Fabricated ecological retaining wall and construction method thereof

By adopting a prefabricated ecological retaining wall structure, using the combination of retaining wall units and rib column steel cages to form cast-in-place rib columns and plant vegetation on the retaining wall units, the problem of insufficient construction efficiency and overall strength of existing prefabricated retaining walls is solved, and more efficient construction and stronger compressive resistance are achieved.

CN119686370APending Publication Date: 2025-03-25ZCCC INT ENG CO LTD +1
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Patent Information

Application Number
CN202411921174.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing prefabricated retaining walls have shortcomings in construction efficiency and overall strength, especially in low temperature environments, the casting and forming process of concrete is limited, resulting in the strength not meeting the standards and the equipment cannot operate normally, affecting the construction progress.

Method used

A prefabricated ecological retaining wall structure is adopted, including a retaining wall unit and a rib column steel cage. The two side walls of the retaining wall unit are equipped with retaining wall grooves, and adjacent grooves are spliced ​​to form a rib column cast cavity. The rib column steel cage is arranged in the cavity to form cast-in-place rib columns, and planting plates are arranged on the retaining wall unit to plant vegetation.

Benefits of technology

The construction efficiency and overall strength of the retaining wall are improved, the construction time is reduced, the compression resistance of the retaining wall is enhanced, and the aesthetics of the retaining wall is improved through planting plates.

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Abstract

The fabricated ecological retaining wall comprises retaining wall units, rib column reinforcement cages and a retaining wall base, a base reinforcement cage I is arranged in the retaining wall base, the rib column reinforcement cages are connected with the base reinforcement cage I, it is guaranteed that the rib column reinforcement cages have good stability, and the two sides of the retaining wall units are connected with the rib column reinforcement cages correspondingly; the overall strength of the assembled ecological retaining wall is guaranteed by guaranteeing the strength of the rib column reinforcement cage, the assembled ecological retaining wall is single in accessory and convenient to assemble, and the construction efficiency of the assembled retaining wall can be effectively improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of retaining walls, and in particular relates to an assembled ecological retaining wall and a construction method thereof. Background Art

[0002] When a highway is being built, some sections will pass through mountainous areas or steep slopes. Such terrain is prone to earth displacement, and gravel splashing onto the highway will cause danger to moving vehicles. For this reason, when building a highway, retaining walls are built on both sides of the highway to block the gravel and earth on both sides of the highway. When building a retaining wall, many factors need to be considered, such as the natural environment factors when the retaining wall is built. Because the retaining wall is generally made of concrete pouring, in the initial stage of concrete pouring, the lower the temperature, the longer the initial setting time and final setting time will be. In comparison, the extension of the final setting time is more obvious, which prolongs the pouring operation time. At the same time, low temperature conditions will reduce the hydration rate of concrete and affect the strength development of concrete. Therefore, the retaining wall after concrete pouring will have the problem of substandard strength. In addition, when operating in a low-temperature natural environment, some equipment cannot operate normally due to the low temperature when pouring retaining wall concrete. In addition, the operating efficiency and effect of the staff in a low-temperature environment are low, which seriously affects the completion time.

[0003] The invention with application number 2023100925374 discloses a prefabricated assembled retaining wall, including a prefabricated block and a mold for manufacturing the prefabricated block; the characteristics are: a convex portion is provided in the middle of the upper surface of the prefabricated block, a concave portion is provided in the middle position of the lower surface of the prefabricated block, two adjacent prefabricated blocks are stacked above and below, and the convex portion of the lower prefabricated block is embedded in the concave portion of the upper prefabricated block; the mold includes a bottom plate, a top plate, a length plate and a width plate; the bottom plate is raised in the middle position, and pads are fixedly connected to both sides of the bottom of the bottom plate. The pads are arranged along the width direction of the bottom plate, and threaded holes are provided at both ends of the pads. The top plate is above the bottom plate, and a rectangular opening extending upward is provided in the middle position of the upper surface of the top plate. A surrounding plate is provided on the edge of the top plate, and a through hole is provided on the surrounding plate. The surrounding plate is fixed to the upper edge of the length plate and the upper edge of the width plate by bolts and bolts. The disadvantages of the above retaining wall are: (1) the retaining wall has many parts. During installation, the prefabricated blocks need to be placed outside the steel cage first, and then the adjacent retaining walls need to be connected through connectors, which affects the construction efficiency of the retaining wall; (2) the retaining walls are connected by connectors, and the connection strength is poor, which affects the overall strength of the retaining wall. Summary of the invention

[0004] In view of the above shortcomings, the technical problem to be solved by the present invention is to provide an assembled ecological retaining wall and a construction method thereof, so as to improve the construction efficiency of the retaining wall and the overall strength of the retaining wall.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: An assembled ecological retaining wall, comprising a retaining wall unit and a rib column steel reinforcement cage. Retaining wall grooves are respectively arranged on two side walls of the retaining wall unit. Adjacent retaining wall grooves are spliced to form a rib column casting cavity. The rib column steel reinforcement cage is arranged in the rib column casting cavity to form a cast-in-place rib column in the rib column casting cavity. A vegetation plate is arranged on one side of the retaining wall unit to form a planting cavity for planting vegetation on the retaining wall unit through the vegetation plate.

[0006] As a preferred solution of the present invention, the retaining wall unit includes a retaining wall board and support plates arranged on both sides of the retaining wall board. The support plates and the retaining wall board enclose to form the retaining wall groove. The vegetation plates are respectively connected to the retaining wall board and the support plates.

[0007] As a preferred solution of the present invention, the support plates are inclined relative to the retaining wall board so that the groove width of the retaining wall groove decreases from the side close to the retaining wall board to the side far from the retaining wall board.

[0008] As a preferred solution of the present invention, an outer baffle is connected to the edge of the support plate. The outer baffle, the support plate and the retaining wall board enclose to form a U-shaped retaining wall groove.

[0009] As a preferred solution of the present invention, drainage windows are arranged on the retaining wall board.

[0010] As a preferred solution of the present invention, the vegetation plate is inclined relative to the bottom surface of the retaining wall unit, and connecting ribs are arranged between the vegetation plate and the retaining wall board.

[0011] As a preferred solution of the present invention, the assembled ecological retaining wall further includes a retaining wall base, and the retaining wall base includes a base plate and an assembly cross beam connected to the base plate. The retaining wall unit is installed on the assembly cross beam, and the cast-in-place rib column is fixedly connected to the assembly cross beam.

[0012] As a preferred solution of the present invention, base ribs are connected between the base plate and the assembly cross beam.

[0013] As a preferred solution of the present invention, the assembled retaining wall further includes a retaining wall concrete layer, and the retaining wall concrete layer is connected to the cast-in-place rib column.

[0014] The construction method of the above-mentioned assembled ecological retaining wall includes the following steps S1, construction preparation; S2, foundation excavation, and cushion casting is carried out on the excavated foundation; S3, binding the rib column steel reinforcement cage; S4, carrying out in-situ casting of the retaining wall base on the basis of the base steel reinforcement cage; S5, hoisting the retaining wall unit so that the retaining wall unit is arranged on both sides of the rib column steel reinforcement cage to form an assembled wall; S6, a template is set on one side of the prefabricated wall, and the prefabricated wall, the gap between the templates and the rib casting cavity are cast in situ to form a cast-in-situ rib column and buttress concrete layer.

[0015] Compared with the prior art, the beneficial effects of the present invention are: (1) compared with the existing assembled retaining wall structure, the retaining wall accessories of the present application are single and easy to assemble, which can effectively improve the construction efficiency of the assembled retaining wall.

[0016] (2) Compared with the existing prefabricated retaining wall structure, the present application improves the integrity and connection strength of the transversely adjacent retaining walls by setting a concrete column structure between the two retaining wall units, and also increases the integrity and connection strength of the vertically adjacent retaining walls, thereby ensuring that the entire prefabricated retaining wall has better strength.

[0017] (3) By setting vegetation panels on the retaining wall units, it is convenient to plant vegetation on the prefabricated retaining wall, thereby improving the aesthetics of the retaining wall structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the assembled ecological retaining wall.

[0019] Figure 2 This is a top view of the prefabricated ecological retaining wall.

[0020] Figure 3 It is a cross-sectional view of the assembled ecological retaining wall.

[0021] Figure 4 It is a schematic diagram of the assembly of the retaining wall unit.

[0022] Figure 5 It is a structural schematic diagram of the retaining wall unit.

[0023] Figure numerals: retaining wall unit 1, retaining wall groove 1-1, vegetation plate 1-2, retaining wall plate 1-3, support plate 1-4, outer baffle plate 1-5, drainage window 1-6, connecting rib 1-7, rib column steel cage 2, retaining wall base 3, base plate 3-1, assembly beam 3-2, base rib 3-3, base steel cage 3-4, first steel cage 3-5, second steel cage 3-6, third steel cage 3-7, supporting wall concrete layer 4, cast-in-place rib column 5, expansion joint 5-1, supporting rib 6, rib steel cage 6-1, U-shaped connecting buckle 7, top pressure beam 8. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings.

[0025] An assembled ecological retaining wall, comprising a retaining wall unit 1, a rib column steel reinforcement cage 2, and a retaining wall base 3. A plurality of retaining wall units 1 are assembled to form a retaining wall wall structure. The retaining wall base 3 is used to provide a base foundation for the assembly of the retaining wall unit 1. The rib column steel reinforcement cage 2 is arranged at the splicing position of the retaining wall units 1, and a cast-in-place rib column 5 is formed by pouring through the rib column steel reinforcement cage 2. The splicing position of two adjacent retaining wall units 1 is fixed by a cast-in-place rib column 5. On the one hand, it can increase the assembly convenience of the retaining wall unit 1, and on the other hand, it can increase the connection strength between the cast-in-place rib column 5 and the retaining wall unit 1. A base steel reinforcement cage 3-4 is arranged in the retaining wall base 3, and the rib column steel reinforcement cage 2 is connected to the base steel reinforcement cage 3-4 to ensure good stability of the rib column steel reinforcement cage 2. And since both sides of the retaining wall unit 1 are respectively connected to the rib column steel reinforcement cage 2, by ensuring the strength of the rib column steel reinforcement cage 2, the overall strength of the assembled ecological retaining wall can be ensured after assembly.

[0026] The retaining wall unit 1 includes a retaining wall board 1-3 and support plates 1-4 arranged on both sides of the retaining wall board 1-3. An outer baffle 1-5 is connected to the outer edge of the support plate 1-4. The outer baffle 1-5, the support plate 1-4, and the retaining wall board 1-3 enclose a U-shaped retaining wall groove 1-1. After the retaining wall unit 1 is installed, at least part of the rib column steel reinforcement cage 2 extends into the retaining wall groove 1-1. After two adjacent retaining wall units 1 are assembled, the adjacent retaining wall grooves 1-1 are combined to form a rib column pouring cavity. The rib column steel reinforcement cage 2 is arranged in the rib column pouring cavity, and by pouring concrete into the rib column pouring cavity, a cast-in-place rib column 5 is formed in the rib column pouring cavity.

[0027] As an optional implementation manner, after two adjacent retaining wall units 1 are assembled, the rib column pouring cavity is in a completely closed state, so as to facilitate directly pouring a cast-in-place rib column 5 in the rib column pouring cavity.

[0028] The support plate 1-4 is inclined relative to the retaining wall board 1-3, so that the width of the retaining wall groove 1-1 decreases from the side close to the retaining wall board 1-3 to the side away from the retaining wall board 1-3, so that after the cast-in-place rib column 5 is poured, the width of the cast-in-place rib column 5 on the soil retaining side is larger, and the width of the cast-in-place rib column 5 on the vegetation planting side is smaller. That is, the cross section of the cast-in-place rib column 5 is in a conical or isosceles trapezoidal structure, ensuring better rigidity of the cast-in-place rib column 5.

[0029] A drainage window 1-6 is arranged on the retaining wall board 1-3, and the drainage window 1-6 is located above the vegetation planting board 1-2, so as to facilitate watering the vegetation on the vegetation planting board 1-2 through the drainage window 1-6.

[0030] The vegetation plate 1-2 is inclined relative to the bottom surface of the retaining wall unit 1, so that the vegetation plate 1-2, the retaining wall plate 1-3 and the support plate 1-4 together form a planting cavity, so as to facilitate the planting of vegetation on the vegetation plate 1-2. At the same time, through the setting of the vegetation plate 1-2, it is convenient to improve the strength of the retaining wall unit 1. Connecting ribs 1-7 are provided between the vegetation plate 1-2 and the retaining wall plate 1-3. On the one hand, the connection strength of the vegetation plate 1-2 is improved, and on the other hand, the overall strength of the retaining wall unit 1 can be further increased.

[0031] After the construction of the retaining wall is completed, the prefabricated ecological retaining wall is prone to cracking due to the retaining wall's own gravity and external forces. In order to reduce the cracking of the prefabricated ecological retaining wall, an expansion joint 5-1 is provided in the cast-in-place rib column 5. The expansion joint 5-1 is used to absorb the deformation of the prefabricated ecological retaining wall, thereby preventing the prefabricated ecological retaining wall from cracking.

[0032] The retaining wall base 3 includes a base plate 3-1, an assembly beam 3-2 connected to the base plate 3-1, and a base rib plate 3-3 connected to the base plate 3-1 and the assembly beam 3-2, a first steel cage 3-5 is provided in the base plate 3-1, a second steel cage 3-6 is provided in the assembly beam 3-2, the second steel cage 3-6 is fixedly connected to the first steel cage 3-5, and a third steel cage 3-7 is arranged obliquely between the second steel cage 3-6 and the first steel cage 3-5, thereby forming a base steel cage 3-4 to ensure the strength of the retaining wall base 3, and the base rib plate 3-3 is cast on the outside of the third steel cage 3-7. As a preferred embodiment, the bottom of the rib column steel cage 2 is fixedly connected to the first steel cage 3-5, and the two sides are fixedly connected to the second steel cage 3-6 to ensure the connection strength of the rib column steel cage 2. The retaining wall unit 1 is installed on the assembly beam 3-2, and the cast-in-place rib column 5 is cast on the assembly beam 3-2.

[0033] In order to further increase the strength of the assembled ecological retaining wall, a support rib 6 is connected between the cast-in-place rib column 5 and the retaining wall base 3. A rib plate steel cage 6-1 is arranged inside the support rib 6. One side of the rib plate steel cage 6-1 is fixedly connected to the rib column steel cage 2, and the other side is fixedly connected to the first steel cage 3-5. The overall strength of the assembled ecological retaining wall is further improved by the arrangement of the support rib 6. It should be noted that when forming the cast-in-place rib column 5 connected to the support rib 6, a gap should be left between adjacent retaining wall units 1. The gap size should be smaller than the width of the support rib 6 and larger than the width of the rib plate steel cage 6-1 to ensure the integrity of the support rib 6 and the cast-in-place rib column 5.

[0034] In order to further improve the integrity of the assembled ecological retaining wall, the assembled retaining wall also includes a buttress concrete layer 4, which is connected to the cast-in-place rib column 5 through the support rib 6. In some other embodiments, the buttress concrete layer 4 is connected to the cast-in-place rib column 5 by increasing the gap between the retaining wall units 1.

[0035] In some preferred embodiments, U-shaped connecting buckles 7 are connected between adjacent retaining wall units 1 , and the U-shaped connecting buckles 7 are arranged on one side of the buttress concrete layer 4 .

[0036] A top pressure beam 8 is provided on the top of the assembled ecological retaining wall, and the top pressure beam 8 is used to further increase the integrity of the assembled ecological retaining wall.

[0037] The above-mentioned construction method of an assembled ecological retaining wall comprises the following steps: S1, construction preparation, the preparation work includes: 1) reasonable layout of the construction site; 2) carefully familiarize yourself with the drawings and construction specifications, provide technical training and briefing to operators, and conduct quality and safety education; 3) make reasonable plans for the control points in the early stage, and organize surveying personnel to re-measure the control points of the project and lay out the wires in time; check whether the retaining wall unit 1 has any defects and whether the size meets the design specification requirements.

[0038] S2, according to the design requirements, lay out the foundation excavation line, then excavate the foundation pit, and pour the cushion layer on the excavated foundation. The thickness of the cushion layer should be greater than or equal to 10cm; S3, tying the base reinforcement cage 3-4, rib reinforcement cage 2, and rib reinforcement cage 6-1; S4, casting the retaining wall base 3 on the basis of the base steel cage 3-4, and inspecting and maintaining the retaining wall base 3 after casting; S5, hoisting the retaining wall unit 1, so that the retaining wall unit 1 is arranged on both sides of the rib column reinforcement to form an assembled wall. During each installation of the retaining wall unit 1, the assembly height of the retaining wall unit 1 does not exceed 3 meters; S6, formwork is set on one side of the assembled wall and on both sides of the rib steel cage 6-1, and the gap between the rib column casting cavity, the rib steel cage 6-1 formwork and the gap between the assembled wall and the formwork are cast in situ, so that the cast-in-situ rib column 5, the supporting wall concrete layer 4 and the supporting rib 6 are cast in one step; S7, when the height of the assembled ecological retaining wall is greater than 3 meters, repeat steps S5 and S6.

[0039] S8, carry out top pressure beam construction; S9, backfilling earth on one side of the assembled ecological retaining wall; S10, planting vegetation on the vegetation panels 1-2 of the assembled ecological retaining wall.

[0040] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0041] Although this article uses more terms corresponding to the figure marks in the figures, it does not exclude the possibility of using other terms; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.

Claims

1. An assembled ecological retaining wall, characterized in that: It includes a retaining wall unit (1) and a rib column reinforcement cage (2). Retaining wall grooves (1-1) are respectively provided on the two side walls of the retaining wall unit (1). Adjacent retaining wall grooves (1-1) are joined together to form a rib column casting cavity. The rib column reinforcement cage (2) is arranged in the rib column casting cavity to form a cast-in-place rib column (5) in the rib column casting cavity. A vegetation planting board (1-2) is provided on one side of the retaining wall unit (1) to form a planting cavity for planting vegetation on the retaining wall unit (1) through the vegetation planting board (1-2).

2. The assembled ecological retaining wall according to claim 1, characterized in that: The retaining wall unit (1) includes a retaining wall board (1-3) and support plates (1-4) arranged on both sides of the retaining wall board (1-3). The support plates (1-4) and the retaining wall board (1-3) enclose to form the retaining wall groove (1-1). The vegetation planting board (1-2) is respectively connected to the retaining wall board (1-3) and the support plates (1-4).

3. The assembled ecological retaining wall according to claim 2 is characterized in that: The support plate (1-4) is inclined relative to the retaining wall board (1-3) so that the groove width of the retaining wall groove (1-1) narrows from the side close to the retaining wall board (1-3) to the side away from the retaining wall board (1-3).

4. The assembled ecological retaining wall according to claim 2, characterized in that: An outer baffle (1-5) is connected to the edge of the support plate (1-4). The outer baffle (1-5), the support plate (1-4), and the retaining wall board (1-3) enclose to form a U-shaped retaining wall groove (1-1).

5. The assembled ecological retaining wall according to claim 2, characterized in that: A drainage window (1-6) is provided on the retaining wall board (1-3).

6. The assembled ecological retaining wall according to claim 2, characterized in that: The vegetation planting board (1-2) is inclined relative to the bottom surface of the retaining wall unit (1). A connecting rib (1-7) is provided between the vegetation planting board (1-2) and the retaining wall board (1-3).

7. The assembled ecological retaining wall according to claim 1, characterized in that: The prefabricated ecological retaining wall further includes a retaining wall base (3). The retaining wall base (3) includes a base plate (3-1) and an assembly cross beam (3-2) connected to the base plate (3-1). The retaining wall unit (1) is installed on the assembly cross beam (3-2), and the cast-in-place rib column (5) is fixedly connected to the assembly cross beam (3-2).

8. The assembled ecological retaining wall according to claim 7, characterized in that: A base rib plate (3-3) is connected between the base plate (3-1) and the assembly cross beam (3-2).

9. The assembled ecological retaining wall according to claim 1, characterized in that: The prefabricated ecological retaining wall further includes a retaining wall concrete layer (4). The retaining wall concrete layer (4) is connected to the cast-in-place rib column (5).

10. A construction method for an assembled ecological retaining wall according to any one of claims 1 to 9, characterized in that: It includes the following steps S1, construction preparation; S2, foundation excavation, and cushion casting on the excavated foundation; S3, binding the rib column reinforcement cage; S4, casting the retaining wall base (3) in-situ on the basis of the base reinforcement cage; S5, hoisting the retaining wall unit (1) so that the retaining wall unit (1) is arranged on both sides of the rib column reinforcement cage to form a prefabricated wall; S6, setting up formwork on one side of the prefabricated wall, and casting in-situ the gap between the prefabricated wall and the formwork as well as the rib column casting cavity to form a cast-in-place rib column (5) and a retaining wall concrete layer (4).