Reclaimed material collecting, conveying and processing device

By designing a construction waste treatment device that integrates electrically controlled tracks, processing carriages and multiple material guide devices, the problems of long conveying, high cost and low utilization during construction waste treatment are solved, and efficient and convenient construction waste regeneration and resource recycling are achieved.

CN119683180APending Publication Date: 2025-03-25CHANGZHOU ZHICONCRETE GREEN BUILDING TECH CO LTD
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Patent Information

Application Number
CN202411836759.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing construction waste treatment methods lead to a long transportation process, increasing costs and inability to be processed nearby, and the resource recycling rate is limited.

Method used

A recycled material collection, transportation and treatment device is designed, including the main frame, the treatment compartment and the electronically controlled track. The treatment compartment is equipped with a lateral feed port, an electronically controlled bottom shovel hopper, an elevating and flipped electrically controlled material guide device, a lateral discharge port and a hammer-type material guide cylinder, and an electronically controlled crushing device.

Benefits of technology

By synchronous regeneration treatment, the treatment efficiency and recycling rate of construction waste are improved. The equipment structure is adjustable and can be stored when idle, reducing transportation space occupation. The hammer-type guide cylinder improves material conveying efficiency and compacts the processing. The electronically controlled crushing and material guide device improves transmission compactness and control convenience.

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Abstract

The invention relates to the technical field of construction waste guide and regeneration treatment, in particular to a reclaimed material collecting, conveying and treating device which comprises a main frame, a treatment compartment mounted on the main frame and electric control tracks mounted on two sides of the main frame. According to the reclaimed material collecting, conveying and treating device, garbage on the ground is shoveled away and then guided into the treating compartment to be subjected to feeding operation, then the garbage is treated inside and then stored, then rear side discharging operation is carried out, regeneration treatment is synchronously carried out in the conveying process, and the recycling efficiency is improved. The treatment efficiency and the recycling rate of the construction waste are improved; the electric control type bottom shoveling hopper and the lifting and overturning electric control material guiding device in the lateral feeding port of the whole equipment are designed to be adjustable in structure and can be stored in idle time, the outer side space occupied by the equipment in idle time is greatly reduced, and storage and transportation are convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of construction waste material guiding and recycling processing, in particular to a recycling material collecting, conveying and processing device. Background Art

[0002] Construction waste refers to the waste generated by construction units or individuals during the construction, laying, demolition and repair of various buildings, structures, pipelines, etc.

[0003] With the acceleration of industrialization and urbanization, the construction industry has also developed rapidly, and the amount of construction waste generated has increased day by day. The amount of construction waste in China has accounted for more than 1 / 3 of the total urban waste. If it is not handled and utilized in time, it will inevitably have adverse effects on society, the environment and resources.

[0004] The current method of handling construction waste is to collect the construction waste and then transport it to a waste recycling plant for centralized landfill treatment or recycle it and then transport it back to the construction area for recycling. The entire waste treatment and transportation process is long, which greatly increases the cost, and it cannot be processed and utilized nearby, so the resource recycling rate is very limited. Summary of the invention

[0005] The technical problem to be solved by the present invention is: the current method of treating construction waste is to collect the construction waste and then transport it to a waste recycling plant for centralized landfill treatment or to recycle it and then transport it back to the construction area for recycling. The entire waste treatment and transportation process is long, which greatly increases the cost, and it is impossible to treat and utilize it nearby, so the resource recycling rate is very limited.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a recycled material collecting, conveying and processing device, including a main frame, a processing carriage installed on the main frame and electric-controlled crawlers installed on both sides of the main frame, a lateral feeding port is provided on the left side of the processing carriage, an electric-controlled bottom shoveling bucket is movably installed at the lower end of the lateral feeding port, a lifting and flipping electric-controlled material guiding device is installed on the inner side above the electric-controlled bottom material producing hopper inside the lateral feeding port, a lateral discharging port is provided on the right side inside the processing carriage, a hammer-type material guiding and pressing cylinder is movably installed inside the lateral discharging port, and an electric-controlled crushing device is installed inside the processing carriage on the inner side of the electric-controlled crawler.

[0007] The electrically controlled bottom shoveling bucket comprises a bottom tipping bucket movably mounted inside the lateral feed port through rotating shafts on both sides and a bottom adjusting support rod movably mounted at the lower end of the inner side surface of the lateral feed port.

[0008] The lifting and turning electrically controlled material guiding device comprises lateral lifting guide rails fixed on the inner walls on both sides of the lateral feeding port, an internal adjustment screw rod installed inside the lateral lifting guide rails, an internal thread lifting adjustment frame threadedly assembled on the outside of the internal adjustment screw rod, a turning assembly frame movably assembled on the outside of the internal thread lifting adjustment frame, a lateral adjustment support rod movably assembled on the inside of the internal thread lifting adjustment frame, an electrically controlled conveyor belt installed inside the turning assembly frame, and a material guide plate installed on the outer surface of the electrically controlled conveyor belt.

[0009] The electrically controlled pulverizing device comprises a first pulverizing roller, a second pulverizing roller and a lateral synchronous gear set which are movably mounted inside the processing carriage.

[0010] The outer side surface of the processing carriage is provided with lateral assembly brackets for installing hammer-type material guiding and pressing cylinders at both sides of the lateral material discharge port.

[0011] The hammer-type material guiding and pressing cylinder comprises an external rolling pressing cylinder movably assembled on the inner side of a lateral assembly bracket, an internal adjusting cylinder movably assembled inside the external rolling pressing cylinder, a driving motor fixed on the outer side of the lateral assembly bracket and a gravity tamping hammer installed inside the internal adjusting cylinder.

[0012] The processing carriage is provided with an arc-shaped material guide plate between the electric-controlled crushing device and the hammer-type material guide and pressing cylinder.

[0013] Embedded electric-controlled cutting devices are installed on both sides of the bottom tipping bucket.

[0014] The electrically controlled conveyor belt comprises a main driving roller, a plurality of auxiliary supporting rollers and a flexible conveyor belt which are installed inside a turnover assembly frame.

[0015] The lateral synchronous gear set includes a first control gear axially fixed on the outer shaft of the first crushing roller, a second control gear axially fixed on the outer shaft of the second crushing roller, a third control gear meshing with the first control gear and a control gear axially fixed on the outer shaft of the main drive shaft.

[0016] The beneficial effects of the present invention are: (1) The recycling material collection, transportation and processing device of the present invention shovels the garbage on the ground and then introduces it into the processing compartment for loading, then processes it inside and stores it, and then unloads it at the rear. During the transportation process, recycling is carried out simultaneously, thereby improving the processing efficiency and recycling rate of construction waste. (2) The electrically controlled bottom shovel hopper and the electrically controlled lifting and flipping material guide device inside the side feed port of the entire equipment adopt an adjustable structural design, which can be stored when not in use, greatly reducing the space occupied by the equipment outside when not in use, making it convenient for storage and transportation; (3) The bottom tipping bucket can be used to shovel the garbage on the ground and lift it onto the electric-controlled conveyor belt. The embedded electric-controlled cutting devices on both sides can then perform side cutting to facilitate the introduction of garbage. (4) A hammer-type material guide and pressure cylinder is movably installed inside the lateral discharge port on the right side of the processing compartment, which can control the feeding efficiency of the internal recycled materials and compact the recycled materials after discharge to improve the utilization effect; (5) The synchronous operation of the lifting and flipping electric-controlled material guiding device and the electric-controlled crushing device makes the transmission structure more compact, the synchronization performance is strong, and the control is very convenient; (6) By adopting the gravity hammer design, the recycled material can be automatically compacted to improve the laying effect; (7) The split body design with crawler structure can easily change the specifications of the handling compartment according to needs, and can also be used in a variety of terrains, with a wider range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a structural schematic diagram of the electrically controlled bottom production hopper in the present invention.

[0020] Figure 3 It is a structural schematic diagram of the lifting and turning electrically controlled material guiding device in the present invention.

[0021] Figure 4 It is a schematic diagram of the assembly state of the electric-controlled pulverizing device in the present invention.

[0022] Figure 5 It is a schematic diagram of the internal structure of the hammer-type material guiding and pressing cylinder in the present invention.

[0023] Figure 6 It is a schematic diagram of the internal transmission structure of the hammer-type material guiding and pressing cylinder in the present invention. DETAILED DESCRIPTION

[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A recycled material collecting, conveying and processing device shown in the figure comprises a main frame 1, a processing carriage 2 installed on the main frame 1 and an electrically controlled crawler 3 installed on both sides of the main frame 1, a lateral feeding port is provided on the left side of the processing carriage 2, an electrically controlled bottom shoveling hopper 4 is movably installed at the lower end inside the lateral feeding port, a lifting and flipping electrically controlled material guiding device 5 is installed inside the lateral feeding port above the electrically controlled bottom material producing hopper 4, a lateral discharging port is provided on the right side inside the processing carriage 2, a hammer-type material guiding and pressing cylinder 6 is movably installed inside the lateral discharging port, and an electrically controlled crushing device 7 is installed inside the processing carriage 2 on the inner side of the electrically controlled crawler 3.

[0027] The electric-controlled crawler belt 3 is a prior art, and is symmetrically mounted on both sides of the main frame 1, and drives the main frame 1 to run and transport.

[0028] In order to cooperate with the bottom flipping adjustment, so as to flip for storage or unfolding, the electrically controlled bottom shovel bucket 4 includes a bottom flipping bucket 41 movably installed inside the side feed port through rotating shafts on both sides and a bottom adjustment support rod 42 movably installed at the lower end of the inner side of the side feed port.

[0029] The bottom adjustment support rod 42 controls the bottom turning bucket 41 to turn and adjust by extending and retracting.

[0030] In order to cooperate with the lifting and turning adjustment, the lifting and turning electric-controlled material guiding device 5 includes a lateral lifting guide rail 51 fixed on the inner walls on both sides of the lateral feeding port, an internal adjustment screw 52 installed inside the lateral lifting guide rail 51, an internal thread lifting adjustment frame 53 threadedly assembled on the outside of the internal adjustment screw 52, ​​a turning assembly frame 54 movably assembled on the outside of the internal thread lifting adjustment frame 53, a lateral adjustment strut 55 movably assembled on the inside of the internal thread lifting adjustment frame 53, an electric control conveyor belt 56 installed inside the turning assembly frame 54 and a material guide plate 57 installed on the outer surface of the electric control conveyor belt 56.

[0031] The internal adjustment screw 52 and the lateral adjustment strut 55 are prior art. The internal adjustment screw 52 drives the internal thread lifting adjustment frame 53 to adjust the height by rotating, while the lateral adjustment strut 55 drives the flip assembly frame 54 to adjust the angle by telescoping.

[0032] In order to coordinate synchronous rotation and material crushing, the electrically controlled crushing device 7 is composed of a first crushing roller 71 , a second crushing roller 72 and a lateral synchronous gear set 73 movably installed inside the processing carriage 2 .

[0033] In order to cooperate with the lateral assembly, the outer side of the processing carriage 2 is provided with a lateral assembly bracket 8 for installing the hammer-type material guiding and pressing cylinder 6 on both sides of the lateral discharge port.

[0034] In order to cooperate with the rotation adjustment, the hammer-type material guiding pressing cylinder 6 includes an external rolling pressing cylinder 61 movably assembled on the inner side of the lateral assembly bracket 8, an internal adjustment cylinder 62 movably assembled inside the external rolling pressing cylinder 61, a driving motor 63 fixed on the outside of the lateral assembly bracket 8 and a gravity tamping hammer 64 installed inside the internal adjustment cylinder 62.

[0035] The external rolling pressure cylinder 61 is driven by the main frame 1 to roll, while the internal adjustment cylinder 62 is driven by the driving motor 63 to rotate. The driving motor 63 is the existing technology. A tree branch type adjustment channel is opened inside the internal adjustment cylinder 62 to accommodate the gravity tamping hammer. The gravity tamping hammer is a spherical structure. It rolls from a high position to a low position and falls by gravity, thereby achieving the purpose of tamping.

[0036] In order to facilitate the internal material guiding, an arc-shaped material guiding plate 9 is provided inside the processing compartment 2 between the electrically controlled crushing device 7 and the hammer-type material guiding and pressing cylinder 6 .

[0037] An electrically controlled unloading plate is provided at the lower end of the arc-shaped material guide plate 9, which is flipped and controlled by the unloading adjustment strut at the bottom, thereby changing the distance with the hammer-type material guide pressing cylinder 6, thereby adjusting the size of the opening at the lower end of the lateral discharge port to control the unloading amount.

[0038] In order to prevent large volumes of garbage from getting stuck in the side feed port, thereby preventing the guide plate 57 from being damaged, embedded electrically controlled cutting devices 10 are installed on both sides of the bottom tipping bucket 41 .

[0039] The embedded electric-controlled cutting device 10 is arranged inside the grooves on both sides of the bottom tipping bucket 41. It is a prior art that can shovel the construction waste from the bottom tipping bucket 41 onto the electric-controlled conveyor belt 56, and then cut it when conveying it upward through the high-speed rotating embedded electric-controlled cutting device 10, so that longer garbage can be cut into sections.

[0040] Through electrically controlled conveying, the electrically controlled conveyor belt 56 includes a main driving roller 551 , six auxiliary supporting rollers 552 and a flexible conveyor belt 553 installed inside the flip assembly frame 54 .

[0041] The main driving roller 551 is arranged on the upper side, which is the prior art. It drives the flexible conveyor belt 553 to run by rotating, and then drives the guide plate 57 on its surface to run.

[0042] In order to cooperate with the synchronous drive, the lateral synchronous gear set 73 includes a first control gear 731 axially fixed on the outer shaft of the first crushing roller 71, a second control gear 732 axially fixed on the outer shaft of the second crushing roller 72, a third control gear 733 meshing with the first control gear 731 and a control gear 734 axially fixed on the outer shaft of the main drive shaft 551.

[0043] When the lifting and flipping electrically controlled material guiding device 5 flips outward and then descends, the control gear 734 will mesh with the third control gear 733. At this time, the main driving shaft 551 can drive the first control gear 731 for synchronous driving through the control gear 734. The first control gear 731 on the outer shaft of the first crushing roller 71 and the second control gear 732 on the outer shaft of the second crushing roller 72 are meshed with each other. When the first control gear 731 rotates, the second control gear 732 can be synchronously controlled to rotate synchronously.

[0044] Operation principle: the electric-controlled crawler 3 drives the main frame 1 and the processing carriage 2 at its upper end for transportation, and then the bottom adjustment strut 42 extends, driving the bottom flip bucket 41 to flip outward. At this time, the outer plane of the outer side of the bottom flip bucket 41 is in contact with the ground, and the inclined surface faces upward, so that when the main frame 1 moves, the garbage on the ground will be shoveled away, and at this time the lateral adjustment strut 55 begins to extend, driving the flip assembly frame 54 and the electric-controlled conveyor belt 56 to flip outward, and at the same time the internal adjustment screw rod 52 drives the internal thread lifting adjustment frame 53 to descend, and finally the flip assembly frame 54, the electric-controlled conveyor belt 56 and the guide plate 57 are inserted into the arc-shaped transition groove on the inner side of the bottom flip bucket 41, and then the garbage is introduced from the bottom into the inside of the lateral feed port, enters the processing carriage 2, and then falls into the inside of the electric-controlled crushing device 7 for crushing. The crushed raw materials are mixed in the processing carriage 2, and then led out downward. While being evenly laid on the ground, they are roller-pressed and compacted by the hammer-type guide pressing cylinder 6.

[0045] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A recycled material collection, transportation and processing device, comprising a main frame (1), a processing carriage (2) mounted on the main frame (1), and an electric-controlled crawler (3) mounted on both sides of the main frame (1), wherein: The processing carriage (2) is provided with a lateral feed port on the left side, and an electrically controlled bottom shovel hopper (4) is movably mounted at the lower end of the lateral feed port. A lifting and flipping electrically controlled material guiding device (5) is installed on the inner side of the lateral feed port above the electrically controlled bottom material producing hopper (4). The processing carriage (2) is provided with a lateral discharge port on the right side, and a hammer-type material guiding and pressing cylinder (6) is movably mounted inside the lateral discharge port. An electrically controlled crushing device (7) is mounted on the inner side of the electrically controlled crawler (3) inside the processing carriage (2).

2. The recycled material collecting, conveying and processing device according to claim 1 is characterized in that: The electrically controlled bottom shoveling bucket (4) comprises a bottom tipping bucket (41) movably mounted inside the lateral feed port via rotating shafts on both sides and a bottom adjusting support rod (42) movably mounted at the lower end of the inner side surface of the lateral feed port.

3. The recycled material collecting, conveying and processing device according to claim 1 is characterized in that: The lifting and turning electrically controlled material guiding device (5) comprises a lateral lifting rail (51) fixed on the inner walls on both sides of the lateral feeding port, an internal adjustment screw (52) installed inside the lateral lifting rail (51), an internal thread lifting adjustment frame (53) threadedly mounted on the outside of the internal adjustment screw (52), a turning assembly frame (54) movably mounted on the outside of the internal thread lifting adjustment frame (53), a lateral adjustment support rod (55) movably mounted on the inside of the internal thread lifting adjustment frame (53), an electrically controlled conveyor belt (56) installed inside the turning assembly frame (54), and a material guiding plate (57) installed on the outer surface of the electrically controlled conveyor belt (56).

4. The recycled material collecting, conveying and processing device according to claim 3 is characterized in that: The electrically controlled pulverizing device (7) comprises a first pulverizing roller (71), a second pulverizing roller (72) and a lateral synchronous gear set (73) movably mounted inside the processing carriage (2).

5. The recycled material collecting, conveying and processing device according to claim 1 is characterized in that: The outer side surface of the processing carriage (2) is provided with lateral assembly brackets (8) for mounting hammer-type material guiding and pressing cylinders (6) at both sides of the lateral material discharge opening.

6. The recycled material collecting, conveying and processing device according to claim 5 is characterized in that: The hammer-type material guiding and pressing cylinder (6) comprises an external rolling pressing cylinder (61) movably mounted on the inner side of a lateral assembly bracket (8), an internal adjustment cylinder (62) movably mounted inside the external rolling pressing cylinder (61), a driving motor (63) fixed on the outer side of the lateral assembly bracket (8), and a gravity tamping hammer (64) mounted inside the internal adjustment cylinder (62).

7. The recycled material collecting, conveying and processing device according to claim 1 is characterized in that: An arc-shaped material guide plate (9) is located inside the processing carriage (2) between the electrically controlled crushing device (7) and the hammer-type material guide and pressing cylinder (6).

8. The recycled material collecting, conveying and processing device according to claim 2 is characterized in that: Embedded electric-controlled cutting devices (10) are installed on both sides of the bottom tipping bucket (41).

9. The recycled material collecting, conveying and processing device according to claim 4 is characterized in that: The electrically controlled conveyor belt (56) comprises a main driving roller (561) installed inside the turnover assembly frame (54), a plurality of auxiliary supporting rollers (562) and a flexible conveyor belt (563).

10. A recycled material collecting, conveying and processing device according to claim 9, characterized in that: The lateral synchronous gear set (73) comprises a first control gear (731) axially fixed on the outer shaft of the first pulverizing roller (71), a second control gear (732) axially fixed on the outer shaft of the second pulverizing roller (72), a third control gear (733) meshing with the first control gear (731), and a control gear (734) axially fixed on the outer shaft of the main drive shaft (551).

Citation Information

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