Method, device, equipment and medium for generating electronic sorting instruction for table set supply

By establishing a material logistics attribute configuration process and database in the station set supply system, creating a data interface between systems, and using the LES system to generate picking instructions, the problems of system data not being pulled through and manual disposal in the existing technology are solved, and efficient and standardized picking instructions generation and management are achieved.

CN119692891APending Publication Date: 2025-03-25DONGFENG AUTOMOBILE COMPANY
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Patent Information

Application Number
CN202411742911.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing platform supply and picking instructions generation method has problems such as system data not being pulled through, manual disposal consumes a lot of manpower, high data error rate, poor data security and long data processing procedures, resulting in inefficiency and production line shutdown.

Method used

By establishing a material logistics attribute configuration process and database according to the vehicle model, creating a data interface between multiple systems, using the LES system to generate picking instructions and visually display it, the process and data connection between systems can be realized.

Benefits of technology

The process and data connection of multiple subsystems in the manufacturing field is realized, the standardization and stability of data is improved, the workload of manual compilation is reduced, efficiency and response speed is improved, paper-based operation instructions are eliminated, and paperless and online management is realized.

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Abstract

The invention discloses a set supply electronic selection instruction generation method, device, equipment and medium, and relates to the technical field of vehicle production and manufacturing, and the method comprises the steps: building a material logistics attribute configuration flow and a material logistics attribute configuration rule according to vehicle types, and carrying out the online processing of the material logistics attribute configuration flow; establishing a material logistics attribute database according to vehicle types, wherein the material logistics attribute database realizes data updating and storage based on the online of the material logistics attribute configuration process; and creating data interfaces among the plurality of systems so as to perform communication among the systems, and generating a sorting instruction through the LES system and performing visual display. According to the system and the method, systematic online management of process parameters related to flow and data connection and material sorting of a plurality of subsystems in the manufacturing field is realized, sharing of process data is realized, and standardization and stability of the data are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of vehicle production and manufacturing, and specifically to a method, device, equipment and medium for generating electronic picking instructions for set supply. Background Art

[0002] Set supply is a logistics supply mode for lean production and flexible production. It refers to a supply method in which the required materials are picked as a set and put on the batching vehicle according to the assembly sequence of the production line, and then supplied to the assembly line in sequence and on time. Picking instructions are an operation instruction in logistics sorting operations.

[0003] Currently, the generation of picking instructions for sets of supply is generally done manually, and the generation process needs to span multiple systems. Specifically, the production management department releases the production plan three days in advance, and then the assembly process exports the production plan, manually searches for new models (first production models), and obtains the BOM (Bill of Material). In the materials (bills of materials) system, the bill of materials for the new model is exported to an Excel table, and then the parts list that needs to be supplied by the set is selected according to the material online attributes, and the attribute data such as the material station information and the correspondence between the material and the collection and distribution vehicle are linked through Excel. Then the assembly process puts the processed data into a shared folder 2 days in advance, and then the team leader of the set picking operation team obtains the production plan for the next day 1 day in advance, and exports all material demand plans to Excel tables, and searches for the corresponding model and material data files in the shared folder, and links the corresponding online attributes, workstations, materials and collection and distribution vehicle matching relationships through Excel tables. Then the team leader links the matching data of materials and sorters, and then selects the sorting instruction list for each model, prints the picking operation instruction list, cuts it, and organizes the instruction list according to the operator classification, and then distributes the instruction list to the operator. Then the sorting personnel pick according to the paper version of the sorting operation instructions and records them in a marking manner. Among them, for abnormal processing, in case of emergency sequence adjustment, the team leader notifies the operators one by one to change the picking instructions.

[0004] The above-mentioned method of generating supply picking instructions for sets of equipment has the following problems: (1) The system data is not integrated, and the data needs to be imported, exported, and processed outside the system between multiple systems; (2) The entire process is handled manually, which consumes a lot of manpower and is inefficient. Each production line is dedicated to handling such data, including 3 to 4 people such as assembly process personnel, logistics process personnel, and on-site team leaders; (3) The data error rate is high, and there is no integrity verification, and data errors and omissions caused by human factors often occur; (4) Data security is poor. Data is stored outside the system and is easy to be lost. Once lost, the impact is huge; (5) The data processing process is long and the response speed is slow. When emergency adjustments occur, the team leader will spend a lot of energy to make instruction changes and transmit change information each time, and it is easy to miss the transmission, which often leads to production line shutdowns. Summary of the invention

[0005] The present application provides a method, device, equipment and medium for generating electronic picking instructions for set supply, which realizes the process and data integration of multiple subsystems in the manufacturing field, systematic online management of process parameters related to material picking, realizes the sharing of process data, and improves the standardization and stability of data.

[0006] In a first aspect, an embodiment of the present application provides a method for generating an electronic picking instruction for a set of supplies, the method comprising:

[0007] Establish material logistics attribute configuration process and material logistics attribute configuration rules according to vehicle type, and make the material logistics attribute configuration process online;

[0008] Establishing a material logistics attribute database according to vehicle type, and realizing data update and storage based on the online configuration process of the material logistics attribute database;

[0009] Create data interfaces between multiple systems to connect them, generate picking instructions through the LES system and display them visually.

[0010] In combination with the first aspect, in one implementation,

[0011] The material logistics attribute configuration process includes material classification, material logistics attribute category sorting, and material logistics attribute definition;

[0012] The material classification is to classify the materials according to their volumes;

[0013] The material logistics attribute categories are organized to classify materials according to the input attributes, and to classify the feeding attributes according to the flow path of the materials, so as to combine the input attributes and the feeding attributes to classify the materials into multiple attributes and encode and define each attribute;

[0014] The material logistics attribute definition is to define the attribute of the material attribute subclass, and determine the logistics lead time, inclusion method, inclusion frequency, online method, and online frequency of the subclass.

[0015] In conjunction with the first aspect, in one implementation, the step of making the material logistics attribute configuration process online specifically includes:

[0016] Obtaining P-BOM structure data from the BOM system and verifying the integrity of the P-BOM structure data;

[0017] Generate a list of missing verification tasks regularly and push it to the data manager;

[0018] The data manager regularly maintains the missing data, including the material inclusion attributes, the correspondence between materials and feeding points, and the correspondence between materials and distribution vehicles.

[0019] In combination with the first aspect, in one implementation, the establishment of a material logistics attribute database by vehicle type, and the material logistics attribute database realizing data update and storage based on the online configuration process of the material logistics attribute, specifically includes:

[0020] Create a material logistics attribute configuration data table, the material logistics attribute configuration data table includes serial number, production line code, production line name, material code, material name, vehicle model, assembly station, online mode, assembler, and feeder;

[0021] Based on the material logistics attribute configuration data table, a material logistics attribute database by vehicle type is established in the LES system;

[0022] Based on the online configuration process of the material logistics attribute, the updating and storage of data in the material logistics attribute database is realized.

[0023] In combination with the first aspect, in one implementation, the creating of data interfaces between multiple systems to enable inter-system connectivity specifically includes:

[0024] By combing through the business processes, determine the data flow relationship between various systems, including the MPS system, LES system, P-BOM system, MES system, and WMS system;

[0025] Create a data interface between the MPS system and the LES system to transfer planning information;

[0026] Create a data interface between the P-BOM system and the LES system to transfer material information and workstation information;

[0027] Create a data interface between the MES system and the LES system to transmit production line passing information and shutdown abnormal call information;

[0028] Create a data interface between the LES system and the WMS system to transmit material inventory status information and missing parts exception call information.

[0029] In combination with the first aspect, in one implementation, generating a picking instruction through the LES system and performing a visual display specifically includes:

[0030] Picking instructions are generated through the LES system and visualized on the terminal device to achieve real-time update and preview query of the picking instructions.

[0031] In conjunction with the first aspect, in one implementation, the application of the picking instruction specifically includes:

[0032] The LES system determines the model queue list for execution according to the production line passing point information in the MES system and the production plan;

[0033] According to the execution plan vehicle fleet, by indexing the material logistics attribute database in the LES system, relevant parameter information is extracted to generate a collection list, and the relevant parameter information includes the online mode, location, and collection staff;

[0034] The terminal equipment is connected to the LES system in real time to guide employees in picking operations, and active confirmation is performed in the terminal equipment after the picking operation is completed;

[0035] The terminal equipment is used to provide feedback on abnormal information during employee picking operations and to prepare for the next sequence of vehicle model picking plans.

[0036] In a second aspect, an embodiment of the present application provides a device for generating an electronic picking instruction for a set of supplies, the device comprising:

[0037] The first creation module is used to establish a material logistics attribute configuration process and material logistics attribute configuration rules according to vehicle types, and to make the material logistics attribute configuration process online;

[0038] A second creation module is used to establish a material logistics attribute database according to vehicle type, and the material logistics attribute database realizes data update and storage based on the online configuration process of the material logistics attribute;

[0039] The execution module is used to create data interfaces between multiple systems to enable inter-system connectivity, generate picking instructions through the LES system, and display them visually.

[0040] In the third aspect, an embodiment of the present application provides a device for generating electronic picking instructions for table sets of supplies, the device comprising a processor, a memory, and a program for generating electronic picking instructions for table sets of supplies stored in the memory and executable by the processor, wherein when the program for generating electronic picking instructions for table sets of supplies is executed by the processor, the steps of the method for generating electronic picking instructions for table sets of supplies described above are implemented.

[0041] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, on which is stored a program for generating electronic picking instructions for table sets supply. When the program for generating electronic picking instructions for table sets supply is executed by a processor, the steps of the above-mentioned method for generating electronic picking instructions for table sets supply are implemented.

[0042] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:

[0043] It has achieved the integration of processes and data of multiple subsystems in the manufacturing field; the systematic online management of process parameters related to material picking has realized the sharing of process data and improved the standardization and stability of data; the online process data generation process has solidified the business processes and business standards, so that the integrity and accuracy of process data can be guaranteed; picking operation instructions are automatically generated, which reduces a lot of manual compilation workload and greatly improves efficiency; due to the integration of multi-system data, abnormal information is updated in real time, and the timeliness and corresponding efficiency of abnormal response are greatly improved; the use of electronic display terminals has eliminated paper operation instructions and achieved paperless operation; picking operations can be quickly completed and accounted for with one click, which improves accounting efficiency, and accounting records are synchronized online. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 A flow chart of a method for generating electronic picking instructions for the application set;

[0045] Figure 2 A schematic diagram of the functional modules of the electronic picking instruction generating device provided for the present application set;

[0046] Figure 3 This is a hardware structure diagram of the electronic picking instruction generation device provided for this application. DETAILED DESCRIPTION

[0047] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0048] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.

[0049] In a first aspect, an embodiment of the present application provides a method for generating electronic picking instructions for a set of supplies.

[0050] In one embodiment, referring to Figure 1 , Figure 1 The following is a flow chart of the method for generating electronic picking instructions for the application set. Figure 1 As shown, the method for generating electronic picking instructions for set supply includes:

[0051] S1: Establish material logistics attribute configuration process and material logistics attribute configuration rules according to vehicle type, and make the material logistics attribute configuration process online;

[0052] S2: Establishing a material logistics attribute database according to vehicle type, and the material logistics attribute database realizes data update and storage based on the online configuration process of the material logistics attribute;

[0053] S3: Create data interfaces between multiple systems to enable inter-system connectivity, generate picking instructions through the LES system, and display them visually.

[0054] In this application, the material logistics attribute configuration process includes material classification, material logistics attribute category sorting, and material logistics attribute definition.

[0055] For material classification, materials are classified according to their volume. For example, materials are classified according to volume and versatility into: A: large items; B: small and medium items; C: general small items.

[0056] The material logistics attribute categories are sorted out to classify materials according to the inclusion attributes and to classify the feeding attributes according to the material flow path. In this way, the materials are classified into multiple attributes and each attribute is coded and defined by combining the inclusion attributes and feeding attributes. Among them, materials are divided into three categories according to the inclusion attributes: kanban inclusion, sequence inclusion, and whole package inclusion; according to the internal flow path of the materials, the feeding attributes are divided into five categories: arrival-sorting-online, arrival-collection-online, arrival-subassembly-online, arrival-subassembly-collection-online, and whole package arrival-online. For example, for arrival-sorting-online, in the kanban inclusion category, the corresponding parts are workbench, tire, seat, fuel tank, carpet, ceiling, etc. For arrival-subassembly-online, in the packaging inclusion category, the corresponding parts are front windshield, and for whole package arrival-online, in the sequence inclusion category, the corresponding parts are sheath, small bracket, pipe clamp, etc.

[0057] For the material logistics attribute definition, in order to define the attributes of the material attribute subclass, determine the logistics lead time, inclusion method, inclusion frequency, online method, and online frequency of the subclass.

[0058] Furthermore, in one embodiment, the material logistics attribute configuration process is made online, specifically including:

[0059] S101: Obtain P-BOM (Planned Bill of Materials) structure data from a BOM (Bill of Materials) system, and verify the integrity of the P-BOM structure data;

[0060] S102: Generate a check missing task list regularly and push it to the data manager; for example, generate a check missing task list regularly every day and push it to each data manager;

[0061] S103: The data manager regularly maintains the missing data, including the material inclusion attributes, the corresponding relationship between the material and the feeding point, and the corresponding relationship between the material and the collection and distribution vehicle. Specifically, the data manager maintains the missing data every day.

[0062] Furthermore, in one embodiment, a material logistics attribute database based on vehicle type is established, and the material logistics attribute database is updated and stored based on the online material logistics attribute configuration process, specifically including:

[0063] S201: Create a material logistics attribute configuration data table, wherein the material logistics attribute configuration data table includes a serial number, a production line code, a production line name, a material code, a material name, a vehicle model, an assembly station, an on-line method, an assembler, and a feeder;

[0064] S202: Based on the material logistics attribute configuration data table, a material logistics attribute database according to vehicle type is established in the LES system (logistics execution management system);

[0065] S203: Based on the online configuration process of the material logistics attribute, the data in the material logistics attribute database is updated and stored.

[0066] Furthermore, in one embodiment, a data interface is created between multiple systems to enable inter-system connectivity, specifically including:

[0067] S301: By combing the business process, determine the data flow relationship between various systems, including the MPS system (master planning management system), LES system, P-BOM system, MES system (manufacturing execution management system), and WMS system (warehouse management system);

[0068] S302: Create a data interface between the MPS system and the LES system to transfer planning information;

[0069] The information transmitted includes: order number, planned sequence, model, quantity, planned launch time, and production line;

[0070] S303: Create a data interface between the P-BOM system and the LES system to transfer material information and workstation information;

[0071] The information transmitted includes: production line, model code, part number, part name, quantity, assembly station, front and rear signs, etc.

[0072] S304: Create a data interface between the MES system and the LES system to transmit production line passing point information and shutdown abnormal call information;

[0073] The information transmitted includes: production line code, order number, vehicle model code, planned sequence, planned date, passing point code, and passing point time;

[0074] S305: Create a data interface between the LES system and the WMS system to transmit material inventory status information and missing parts abnormal call information. The transmitted information specifically includes: production line code, order number, vehicle model code, part number, part name, inventory status, etc.

[0075] Furthermore, in one embodiment, the picking instructions are generated and displayed visually through the LES system, specifically including: generating the picking instructions through the LES system, and visually displaying the generated picking instructions in the terminal device to achieve real-time update and preview query of the picking instructions. The terminal device is provided with an ink screen, and the generated picking instructions are displayed on the ink screen.

[0076] In this application, the application of picking instructions specifically includes:

[0077] The LES system determines the model queue list for execution according to the production line passing point information in the MES system and the production plan;

[0078] According to the execution plan vehicle fleet, by indexing the material logistics attribute database in the LES system, relevant parameter information is extracted to generate a collection list, and the relevant parameter information includes the online mode, location, and collection staff;

[0079] The terminal equipment is connected to the LES system in real time to guide employees in picking operations, and active confirmation is performed in the terminal equipment after the picking operation is completed;

[0080] The terminal equipment is used to provide feedback on abnormal information during employee picking operations and to prepare for the next sequence of vehicle model picking plans.

[0081] For example, when the picking operation is completed, clicking the completion button on the terminal device confirms the completion; the call button on the terminal device can be used to provide feedback on abnormal information found during the picking operation; and the preparation for the next sequence vehicle model plan picking can be achieved by previewing the sequence set distribution list.

[0082] Specifically, the ink screen interface on the terminal device includes the daily plan display area, the operator account login display area, the current model picking list detail display area, the completion button, the call button, and the preview sequence list display area. The daily plan display area displays the model queue formed according to the frame passing point information.

[0083] This application integrates multiple subsystems in the factory manufacturing field by developing interfaces between multiple systems, establishes material logistics attribute configuration processes and configuration rules based on vehicle models, and uses IT technology to bring business processes and rules online. Process parameters are stored and managed online through the information system, and electronic work instructions are automatically generated and displayed on the electronic indicator screen for real-time updates. At the same time, abnormal information is pushed in real time, and the indicator terminal automatically responds, updates, and calls quickly. Through the application of information systems and electronic indicator screens, online management of picking operations is realized.

[0084] The method for generating electronic picking instructions for the supply of sets of equipment in the embodiment of the present application realizes the integration of processes and data of multiple subsystems in the manufacturing field; the systematic online management of process parameters related to material picking realizes the sharing of process data and improves the standardization and stability of data; the process data generation process is online, which solidifies the business processes and business standards, so that the integrity and accuracy of process data can be guaranteed; the picking operation instructions are automatically generated, which reduces a large amount of manual compilation workload and greatly improves efficiency; due to the integration of multi-system data, abnormal information is updated in real time, and the timeliness and corresponding efficiency of abnormal response are greatly improved; the use of electronic display terminals eliminates paper operation instructions and realizes paperless operation; the picking operation is quickly completed and accounted for with one click, which improves the accounting efficiency, and the accounting records are synchronized online.

[0085] In a second aspect, an embodiment of the present application also provides a device for generating electronic picking instructions for table sets.

[0086] In one embodiment, referring to Figure 2 , Figure 2 This is a functional module diagram of the electronic picking instruction generating device provided by the present application. Figure 2 As shown, the device for generating electronic picking instructions for set supply includes: a first creation module, a second creation module, and an execution module.

[0087] The first creation module is used to establish the material logistics attribute configuration process and material logistics attribute configuration rules according to the vehicle model, and to make the material logistics attribute configuration process online; the second creation module is used to establish the material logistics attribute database according to the vehicle model, and the material logistics attribute database realizes data update and storage based on the online material logistics attribute configuration process; the execution module is used to create data interfaces between multiple systems to connect the systems, generate picking instructions through the LES system and display them visually.

[0088] On the third aspect, an embodiment of the present application provides a device for generating electronic picking instructions for table sets of supply, which can be a personal computer (PC), a laptop computer, a server, or other device with data processing capabilities.

[0089] Reference Figure 3 , Figure 3 The hardware structure diagram of the device for generating electronic selection instructions for the supply of sets involved in the embodiment of the present application is shown in FIG. In the embodiment of the present application, the device for generating electronic selection instructions for the supply of sets may include a processor, a memory, a communication interface, and a communication bus.

[0090] The communication bus may be of any type and is used to interconnect the processor, the memory, and the communication interface.

[0091] The communication interface includes input / output (I / O) interfaces, physical interfaces, and logical interfaces for interconnecting the devices inside the electronic picking instruction generating device for the set supply, and interfaces for interconnecting the electronic picking instruction generating device for the set supply with other devices (such as other computing devices or user devices). The physical interface can be an Ethernet interface, a fiber optic interface, an ATM interface, etc.; the user device can be a display, a keyboard, etc.

[0092] The memory can be various types of storage media, such as random access memory (RAM), read-only memory (ROM), non-volatile RAM (NVRAM), flash memory, optical storage, hard disk, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), etc.

[0093] The processor may be a general-purpose processor, which may call the set supply electronic picking instruction generation program stored in the memory and execute the set supply electronic picking instruction generation method provided in the embodiment of the present application. For example, the general-purpose processor may be a central processing unit (CPU). The method executed when the set supply electronic picking instruction generation program is called may refer to the various embodiments of the set supply electronic picking instruction generation method of the present application, which will not be repeated here.

[0094] Those skilled in the art will understand that Figure 3 The hardware structure shown in the figure does not constitute a limitation on the present application, and may include more or less components than shown in the figure, or combine certain components, or arrange the components differently.

[0095] In a fourth aspect, an embodiment of the present application also provides a computer-readable storage medium.

[0096] The computer-readable storage medium of the present application stores a program for generating electronic picking instructions for set supply, wherein when the program for generating electronic picking instructions for set supply is executed by a processor, the steps of the method for generating electronic picking instructions for set supply as described above are implemented.

[0097] Among them, the method implemented when the electronic picking instruction generation program for the set supply is executed can refer to the various embodiments of the method for generating electronic picking instructions for the set supply of the present application, and will not be repeated here.

[0098] The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units that are not listed, or optionally includes other steps or units inherent to these processes, methods, products or devices. The terms "first", "second" and "third" are used to distinguish different objects, etc., and do not represent a sequence, nor do they limit "first", "second" and "third" to different types.

[0099] In the description of the embodiments of the present application, "exemplary", "for example" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary", "for example" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary", "for example" or "for example" is intended to present related concepts in a specific way.

[0100] In the description of the embodiments of the present application, unless otherwise specified, “ / ” means or, for example, A / B can mean A or B; the “and / or” in the text is merely a description of the association relationship of associated objects, indicating that three relationships may exist, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, “multiple” refers to two or more than two.

[0101] In some processes described in the embodiments of the present application, multiple operations or steps that appear in a specific order are included, but it should be understood that these operations or steps may not be executed in the order in which they appear in the embodiments of the present application or in parallel, and the sequence number of the operation is only used to distinguish the different operations, and the sequence number itself does not represent any execution order. In addition, these processes may include more or fewer operations, and these operations or steps may be executed in sequence or in parallel, and these operations or steps may be combined.

[0102] Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present application is essentially or the part that contributes to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as ROM / RAM, disk, CD) as described above, and includes a number of instructions for a terminal device to execute the methods described in each embodiment of the present application.

[0103] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A method for generating electronic picking instructions for set supply, characterized in that: The method for generating electronic picking instructions for set supply includes: Establish material logistics attribute configuration process and material logistics attribute configuration rules according to vehicle type, and make the material logistics attribute configuration process online; Establishing a material logistics attribute database according to vehicle type, and realizing data update and storage based on the online configuration process of the material logistics attribute database; Create data interfaces between multiple systems to connect them, generate picking instructions through the LES system and display them visually.

2. A method for generating electronic picking instructions for set supply as claimed in claim 1, characterized in that: The material logistics attribute configuration process includes material classification, material logistics attribute category sorting, and material logistics attribute definition; The material classification is to classify the materials according to their volumes; The material logistics attribute categories are organized to classify materials according to the input attributes, and to classify the feeding attributes according to the flow path of the materials, so as to combine the input attributes and the feeding attributes to classify the materials into multiple attributes and encode and define each attribute; The material logistics attribute definition is to define the attribute of the material attribute subclass, and determine the logistics lead time, inclusion method, inclusion frequency, online method, and online frequency of the subclass.

3. A method for generating electronic picking instructions for set supply as claimed in claim 2, characterized in that: The step of making the material logistics attribute configuration process online specifically includes: Obtaining P-BOM structure data from the BOM system and verifying the integrity of the P-BOM structure data; Generate a list of missing verification tasks regularly and push it to the data manager; The data manager regularly maintains the missing data, including the material inclusion attributes, the correspondence between materials and feeding points, and the correspondence between materials and distribution vehicles.

4. A method for generating electronic picking instructions for set supply as claimed in claim 1, characterized in that: The establishment of a material logistics attribute database according to vehicle type, and the material logistics attribute database realizing data update and storage based on the online material logistics attribute configuration process, specifically includes: Create a material logistics attribute configuration data table, the material logistics attribute configuration data table includes serial number, production line code, production line name, material code, material name, vehicle model, assembly station, online mode, assembler, and feeder; Based on the material logistics attribute configuration data table, a material logistics attribute database by vehicle type is established in the LES system; Based on the online configuration process of the material logistics attribute, the updating and storage of data in the material logistics attribute database is realized.

5. A method for generating electronic picking instructions for set supply as claimed in claim 1, characterized in that: The step of creating a data interface between multiple systems to enable inter-system connectivity specifically includes: By combing through the business processes, determine the data flow relationship between various systems, including the MPS system, LES system, P-BOM system, MES system, and WMS system; Create a data interface between the MPS system and the LES system to transfer planning information; Create a data interface between the P-BOM system and the LES system to transfer material information and workstation information; Create a data interface between the MES system and the LES system to transmit production line passing information and shutdown abnormal call information; Create a data interface between the LES system and the WMS system to transmit material inventory status information and missing parts exception call information.

6. A method for generating electronic picking instructions for set supply as claimed in claim 1, characterized in that: The generation of picking instructions and visual display through the LES system specifically includes: Picking instructions are generated through the LES system and visualized on the terminal device to achieve real-time update and preview query of the picking instructions.

7. A method for generating electronic picking instructions for set supply as claimed in claim 6, characterized in that: The application of picking instructions includes: The LES system determines the model queue list for execution according to the production line passing point information in the MES system and the production plan; According to the execution plan vehicle fleet, by indexing the material logistics attribute database in the LES system, relevant parameter information is extracted to generate a collection list, and the relevant parameter information includes the online mode, location, and collection staff; The terminal equipment is connected to the LES system in real time to guide employees in picking operations, and active confirmation is performed in the terminal equipment after the picking operation is completed; The terminal equipment is used to provide feedback on abnormal information during employee picking operations and to prepare for the next sequence of vehicle model picking plans.

8. A device for generating electronic picking instructions for a set of supplies, characterized in that: The device for generating electronic picking instructions for the set supply comprises: The first creation module is used to establish a material logistics attribute configuration process and material logistics attribute configuration rules according to vehicle types, and to make the material logistics attribute configuration process online; A second creation module is used to establish a material logistics attribute database according to vehicle type, and the material logistics attribute database realizes data update and storage based on the online configuration process of the material logistics attribute; The execution module is used to create data interfaces between multiple systems to enable inter-system connectivity, generate picking instructions through the LES system, and display them visually.

9. A device for generating electronic picking instructions for a set of supplies, characterized in that: The device for generating electronic picking instructions for table sets of supply comprises a processor, a memory, and a program for generating electronic picking instructions for table sets of supply stored in the memory and executable by the processor, wherein when the program for generating electronic picking instructions for table sets of supply is executed by the processor, the steps of the method for generating electronic picking instructions for table sets of supply as described in any one of claims 1 to 7 are implemented.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a program for generating electronic picking instructions for set supply, wherein when the program for generating electronic picking instructions for set supply is executed by a processor, the steps of the method for generating electronic picking instructions for set supply as described in any one of claims 1 to 7 are implemented.

Citation Information

Patent Citations

  • Material processing method and system, computing device and computer readable storage medium

    CN118261506A

  • Parts supply system and method

    JP2007216340A