Suction lift pump utilizing pulse water jet for breaking
By introducing pulsed water jet crushing device and dual parallel connection device into the suction lifting pump, the problems of low efficiency and limited construction scope in traditional pneumatic pump systems in dredging and marine mining are solved, and efficient crushing and transportation are achieved, improving operating efficiency and coverage are improved.
Patent Information
- Application Number
- CN202411862539.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional pneumatic pump systems have problems such as low operating efficiency and limited construction scope in siltation and dredging and marine mining, especially in deep and bottom operations.
A suction lift pump using pulsed water jet crushing is designed. By installing a pulsed water jet crushing device and a plurality of double-parallel connecting devices on the outer pump body of the parallel pump, efficient crushing and transportation are achieved.
It significantly improves the efficiency and coverage of dredging, dredging and marine mining operations, overcomes the limitations of traditional pneumatic pumps, and achieves efficient fluidized mining.
Smart Images
Figure CN119687043A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of water pumps, and in particular relates to a suction lift pump utilizing pulsed water jet fragmentation. Background Art
[0002] In the current field of dredging and marine mining, traditional pneumatic pump systems face some challenges in terms of operating efficiency and coping with complex operating environments. The use of a single air lift head limits the scope of construction of dredging, especially for deep and bottom operations, the effect is limited. In marine mining, traditional pneumatic pump systems also have problems such as low efficiency and limited operating range in crushing granular materials and increasing suction range, which need to be improved. Summary of the invention
[0003] The present invention provides a suction lift pump utilizing pulsed water jet fragmentation, aiming to provide efficient operation solutions in the fields of silt removal, dredging and marine mining. The invention effectively improves the operation efficiency of the suction lift pump by innovatively designing a pulsed water jet nozzle.
[0004] To solve the above problems, the technical solution provided by the present invention is as follows:
[0005] An embodiment of the present invention provides a suction lift pump utilizing pulsed water jet fragmentation, comprising an upper pump body (1), a middle pump body (6) and a lower pump body (8); the upper pump body (1) and the middle pump body (6) are connected by a first connecting flange (2), and the middle pump body (6) and the lower pump body (8) are connected by bolts (9).
[0006] The middle pump body (6) is provided with an injection device (3), and the injection device (3) is provided with a plurality of injection ports (4); the side of the lower pump body (8) is provided with a plurality of double parallel connection devices (10), each of the double parallel connection devices (10) is connected to a connection pipe (11) via a second connection flange, and the connection pipe (11) is connected to a parallel pump via a third connection flange (12), and the parallel pump comprises a parallel pump compressed air injection port (13), a parallel pump outer pump body (14), a parallel pump air inlet (15), a parallel pump body (16), a parallel pump air inlet buffer chamber (17) and a parallel pump lower pump body (18).
[0007] A fixed crossbeam (19) is provided on the outer pump body (14) of the parallel pump, and a pulse water jet breaking device (20) is connected to the fixed crossbeam (19), and the pulse water jet breaking device (20) comprises an upper nozzle (201), a pulse cavity (202), and a lower nozzle (203);
[0008] The upper end of the upper pump body (1) is connected to a lifting pipeline by bolts; the upper pump body (1), the injection device (3), the middle pump body (6), and the lower pump body (8) are all coaxially arranged, and the upper pump body (1), the injection device (3), and the lower pump body (8) are sequentially connected; the injection device (3) is embeddedly connected with the lower pump body (8) and the first connecting flange (2).
[0009] According to an optional embodiment of the present invention, the upper pump body (1), the middle pump body (6), and the lower pump body (8) form an annular main air intake chamber (5); the main air intake port (7) on the middle pump body (6) inputs compressed air into the main air intake chamber (5) for buffering, and the compressed air in the main air intake chamber (5) is ejected through multiple ejection ports (4).
[0010] According to an optional embodiment of the present invention, the injection device (3) is provided with an upper step and a lower step, and the upper step and the lower step are both rounded; the upper step of the injection device (3) is embedded and connected with the first connecting flange (2); the lower step of the injection device (3) is embedded and connected with the lower pump body (8).
[0011] According to an optional embodiment of the present invention, the dual parallel connection device (10) and the lower pump body (8) are formed into a whole by welding, and the ends of the dual parallel connection device (10) on the side of the lower pump body (8) are respectively welded with a second connecting flange and form a whole with the second connecting flange.
[0012] According to an optional embodiment of the present invention, third connecting flanges (12) are provided at both ends of the connecting pipe (11), and the connecting pipe (11) and the connecting pipe (11) form an integral body with the third connecting flanges (12).
[0013] According to an optional embodiment of the present invention, the parallel pump outer pump body (14), the connecting pipe (11) and the lower pump body (8) cooperate to form an annular auxiliary air intake buffer chamber, and the parallel pump outer pump body (14) and the parallel pump lower pump body (18) are connected by welding; the parallel pump body (16) and the parallel pump lower pump body (18) are connected by welding; the parallel pump outer pump body (14), the parallel pump body (16) and the parallel pump body (16) are all coaxially arranged; when the compressed air enters the parallel pump air intake buffer chamber (17) through the parallel pump air inlet (15), it is uniformly output through the parallel pump compressed air injection port (13).
[0014] According to an optional embodiment of the present invention, the fixed crossbeam (19) is connected and fixed to the outer pump body (18) of the parallel pump by welding; the internal thread of the upper nozzle (201) of the pulse water jet fragmentation device (20) is connected to the external thread on the pulse cavity (202), and the lower end of the pulse cavity (202) of the pulse water jet fragmentation device (20) is fixedly connected to the lower nozzle (203) by drilling and tapping.
[0015] Beneficial effects: The embodiment of the present invention provides a suction lift pump that utilizes pulsed water jet crushing. A plurality of dual parallel connection devices are arranged on the side of the lower pump body in the suction lift pump. Each dual parallel connection device is connected to two connecting pipes through a second connecting flange. The connecting pipe is connected to a parallel pump through a third connecting flange. The outer pump body of the parallel pump is provided with a fixed crossbeam, and a pulsed water jet crushing device is connected to the fixed crossbeam, thereby realizing efficient crushing and transportation of materials. The connecting pipe is connected to the parallel pump through a flange, thereby realizing efficient transportation of gas. The pulsed water jet crushing device is welded to the outer pump body of the parallel pump through a fixed crossbeam to form a stable structure. The arrangement of the upper nozzle, pulse cavity and lower nozzle of the pulsed water jet crushing device effectively enhances the crushing effect and improves the operating efficiency. The parallel suction lift pump of the present invention realizes fluidized mining in the whole process through the coordinated operation of the suction lift pump in the upper part and the dual parallel crushing devices in the lower part, thereby realizing efficient silt removal, dredging and marine mining operations. The parallel suction lift pump has a compact structure and a reasonable layout. Through parallel configuration and pulse water jet crushing technology, it overcomes the limitations of traditional pneumatic pumps, greatly improves operating efficiency and benefits, and has broad application potential. It can effectively solve operational problems in fields such as silt removal, dredging and marine mining, and bring new possibilities and development opportunities to work in these fields. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 A cross-sectional schematic diagram of a suction lift pump utilizing pulsed water jet fragmentation provided in an embodiment of the present application.
[0018] Figure 2 This is an appearance diagram of a suction lift pump that utilizes pulsed water jet fragmentation, provided in an embodiment of the present application.
[0019] Figure 3 A top view of an upper pump body provided in an embodiment of the present application.
[0020] Figure 4 This is a front view of an upper pump body provided in an embodiment of the present application.
[0021] Figure 5 A top view of a first connecting flange provided in an embodiment of the present application.
[0022] Figure 6 This is a front view of a spray device provided in an embodiment of the present application.
[0023] Figure 7 A top view of a pump body provided in an embodiment of the present application.
[0024] Figure 8 This is a front view of a middle pump body provided in an embodiment of the present application.
[0025] Fig. 9 This is a front view of a lower pump body provided in an embodiment of the present application.
[0026] Fig.10 A top view of a lower pump body provided in an embodiment of the present application.
[0027] Fig.11 A front view of a parallel pump and a pulsed water jet crushing device provided in an embodiment of the present application.
[0028] Fig.12 A top view of a parallel pump and a pulsed water jet crushing device provided in an embodiment of the present application.
[0029] Fig.13 A front view of a pulsed water jet nozzle provided in an embodiment of the present application.
[0030] Fig.14 A top view of a pulsed water jet nozzle provided in an embodiment of the present application. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0032] like Figures 1 to 14 As shown, an embodiment of the present invention provides a schematic diagram of the structure of a suction lift pump using pulsed water jet fragmentation. Figure 1 and Figure 2As shown, the suction lift pump comprises an upper pump body 1, a middle pump body 6 and a lower pump body 8. The upper pump body 1 and the middle pump body 6 are connected by a first connecting flange 2, and the middle pump body 6 and the lower pump body 8 are connected by bolts 9, which include bolts 91, gaskets 92 and nuts 93. An injection device 3 is provided in the middle pump body 6, and a plurality of injection ports 4 are provided on the injection device 3.
[0033] The upper end of the upper pump body 1 in this embodiment is connected to the lifting pipeline by bolts; the upper pump body 1, the injection device 3, the middle pump body 6, and the lower pump body 8 are all coaxially arranged, and the upper pump body 1, the injection device 2, and the lower pump body 8 are sequentially connected; the injection device 3 is embeddedly connected with the lower pump body and the first connecting flange 2, and the injection device 3 is provided with an upper step and a lower step, and the upper step and the lower step are both rounded; the upper step of the injection device 3 is embeddedly connected with the first connecting flange 2; the lower step of the injection device 3 is embeddedly connected with the lower pump body 8. The upper pump body 1, the middle pump body 6, and the lower pump body 8 form an annular main air intake chamber 5; the main air intake port 7 on the middle pump body 6 inputs compressed air into the main air intake chamber 5 for buffering, and the compressed air in the main air intake chamber 5 is ejected through multiple injection ports 4.
[0034] A plurality of double parallel connection devices 10 are arranged on the side of the lower pump body 8, each double parallel connection device 10 is connected to a connecting pipe 11 through a second bolt, and the connecting pipe 11 is connected to a parallel pump through a second connecting flange 12. The parallel pump includes a parallel pump compressed air injection port 13, a parallel pump outer pump body 14, a parallel pump air inlet 15, a parallel pump pump body 16, a parallel pump air inlet buffer chamber 17 and a parallel pump lower pump body 18.
[0035] The double parallel connection device 10 and the lower pump body 8 are welded to form a whole. The ends of the double parallel connection devices 10 on both sides of the lower pump body 8 are welded with the first connection flange and form a whole with the first connection flange. The end of the connecting pipe 11 is connected to the second flange 12 and forms a whole with the second flange 12; the connecting pipe 11 is connected to the double parallel connection device 10 by bolts.
[0036] The outer pump body 14 of the parallel pump is connected to the lower pump body 18 of the parallel pump by welding; the pump body 16 of the parallel pump is connected to the lower pump body 18 of the parallel pump by welding; the outer pump body 14 of the parallel pump, the pump body 16 of the parallel pump, and the pump body 16 of the parallel pump are all coaxially arranged; the outer pump body 14 of the parallel pump, the connecting pipe 11 and the lower pump body 8 cooperate to form an annular auxiliary air intake buffer chamber. When the compressed air enters the parallel pump air intake buffer chamber 17 through the parallel pump air inlet 15, it is uniformly output through the parallel pump compressed air injection port 13.
[0037] A fixed crossbeam 19 is provided on the outer pump body 14 of the parallel pump, and a pulse water jet breaking device 20 is connected to the fixed crossbeam 19. The pulse water jet breaking device 20 includes an upper nozzle 201, a pulse cavity 202, and a lower nozzle 203. Specifically, the fixed crossbeam 19 is connected and fixed to the outer pump body 18 of the parallel pump by welding; the internal thread of the upper nozzle 201 of the pulse water jet breaking device 20 is connected to the external thread on the pulse cavity 202, and the lower end of the pulse cavity 202 of the pulse water jet breaking device 20 is fixedly connected to the lower nozzle 203 by drilling and tapping.
[0038] A pulse water jet nozzle is added to the lower part of the suction lift pump to achieve hydraulic crushing and bottom fluidization enhancement. By introducing the pulse water jet nozzle, the present invention utilizes the hydraulic impact effect in the process of crushing granular materials, thereby significantly improving the crushing efficiency. At the same time, the water jet nozzle can also improve the fluidization state of the bottom particles, further enhancing the suction efficiency.
[0039] In order to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the following is a brief description of the present invention in conjunction with the attached drawings. Figures 1 to 14 The technical solution of the present invention is further described in detail as follows:
[0040] like Figure 3 and Figure 4 As shown, the upper pump body 1 is the top component of the entire suction lift pump, which is connected to the lifting pipeline by bolts to achieve material transportation. Figure 5 As shown, the first connecting flange 2 is tightly connected to the lower part of the upper pump body 1, and the entire structure is firmly supported by bolt connection. Figure 6 and Figure 7 As shown, the injection device 3 is located below the first connecting flange 2, wherein the injection device 3 is provided with a plurality of injection ports 4, which are used to inject compressed air into the main air intake chamber 5. The main air intake chamber 5 guides the compressed air to the middle pump body 6, thereby realizing the continuous flow of gas. Figure 8 As shown, the middle pump body 6 introduces compressed air through the main air inlet 7 on the middle pump body 6, so that the gas diffuses in the chamber to achieve the effect of lifting the material. Fig. 9 As shown, the lower pump body 8 is located below the middle pump body and is connected to the middle pump body 6 by bolts 9, forming the lower part of the entire suction lift pump.
[0041] Fig.10 and Fig.11 Combination Figure 2The double parallel connection device 10 is tightly connected to the lower pump body 8 by welding to form a solid integral structure. The connecting pipe 11 is connected to the end of the double parallel connection device 10, and the end of the connecting pipe 11 is connected to the third connecting flange 12 to ensure the firmness of the connection. The parallel pump is a key component connected to the connecting pipe 11. The parallel pump includes a parallel pump compressed air injection port 13, a parallel pump outer pump body 14, a parallel pump air inlet 15, a parallel pump body 16, a parallel pump air inlet buffer chamber 17 and a parallel pump lower pump body 18. The pulse water jet crushing device 20 is welded to the parallel pump outer pump body 14 through a fixed crossbeam 19, so that the arrangement of the pulse water jet injection port can maximize the crushing efficiency.
[0042] Specific working principle: When using the suction lift pump of the present invention for operations such as silting, dredging and marine mining, first, through appropriate control, the compressed air is guided into the upper part of the suction lift pump (upper pump body 1, middle pump body 6), and enters the main air intake chamber 5 through the injection port 4 of the injection device 3. Then, the gas diffuses in the middle pump body to form a continuous gas flow. Fig.12 , Fig.13 and Fig.14 In the dual parallel crushing device 20 in the lower part, the role of the parallel pump in the present invention is mainly to transport the slurry and ensure that the material can be efficiently transported in the entire suction and lifting pump. The pulse water jet nozzle is another key component. While realizing the high-pressure water pulse injection, it also has a certain crushing effect. High-pressure water is injected from the upper nozzle 201 and then ejected through the lower nozzle 203. By interacting with the material, the crushing effect on the material is achieved. When the parallel suction and lifting pump of the present invention is used for operation, the compressed air is guided into the upper part of the parallel pump, enters the annular auxiliary air intake buffer chamber 202 through the air inlet of the parallel pump, and then is uniformly output through the compressed air injection port 13 of the parallel pump. Such a structural layout and design ensure the stable flow of gas and provide reliable power for the next step of material transportation. At the same time, the bolt holes for installing the suction port are reserved on the lower pump body of the parallel pump, which is convenient for connecting different suction ports under different working conditions.
[0043] The suction lift pump system of the present invention mainly includes two key innovations: first, a plurality of double parallel connection devices 10 are arranged on the side of the lower pump body 8, each of which is connected to two connecting pipes 11 through a second bolt, and the connecting pipe 11 is connected to a parallel pump through a second connecting flange 12. This technology adopts a parallel configuration of multiple small air lift heads to expand the scope of construction operations. By arranging multiple air lift heads in parallel in the system, the system can more flexibly adapt to the operation requirements of different depths and positions, thereby effectively improving the coverage and efficiency of dredging, dredging and mining operations. Second, a fixed crossbeam 19 is arranged on the outer pump body 14 of the parallel pump, and a pulse water jet crushing device 20 is connected to the fixed crossbeam 19. The pulse water jet crushing device 20 includes an upper nozzle 201, a pulse cavity 202, and a lower nozzle 203. A pulse water jet nozzle is added to the air lift head to achieve hydraulic crushing and bottom fluidization enhancement. By introducing a pulse water jet nozzle, the system utilizes the hydraulic impact effect in the process of crushing granular materials, thereby significantly improving the crushing efficiency. At the same time, the water jet nozzle can also improve the fluidization state of the bottom particles and further enhance the suction efficiency.
[0044] The synergy of the entire system makes the pneumatic lifting, material conveying and crushing process efficient and smooth, greatly improving the operating efficiency. The advantages of this invention are compact structure and significant collaborative operation effect, which is suitable for a variety of silt removal, dredging and marine mining operations. In actual use, the number of air lift heads can be appropriately adjusted according to the operating depth and location requirements to meet the requirements of different silt removal, dredging and mining tasks. The use of pulsed water jet nozzles will improve the crushing efficiency, while improving the fluidization state of the bottom particles and further enhancing the suction efficiency.
[0045] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A suction lift pump utilizing pulsed water jet fragmentation, characterized in that: The pump comprises an upper pump body (1), a middle pump body (6) and a lower pump body (8); the upper pump body (1) and the middle pump body (6) are connected by a first connecting flange (2), and the middle pump body (6) and the lower pump body (8) are connected by bolts (9); The middle pump body (6) is provided with an injection device (3), and the injection device (3) is provided with a plurality of injection ports (4); the side of the lower pump body (8) is provided with a plurality of double parallel connection devices (10), each of the double parallel connection devices (10) is connected to two connection pipes (11) via a second connection flange, and the connection pipe (11) is connected to a parallel pump via a third connection flange (12), and the parallel pump comprises a parallel pump compressed air injection port (13), a parallel pump outer pump body (14), a parallel pump air inlet (15), a parallel pump body (16), a parallel pump air inlet buffer chamber (17) and a parallel pump lower pump body (18); A fixed crossbeam (19) is provided on the outer pump body (14) of the parallel pump, and a pulse water jet breaking device (20) is connected to the fixed crossbeam (19), and the pulse water jet breaking device (20) comprises an upper nozzle (201), a pulse cavity (202), and a lower nozzle (203); The upper end of the upper pump body (1) is connected to a lifting pipeline by bolts; the upper pump body (1), the injection device (3), the middle pump body (6), and the lower pump body (8) are all coaxially arranged, and the upper pump body (1), the injection device (3), and the lower pump body (8) are sequentially connected; the injection device (3) is embeddedly connected with the lower pump body (8) and the first connecting flange (2).
2. A suction lift pump utilizing pulsed water jet fragmentation according to claim 1, characterized in that: The upper pump body (1), the middle pump body (6) and the lower pump body (8) form an annular main air intake chamber (5); the main air intake port (7) on the middle pump body (6) inputs compressed air into the main air intake chamber (5) for buffering, and the compressed air in the main air intake chamber (5) is ejected through a plurality of ejection ports (4).
3. A suction lift pump utilizing pulsed water jet fragmentation according to claim 2, characterized in that: The injection device (3) is provided with an upper step and a lower step, and the upper step and the lower step are both rounded; the upper step of the injection device (3) is embedded and connected with the first connecting flange (2); and the lower step of the injection device (3) is embedded and connected with the lower pump body (8).
4. A suction lift pump utilizing pulsed water jet fragmentation according to claim 1, characterized in that: The double parallel connection device (10) and the lower pump body (8) are welded to form a whole, and the ends of the double parallel connection device (10) on the side of the lower pump body (8) are respectively welded with the second connection flange and form a whole with the second connection flange.
5. A suction lift pump utilizing pulsed water jet fragmentation according to claim 1, characterized in that: The third connecting flanges (12) are provided at both ends of the connecting pipe (11) and form an integral body with the third connecting flanges (12).
6. The suction lift pump using pulsed water jet fragmentation according to claim 1, characterized in that: The parallel pump outer pump body (14), the connecting pipe (11) and the lower pump body (8) cooperate to form an annular auxiliary air intake buffer chamber. The parallel pump outer pump body (14) and the parallel pump lower pump body (18) are connected by welding; the parallel pump body (16) and the parallel pump lower pump body (18) are connected by welding; the parallel pump outer pump body (14), the parallel pump body (16) and the parallel pump body (16) are all coaxially arranged; when the compressed air enters the parallel pump air intake buffer chamber (17) through the parallel pump air inlet (15), it is uniformly output through the parallel pump compressed air injection port (13).
7. The suction lift pump using pulsed water jet fragmentation according to claim 1, characterized in that: The fixed crossbeam (19) is connected and fixed to the outer pump body (18) of the parallel pump by welding; the internal thread of the upper nozzle (201) of the pulse water jet breaking device (20) is connected to the external thread on the pulse cavity (202), and the lower end of the pulse cavity (202) of the pulse water jet breaking device (20) is fixedly connected to the lower nozzle (203) by drilling and tapping.