Auxiliary loading device for Tube tube packaged products and filling amount control method

Abstract

The invention discloses a Tube tube packaging product auxiliary loading device and a filling amount control method, and relates to the technical field of soaking piece automatic filling. The Tube tube packaging product auxiliary loading device comprises a working platform, a loading platform ascends and descends on the working platform in the vertical direction, and main clamping plates which are independently arranged in the longitudinal direction in a sliding mode are vertically arranged at the two longitudinal ends of the loading platform respectively; the two transverse ends of the loading platform are each vertically provided with two side clamping plates which are independently arranged in a sliding mode in the transverse direction. The problems that in the traditional technology, when the Tube tube packaging operation is carried out, a manual filling mode is adopted, products incline in the Tube tube, the products interfere with the wall of the Tube tube when a client automatically sucks the products, and the products cannot be normally taken out are solved.

Description

Technical Field

[0001] The invention relates to the technical field of automatic filling of heat spreaders, and in particular to an auxiliary loading device for tube packaging products and a filling quantity control method. Background Art

[0002] With the continuous development of industrial automation, based on comprehensive considerations of product protection and production efficiency, more and more heat sink products are being packaged in Tube packaging. The client uses an automated solution of a robotic arm + nozzle to extract from the Tube.

[0003] A patent with a publication number of CN115743816A is disclosed in the prior art. The solution includes CN115743816A, including a device body, a mobile mounting platform is provided at the device body, and a material tube placement part for placing tubes is vertically provided on the upper surface of the mobile mounting platform through a first mounting frame, and the material tube placement part forms a feeding section, a sorting section and a discharging section from top to bottom in sequence; a pushing component is provided on one side of the material tube placement part along the width direction of the tube, and a material dividing component and a pick-and-place component for picking and placing the tube are provided on the other side, and the pushing component is used to push the material tube at the discharging section to the material dividing area of ​​the material dividing component, and the material dividing area is covered in the pick-and-place range of the pick-and-place component. The device body in the present invention can form a complete set of automatic loading and unloading processes for tubes through the material tube placement part, the pushing component, the material dividing component and the pick-and-place component provided at the mobile mounting platform; it has a high degree of automation.

[0004] As the existing devices and methods are used, the shortcomings of the technology are gradually exposed, mainly in the following aspects:

[0005] First, when packaging the tube, manual filling is used. The product tilts in the tube, which can easily cause the product to interfere with the tube wall when the client automatically sucks it up, making it impossible to take the product out normally.

[0006] Second, when packaging tubes, manual filling is used. Product shortages can easily cause inconsistencies between the number of other materials put in by the client and the number of heat spreaders, resulting in the inability to complete the work order normally and product defects caused by empty movements of the robot arm.

[0007] In summary, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention

[0008] In view of the defects in the prior art, the present invention solves the problem that in the traditional technology, when performing tube packaging operations, the manual filling method is adopted, and the product tilts in the tube, which easily causes the product to interfere with the tube wall when the client automatically sucks it, and the product cannot be taken out normally.

[0009] To solve the above problems, the present invention provides the following technical solutions:

[0010] The auxiliary loading device for tube packaging products comprises a working platform, a loading platform is vertically lifted on the working platform, and main clamping plates independently slidably arranged along the longitudinal direction are respectively vertically arranged at both longitudinal ends of the loading platform.

[0011] Two side clamping plates independently slidably arranged in the transverse direction are respectively vertically disposed at the two transverse ends of the loading platform.

[0012] As an optimized solution, a micro-weight sensor is provided on the loading platform.

[0013] As an optimized solution, a longitudinal adjustment screw is rotatably provided on the working platform corresponding to each of the main plates, and the main plates are threadedly connected to the longitudinal adjustment screw.

[0014] As an optimized solution, a longitudinal motor is fixedly connected to the working platform, and the output shaft of the longitudinal motor is fixedly connected to the end of the longitudinal adjustment screw.

[0015] As an optimized solution, a sliding groove is provided on the working platform along the sliding direction of the main splint, and a sliding block is fixedly connected to the lower end of the main splint and is slidably constrained in the sliding groove.

[0016] As an optimized solution, a transverse adjustment screw is rotatably mounted on the main plate corresponding to each of the side plates, and the side plates are threadedly connected to the transverse adjustment screw.

[0017] As an optimized solution, horizontally arranged guide rods are fixedly connected in parallel from top to bottom on the side wall of the main plate corresponding to each of the side plates, and guide holes matching the guide rods are opened on the side plates.

[0018] As an optimized solution, a mounting groove is provided on the back side of the main splint, a double-headed motor is fixed in the mounting groove, and two output ends of the double-headed motor are respectively fixedly connected to the ends of the two lateral adjustment screws.

[0019] As an optimized solution, the working platform is provided with a vertical adjustment screw for vertical rotation, the lower end of the loading platform is fixedly connected with a connecting frame, and the vertical adjustment screw is threadedly connected to the connecting frame.

[0020] As an optimized solution, a support frame is fixedly connected to the lower surface of the working platform, a vertical motor is fixedly connected to the support frame, and an output shaft of the vertical motor is fixedly connected to the lower end of the vertical adjustment screw.

[0021] The present invention also discloses a method for controlling the filling amount of a tube packaging product auxiliary loading device, comprising the following steps:

[0022] S1: Set the total filling amount and the loading amount of a single tube, and the weight sensor determines the weight of a single product;

[0023] S2: Tube is put in, the loading platform rises to the pre-loading position, and the side clamps and main clamps move into place;

[0024] S3: Product loading operation, each time a product is placed, the loading platform is lowered by one thickness dimension of the product;

[0025] S4: Determine whether the loading capacity of a single tube is reached according to the total weight;

[0026] S5: When the loading capacity of a single tube is reached, the tube is taken out;

[0027] S6: The loading platform, side plates and main plate are reset.

[0028] As an optimized solution, in step S4, if the total weight reaches the loading value, step S5 is performed; if the total weight does not reach the loading value, step S3 is continued.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The present invention uses a micro-weight sensor to determine the weight of the product for counting, which solves the uncontrollability of manual counting and ensures the accuracy of counting.

[0031] The present invention is used for filling operations, which reduces the difficulty of operation for operators, improves production efficiency, and reduces production costs. The plane design of the loading platform solves the problem of excessively large inclination angles of products in the tube, and the weight sensor counting and system control solve the problem of the filling quantity not being consistent with the required quantity.

[0032] The above solves the tube packaging's requirements for counting accuracy and the accuracy of the inclination of the product in the tube, and greatly improves production efficiency, thereby achieving the effect of reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0034] Figure 1 It is a schematic diagram of the structure of the present invention.

[0035] In the figure: 1-working platform, 2-loading platform, 3-micro weight sensor, 4-main clamping plate, 5-side clamping plate, 6-longitudinal adjustment screw, 7-longitudinal motor, 8-double-headed motor, 9-lateral adjustment screw; 10-guide rod; 11-connecting frame; 12-support frame; 13-vertical motor; 14-Tube; 15-vertical adjustment screw. DETAILED DESCRIPTION

[0036] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0037] like Figure 1 As shown, the auxiliary loading device for tube packaging products comprises a working platform 1, a loading platform 2 is vertically lifted on the working platform 1, and main clamping plates 4 independently slidably arranged along the longitudinal direction are vertically arranged at both ends of the loading platform 2.

[0038] Two side clamping plates 5 are respectively vertically disposed at the two lateral ends of the loading platform 2 and are independently slidably arranged in the lateral direction.

[0039] A micro-weight sensor 3 is provided on the loading platform 2 .

[0040] A longitudinal adjustment screw 6 is rotatably provided on the working platform 1 corresponding to each main splint 4 , and the main splint 4 is threadedly connected to the longitudinal adjustment screw 6 .

[0041] A longitudinal motor 7 is fixedly connected to the working platform 1 , and an output shaft of the longitudinal motor 7 is fixedly connected to an end of the longitudinal adjustment screw 6 .

[0042] A sliding groove is provided on the working platform 1 along the sliding direction of the main splint 4 , and a sliding block is fixedly connected to the lower end of the main splint 4 and is slidably constrained in the sliding groove.

[0043] A transverse adjustment screw 9 is rotatably mounted on the main plate 4 corresponding to each side plate 5 , and the side plate 5 is threadedly connected to the transverse adjustment screw 9 .

[0044] A horizontally arranged guide rod 10 is fixedly connected in parallel from top to bottom on the side wall of the main plate 4 corresponding to each side plate 5 , and a guide hole matching the guide rod 10 is opened on the side plate 5 .

[0045] A mounting groove is provided on the back of the main splint 4 , in which a double-headed motor is fixed. Two output ends of the double-headed motor are respectively fixedly connected to the ends of two lateral adjustment screws 9 .

[0046] The working platform 1 is provided with a vertical adjustment screw 15 for vertical rotation. The lower end of the loading platform 2 is fixedly connected with a connecting frame 11 , and the vertical adjustment screw 15 is threadedly connected with the connecting frame 11 .

[0047] A support frame 12 is fixedly connected to the lower surface of the working platform 1 , a vertical motor 13 is fixedly connected to the support frame 12 , and an output shaft of the vertical motor 13 is fixedly connected to the lower end of the vertical adjustment screw 15 .

[0048] The present invention also discloses a method for controlling the filling amount of a Tube 14 packaging product auxiliary loading device, comprising the following steps:

[0049] S1: Set the total filling amount and the loading amount of a single tube 14, and the weight sensor determines the weight of a single product;

[0050] S2: Tube 14 is put in, the loading platform 2 rises to the pre-loading position, and the side clamping plate 5 and the main clamping plate 4 move into place;

[0051] S3: Product loading operation, each time a product is placed, the loading platform 2 is lowered by a thickness dimension of the product;

[0052] S4: Determine whether the loading capacity of the single tube 14 is reached according to the total weight;

[0053] S5: When the loading capacity of a single Tube 14 is reached, the Tube 14 is taken out;

[0054] S6: The loading platform 2, the side clamping plate 5 and the main clamping plate 4 are reset.

[0055] In step S4, if the total weight reaches the loading value, proceed to step S5; if the total weight does not reach the loading value, proceed to step S3.

[0056] The working principle of this device is:

[0057] First, the product information is stored in the storage unit in advance. When working, the product model is first selected through the screen display unit, and the required total loading amount and single tube loading amount are set; the command is transmitted to the receiver of the equipment through the control unit, and the equipment first activates the longitudinal motor 7 and the double-headed motor 8 to move the side clamping plate 5 and the main clamping plate 4 to the corresponding clamping position according to the product information; then the operator inserts the Tube 14 into the clamping area between each clamping plate; the vertical motor 13 is activated to raise the loading platform 2 to the pre-loading position; the operator puts the product flat on the loading platform 2, and there is a micro-weight sensor 3 under the loading platform 2. The micro-weight sensor 3 receives a signal and transmits it to the control unit. The control unit displays the number in digital form on the screen display unit, and the control unit transmits a control signal to the vertical motor 13 to activate, so that the loading platform 2 is lowered to a thickness size that meets the product model; when the loading quantity reaches the preset loading amount, the equipment buzzes and alarms, and the equipment stops working. After the operator takes away the Tube 14, if the current product operation is continued, the equipment repeats the operation, otherwise the various mechanisms of the equipment are reset;

[0058] The present invention uses a micro-weight sensor 3 to determine the weight of the product for counting, which solves the uncontrollability of manual counting and ensures the accuracy of counting.

[0059] The present invention is used for filling operations, which reduces the difficulty of operation for operators, improves production efficiency, and reduces production costs. The plane design of the loading platform 2 solves the problem of excessively large inclination angles of products in the tube 14, and the weight sensor counting and system control solve the problem of the filling quantity not being consistent with the required quantity.

[0060] The above solves the requirements of the Tube 14 packaging on the counting accuracy and the accuracy of the inclination of the product in the tube 14, and greatly improves the production efficiency, thereby achieving the effect of reducing costs.

[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. Tube packaging product auxiliary loading device, characterized by: The invention comprises a working platform (1), on which a loading platform (2) is vertically raised and lowered, and main clamping plates (4) independently arranged to slide in the longitudinal direction are respectively vertically provided at both longitudinal ends of the loading platform (2). Two side clamping plates (5) are respectively vertically disposed at the two lateral ends of the loading platform (2) and are independently slidably arranged in the lateral direction.

2. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: A micro-weight sensor (3) is provided on the loading platform (2).

3. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: The working platform (1) is provided with a longitudinal adjustment screw (6) which is rotatably arranged corresponding to each of the main splints (4), and the main splints (4) are threadedly connected to the longitudinal adjustment screw (6).

4. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: A longitudinal motor (7) is fixedly connected to the working platform (1), and an output shaft of the longitudinal motor (7) is fixedly connected to the end of the longitudinal adjustment screw (6).

5. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: A transverse adjustment screw (9) is rotatably mounted on the main clamping plate (4) corresponding to each of the side clamping plates (5), and the side clamping plates (5) are threadedly connected to the transverse adjustment screw (9).

6. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: A mounting groove is provided on the back of the main splint (4), a double-headed motor (8) is fixed in the mounting groove, and two output ends of the double-headed motor (8) are respectively fixedly connected to the ends of the two lateral adjustment screws (9).

7. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: The working platform (1) is provided with a vertical adjustment screw (15) for vertical rotation, the lower end of the loading platform (2) is fixedly connected to a connecting frame (11), and the vertical adjustment screw (15) is threadedly connected to the connecting frame (11).

8. The auxiliary loading device for tube packaging products according to claim 1, characterized in that: A support frame (12) is fixedly connected to the lower surface of the working platform (1), a vertical motor (13) is fixedly connected to the support frame (12), and an output shaft of the vertical motor (13) is fixedly connected to the lower end of the vertical adjustment screw (15).

9. A method for controlling the filling amount of an auxiliary loading device for tube packaging products, comprising the following steps: S1: Setting the total filling amount and the loading amount of a single tube (14), and the weight sensor determines the weight of a single product; S2: The Tube (14) is placed, the loading platform (2) rises to the pre-loading position, and the side clamping plate (5) and the main clamping plate (4) move into place; S3: Product loading operation, each time a product is placed, the loading platform (2) is lowered by a thickness dimension of the product; S4: Determine whether the loading capacity of a single tube (14) is reached according to the total weight; S5: When the loading capacity of a single tube (14) is reached, the tube (14) is taken out; S6: The loading platform (2), the side clamping plate (5) and the main clamping plate (4) are reset.

10. The method for controlling the filling amount of the auxiliary loading device for tube packaging products according to claim 1, characterized in that: In step S4, if the total weight reaches the loading value, step S5 is performed; if the total weight does not reach the loading value, step S3 is continued.

Images