding; when the rotating cylinder 54 initially has the positioning member 543 abutting against the limiting column 544 on one side of the limiting member 541, when the other end face 91 of the bearing 9 is being ground, the output shaft 545 rotates clockwise to drive the positioning member 543 to rotate 18 0 degrees, until the positioning piece 543 abuts against the limiting column 544 on the other side, completing the rotational positioning of the rotating clamping block 56, the bearing 9 is turned over, and the other end face 91 of the bearing 9 is polished, and the flipping clamping assembly 5 automatically flips the clamped bearing 9 to improve the polishing efficiency, and the flipping clamping assembly is fixed to one side of the polishing assembly. When the rotating clamping block is flipped, there is no movement deviation and good stability; the rotating clamping block accurately clamps the bearing on the grinding wheel in the polishing assembly, effectively preventing the bearing from shifting during the polishing process, ensuring that the bearing remains stable during the polishing process, thereby improving the processing accuracy and quality.
[0034] like Figure 1 , Figure 2 , Fig.11As shown, in this embodiment, the loading component 2 includes a chain conveyor 21, and the two side edges of the upper surface of the chain plate of the chain conveyor 21 are respectively adapted to set a vertical first adjustment baffle 22 and a second adjustment baffle 27, and the first adjustment baffle 22 and the second adjustment baffle 27 are both fixed by a fixing column 23, and the fixing column 23 is horizontally adapted to the frame 24 that passes through the two sides of the chain conveyor 21 body, and the top surface of the frame 24 is screwed with a butterfly bolt 25, and the butterfly bolt 25 is vertically pressed downward to the fixing column 23; the front and rear positions of the fixing column 23 are adjusted, and then the distance between the first adjustment baffle 22 and the second adjustment baffle 27 is adjusted, so that the bearings 9 horizontally placed on the chain plate of the chain conveyor 21 pass through in a single row in sequence, and the directions of the first adjustment baffle 22 and the second adjustment baffle 27 are consistent with the movement direction of the chain plate of the chain conveyor 21. The length of the second adjustment baffle 27 is adapted to the length of the frame 24. The first adjustment baffle 22 is located at the rear end of the frame 24 and extends toward the grinding assembly 4. The overall length of the first adjustment baffle 22 is half of the frame 24. A photoelectric sensor 26 is arranged on the frame 24. The photoelectric sensor 26 is arranged on the side wall of the frame 24 near the grinding assembly 4. The light beam of the photoelectric sensor 26 is irradiated above the chain of the chain conveyor 21 through the hole on the frame 24. When the bearing 9 is detected to reach the position irradiated by the photoelectric sensor 26, the external control system (not shown in the figure) controls the chain conveyor 21 to stop, so that the bearing 9 is parked at an accurate grasping position to prevent the bearing 9 from falling from the chain conveyor 21, and facilitates the Z-axis clamping assembly 74 to clamp the bearing 9, thereby improving the accuracy and efficiency of clamping and improving the efficiency of grinding.
[0035] like Fig.12 As shown, the discharge assembly 3 includes a discharge box 31, in which a plurality of vertical material columns 32 are evenly arranged, and the material columns 32 are used to store the polished bearings; the polished bearings 9 are mounted on the material columns 32, and a right-angle positioning angle 33 is also arranged on the support platform 1, and the inner wall of the right-angle positioning angle 33 is against the bottom corner of the pre-discharge box body, and at least two right-angle positioning angles 33 are arranged for positioning the discharge box 31; the setting of the discharge assembly 3 reduces the manual packing steps, reduces the labor intensity, and improves the work efficiency.
[0036] The working principle of the technical solution provided by the present invention is as follows: The user places the bearings 9 on the chain plate of the feeding component 2 in sequence, and the first adjusting baffle 22 and the second adjusting baffle 27 in the feeding component 2 allow the bearings to pass in a single row in sequence. The photoelectric sensor 26 detects the bearings 9 and stops the chain conveyor 21. The bearings 9 are clamped by the Z-axis clamping component 74, so that the outer wall surfaces of the clamping blocks 743 are respectively pressed against the outer ring surfaces 92 of the bearings 9, and the protruding parts of the fixing parts 742 are pressed against the end surfaces 91 of the bearings 9, and the bearings 9 are clamped so that the bearings 9 are not offset or skewed when clamped, and are firmly clamped. The slide assembly 7 moves to transfer the bearings 9 to the top of the grinding wheel component 43, and the grinding component 4 rises between the rotating clamping jaw blocks 56. The Z-axis clamping component 74 moves downward to fit the bearings 9, and at the same time, the fixing parts 742 protrude to press the bearings 9 downward, so that the bearings 9 are completely fitted vertically on the grinding wheel component 43, and the lower end surface of the bearings 9 is completely pressed against On the upper surface of the large grinding wheel in the grinding wheel part 43, the Z-axis clamping assembly 74 moves upward, and the flip clamping assembly 5 is adjusted to make the rotating claw block 56 clamp the bearing 9, and the second rotating motor 42 in the grinding assembly 4 rotates, driving the grinding wheel part 43 to rotate, and the end face 91 and the inner ring surface 93 of the bearing 9 are ground; then, the slide assembly 7 is adjusted to make the pneumatic grinding pen 76 in the Z-axis grinding assembly 75 grind the fillet 94 of the bearing 9; the flip clamping assembly 5 is adjusted to flip so that the bearing is flipped 180 degrees, and the grinding assembly 4 rises to grind the lower end face 91 and the inner ring surface 93 of the bearing 9, and the pneumatic grinding pen 76 in the Z-axis grinding assembly 75 grinds the fillet 94 connecting the upper end face 91 and the inner ring surface 93 of the bearing 9, and the grinding is completed, the flip clamping assembly 5 releases the bearing, and the Z-axis clamping assembly 74 clamps the bearing to the material column 32 of the discharge box 31 in the discharge assembly 3.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A bearing grinding machine mechanism for stainless steel bearing processing, characterized in that: The invention comprises a support platform (1), a feeding component (2) and a discharging component (3) are arranged on the support platform (1), a grinding component (4) and a flip clamping component (5) are arranged between the feeding component (2) and the discharging component (3), the flip clamping component (5) clamps the outer ring surface (92) of the bearing (9), the bearing (9) is sleeved on a grinding wheel component (43) in the grinding component (4), and the grinding wheel component (43) rotates to grind the bearing (9); the bearing (9) drives the bearing (9) to move between the feeding component (2), the discharging component (3) and the grinding component (4) through the slide assembly (7), so as to realize continuous feeding and unloading of the bearing (9).
2. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 1, characterized in that: The grinding assembly (4) comprises a lifting cylinder (41), a second rotating motor (42) is arranged on the top of the lifting cylinder (41), an output shaft of the second rotating motor (42) is adapted to be equipped with a grinding wheel component (43), the grinding wheel component (43) is composed of two annular grinding wheel discs, one smaller on the top and one larger on the bottom, the two grinding wheel discs being integrally formed, the small grinding wheel disc in the grinding wheel component (43) being consistent in width with the inner ring surface (93) of the bearing (9); the grinding wheel component (43) is used to place the bearing (9) and rotate, so as to grind the upper and lower end surfaces (91) and the inner ring surface (93) of the bearing (9).
3. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 2, characterized in that: The grinding assembly (4) is arranged in the cavity of the dust collection box (8), and the outer side of the dust collection box (8) is provided with a flip clamping assembly (5), the flip clamping assembly (5) comprises a two-way cylinder (52) arranged on a fixing frame (51), the claws on both sides of the body of the two-way cylinder (52) respectively fix connecting pieces (53), the opposite surfaces of the two connecting pieces (53) are respectively provided with rotating cylinders (54), a limiting piece (541) is arranged above the output shaft (545) of the rotating cylinder (54), a downward arc-shaped groove (542) is arranged in the middle of the body of the limiting piece (541), the arc-shaped groove (542) is adapted to be assembled on the upper part of the output shaft (545), and the output shaft ( The horizontal edge of the output shaft (545) is clamped with a positioning member (543), and the bottom surface of the limiting member (541) is located on both sides of the output shaft (545) and limiting columns (544) are arranged; when the output shaft (545) rotates 180 degrees, the positioning member (543) rotates to abut against the bottom surface of the limiting column (544) to position the rotating cylinder (54); the output shaft (545) is connected to the rotating adapter plate (55), and the side wall of the rotating adapter plate (55) is provided with a rotating claw block (56), and the two rotating claw blocks (56) are respectively located on both sides of the grinding wheel member (43) and are used to abut and clamp the outer ring surface (92) of the bearing (9) set on the grinding wheel member (43).
4. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 1, characterized in that: The slide assembly (7) comprises a support frame (6), the support frame (6) being composed of two vertically parallel X-axis supports (61), the two X-axis supports (61) being respectively located at the front side and the rear side of the grinding assembly (4) and the flip clamping assembly (5).
5. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 4, characterized in that: An X-axis slide table (71) and an X-axis slide rail (77) are respectively arranged on the top surfaces of the two X-axis brackets (61); sliders on the X-axis slide table (71) and the X-axis slide rail (77) are respectively connected to two ends of a slide plate (78); a Y-axis slide table (72) is arranged on the upper surface of the slide plate (78); an inverted L-shaped fixed plate (73) is arranged on the side wall of the slider of the Y-axis slide table (72); a Z-axis clamping assembly (74) is arranged on the vertical plate in the fixed plate (73); and a Z-axis grinding assembly (75) is arranged on the horizontal plate in the fixed plate (73).
6. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 5, characterized in that: The Z-axis clamping assembly (74) includes a visual sensor (744) arranged on the side wall of the slider of the slide table and a three-claw cylinder (741) arranged on the bottom surface of the slider, an inverted L-shaped fixing piece (742) is arranged on the bottom surface of the claw head of the three-claw cylinder (741), a clamping block (743) is arranged against the inner wall of the fixing piece (742) at a right angle, the outer wall surface of the clamping block (743) is an arc surface, the arc surface is adapted to the outer ring surface (92) of the bearing (9), the width of the outer ring surface (92) of the bearing (9) is consistent with the height of the clamping block (743), and the fixing piece (742) The upper end portion is protruding relative to the clamping block (743), and the protruding portion of the fixing member (742) is pressed against the end surface (91) of the bearing (9); the Z-axis grinding assembly (75) comprises a first rotating motor (751) arranged on the bottom surface of the slider of the slide module, the output shaft of the first rotating motor (751) is connected to the fixing plate A (752) vertically downward, and an inclined pneumatic grinding pen (76) is arranged on the fixing plate A (752), and the grinding head of the pneumatic grinding pen (76) is conical and is used to grind the fillet (94) of the bearing (9).
7. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 1, characterized in that: The loading assembly (2) comprises a chain conveyor (21), wherein the edges on both sides of the upper surface of the chain of the chain conveyor (21) are respectively adapted to be provided with a vertical first adjustment baffle (22) and a second adjustment baffle (27), the first adjustment baffle (22) and the second adjustment baffle (27) are both fixed by a fixing column (23), the fixing column (23) is horizontally adapted to be passed through a frame (24) on both sides of the main body of the chain conveyor (21), the top surface of the frame (24) is screwed with a butterfly bolt (25), and the butterfly bolt (25) is vertically pressed downwardly to the fixing column (23).
8. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 7, characterized in that: The directions of the first adjustment baffle (22) and the second adjustment baffle (27) are both consistent with the movement direction of the chain of the chain conveyor (21); the length of the second adjustment baffle (27) is adapted to the length of the frame (24); the first adjustment baffle (22) is located at the rear end of the frame (24) and extends toward the grinding assembly (4); and the overall length of the first adjustment baffle (22) is half the overall length of the frame (24).
9. The bearing grinding machine mechanism for stainless steel bearing processing according to claim 8, characterized in that: A photoelectric sensor (26) is arranged on the frame (24), and the photoelectric sensor (26) is arranged on a side wall of the frame (24) near the grinding assembly (4).
10. According to the bearing grinding machine mechanism for stainless steel bearing processing as described in claim 1, the discharge assembly (3) includes a discharge box (31), and a plurality of vertical material columns (32) are evenly arranged in the discharge box (31), and the material columns (32) are used to store the grinding-finished bearings (9); a right-angle positioning angle (33) is also arranged on the support platform (1), and the inner wall of the right-angle positioning angle (33) is pressed against the bottom corner of the pre-discharge box (31) body, and at least two right-angle positioning angles (33) are arranged.
Citation Information
Patent Citations
Pneumatic polishing machine with conveniently-adjusted polishing angle
CN108296937A
Machining technology prolonging service life of bearing
CN111633386A
Intelligent grinding device for bearing outer ring
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