Optical black-and-white element cutting machine

Abstract

The application provides an optical black-and-white element cutting machine, and relates to the technical field of optical black-and-white element cutting, and specifically comprises a workbench, a feeding warehouse, a discharging warehouse, a first movable mechanism, ultrasonic tooling equipment, a cover warehouse, a second movable mechanism and a third movable mechanism; the first movable mechanism pulls out a bearing plate at the bottom of the feeding warehouse to a tray area, the second movable mechanism takes the measured element on the bearing plate, the measured element is placed on the ultrasonic tooling equipment in sequence for cutting, and the bearing plate is placed back to the original position after cutting; after all the measured elements on the bearing plate are cut, the bearing plate is moved to a cover mounting area, the third movable mechanism takes the cover on the cover warehouse, and the cover is placed on the top of the cut element on the bearing plate in sequence. The application is simple and convenient to operate, has relatively high automation, effectively improves work efficiency, saves time loss and personnel replacement training, reduces labor cost, and is practical.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of optical black and white element shearing, in particular to an optical black and white element shearing machine. BACKGROUND

[0002] ‌Optical black and white elements refer to common optical elements, such as black and white lenses or black and white glass sheets. Black and white lenses refer to special lenses that reflect or transmit black and white light, which are usually used in projectors or film projectors. Black and white glass sheets refer to transparent glass sheets with black and white patterns or characters, which are usually used for teaching or display purposes. The use of optical black and white elements is now quite common and widely used in various optical equipment.

[0003] ‌However, in the production and manufacturing of existing optical black and white elements, ultrasonic tooling equipment is usually used for shearing. The existing shearing method generally requires workers to place the test elements one by one on the ultrasonic tooling equipment for shearing, and then take them out after shearing and replace the next set of test elements for continuous shearing work. This manual operation method is very troublesome, and the work efficiency is obviously low. It requires a lot of time and manual operation to complete the operation, which is high in labor cost and low in automation. Therefore, it is necessary to propose an improvement measure to solve the above problems. SUMMARY

[0004] The present application provides an optical black and white element shearing machine to solve the technical problems raised in the background.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme: an optical black and white element shearing machine, comprising

[0006] a workbench;

[0007] a feeding warehouse arranged at the top right side of the rear end of the workbench;

[0008] a discharging warehouse arranged at the top left side of the rear end of the workbench;

[0009] a first movable mechanism arranged between the feeding warehouse and the discharging warehouse below;

[0010] an ultrasonic tooling equipment arranged at the top right side of the front end of the workbench;

[0011] a cover warehouse arranged at the top left side of the front end of the workbench;

[0012] a second movable mechanism arranged at the top right side of the middle part of the workbench;

[0013] a third movable mechanism arranged at the top left side of the middle part of the workbench;

[0014] The first movable mechanism pulls the bearing plate at the bottom of the feeding warehouse to the corresponding tray area, and then the second movable mechanism takes the measured element on the bearing plate to cut it in the ultrasonic tooling device, and then puts it back to the original position. After all the measured elements on the bearing plate are cut, the first movable mechanism moves the bearing plate to the covering area, and then the third movable mechanism takes the cover from the cover warehouse and puts it on the top of the cut element on the bearing plate. Finally, the first movable mechanism puts the bearing plate into the bottom of the discharging warehouse, and the next group of measured elements on the bearing plate can be cut.

[0015] Preferably, the first movable mechanism comprises a feeding X-axis linear module and a discharging X-axis linear module, the feeding X-axis linear module is installed on the top of the workbench and below the feeding warehouse, and the discharging X-axis linear module is installed on the top of the workbench and below the discharging warehouse; the top of the rear end of the workbench is provided with two vertical plates on the left and right sides, respectively, and the top of the vertical plate is provided with a first sliding table air cylinder; the feeding warehouse and the discharging warehouse each comprise a plurality of vertically stackable bearing plates, and the bearing plates are provided with a tray; the inner side of the first sliding table air cylinder can be clamped into the edge of the bottom of the bearing plate; the bottom of the feeding warehouse and the bottom of the discharging warehouse are each provided with a lifting assembly, and the bottom of the overlapping area of the feeding X-axis linear module and the discharging X-axis linear module is also provided with a lifting assembly for controlling the lifting of the bearing plate; when the first sliding table air cylinder is retracted outward, the bottommost bearing plate will fall above the lifting assembly, and the inner side of the first sliding table air cylinder will extend inward to clamp into the adjacent two bearing plates.

[0016] Preferably, the lifting assembly comprises a U-shaped lifting plate and a fixed plate, the bottom of the feeding warehouse, the bottom of the discharging warehouse, and the bottom of the overlapping area of the feeding X-axis linear module and the discharging X-axis linear module are each provided with a U-shaped lifting plate, the two sides of the U-shaped lifting plate slide through the top of the workbench, the fixed plate is installed on the inner top of the workbench, the two sides of the fixed plate are provided with guide rods, the bottom ends of the two guide rods are connected to the two sides of the first mounting frame, the middle of the bottom end of the first mounting frame is provided with a first motor, the two sides of the bottom of the U-shaped lifting plate are provided with sliding column sleeves, the sliding column sleeves on the two sides of the U-shaped lifting plate are slidably connected to the two guide rods, the middle of the U-shaped lifting plate is provided with a first threaded rod, the top end of the first threaded rod is rotatably connected to the middle of the fixed plate, the bottom of the U-shaped lifting plate is provided with a through hole for the first threaded rod to pass through, and the bottom end of the first threaded rod is connected to the output shaft of the first motor.

[0017] Preferably, the second movable mechanism includes a first Y-axis linear module and a connecting component. The two ends of the first Y-axis linear module are respectively installed on the right side of the top center of the workbench via a first fixing frame. The connecting component is respectively disposed between the ultrasonic tooling equipment and the first Y-axis linear module. A plurality of first Z-axis linear modules are respectively installed on the movable seat of the first Y-axis linear module. A material picking nozzle assembly is respectively installed on the movable seat of the first Z-axis linear module. A first upper camera is also respectively installed on one side of the movable seat of the first Y-axis linear module. A lower camera is also respectively installed between the connecting component at the top of the workbench and the tray area.

[0018] Preferably, the connecting assembly includes a rotating rod and a mounting plate. The rotating rod is rotatably mounted on a corresponding position on the top of the workbench. The top of the rotating rod is connected to the middle of the mounting plate. Rotating columns are provided on both sides of the mounting plate. The rotating columns penetrate the mounting plate and are rotatably driven. A connecting platform is placed on the top of the rotating column. Multiple connecting columns for placing the component to be tested are evenly provided around the top of the connecting platform. A top rod that slides through the rotating column is located at the center of the bottom of the connecting platform. The connecting platform on one side of the top of the mounting plate can be located below the ultrasonic fixture table of the ultrasonic fixture equipment. The ultrasonic fixture table is provided with slots for the connecting columns on the connecting platform to pass through. A lifting assembly for lifting the top rod is provided below the ultrasonic fixture table. The connecting platform on the other side of the top of the mounting plate can be located below the pick-up nozzle assembly on the first Y-axis linear module. The component to be tested on the top of the connecting column on the connecting platform is picked up and placed in sequence by multiple pick-up nozzle assemblies.

[0019] Preferably, a first connecting plate is provided at a corresponding position on the upper part of the workbench. The first connecting plate is connected to the top wall of the workbench by connecting columns around its perimeter. A third motor is installed on the first connecting plate. The output shaft at the top of the third motor is connected to the bottom of the rotating rod via a transmission. U-shaped connecting frames are provided on both sides of the bottom of the mounting plate. A second motor is installed on the U-shaped connecting frames. The output shaft at the top of the second motor is connected to the lower part of the rotating column via a first synchronous belt.

[0020] Preferably, the lifting assembly includes a connecting block, which is installed at a corresponding position on the top of the worktable above the ultrasonic fixture. Guide posts that slide through the connecting block and the top wall of the worktable are provided on both sides of the connecting block. The tops of the two guide posts are installed on the sides of the top plate, and the bottoms of the two guide posts are installed on a second mounting bracket. A fourth motor is installed on the second mounting bracket. A second threaded rod is threadedly installed in the middle of the connecting block. A through hole for the second threaded rod to pass through is provided at a corresponding position on the top of the worktable. The top of the second threaded rod is rotatably connected to the top plate, and the bottom of the second threaded rod is connected to the output shaft of the fourth motor via a second synchronous belt drive. The top plate lifts the top rod inside the ultrasonic fixture, causing the connecting post on the connecting platform to be inserted into the slot of the ultrasonic fixture for cutting.

[0021] Preferably, the third active mechanism includes a second Y-axis linear module, with both ends of the second Y-axis linear module being correspondingly mounted on the left side of the top center of the workbench via a second fixing frame. A third Z-axis linear module is correspondingly mounted on one side of the movable seat of the second Y-axis linear module, and a gripper assembly is correspondingly mounted on the movable seat of the third Z-axis linear module. The gripper assembly can grip the cover sheet in the cover storage area and place it on the top of the pre-cut component on the bearing plate of the cover loading area.

[0022] Preferably, the lid storage includes a lid-retrieving X-axis linear module, a pulling plate, and two connecting base plates. The lid-retrieving X-axis linear module is installed at a corresponding position on the top of the workbench. The middle part of the pulling plate is installed on the top of the movable seat of the lid-retrieving X-axis linear module. The two connecting base plates are installed on the top of the workbench and located on both sides of the lid-retrieving X-axis linear module. Four L-shaped limiting brackets are provided around the top of the connecting base plates. Multiple lids are vertically stacked between the four L-shaped limiting brackets. Second sliding cylinders are also installed on the front and rear sides of the top of the connecting base plates. The inner telescopic end of the second sliding cylinder can be engaged with the bottom edge of the lid. The two sides of the pulling plate can be moved to the bottom of the stacked lids on both sides. When the second sliding cylinder retracts outward, the bottommost lid falls onto the pulling plate. When the second sliding cylinder extends inward, the inner telescopic end of the second sliding cylinder can be engaged between the two adjacent bottommost lids, so that the bottommost lid can be pulled out using the lid-retrieving X-axis linear module.

[0023] Preferably, the top of the workbench is also provided with a feeding mechanism, which is located between the lid storage area and the lid loading area. The feeding mechanism includes a feeding X-axis linear module and a feeding tray. The feeding X-axis linear module is installed on the top of the workbench and located between the lid storage area and the lid loading area. The feeding tray is installed on a movable seat on the top of the feeding X-axis linear module. Multiple pre-cut components are placed on the top of the feeding tray. A second Z-axis linear module is also installed on the other side of the movable seat of the second Y-axis linear module. A feeding nozzle assembly is installed on the movable seat of the second Z-axis linear module. A second upper camera is also installed on the movable seat of the second Y-axis linear module. The second upper camera is located on one side of the feeding nozzle assembly. The feeding nozzle assembly places the pre-cut components on the top of the feeding tray into empty spaces on the lid loading area's support plate where no components are placed, thus filling the gaps.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] This invention optimizes the specific structural design of components such as a feeding bin, a discharging bin, a lid storage bin, ultrasonic tooling equipment, and first, second, and third movable mechanisms, by correspondingly arranging a feeding bin, discharging bin, lid storage bin, ultrasonic tooling equipment, and three movable mechanisms on a workbench. Utilizing the coordinated operation of multiple X-axis linear modules, Y-axis linear modules, Z-axis linear modules, suction nozzle assemblies, and lifting assemblies, the invention first uses the X-axis linear module and lifting assembly to pull the support plate at the bottom of the feeding bin to the tray area. Then, the Y-axis module, Z-axis linear module, multiple suction nozzle assemblies, and camera work together to pick up the components to be tested from the loading tray on the support plate and place them sequentially on a connecting platform. The two connecting platforms work alternately, and the ultrasonic tooling equipment cuts the components to be tested. While the components to be tested on one connecting platform are being cut, the components already cut on the other connecting platform are simultaneously cut. The components are returned to their original positions. After all the test components on the carrier plate have been cut, the carrier plate is moved to the cover loading area using two X-axis linear modules and a lifting assembly. Another Y-axis linear module, a Z-axis linear module, a gripper assembly, and a camera are used to clamp the cover plates from the top of the cover storage area and place them on top of the cut components on the carrier plate. After all the cover plates are in place, the carrier plate is inserted into the bottom of the discharge storage area using the discharge X-axis linear module and the lifting assembly. Then, the cutting and processing of the test components on the next set of feed storage bottom carrier plates can begin. The overall operation is simple and convenient, with a relatively high degree of automation. Automated loading and unloading replaces manual loading and unloading steps, effectively improving work efficiency, saving time and reducing personnel training and labor costs. Furthermore, the feed storage area allows personnel to load multiple batches of materials at once, increasing the total workload of a single machine operation and making it more convenient to use. Furthermore, this invention also incorporates a material replenishment mechanism, such as a linear X-axis replenishment module and a material replenishment tray, which allows for replenishment of materials to fill empty sections of the material tray on the support plate. This ensures that the material trays on the support plate inserted into the discharge storage are filled with pre-cut components, facilitating direct unloading and removal by workers without the need for manual inspection and replenishment. This further improves work efficiency. The overall design is ingenious, easy to use, simple to learn, and highly practical, making it worthy of promotion. Attached Figure Description

[0026] Figure 1 This is a top view of the shearing machine of the present invention;

[0027] Figure 2 This is a schematic diagram of the structure of the first active mechanism of the present invention;

[0028] Figure 3 This is a schematic diagram of the first active mechanism of the present invention from another perspective;

[0029] Figure 4 This is a schematic diagram of the structure of each component on the two Y-axis linear modules of the present invention;

[0030] Figure 5 This is a schematic diagram of the components on the two Y-axis linear modules of the present invention from another perspective;

[0031] Figure 6 This is a schematic diagram of the connection component of the present invention;

[0032] Figure 7 This is a schematic diagram of the structure of the lid storage of the present invention.

[0033] In the diagram: 1. Workbench; 2. Material pulling X-axis linear module; 3. Material discharging X-axis linear module; 4. Feeding storage; 5. Tray area; 6. Capping area; 7. Discharging storage; 8. First Y-axis linear module; 9. Second Y-axis linear module; 10. Ultrasonic tooling equipment; 1001. Ultrasonic tooling table; 11. Connecting table; 1101. Connecting column; 12. First Z-axis linear module; 13. Material picking nozzle assembly; 14. First upper camera; 15. Lower camera; 16. Second Z-axis linear module; 17. Gripper assembly; 18. Replenishing nozzle assembly; 19. Second upper camera; 20. Replenishing X-axis linear module; 21. Replenishing tray; 22. Cap storage; 2201. Connecting base plate; 2202. Second slide cylinder; 2203. Cap picking X-axis linear module; 2204. Pulling... Material plate; 2205, L-shaped limit frame; 23, vertical plate; 24, first slide cylinder; 25, lifting assembly; 2501, U-shaped lifting plate; 2502, fixing plate; 2503, guide rod; 2504, first mounting frame; 2505, first threaded rod; 2506, sliding column sleeve; 2507, first motor; 26, first fixing frame; 27, second fixing frame; 28, third Z-axis linear module; 29, rotating rod; 30, mounting plate; 31, U-shaped connecting frame; 32, second motor; 33, rotating column; 34, top rod; 35, first synchronous belt; 36, first connecting plate; 37, connecting column; 38, third motor; 39, connecting block; 40, guide column; 41, second threaded rod; 42, second mounting frame; 43, top plate; 44, fourth motor; 45, second synchronous belt. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "page," "bottom," "inner," "outer," "clockwise," "counterclockwise," "coaxial," "bottom," "one end," "top," "other end," "one side," "front," "both ends," and "both sides," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] In this invention, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," and "equipped" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0038] Referring now to the accompanying drawings, the various figures are intended only to illustrate certain exemplary embodiments and are not intended to limit the invention. In the various figures, the same reference numerals denote the same or corresponding parts. The dimensions and scales in the various figures are also for illustration only and should not be construed as limiting the invention; these dimensions may be enlarged relative to actual products. Example

[0039] Please see Figures 1 to 7 This embodiment of an optical monochrome element cutting machine includes...

[0040] Workbench 1;

[0041] Feed storage 4 is located at the top right of the rear end of workbench 1;

[0042] Discharge silo 7 is located on the top left side of the rear end of workbench 1;

[0043] The first active mechanism is located between the infeed storage 4 and the discharge storage 7;

[0044] The ultrasonic tooling device 10 is located on the top right side of the front end of the workbench 1.

[0045] The lid storage compartment 22 is located on the top left side of the front end of the workbench 1;

[0046] The second active mechanism is located on the upper right side of the middle part of workbench 1;

[0047] The third active mechanism is located on the upper left side of the middle part of workbench 1;

[0048] The first moving mechanism pulls the support plate at the bottom of the feeding silo 4 to the tray area 5. The second moving mechanism then picks up the components to be tested on the support plate and places them in sequence at the ultrasonic tooling equipment 10 for cutting. After cutting, the components are returned to their original positions. After all the components to be tested on the support plate have been cut, the first moving mechanism moves the support plate to the cover area 6. The third moving mechanism then picks up the cover plate from the cover storage 22 and places it on top of the cut components on the support plate. Finally, the first moving mechanism places the support plate into the bottom of the discharge storage 7, and the next set of components to be tested on the support plate can then be cut and processed.

[0049] Specifically, the first active mechanism includes a material pulling X-axis linear module 2 and a material discharging X-axis linear module 3. The material pulling X-axis linear module 2 is installed on the top of the workbench 1 and below the feeding bin 4, and the material discharging X-axis linear module 3 is installed on the top of the workbench 1 and below the discharging bin 7. Two vertical plates 23 are provided on the left and right sides of the top rear end of the workbench 1. Two first sliding cylinders 24 are installed on the top of the vertical plates 23. Both the feeding bin 4 and the discharging bin 7 include multiple vertically stackable support plates, on which material trays are placed. The inner telescopic ends of the first sliding cylinders 24 can be engaged with the bottom edge of the support plates. Lifting components 25 are provided below the feeding bin 4 and the discharging bin 7, and a lifting component 25 is also provided below the overlapping area in the middle of the material pulling X-axis linear module 2 and the discharging X-axis linear module 3 to control the lifting and lowering of the support plates. When the first slide cylinder 24 at the feeding bin 4 retracts outward, the bottom support plate of the feeding bin 4 will fall on the corresponding lifting component 25. The inner telescopic end of the first slide cylinder 24 at the feeding bin 4 extends inward and can be locked between the two adjacent bottom support plates. Then, the lifting component 25 at the feeding bin 4 lowers the support plate on it to the moving seat of the pulling X-axis linear module 2, and the pulling X-axis linear module 2 can then pull out the support plate. When the support plate is inserted below the discharge bin 7, the lifting component 25 at the discharge bin 7 lifts the support plate to the bottom of the discharge bin 7. Then, the first slide cylinder 24 at the discharge bin 7 retracts outward, and the support plate at the bottom of the discharge bin 7 will fall onto the support plate at the top of the lifting component 25 below it. Then, the lifting component 25 lifts all the support plates to a certain height. At this time, the first slide cylinder 24 at the discharge bin 7 extends inward, and the inner telescopic end of the first slide cylinder 24 can be locked into the bottom edge of the bottom support plate to achieve stacking.

[0050] The lifting assembly 25 includes a U-shaped lifting plate 2501 and a fixed plate 2502. The U-shaped lifting plate 2501 is provided below the feeding bin 4, below the discharging bin 7, and below the overlapping area of ​​the pulling X-axis linear module 2 and the discharging X-axis linear module 3. The two sides of the U-shaped lifting plate 2501 slide through the top of the workbench 1. One side of the U-shaped lifting plate 2501 is located on one side of the pulling X-axis linear module 2, and the other side of the U-shaped lifting plate 2501 is located on the other side of the discharging X-axis linear module 3. The U-shaped lifting plates 2501 below the feeding silo 4 and the discharging silo 7 are located on the inner side of the vertical plate 23. The fixing plate 2502 is installed on the inner top of the workbench 1. Guide rods 2503 are installed on both sides of the fixing plate 2502. The bottom ends of the two guide rods 2503 are connected to both sides of the first mounting frame 2504. The first motor 2507 is installed in the middle of the bottom end of the first mounting frame 2504. Sliding sleeves 2506 are installed on both sides of the bottom of the U-shaped lifting plate 2501. The sliding sleeves 2506 on both sides of the lifting plate 2501 are slidably sleeved onto the two guide rods 2503. A first threaded sleeve can be installed in the middle of the U-shaped lifting plate 2501. A first threaded rod 2505 is threadedly installed inside the first threaded sleeve. The top end of the first threaded rod 2505 is rotatably connected to the middle of the fixed plate 2502. The bottom of the U-shaped lifting plate 2501 is provided with a through hole for the first threaded rod 2505 to pass through. The bottom end of the first threaded rod 2505 is connected to the output shaft of the first motor 2507. It is worth noting that the lifting assembly 25 can also adopt other lifting structures. For example, the first motor 2507 and the first threaded rod 2505 can be replaced by a lifting cylinder. That is, a lifting cylinder is installed in the middle of the bottom end of the first mounting bracket 2504. The telescopic end of the lifting cylinder is connected to the bottom of the U-shaped lifting plate 2501, thereby realizing the lifting of the U-shaped lifting plate 2501.

[0051] The second active mechanism includes a first Y-axis linear module 8 and a connecting component. The two ends of the first Y-axis linear module 8 are respectively installed on the right side of the top center of the workbench 1 via a first fixing frame 26. The connecting component is respectively disposed between the ultrasonic tooling device 10 and the first Y-axis linear module 8. Multiple first Z-axis linear modules 12 are respectively installed on the movable seat of the first Y-axis linear module 8. In this embodiment, four sets of first Z-axis linear modules 12 are specifically provided. A material suction nozzle assembly 13 is respectively installed on the movable seat of the first Z-axis linear module 12. A first upper camera 14 is also respectively installed on one side of the movable seat of the first Y-axis linear module 8. A lower camera 15 is also respectively installed between the connecting component at the top of the workbench 1 and the plate area 5. The position and the state of both sides of the component under test are observed and determined through the first upper camera 14 and the lower camera 15.

[0052] The connecting assembly includes a rotating rod 29 and a mounting plate 30. The rotating rod 29 is driven to rotate and is mounted at a corresponding position on the top of the workbench 1. The top of the rotating rod 29 is connected to the middle of the mounting plate 30. Rotating columns 33 are provided on both sides of the mounting plate 30. The rotating columns 33 penetrate the mounting plate 30 and are driven to rotate. A connecting platform 11 is placed on the top of the rotating column 33. Multiple connecting columns 1101 for placing the component under test are evenly distributed around the top of the connecting platform 11. The multiple connecting columns 1101 are evenly distributed in a ring. A top rod 34 slides through the center of the bottom of the connecting platform 11 and passes through the rotating column 33. The top rod 34 can be a round or rectangular rod. A corresponding slot can be provided on the top of the rotating column 33, and a corresponding locking block can be provided on the bottom of the connecting platform 11 that can slide vertically into the slot on the top of the rotating column 33, so that the connecting platform 11 can rotate synchronously with the rotating column 33 when naturally placed on top of the rotating column 33.

[0053] The docking platform 11 on one side of the top of the mounting plate 30 can be located below the ultrasonic fixture table 1001 of the ultrasonic fixture equipment 10. The ultrasonic fixture table 1001 is provided with a slot for the docking post 1101 on the docking platform 11 to pass through. A lifting assembly for lifting the top rod 34 is provided below the ultrasonic fixture table 1001. The docking platform 11 on the other side of the top of the mounting plate 30 can be located below the material picking nozzle assembly 13 on the first Y-axis linear module 8. The material picking nozzle assembly 13 is used to sequentially pick up and place the component to be tested on the top of the docking post 1101 on the docking platform 11. A silent fan is also installed on the ultrasonic fixture equipment 10. The silent fan points to the top of the ultrasonic fixture table 1001 to cool it down.

[0054] Specifically, a first connecting plate 36 is provided at a corresponding position on the upper part of the workbench 1. The first connecting plate 36 is connected to the top wall of the workbench 1 by connecting columns 37 around its perimeter. A third motor 38 is installed on the first connecting plate 36. The output shaft at the top of the third motor 38 is connected to the bottom of the rotating rod 29. U-shaped connecting frames 31 are provided on both sides of the bottom of the mounting plate 30. A second motor 32 is installed on the U-shaped connecting frame 31. The output shaft at the top of the second motor 32 is connected to the lower part of the rotating column 33 by a first synchronous belt 35. That is, a first synchronous pulley is installed on the output shaft at the top of the second motor 32, a second synchronous pulley is installed at a corresponding position on the lower part of the rotating column 33, and a first synchronous belt 35 is installed between the first synchronous pulley and the corresponding second synchronous pulley.

[0055] The lifting assembly includes a connecting block 39, which is installed at a corresponding position on the top of the worktable 1 above the ultrasonic tooling table 1001. Guide posts 40 are provided on both sides of the connecting block 39, sliding through the connecting block 39 and the top wall of the worktable 1. The tops of the two guide posts 40 are installed on both sides of the top plate 43, and the bottoms of the two guide posts 40 are installed on the second mounting bracket 42. A fourth motor 44 is installed on the second mounting bracket 42. A second threaded rod 41 is threadedly installed in the middle of the connecting block 39, and a through hole is provided at a corresponding position on the top of the worktable 1 for the second threaded rod 41 to pass through. The top of the second threaded rod 41 is rotatably connected to the top plate 43, and the bottom of the second threaded rod 41 is connected to the output shaft of the fourth motor 44 via a second synchronous belt 45. Specifically, a third synchronous pulley is installed on the output shaft at the top of the fourth motor 44, and a fourth synchronous pulley is installed at a corresponding position after the bottom of the second threaded rod 41 passes through the second mounting bracket 42. A second synchronous belt 45 is installed between the third and fourth synchronous pulleys. During operation, the top plate 43 lifts the top rod 34 inside the ultrasonic tooling table 1001, allowing the connecting post 1101 on the connecting platform 11 to be inserted into the slot of the ultrasonic tooling table 1001, thus enabling cutting. It is worth noting that the lifting assembly can also employ other lifting structures, such as replacing the second threaded rod 41, the fourth motor 44, and the second synchronous belt 45 with a lifting cylinder. That is, a lifting cylinder is installed at a corresponding position on the top of the worktable 1, and the bottom telescopic end of the lifting cylinder is connected to the second mounting frame 42. The lifting cylinder drives the second mounting frame 42 and the top plate 43 to rise and fall.

[0056] The third active mechanism includes a second Y-axis linear module 9. The two ends of the second Y-axis linear module 9 are respectively installed on the left side of the top center of the workbench 1 through the second fixing frame 27. A third Z-axis linear module 28 is respectively installed on one side of the movable seat of the second Y-axis linear module 9. A gripper assembly 17 is respectively installed on the movable seat of the third Z-axis linear module 28. The gripper assembly 17 includes a cylinder and retractable clamping plates installed on both sides of the cylinder. The gripper assembly 17 can grip the cover plate at the cover storage 22 and place it on the top of the pre-cut component on the bearing plate of the cover loading area 6.

[0057] The lid storage 22 includes a lid-retrieving X-axis linear module 2203, a material pulling plate 2204, and two connecting base plates 2201. The lid-retrieving X-axis linear module 2203 is installed at a corresponding position on the top of the workbench 1. The middle part of the material pulling plate 2204 is installed on the top of the movable seat of the lid-retrieving X-axis linear module 2203. The two connecting base plates 2201 are installed on the top of the workbench 1 and located on both sides of the lid-retrieving X-axis linear module 2203. Four L-shaped limiting brackets 2205 are correspondingly provided around the top of the connecting base plates 2201. Multiple lid pieces are vertically stacked between the four L-shaped limiting brackets 2205. The top front and rear sides of the base plate 2201 are also equipped with second sliding cylinders 2202. The inner telescopic end of the second sliding cylinder 2202 can be locked into the bottom edge of the cover plate. The two sides of the pulling plate 2204 can be moved to the bottom of the cover plates stacked on both sides. When the second sliding cylinder 2202 retracts outward, the bottom cover plate falls onto the pulling plate 2204. When the second sliding cylinder 2202 extends inward, the inner telescopic end of the second sliding cylinder 2202 can be locked between the two bottom adjacent cover plates so that the bottom cover plate can be pulled out using the cover removal X-axis linear module 2203.

[0058] The top of the workbench 1 is also equipped with a feeding mechanism, which is located between the lid storage 22 and the lid loading area 6. The feeding mechanism includes a feeding X-axis linear module 20 and a feeding tray 21. The feeding X-axis linear module 20 is installed on the top of the workbench 1 and located between the lid storage 22 and the lid loading area 6. The feeding tray 21 is installed on a movable seat on the top of the feeding X-axis linear module 20. Multiple pre-cut components are placed on the top of the feeding tray 21. The second Y-axis linear module 20 is also equipped with a feeding mechanism, which is located between the lid storage 22 and the lid loading area 6. On the other side of the movable seat of the axial linear module 9, a second Z-axis linear module 16 is also installed. A feeding nozzle assembly 18 is installed on the movable seat of the second Z-axis linear module 16. A second upper camera 19 is also installed on the movable seat of the second Y-axis linear module 9. The second upper camera 19 is located on one side of the feeding nozzle assembly 18. The feeding nozzle assembly 18 is used to place the pre-cut components on the top of the feeding tray 21 into the empty spaces on the bearing plate of the cover area 6 where no components are placed, thus filling the gaps.

[0059] Each of the bearing plates is provided with a limiting post around its perimeter. The top of each limiting post is provided with a conical limiting groove, and the bottom of each limiting post is provided with a conical locking post that matches the conical limiting groove. When multiple bearing plates are stacked vertically, the bottom of the upper bearing plate's upper limiting post can correspond to the top of the lower bearing plate's upper limiting post, thereby ensuring the stability of the stacking. At the same time, a certain gap is left between the material tray at the top of the bearing plate and the bearing plate above it to avoid contact and friction.

[0060] The workbench 1 has a box-like structure, and a closed box cover can be installed on the top four sides of the workbench 1. All components on the top of the workbench 1 are located inside the closed box cover. A hinged door can be installed on the four side walls of the closed box cover to observe the internal working conditions and facilitate loading and unloading by the operator. All linear modules, ultrasonic tooling equipment 10, material suction nozzle assembly 13, cameras, gripper assembly 17, material replenishment suction nozzle assembly 18, slide cylinders, silent fans, motors, etc., used in this shearing machine can be directly adopted from existing equipment. A control box can be installed on the lower inner side of the workbench 1, and a control system is installed inside the control box. All electrical or pneumatic components involved in this shearing machine, such as linear modules, motors, cameras, cylinders, suction nozzle assemblies, gripper assembly 17, ultrasonic tooling equipment 10, and silent fans, are electrically connected to the control system to achieve automated control.

[0061] During operation, the material pulling X-axis linear module 2 and the lifting assembly 25 are used to pull the support plate at the bottom of the feeding bin 4 to the tray area 5. When the first slide cylinder 24 at the feeding bin 4 retracts outward, the bottom support plate will fall onto the lifting assembly 25. At this time, the first slide cylinder 24 at the feeding bin 4 extends inward, and the inner telescopic end of the first slide cylinder 24 can be locked between the two adjacent bottom support plates. Then, the lifting assembly 25 at the feeding bin 4 lowers the support plate onto the moving seat of the material pulling X-axis linear module 2, and the material pulling X-axis linear module can then be used to pull the support plate. Module 2 pulls out the carrier plate; then, using the first Y-axis linear module 8, the first Z-axis linear module 12, multiple material suction nozzle assemblies 13, and upper and lower cameras, the components to be tested in the loading tray on the carrier plate are picked up and placed sequentially on a docking platform 11. The two docking platforms 11 work alternately, and the ultrasonic tooling equipment 10 cuts the components to be tested. While the components to be tested on one docking platform 11 are being cut, the already cut components on the other docking platform 11 are returned to their original positions via the Y-axis linear module, Z-axis linear module, and material suction nozzle assembly 13; once all the components on the carrier plate are cut... After the component under test is cut, the pulling X-axis linear module 2 moves the carrier plate to the overlapping area of ​​the pulling X-axis linear module 2 and the discharging X-axis linear module 3. The lower lifting assembly 25, used for transfer, lifts the carrier plate on the pulling X-axis linear module 2, causing the moving seat of the pulling X-axis linear module 2 to move away. Then, the moving seat of the discharging X-axis linear module 3 moves accordingly to below the carrier plate. Next, the lifting assembly 25 in the middle places the carrier plate onto the moving seat of the discharging X-axis linear module 3, realizing the transfer and switching of the carrier plate. Then, the discharging X-axis linear module 3... Move to the capping area 6, and use the second Y-axis linear module 9, the third Z-axis linear module 28, the gripper assembly 17 and the camera to clamp the caps on the cap storage 22 and place them on the top of the pre-cut components on the support plate of the capping area 6. During operation, the pre-cut components on the feeding tray 21 can also be placed on the empty parts of the material tray on the support plate of the capping area 6 through the cooperation of the second Z-axis linear module 16, the feeding nozzle assembly 18 and the camera to replenish the material, so that the material trays on the support plate of the insertion and discharge storage 7 are filled with pre-cut components, making it convenient for the staff to directly unload and take away the materials.After all the cut components have had their tops covered, the support plate is inserted into the bottom of the discharge storage 7 using the X-axis linear module 3 and the lifting assembly 25. The lifting assembly 25 then lifts the support plate to the bottom of the discharge storage 7. Next, the first sliding cylinder 24 of the discharge storage 7 retracts outwards, causing the bottom support plate to fall onto the support plate on top of the lifting assembly 25. The lifting assembly 25 then lifts all the support plates to a certain height. At this point, the first sliding cylinder 24 extends inwards, its inner telescopic end engaging with the bottom edge of the bottom support plate, thus stacking the finished products. Then, the next set of components to be tested can be cut and processed on the bottom support plate of the feeding storage 4.

[0062] The above-described embodiments are merely illustrative of certain implementations of the present invention, and are described in a relatively specific and detailed manner. However, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements are all within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the appended claims.

Claims

1. An optical monochrome element cutting machine, characterized in that: include Workbench (1); The feeding silo (4) is located on the top right side of the rear end of the workbench (1); The discharge storage (7) is located on the top left side of the rear end of the workbench (1); The first active mechanism is located between the feed storage (4) and the discharge storage (7); An ultrasonic tooling device (10) is located on the top right side of the front end of the workbench (1); The lid storage (22) is located on the top left side of the front end of the workbench (1); The second active mechanism is located on the upper right side of the middle part of the workbench (1); The third activity mechanism is located on the upper left side of the middle part of the workbench (1); After the first moving mechanism pulls the support plate at the bottom of the feeding silo (4) to the tray area (5), the second moving mechanism picks up the components to be tested on the support plate and places them in turn at the ultrasonic tooling equipment (10) for cutting. After cutting, they are put back in their original positions. After all the components to be tested on the support plate are cut, the first moving mechanism moves the support plate to the cover area (6). The third moving mechanism picks up the cover plate on the cover storage (22) and places it in turn on the top of the cut components on the support plate. Finally, the first moving mechanism puts the support plate into the bottom of the discharge storage (7) so that the next set of components to be tested on the support plate can be cut and processed. The first active mechanism includes a material pulling X-axis linear module (2) and a material discharging X-axis linear module (3). The material pulling X-axis linear module (2) is installed on the top of the workbench (1) and below the feeding silo (4). The material discharging X-axis linear module (3) is installed on the top of the workbench (1) and below the discharging silo (7). Two vertical plates (23) are provided on the left and right sides of the top of the rear end of the workbench (1). A first sliding cylinder (24) is installed on the top of the vertical plate (23). Both the feeding silo (4) and the discharging silo (7) include multiple vertically stackable support plates. Material trays are placed on the support plates. The inner telescopic end of the first slide cylinder (24) can be correspondingly locked into the bottom edge of the support plate; a lifting component (25) is provided below the feeding silo (4) and the discharging silo (7); a lifting component (25) is also provided below the overlapping area of ​​the middle part of the pulling X-axis linear module (2) and the discharging X-axis linear module (3) to control the lifting of the support plate; when the first slide cylinder (24) retracts outward, its bottom support plate will fall on the lifting component (25); the inner telescopic end of the first slide cylinder (24) at the feeding silo (4) can be correspondingly locked between the two adjacent bottom support plates when it extends inward.

2. The optical monochrome element cutting machine according to claim 1, characterized in that: The lifting assembly (25) includes a U-shaped lifting plate (2501) and a fixed plate (2502). A U-shaped lifting plate (2501) is provided below the feeding silo (4), below the discharging silo (7), and below the overlapping area of ​​the pulling X-axis linear module (2) and the discharging X-axis linear module (3). The U-shaped lifting plate (2501) slides through the top of the workbench (1) on both sides. The fixed plate (2502) is installed on the inner top of the workbench (1). Guide rods (2503) are installed on both sides of the fixed plate (2502). The bottom ends of the two guide rods (2503) are connected to both sides of the first mounting frame (2504). The bottom end of the first mounting frame (2504)... A first motor (2507) is installed in the middle. Sliding sleeves (2506) are installed on both sides of the bottom of the U-shaped lifting plate (2501). The sliding sleeves (2506) on both sides of the U-shaped lifting plate (2501) are slidably sleeved on two guide rods (2503). A first threaded rod (2505) is threadedly installed in the middle of the U-shaped lifting plate (2501). The top of the first threaded rod (2505) is rotatably connected to the middle of the fixed plate (2502). The bottom of the U-shaped lifting plate (2501) is provided with a through hole for the first threaded rod (2505) to pass through. The bottom end of the first threaded rod (2505) is connected to the output shaft of the first motor (2507).

3. The optical monochrome element cutting machine according to claim 1, characterized in that: The second active mechanism includes a first Y-axis linear module (8) and a connecting component. The two ends of the first Y-axis linear module (8) are respectively installed on the right side of the top center of the workbench (1) through the first fixing frame (26). The connecting component is respectively set between the ultrasonic tooling equipment (10) and the first Y-axis linear module (8). Multiple first Z-axis linear modules (12) are respectively installed on the movable seat of the first Y-axis linear module (8). A material suction nozzle component (13) is respectively installed on the movable seat of the first Z-axis module (12). A first upper camera (14) is also respectively installed on one side of the movable seat of the first Y-axis module (8). A lower camera (15) is also respectively installed between the connecting component at the top of the workbench (1) and the tray area (5).

4. The optical monochrome element cutting machine according to claim 3, characterized in that: The connecting assembly includes a rotating rod (29) and a mounting plate (30). The rotating rod (29) is driven to rotate and is mounted on the top of the workbench (1) at a corresponding position. The top of the rotating rod (29) is connected to the middle of the mounting plate (30). Rotating columns (33) are provided on both sides of the mounting plate (30). The rotating columns (33) penetrate the mounting plate (30) and are driven to rotate. A connecting platform (11) is placed on the top of the rotating column (33). Multiple connecting columns (1101) for placing the test element are evenly provided around the top of the connecting platform (11). The top rod (34) of the rotating column (33) slides through the middle of the bottom of the connecting platform (11). The docking platform (11) on one side of the top of the mounting plate (30) can be located below the ultrasonic tooling table (1001) of the ultrasonic tooling equipment (10). The ultrasonic tooling table (1001) is provided with a slot for the docking column (1101) on the docking platform (11) to pass through. The ultrasonic tooling table (1001) is provided with a lifting component for lifting the top rod (34) below it. The docking platform (11) on the other side of the top of the mounting plate (30) can be located below the material suction nozzle assembly (13) on the first Y-axis linear module (8). The material suction nozzle assembly (13) is used to sequentially pick up and place the component to be tested on the top of the docking column (1101) on the docking platform (11).

5. The optical monochrome element cutting machine according to claim 4, characterized in that: The upper part of the workbench (1) is provided with a first connecting plate (36). The first connecting plate (36) is connected to the top wall of the workbench (1) by connecting columns (37) around its perimeter. A third motor (38) is installed on the first connecting plate (36). The output shaft of the third motor (38) is connected to the bottom of the rotating rod (29) via a transmission. Both sides of the bottom of the mounting plate (30) are provided with U-shaped connecting frames (31). A second motor (32) is installed on the U-shaped connecting frames (31). The output shaft of the second motor (32) is connected to the lower part of the rotating column (33) via a first synchronous belt (35).

6. The optical monochrome element cutting machine according to claim 4, characterized in that: The lifting assembly includes a connecting block (39), which is installed on the top of the workbench (1) above the ultrasonic tooling table (1001). Guide posts (40) are provided on both sides of the connecting block (39) and the top wall of the workbench (1), respectively. The tops of the two guide posts (40) are installed on both sides of the top plate (43), and the bottoms of the two guide posts (40) are installed on the second mounting bracket (42). A fourth motor (44) is installed on the second mounting bracket (42). A second threaded rod (41) is threadedly installed in the middle of the connecting block (39). A through hole is provided on the top of the workbench (1) for the second threaded rod (41) to pass through. The top of the second threaded rod (41) is rotatably connected to the top plate (43). The bottom of the second threaded rod (41) is connected to the output shaft of the fourth motor (44) via the second synchronous belt (45). The top plate (43) lifts the top rod (34) inside the ultrasonic tooling table (1001), so that the connecting column (1101) on the connecting platform (11) is inserted into the slot of the ultrasonic tooling table (1001) for cutting.

7. The optical monochrome element cutting machine according to claim 1, characterized in that: The third active mechanism includes a second Y-axis linear module (9), with both ends of the second Y-axis linear module (9) being installed on the left side of the top center of the workbench (1) via a second fixing frame (27). A third Z-axis linear module (28) is installed on one side of the movable seat of the second Y-axis linear module (9). A gripper assembly (17) is installed on the movable seat of the third Z-axis linear module (28). The gripper assembly (17) can grip the cover plate at the cover storage (22) and place it on the top of the pre-cut component on the bearing plate of the cover loading area (6).

8. The optical monochrome element cutting machine according to claim 7, characterized in that: The lid storage (22) includes a lid-retrieving X-axis linear module (2203), a material pulling plate (2204), and two connecting base plates (2201). The lid-retrieving X-axis linear module (2203) is installed at the corresponding position on the top of the workbench (1). The middle part of the material pulling plate (2204) is installed on the top of the movable seat of the lid-retrieving X-axis linear module (2203). The two connecting base plates (2201) are installed on the top of the workbench (1) and located on both sides of the lid-retrieving X-axis linear module (2203). Four L-shaped limiting frames (2205) are provided around the top of the connecting base plate (2201). Multiple lid pieces are vertically stacked between the four L-shaped limiting frames (2205). The connecting base plate (2201) is also equipped with a second sliding cylinder (2202) on the front and rear sides of the top. The inner telescopic end of the second sliding cylinder (2202) can be locked into the bottom edge of the cover plate. The two sides of the pulling plate (2204) can be moved to the bottom of the cover plates stacked on both sides. When the second sliding cylinder (2202) retracts outward, the bottom cover plate falls onto the pulling plate (2204). When the second sliding cylinder (2202) extends inward, the inner telescopic end of the second sliding cylinder (2202) can be locked between the two adjacent bottom cover plates so that the bottom cover plate can be pulled out using the cover removal X-axis linear module (2203).

9. The optical monochrome element cutting machine according to claim 7, characterized in that: The top of the workbench (1) is also provided with a feeding mechanism, which is located between the lid storage (22) and the lid loading area (6). The feeding mechanism includes a feeding X-axis linear module (20) and a feeding tray (21). The feeding X-axis linear module (20) is installed on the top of the workbench (1) and located between the lid storage (22) and the lid loading area (6). The feeding tray (21) is installed on the movable seat on the top of the feeding X-axis linear module (20). Multiple pre-cut components are placed on the top of the feeding tray (21). On the other side of the movable seat of the Y-axis linear module (9), a second Z-axis linear module (16) is also installed. On the movable seat of the second Z-axis linear module (16), a feeding nozzle assembly (18) is installed. On the movable seat of the second Y-axis linear module (9), a second upper camera (19) is installed. The second upper camera (19) is located on one side of the feeding nozzle assembly (18). The feeding nozzle assembly (18) places the pre-cut components on the top of the feeding tray (21) into the empty spaces on the bearing plate of the cover area (6) where no components are placed, thus filling the gaps.

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