Heat shrink tube trimming equipment
By designing a heat shrink tube edge cutting equipment and using four cutting devices to cut out specific cutting slots, the traditional manual edge cutting efficiency is solved, and efficient and accurate heat shrink layer edge cutting processing is achieved to meet the processing needs of different specifications and materials.
Patent Information
- Application Number
- CN202411982985.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-25
AI Technical Summary
The traditional heat shrink tube edge cutting method relies on manual operation, which is inefficient and difficult to guarantee the accuracy, and it is difficult to meet the needs of large-scale production.
A heat shrink tube edge cutting device is designed, and a specific cut joint is cut on the heat shrink layer of the heat shrink tube through four cutting devices. The first and second cut joints penetrate through the heat shrink layer in the vertical direction, and the third and four cut joints are connected in the horizontal direction, all directly to the copper outer wall.
It realizes efficient and precise edge cutting of the heat shrinkage layer of the heat shrinkage tube, meeting the processing needs of heat shrinkage tubes of different specifications and materials, and improving production efficiency and product quality.
Smart Images

Figure CN119681970A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper busbar processing, in particular to a heat shrink tube trimming device. Background Art
[0002] As a commonly used insulating protective material, heat shrink tubing is widely used in many fields such as electricity and electronics. It is usually composed of an internal copper busbar and an external heat shrink layer. In actual use, in order to meet specific installation, connection or other process requirements, it is often necessary to trim the heat shrink layer of the heat shrink tubing.
[0003] Traditional heat shrink tube trimming methods rely on manual operation, where operators use cutters to manually cut the heat shrink layer. This method is not only inefficient and difficult to meet the needs of large-scale production, but also the cutting quality depends largely on the operator's technical level and working status. The cutting accuracy is difficult to guarantee, and the cutting seams are prone to unevenness and depth, which affects the insulation performance and appearance quality of the heat shrink tube. Summary of the invention
[0004] In order to solve the technical problems existing in the background technology, the present invention provides a heat shrink tube trimming device.
[0005] The present invention provides a heat shrink tube trimming device, the heat shrink tube includes a copper bar and a heat shrink layer covering the copper bar, and includes: a first cutting device, a second cutting device, a third cutting device, and a fourth cutting device. When the heat shrink tube is fixed, the first cutting device is used to cut a first slit extending in a vertical direction and penetrating the heat shrink layer up and down on the heat shrink layer on the left side of the copper bar, the second cutting device is used to cut a second slit extending in a vertical direction and penetrating the heat shrink layer up and down on the heat shrink layer on the right side of the copper bar, the third cutting device is used to cut a third slit extending in a horizontal direction and connecting the first slit and the second slit above the copper bar on the heat shrink layer, and the fourth cutting device is used to cut a fourth slit extending in a horizontal direction and connecting the first slit and the second slit below the copper bar on the heat shrink layer, and the first slit, the second slit, the third slit, and the fourth slit all directly reach the outer wall of the copper bar.
[0006] Preferably, it also includes: a frame, a first driving mechanism, a second driving mechanism, a first seat body, a second seat body, and a limiting fixture. The first driving mechanism is installed on the frame, and the first seat body is movably installed on the frame. The first driving mechanism is connected to the first seat body and can drive the first seat body to move along the first direction on the frame. The second driving mechanism is installed on the first seat body, and the second seat body is movably installed on the first seat body. The second driving mechanism is connected to the second seat body and can drive the second seat body to move on the first seat body along a second direction perpendicular to the first direction. The limiting fixture is installed on the second seat body. When the heat shrink tube is fixed on the limiting fixture and arranged horizontally, the first direction is parallel to the length direction of the copper busbar, and the second direction is parallel to the width direction of the copper busbar. The first driving mechanism can drive the first seat body to move along the first direction until the heat shrink tube limited by the limiting fixture is in the first position.
[0007] Preferably, the first cutting device specifically comprises: a third driving mechanism and a first cutter assembly, the third driving mechanism is mounted on the frame, the first cutter assembly is movably mounted on the frame, the third driving mechanism is connected to the first cutter assembly and can drive the first cutter assembly upward or downward, the third driving mechanism can drive the first cutter assembly downward and cut a first slit on the heat shrink tube at the first position, and the third driving mechanism can drive the first cutter assembly upward to above the heat shrink tube after the first cutter assembly cuts the first slit;
[0008] The second cutting device specifically includes: a fourth driving mechanism and a second tool assembly, the fourth driving mechanism is installed on the frame, the second tool assembly is movably installed on the frame, the fourth driving mechanism is connected to the second tool assembly and can drive the second tool assembly upward or downward, the fourth driving mechanism can drive the second tool assembly downward and cut a second slit on the heat shrink tube located at the first position, and the fourth driving mechanism can drive the second tool assembly upward to above the heat shrink tube after the second tool assembly cuts the second slit.
[0009] Preferably, the third cutting device specifically includes: a fifth drive mechanism and a third tool assembly, the third tool assembly is movably mounted on the frame, the fifth drive mechanism is connected to the third tool assembly and can drive the third tool assembly upward or downward, the fifth drive mechanism can drive the third tool assembly downward until the blade of the third tool assembly cuts the heat shrink layer of the heat shrink tube in the first position and abuts against the upper end surface of the copper busbar, when the fifth drive mechanism drives the third tool assembly downward until the blade of the third tool assembly cuts the heat shrink layer of the heat shrink tube in the first position and abuts against the upper end surface of the copper busbar and the third drive mechanism drives the first tool assembly upward to above the heat shrink tube and the fourth drive mechanism drives the second tool assembly upward to above the heat shrink tube, the second drive mechanism can drive the second seat body to continuously reciprocate along the second direction so that the blade of the third tool assembly cuts a third slit on the heat shrink layer.
[0010] Preferably, the fourth cutting device specifically includes: a sixth driving mechanism and a fourth tool assembly, the fourth tool assembly is movably mounted on the frame, the sixth driving mechanism is connected to the fourth tool assembly and can drive the fourth tool assembly upward or downward, when the fifth driving mechanism can drive the third tool assembly downward to make the blade of the third tool assembly cut the heat shrink layer of the heat shrink tube in the first position and abut against the upper end surface of the copper busbar, the sixth driving mechanism can synchronously drive the fourth tool assembly upward to make the blade of the fourth tool assembly cut the heat shrink layer of the heat shrink tube in the first position and abut against the lower end surface of the copper busbar, when the second driving mechanism drives the second seat body to reciprocate continuously along the second direction, the blade of the fourth tool assembly also synchronously cuts a fourth slit on the heat shrink layer.
[0011] Preferably, the first drive mechanism, the limiting fixture, the third drive mechanism, the fourth drive mechanism, the fifth drive mechanism and the sixth drive mechanism all use cylinders, and the second drive mechanism uses a vibration motor.
[0012] The invention provides a heat shrink tube trimming device, which has the advantages that: four cutting devices are used to cut specific slits on the heat shrink layer of the heat shrink tube, the first and second slits penetrate the heat shrink layer in the vertical direction, the third and fourth slits are connected in the horizontal direction, and all slits reach the outer wall of the copper bar directly, which can meet the specific trimming requirements of the heat shrink tube and provide accurate heat shrink layer processing for subsequent processing. The device adopts a combination structure of a frame, a driving mechanism, a seat body and a limit tooling. The first driving mechanism adopts a cylinder, which can drive the first seat body to move in a first direction to adjust the position of the heat shrink tube in the length direction of the copper bar; the second driving mechanism adopts a vibration motor, which can drive the second seat body to move in a second direction perpendicular to the first direction to achieve the position adjustment in the width direction of the copper bar. The driving mechanisms of each cutting device mostly adopt cylinders, which have fast response speed, stable thrust, and close cooperation with each other. For example, when the third and fourth cutting devices cut horizontal slits, the vibration motor of the second driving mechanism is used to realize rapid reciprocating cutting, and the actions of each device are coordinated to efficiently complete the heat shrink tube trimming operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A schematic diagram of a first embodiment of a heat shrink tube trimming device provided by the present invention;
[0014] Figure 2 A schematic diagram of a heat shrinkable layer of a copper busbar of a heat shrinkable tube trimming device proposed by the present invention;
[0015] Figure 3 A top view of a heat shrink tube trimming device proposed by the present invention;
[0016] Figure 4 A side view of a heat shrink tube trimming device proposed by the present invention;
[0017] Figure 5A schematic diagram of the position of a heat shrink tube trimming device before trimming provided by the present invention;
[0018] Figure 6 A diagram showing the positions of the first cutting seam and the second cutting seam of a heat shrink tube trimming device proposed by the present invention after trimming;
[0019] Figure 7 A schematic diagram of the third cutting seam and the fourth cutting seam of the heat shrink tube cutting device proposed by the present invention being cut;
[0020] Figure 8 A schematic diagram of the position of the copper bar moving to the right when the third cutting slit and the fourth cutting slit of the heat shrink tube trimming device proposed by the present invention are trimmed;
[0021] Fig. 9 This is a schematic diagram of the position of the copper bar moving to the left when the third cutting slit and the fourth cutting slit of the heat shrink tube trimming device proposed by the present invention are trimmed. DETAILED DESCRIPTION
[0022] refer to Figure 1-9 The present invention proposes a heat shrink tube trimming device, the heat shrink tube is composed of a copper bus 1 and a heat shrink layer 2 tightly wrapped outside the copper bus 1. The device cuts a specific slit on the heat shrink layer 2 of the heat shrink tube through the coordinated work of four cutting devices to meet the needs of subsequent processing or use.
[0023] First cutting device: After the heat shrink tube is firmly fixed, this device is responsible for cutting a first slit 3 extending straight in the vertical direction and completely penetrating the heat shrink layer 2 from top to bottom on the heat shrink layer 2 on the left side of the copper busbar 1. The slit reaches the outer wall of the copper busbar 1, laying the foundation for the subsequent processing of the heat shrink layer;
[0024] The second cutting device: corresponding to the first cutting device, cuts a second slit 4 extending in the vertical direction and penetrating the heat shrinkable layer 2 up and down on the heat shrinkable layer 2 on the right side of the copper busbar 1. Similarly, the second slit 4 also accurately reaches the outer wall of the copper busbar 1, ensuring the symmetry and consistency of the slits on both sides;
[0025] The third cutting device is used to cut a third slit 5 extending in the horizontal direction above the copper bar 1 on the heat shrinkable layer 2, and the slit connects the first slit 3 and the second slit 4. Through the setting of the horizontal slit, the part of the heat shrinkable layer 2 above the copper bar 1 is connected with the vertical slits on both sides, which is convenient for the subsequent separation or processing of the heat shrinkable layer;
[0026] Fourth cutting device: a fourth slit 6 extending in the horizontal direction and connecting the first slit 3 and the second slit 4 is cut below the copper bar 1 on the heat shrinkable layer 2. The fourth slit 6 cooperates with the third slit 5 to connect the part of the heat shrinkable layer 2 below the copper bar 1 with the vertical slits on both sides, thereby completely forming a slit combination around the copper bar 1 on the heat shrinkable layer 2, which is convenient for the operation of removing the heat shrinkable layer as a whole or in part;
[0027] Frame 7: As the basic supporting structure of the entire equipment, it provides a stable installation platform for other components, can withstand various forces generated during the operation of the equipment, and ensure the accuracy of the cutting operation;
[0028] The first driving mechanism 8: a cylinder is selected as a driving element and is installed on the frame 7. Its main function is to drive the first seat body 10 connected thereto to move along the first direction on the frame 7. The cylinder has the advantages of fast response speed and stable thrust, and can control the moving position and speed of the first seat body 10. By adjusting the air intake and pressure of the cylinder, the first seat body 10 can be controlled at different speeds and displacements to meet the cutting requirements of heat shrink tubes of different specifications;
[0029] The second driving mechanism 9: adopts a vibration motor, which is installed on the first base body 10. The vibration motor can generate high-frequency vibration to drive the second base body 11 to move on the first base body 10 along a second direction perpendicular to the first direction, so that the second base body 11 can achieve rapid reciprocating movement within a short distance, thereby meeting the requirements of the third and fourth cutting devices to cut horizontal slits on the heat shrinkable layer 2;
[0030] The first seat body 10 is movably mounted on the frame 7. As an intermediate component connecting the first driving mechanism 8 and the second seat body 11, it not only bears the driving force of the first driving mechanism 8, but also provides a mounting base for the second driving mechanism 9 and the second seat body 11. The surface of the first seat body 10 is flat to ensure the stability of the second seat body 11 moving thereon;
[0031] The second seat body 11 is movably mounted on the first seat body 10 and moves along the second direction under the action of the second driving mechanism 9. A limited position tool 12 is installed on the second seat body 11 to fix the heat shrink tube, and can ensure the matching accuracy with the first seat body 10 and the stability of the heat shrink tube fixation, so as to ensure that the heat shrink tube will not be displaced during the cutting process, thereby affecting the cutting quality;
[0032] The position limiting fixture 12 is installed on the second seat body 11 and adopts a special fixture design, which can be flexibly adjusted according to the size of the heat shrink tube. It uses multiple cylinders to firmly clamp the heat shrink tube from different directions to ensure that the heat shrink tube can maintain a stable position during the cutting process when it is arranged horizontally;
[0033] First cutting device:
[0034] The third driving mechanism 13: uses a cylinder as a power source, is installed on the frame 7, and can accurately control the extension and retraction of its piston rod, thereby realizing the upward or downward driving of the first tool assembly 14 to meet the cutting requirements of heat shrink tubes of different materials and wall thicknesses;
[0035] The first cutter assembly 14 is movably mounted on the frame 7 and connected to the piston rod of the third driving mechanism 13. The first cutter assembly 14 uses a special sharp blade. The shape and size of the blade are designed according to the cutting requirements of the heat shrink tube to ensure that a neat first slit 3 can be cut on the heat shrink layer 2.
[0036] Second cutting device:
[0037] The fourth driving mechanism 15 is also a cylinder, which is installed on the frame 7 and drives the second tool assembly 16 to move upward or downward.
[0038] The second tool assembly 16 is movably mounted on the frame 7 and connected to the piston rod of the fourth driving mechanism 15. The blade of the second tool assembly 16 is designed to be consistent with the blade of the first tool assembly 14 to ensure that the second slit 4 cut on the right side of the heat shrinkable layer 2 has the same quality and accuracy as the first slit 3.
[0039] The third cutting device:
[0040] The fifth driving mechanism 17 uses a cylinder as a driving element, connects to the third cutter assembly 18 and controls its upward or downward movement, ensures that the third cutter assembly 18 can be lowered to a specified position, and makes the blade cut the heat shrinkable layer 2 and abut against the upper end surface of the copper busbar 1;
[0041] The third cutter assembly 18 is movably mounted on the frame 7 and can smoothly cut the third slit 5 on the heat shrinkable layer 2. When the fifth driving mechanism 17 drives the third cutter assembly 18 to move downward to a certain position, and the second driving mechanism 9 drives the second seat 11 to continuously move back and forth along the second direction, the blade of the third cutter assembly 18 can move along with the movement of the heat shrinkable tube to cut the third horizontal slit 5 on the heat shrinkable layer 2.
[0042] Fourth cutting device:
[0043] The sixth driving mechanism 19: adopts a cylinder, connected to the fourth tool assembly 20 and drives it upward or downward. The sixth driving mechanism 19 and the fifth driving mechanism 17 realize synchronous action through a synchronous control circuit, ensuring that when the fifth driving mechanism 17 drives the third tool assembly 18 downward to make the blade abut against the upper end surface of the copper busbar 1, the sixth driving mechanism 19 can synchronously drive the fourth tool assembly 20 upward to make the blade cut the heat shrink layer 2 and abut against the lower end surface of the copper busbar 1;
[0044] The fourth tool assembly 20 is movably mounted on the frame 7. Its structure and performance are similar to those of the third tool assembly 18. The blade also has good cutting performance. When the second driving mechanism 9 drives the second seat 11 to continuously reciprocate along the second direction, the blade of the fourth tool assembly 20 simultaneously cuts a fourth slit 6 on the heat shrinkable layer 2, and cooperates with the third slit 5 to complete the task of cutting the heat shrinkable layer 2.
[0045] In summary, this heat shrink tube trimming equipment can efficiently and accurately trim the heat shrink layer of the heat shrink tube through the precise coordination and coordinated work of various components, meeting the processing requirements of heat shrink tubes of different specifications and materials.
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A heat shrink tube trimming device, the heat shrink tube comprising a copper busbar (1) and a heat shrink layer (2) covering the copper busbar (1), characterized in that: include: The first cutting device, the second cutting device, the third cutting device and the fourth cutting device are used, when the heat shrink tube is fixed, for cutting a first slit (3) extending in a vertical direction and penetrating the heat shrink layer (2) vertically on the heat shrink layer (2) on the left side of the copper bar (1); the second cutting device is used for cutting a second slit (4) extending in a vertical direction and penetrating the heat shrink layer (2) vertically on the heat shrink layer (2) on the right side of the copper bar (1); the third cutting device is used for cutting a third slit (5) extending in a horizontal direction and connecting the first slit (3) and the second slit (4) above the copper bar (1) on the heat shrink layer (2); the fourth cutting device is used for cutting a fourth slit (6) extending in a horizontal direction and connecting the first slit (3) and the second slit (4) below the copper bar (1) on the heat shrink layer (2); the first slit (3), the second slit (4), the third slit (5) and the fourth slit (6) all directly reach the outer wall of the copper bar (1).
2. The trimming device according to claim 1, characterized in that: Also includes: A frame (7), a first driving mechanism (8), a second driving mechanism (9), a first seat body (10), a second seat body (11), and a position limiting tool (12), wherein the first driving mechanism (8) is mounted on the frame (7), the first seat body (10) is movably mounted on the frame (7), the first driving mechanism (8) is connected to the first seat body (10) and can drive the first seat body (10) to move along a first direction on the frame (7), the second driving mechanism (9) is mounted on the first seat body (10), the second seat body (11) is movably mounted on the first seat body (10), and the second driving mechanism (8) is connected to the first seat body (10) and can drive the first seat body (10) to move along a first direction on the frame (7). The mechanism (9) is connected to the second seat body (11) and can drive the second seat body (11) to move on the first seat body (10) along a second direction perpendicular to the first direction. The limiting fixture (12) is installed on the second seat body (11). When the heat shrink tube is fixed on the limiting fixture (12) and arranged horizontally, the first direction is parallel to the length direction of the copper busbar (1), and the second direction is parallel to the width direction of the copper busbar (1). The first driving mechanism (8) can drive the first seat body (10) to move along the first direction until the heat shrink tube limited by the limiting fixture (12) is in the first position.
3. The trimming device according to claim 2, characterized in that: The first cutting device specifically comprises: a third driving mechanism (13) and a first cutter assembly (14); the third driving mechanism (13) is mounted on a frame (7); the first cutter assembly (14) is movably mounted on the frame (7); the third driving mechanism (13) is connected to the first cutter assembly (14) and can drive the first cutter assembly (14) to move upward or downward; the third driving mechanism (13) can drive the first cutter assembly (14) to move downward and cut a first slit (3) on the heat shrink tube at a first position; and the third driving mechanism (13) can drive the first cutter assembly (14) to move upward to above the heat shrink tube after the first cutter assembly cuts the first slit (3); The second cutting device specifically comprises: a fourth driving mechanism (15) and a second cutter assembly (16); the fourth driving mechanism (15) is mounted on the frame (7); the second cutter assembly (16) is movably mounted on the frame (7); the fourth driving mechanism (15) is connected to the second cutter assembly (16) and can drive the second cutter assembly (16) to move upward or downward; the fourth driving mechanism (15) can drive the second cutter assembly (16) to move downward and cut a second slit (4) on the heat shrink tube located at the first position; and the fourth driving mechanism (15) can drive the second cutter assembly (16) to move upward to above the heat shrink tube after the second cutter assembly (16) cuts the second slit (4).
4. The trimming device according to claim 3, characterized in that: The third cutting device specifically comprises: a fifth driving mechanism (17) and a third cutter assembly (18), wherein the third cutter assembly (18) is movably mounted on the frame (7), the fifth driving mechanism (17) is connected to the third cutter assembly (18) and can drive the third cutter assembly (18) upward or downward, the fifth driving mechanism (17) can drive the third cutter assembly (18) downward until the blade of the third cutter assembly (18) cuts the heat shrinkable layer (2) of the heat shrinkable tube in the first position and abuts against the upper end surface of the copper busbar (1), and when the fifth driving mechanism (17) drives the third cutter assembly (18) downward, the blade of the third cutter assembly (18) cuts the heat shrinkable layer (2) of the heat shrinkable tube in the first position and abuts against the upper end surface of the copper busbar (1). After the three cutter assemblies (18) move downwards so that the blade of the third cutter assembly (18) cuts the heat shrinkable layer (2) of the heat shrinkable tube in the first position and abuts against the upper end surface of the copper busbar (1), and the third drive mechanism (13) drives the first cutter assembly (14) upwards to above the heat shrinkable tube, and the fourth drive mechanism (15) drives the second cutter assembly (16) upwards to above the heat shrinkable tube, the second drive mechanism (9) can drive the second seat (11) to continuously reciprocate along the second direction so that the blade of the third cutter assembly (18) cuts a third slit (5) on the heat shrinkable layer (2).
5. The trimming device according to claim 4, characterized in that: The fourth cutting device specifically comprises: a sixth driving mechanism (19) and a fourth cutter assembly (20), wherein the fourth cutter assembly (20) is movably mounted on the frame (7), the sixth driving mechanism (19) is connected to the fourth cutter assembly (20) and can drive the fourth cutter assembly (20) upward or downward, when the fifth driving mechanism (17) can drive the third cutter assembly (18) downward to make the blade of the third cutter assembly (18) cut the heat shrinkable layer (2) of the heat shrinkable tube at the first position and abut against the upper end surface of the copper busbar (1), the sixth driving mechanism (19) can synchronously drive the fourth cutter assembly (20) upward to make the blade of the fourth cutter assembly (20) cut the heat shrinkable layer (2) of the heat shrinkable tube at the first position and abut against the lower end surface of the copper busbar (1), and when the second driving mechanism (9) drives the second seat body (11) to continuously reciprocate along the second direction, the blade of the fourth cutter assembly (20) also synchronously cuts a fourth slit (6) on the heat shrinkable layer (2).
6. The trimming device according to claim 5, characterized in that: The first drive mechanism (8), the position limiting tool (12), the third drive mechanism (13), the fourth drive mechanism (15), the fifth drive mechanism (17) and the sixth drive mechanism (19) all use cylinders, and the second drive mechanism (9) uses a vibration motor.