Equipment operation monitoring and early warning device, system and method

Abstract

The invention relates to an equipment operation monitoring and early warning device, which belongs to the technical field of electric digital data processing, and adopts a matching scheme among an equipment abnormal vibration detection device, a simulation test vibration providing device, a machine shell vibration detection device, a linear module vibration detection device, a laser head vibration detection device and a main control device. Real-time monitoring and early warning can be carried out on the situation that a fixing structure between internal components of the CVD diamond laser cutting equipment is loosened and slightly damaged, follow-up related workers can respond rapidly, and cutting accidents are avoided. Through orderly cooperative starting of the detection devices, most of the detection devices can be prevented from being in an invalid action state for a long time, and the overall energy consumption of the early warning system is reduced. Moreover, the detection devices are started in an orderly matched manner, so that the loosening fault of the fixing structure among the shell, the linear module and the laser head can be accurately positioned, and subsequent related workers can quickly know the situation and reasonably take emergency treatment measures.

Description

Technical Field

[0001] The present invention belongs to the technical field of electronic digital data processing, and in particular relates to an equipment operation monitoring and early warning device, system and method. Background Art

[0002] At present, the commonly used CVD diamond laser cutting equipment (such as Figure 4 As shown in FIG. 1 , the laser head 2, the linear module 3, the truss 4, the fixture 5, the locking member, etc. are generally provided in the housing 1, the control module, and the laser head 2, the linear module 3, the truss 4, the fixture 5, the locking member, etc. Figure 1 As shown, for the convenience of explanation, the three axes of the spatial coordinate system, namely the X-axis, the Y-axis, and the Z-axis, are used as references for specific explanation, wherein the Z-axis direction can also be understood as the vertical direction or the height direction of the housing 1. The laser head 2 is used to emit laser light along the X-axis direction, and the CVD diamond is cut by the laser light emitted by the laser head 2. The linear module 3 is used to drive the laser head 2 to move linearly along the Y-axis direction so that the laser head 2 generates a cutting path. During cutting, the laser head 2 moves linearly back and forth along the Y-axis direction under the drive of the linear module 3, and reciprocates to cut the CVD diamond. At this time, the cutting path of the laser head 2 is the slit position after the CVD diamond is cut. The truss 4 is fixed in the housing 1, which is in the shape of a long beam, located in front of the laser head 2 and extending along the Y-axis direction. There are several jigs 5; used to carry CVD diamonds, one jig 5 corresponds to one CVD diamond; and several jigs 5 are arranged on the truss 4 in sequence along the Y-axis direction, and each jig 5 can move between the avoidance position and the cutting position relative to the truss 4.

[0003] CVD diamond laser cutting equipment may experience severe collisions during transportation and installation. For example, during transportation, the transport vehicle may vibrate violently when passing through the tunnel (during installation, vibration may occur due to careless handling by relevant staff, etc.), which may indirectly cause severe vibration of the CVD diamond laser cutting equipment. The fixed structure between its internal components may become loose, or suffer other minor damages, but these cannot be detected by human naked eye observation. In subsequent use, the CVD diamond laser cutting equipment may suffer cutting accidents due to the above-mentioned minor damages (especially the linear module part, which involves the movement trajectory of the laser head).

[0004] Therefore, at this stage, it is necessary to design an equipment operation monitoring and early warning device, system and method to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an equipment operation monitoring and early warning device, system and method, which are used to solve the technical problems existing in the above-mentioned prior art. During the transportation of CVD diamond laser cutting equipment, the transport vehicle vibrates violently when passing through the tunnel (during the installation process, vibration occurs due to careless handling by relevant staff, etc.), which causes the CVD diamond laser cutting equipment to indirectly vibrate violently, and the fixing structure between its internal components may become loose or have other minor damages, but this cannot be detected by human naked eye observation, resulting in cutting accidents, etc.

[0006] To achieve the above object, the technical solution of the present invention is:

[0007] An equipment operation monitoring and early warning device comprises an equipment abnormal vibration detection device, a simulation test vibration providing device, a housing vibration detection device, a linear module vibration detection device, a laser head vibration detection device, and a main control device, wherein the main control device is respectively connected to the equipment abnormal vibration detection device, the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device;

[0008] The abnormal vibration detection device of the equipment is used to detect whether abnormal vibration occurs in the CVD diamond laser cutting equipment;

[0009] The simulation test vibration providing device is used to perform a simulation test on the CVD diamond laser cutting equipment and make it vibrate with a preset vibration intensity;

[0010] The housing vibration detection device is used to detect the real-time vibration intensity generated by the housing of the CVD diamond laser cutting equipment, which is recorded as the housing vibration intensity;

[0011] The linear module vibration detection device is used to detect the real-time vibration intensity generated by the linear module of the CVD diamond laser cutting equipment, which is recorded as the linear module vibration intensity;

[0012] The laser head vibration detection device is used to detect the real-time vibration intensity generated by the laser head of the CVD diamond laser cutting equipment, which is recorded as the laser head vibration intensity;

[0013] The main control device is used to control the opening and closing of the equipment abnormal vibration detection device, the simulation test vibration providing device, the casing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device.

[0014] Furthermore, the main control device controls the abnormal vibration detection device of the equipment to be in a normally open state, and controls the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device to be in a normally closed state;

[0015] When the abnormal vibration detection device detects that the CVD diamond laser cutting equipment has abnormal vibration, the main control device controls the simulation test vibration providing device to start;

[0016] When the simulation test vibration providing device performs a simulation test on the CVD diamond laser cutting equipment and causes it to generate vibrations of a preset vibration intensity, the main control device controls the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device to start;

[0017] Wherein, if the vibration intensity of the linear module does not match the vibration intensity of the housing, the main control device determines that a loose fault occurs in the fixing structure between the linear module and the housing;

[0018] If the vibration intensity of the linear module matches the vibration intensity of the housing, and the vibration intensity of the laser head does not match the vibration intensity of the linear module, the main control device determines that a loose fault occurs in the fixing structure between the laser head and the linear module.

[0019] Furthermore, it also includes a truss vibration detection device and a fixture vibration detection device, and the main control device is connected to the truss vibration detection device and the fixture vibration detection device respectively;

[0020] The truss vibration detection device is used to detect the real-time vibration intensity generated by the truss of the CVD diamond laser cutting equipment, which is recorded as the truss vibration intensity;

[0021] The jig vibration detection device is used to detect the real-time vibration intensity generated by the jig of the CVD diamond laser cutting equipment, which is recorded as the jig vibration intensity.

[0022] Furthermore, the main control device controls the abnormal vibration detection device of the equipment to be in a normally open state, and controls the simulation test vibration providing device, the housing vibration detection device, the truss vibration detection device, and the fixture vibration detection device to be in a normally closed state;

[0023] When the abnormal vibration detection device detects that the CVD diamond laser cutting equipment has abnormal vibration, the main control device controls the simulation test vibration providing device to start;

[0024] When the simulation test vibration providing device performs a simulation test on the CVD diamond laser cutting equipment and causes it to generate vibrations of a preset vibration intensity, the main control device controls the housing vibration detection device, the truss vibration detection device, and the fixture vibration detection device to start;

[0025] Wherein, if the vibration intensity of the truss does not match the vibration intensity of the casing, the main control device determines that a loose fault occurs in the fixing structure between the truss and the casing;

[0026] If the vibration intensity of the truss matches the vibration intensity of the housing, and the vibration intensity of the fixture does not match the vibration intensity of the truss, the main control device determines that a loose fault occurs in the fixing structure between the truss and the fixture.

[0027] Furthermore, it also includes a data visualization device, which is connected to the main control device.

[0028] An equipment operation monitoring and early warning system includes an equipment operation monitoring and early warning device as described above, and also includes a wireless communication device and a remote mobile terminal, wherein the main control device is connected to the remote mobile terminal network via the wireless communication device.

[0029] A method for monitoring and early warning of equipment operation uses an equipment operation monitoring and early warning device as described above for early warning.

[0030] A storage medium stores a computer program, and when the computer program is executed, the device operation monitoring and early warning method as described above is executed.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] One of the beneficial effects of this scheme is that, through the coordination scheme between the equipment abnormal vibration detection device, the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, the laser head vibration detection device, and the main control device, it can conduct real-time monitoring and early warning for the situation of "severe vibration of the CVD diamond laser cutting equipment, and the fixed structure between its internal components may be loose and other minor damages" (especially the fixed structure between the housing, linear module, and laser head), so as to facilitate the rapid response of subsequent relevant staff and avoid cutting accidents. By controlling the orderly coordination and start-up between the equipment abnormal vibration detection device, the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device, most of the detection devices can be prevented from being in an invalid action state for a long time, and the overall energy consumption of the early warning system can be reduced; and the orderly coordination and start-up between the various detection devices can realize the precise positioning of the loosening fault of the fixed structure between the housing, linear module, and laser head, so as to facilitate the subsequent relevant staff to quickly be informed and reasonably take emergency treatment measures. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a schematic diagram of the system structure of the implementation scheme.

[0034] Figure 2 This is a schematic diagram of the system operation principle of the implementation scheme.

[0035] Figure 3This is another schematic diagram of the optimized structure of the system for implementing the present solution.

[0036] Figure 4 This is a schematic diagram of the structure of the current CVD diamond laser cutting equipment. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention, that is, the embodiments described are only part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0038] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention. It should be noted that relational terms such as the terms "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0039] Moreover, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a list of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus. In the absence of more restrictions, an element defined by the phrase "comprises a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus that includes the element.

[0040] like Figure 1 As shown, a device for monitoring and early warning of equipment operation is proposed, including an equipment abnormal vibration detection device, a simulation test vibration providing device, a housing vibration detection device, a linear module vibration detection device, a laser head vibration detection device, and a main control device, wherein the main control device is respectively connected to the equipment abnormal vibration detection device, the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device;

[0041] The abnormal vibration detection device for the equipment is used to detect whether the CVD diamond laser cutting equipment has abnormal vibration. A vibration intensity threshold of the CVD diamond laser cutting equipment can be set first. When the real-time vibration intensity of the CVD diamond laser cutting equipment reaches the vibration intensity threshold, it is determined that the CVD diamond laser cutting equipment has abnormal vibration.

[0042] The simulation test vibration providing device is used to perform a simulation test on the CVD diamond laser cutting equipment and make it vibrate with a preset vibration intensity;

[0043] The housing vibration detection device is used to detect the real-time vibration intensity generated by the housing of the CVD diamond laser cutting equipment, which is recorded as the housing vibration intensity;

[0044] The linear module vibration detection device is used to detect the real-time vibration intensity generated by the linear module of the CVD diamond laser cutting equipment, which is recorded as the linear module vibration intensity;

[0045] The laser head vibration detection device is used to detect the real-time vibration intensity generated by the laser head of the CVD diamond laser cutting equipment, which is recorded as the laser head vibration intensity;

[0046] The main control device is used to control the opening and closing of the equipment abnormal vibration detection device, the simulation test vibration providing device, the casing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device.

[0047] In the above scheme, through the coordination between the equipment abnormal vibration detection device, the simulation test vibration providing device, the casing vibration detection device, the linear module vibration detection device, the laser head vibration detection device and the main control device, real-time monitoring and early warning can be carried out for the situation of "the CVD diamond laser cutting equipment vibrates violently, and the fixing structures between its internal components may become loose or suffer other minor damages" (especially the fixing structures between the casing, linear module and laser head), so as to facilitate the subsequent relevant staff to respond quickly and avoid cutting accidents.

[0048] Further, such as Figure 2 As shown, the main control device controls the abnormal vibration detection device of the equipment to be in a normally open state, and controls the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device to be in a normally closed state;

[0049] When the abnormal vibration detection device detects that the CVD diamond laser cutting equipment has abnormal vibration, the main control device controls the simulation test vibration providing device to start;

[0050] When the simulation test vibration providing device performs a simulation test on the CVD diamond laser cutting equipment and causes it to generate vibrations of a preset vibration intensity, the main control device controls the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device to start;

[0051] Wherein, if the vibration intensity of the linear module does not match the vibration intensity of the housing, the main control device determines that a loose fault occurs in the fixing structure between the linear module and the housing;

[0052] If the vibration intensity of the linear module matches the vibration intensity of the housing, and the vibration intensity of the laser head does not match the vibration intensity of the linear module, the main control device determines that a loose fault occurs in the fixing structure between the laser head and the linear module.

[0053] In the above scheme, by controlling the orderly coordinated startup of the equipment abnormal vibration detection device, the simulation test vibration providing device, the casing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device, it is possible to avoid most of the detection devices being in an invalid action state for a long time, thereby reducing the overall energy consumption of the early warning system; and, the orderly coordinated startup of each detection device can achieve accurate positioning of loose fixed structure failures between the casing, linear module, and laser head, making it easier for subsequent relevant personnel to quickly be informed and take reasonable emergency treatment measures.

[0054] Further, such as Figure 3 As shown, it also includes a truss vibration detection device and a fixture vibration detection device, and the main control device is connected to the truss vibration detection device and the fixture vibration detection device respectively;

[0055] The truss vibration detection device is used to detect the real-time vibration intensity generated by the truss of the CVD diamond laser cutting equipment, which is recorded as the truss vibration intensity;

[0056] The jig vibration detection device is used to detect the real-time vibration intensity generated by the jig of the CVD diamond laser cutting equipment, which is recorded as the jig vibration intensity.

[0057] In the above scheme, through the coordination between the equipment abnormal vibration detection device, the simulation test vibration providing device, the casing vibration detection device, the truss vibration detection device, the fixture vibration detection device and the main control device, real-time monitoring and early warning can be carried out for the situation of "the CVD diamond laser cutting equipment vibrates violently, and the fixing structures between its internal components may become loose or suffer other minor damages" (especially the fixing structures between the casing, truss and fixtures), so as to facilitate the subsequent relevant staff to respond quickly and avoid cutting accidents.

[0058] Furthermore, the main control device controls the abnormal vibration detection device of the equipment to be in a normally open state, and controls the simulation test vibration providing device, the housing vibration detection device, the truss vibration detection device, and the fixture vibration detection device to be in a normally closed state;

[0059] When the abnormal vibration detection device detects that the CVD diamond laser cutting equipment has abnormal vibration, the main control device controls the simulation test vibration providing device to start;

[0060] When the simulation test vibration providing device performs a simulation test on the CVD diamond laser cutting equipment and causes it to generate vibrations of a preset vibration intensity, the main control device controls the housing vibration detection device, the truss vibration detection device, and the fixture vibration detection device to start;

[0061] Wherein, if the vibration intensity of the truss does not match the vibration intensity of the casing, the main control device determines that a loose fault occurs in the fixing structure between the truss and the casing;

[0062] If the vibration intensity of the truss matches the vibration intensity of the housing, and the vibration intensity of the fixture does not match the vibration intensity of the truss, the main control device determines that a loose fault occurs in the fixing structure between the truss and the fixture.

[0063] In the above scheme, by controlling the orderly coordinated startup of the equipment abnormal vibration detection device, the simulation test vibration providing device, the casing vibration detection device, the truss vibration detection device, and the fixture vibration detection device, it is possible to avoid most of the detection devices being in an invalid action state for a long time, thereby reducing the overall energy consumption of the early warning system; and, the orderly coordinated startup of each detection device can achieve accurate positioning of loose fixed structure failures between the casing, truss, and fixture, making it easier for subsequent relevant personnel to quickly be informed and take reasonable emergency treatment measures.

[0064] Furthermore, it also includes a data visualization device, which is connected to the main control device to facilitate relevant staff to intuitively observe corresponding detection data.

[0065] An equipment operation monitoring and early warning system includes an equipment operation monitoring and early warning device as described above, and also includes a wireless communication device and a remote mobile terminal. The main control device is connected to the remote mobile terminal network through the wireless communication device, thereby realizing remote data interaction.

[0066] A method for monitoring and early warning of equipment operation uses an equipment operation monitoring and early warning device as described above for early warning.

[0067] A storage medium stores a computer program, and when the computer program is run, the device operation monitoring and early warning method as described above is executed.

[0068] The above are preferred embodiments of the present invention. Any changes made according to the technical solution of the present invention, as long as the resulting functions do not exceed the scope of the technical solution of the present invention, belong to the protection scope of the present invention.

Claims

1. A device for monitoring and early warning of equipment operation, characterized in that: It includes an equipment abnormal vibration detection device, a simulation test vibration providing device, a housing vibration detection device, a linear module vibration detection device, a laser head vibration detection device, and a main control device, wherein the main control device is connected to the equipment abnormal vibration detection device, the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device respectively; The abnormal vibration detection device of the equipment is used to detect whether abnormal vibration occurs in the CVD diamond laser cutting equipment; The simulation test vibration providing device is used to perform a simulation test on the CVD diamond laser cutting equipment and make it vibrate with a preset vibration intensity; The housing vibration detection device is used to detect the real-time vibration intensity generated by the housing of the CVD diamond laser cutting equipment, which is recorded as the housing vibration intensity; The linear module vibration detection device is used to detect the real-time vibration intensity generated by the linear module of the CVD diamond laser cutting equipment, which is recorded as the linear module vibration intensity; The laser head vibration detection device is used to detect the real-time vibration intensity generated by the laser head of the CVD diamond laser cutting equipment, which is recorded as the laser head vibration intensity; Wherein, the main control device controls the abnormal vibration detection device of the equipment to be in a normally open state, and controls the simulation test vibration providing device, the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device to be in a normally closed state; When the abnormal vibration detection device detects that the CVD diamond laser cutting equipment has abnormal vibration, the main control device controls the simulation test vibration providing device to start; When the simulation test vibration providing device performs a simulation test on the CVD diamond laser cutting equipment and causes it to generate vibrations of a preset vibration intensity, the main control device controls the housing vibration detection device, the linear module vibration detection device, and the laser head vibration detection device to start; Wherein, if the vibration intensity of the linear module does not match the vibration intensity of the housing, the main control device determines that a loose fault occurs in the fixing structure between the linear module and the housing; If the vibration intensity of the linear module matches the vibration intensity of the housing, and the vibration intensity of the laser head does not match the vibration intensity of the linear module, the main control device determines that a loose fault occurs in the fixing structure between the laser head and the linear module.

2. The equipment operation monitoring and early warning device according to claim 1 is characterized in that: It also includes a truss vibration detection device and a fixture vibration detection device, and the main control device is connected to the truss vibration detection device and the fixture vibration detection device respectively; The truss vibration detection device is used to detect the real-time vibration intensity generated by the truss of the CVD diamond laser cutting equipment, which is recorded as the truss vibration intensity; The jig vibration detection device is used to detect the real-time vibration intensity generated by the jig of the CVD diamond laser cutting equipment, which is recorded as the jig vibration intensity.

3. The equipment operation monitoring and early warning device according to claim 2 is characterized in that: The main control device controls the abnormal vibration detection device of the equipment to be in a normally open state, and controls the simulation test vibration providing device, the housing vibration detection device, the truss vibration detection device, and the fixture vibration detection device to be in a normally closed state; When the abnormal vibration detection device detects that the CVD diamond laser cutting equipment has abnormal vibration, the main control device controls the simulation test vibration providing device to start; When the simulation test vibration providing device performs a simulation test on the CVD diamond laser cutting equipment and causes it to generate vibrations of a preset vibration intensity, the main control device controls the housing vibration detection device, the truss vibration detection device, and the fixture vibration detection device to start; Wherein, if the vibration intensity of the truss does not match the vibration intensity of the casing, the main control device determines that a loose fault occurs in the fixing structure between the truss and the casing; If the vibration intensity of the truss matches the vibration intensity of the housing, and the vibration intensity of the fixture does not match the vibration intensity of the truss, the main control device determines that a loose fault occurs in the fixing structure between the truss and the fixture.

4. The equipment operation monitoring and early warning device according to claim 1 is characterized in that: It also includes a data visualization device, which is connected to the main control device.

5. An equipment operation monitoring and early warning system, characterized in that: It comprises an equipment operation monitoring and early warning device as described in any one of claims 1 to 4, and also comprises a wireless communication device and a remote mobile terminal, wherein the main control device is connected to the remote mobile terminal network via the wireless communication device.

6. A device operation monitoring and early warning method, characterized in that: An equipment operation monitoring and early warning device as described in claim 5 is used for early warning.

7. A storage medium, characterized in that: The storage medium stores a computer program, and when the computer program is executed, the device operation monitoring and early warning method according to claim 6 is executed.

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