Rocker device

By using non-contact Hall sensors or infrared emission and receiving integrated tube technology in the rocker potentiometer, the problem of easy wear and fracture of the contact rocker potentiometer is solved, achieving a more stable and long-life product while reducing costs.

CN119694695APending Publication Date: 2025-03-25I STAR ELECTRONICS CO LTD

Patent Information

Application Number
CN202311230600.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-22
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing contact rocker potentiometers are prone to wear, breakage, poor contact after use for a period of time, which affects the normal use and service life of the potentiometer.

Method used

The non-contact rocker device is used to determine the swing position of the rocker through Hall sensor or infrared emission and receiving integrated tube, avoiding wear and breakage of the contact structure.

Benefits of technology

Enhance the stability of the product, extend the service life, and achieve more efficient production by streamlining accessories and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rocker device which comprises a shell, a PCB and a rocker are installed in the shell, the rocker is installed in the shell through a rocker arm mechanism, a rocker reset mechanism is arranged at the lower end of the rocker, the rocker reset mechanism abuts against the upper surface of the PCB, a Hall sensor is arranged on the PCB, a fixing piece extends out of the lower portion of the rocker, and the fixing piece is fixedly connected with the rocker. And magnets corresponding to the Hall sensors are mounted on the fixing pieces, and are positioned right above the corresponding Hall sensors. Compared with the prior art, the invention has the advantages that: a non-contact mode is adopted, the swinging direction of the rocker is judged through a Hall sensor or an infrared transmitting and receiving integrated tube, the problems of accessory abrasion, breakage, poor contact and the like which are easily generated by a contact type potential adjusting module are avoided, the stability of a product is enhanced, and the production cost is reduced. And the service life is also prolonged. Moreover, the combined design is relatively simple, external accessories are not needed, the accessories are simplified, and the cost is reduced.
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Description

Technical Field

[0001] The invention relates to a rocker, and in particular to a rocker device. Background Art

[0002] At present, the existing contact rocker potentiometer structure includes a housing, a rocker, a rocker mechanism and an adjustment potential module. The rocker outputs a steering action through the two shaft output ends of the rocker mechanism, and at the same time drives the conductive spring in the adjustment potential module in two directions to rotate, thereby changing the contact position of the conductive terminal on the conductive spring on the resistor, and then changing the output resistance value, thereby judging the swing direction of the rocker. For example, the utility model patent with the Chinese patent announcement number CN 217181930 U and the name "a small-volume rocker potentiometer" and the utility model patent with the Chinese patent announcement number CN 219534192 U and the name "a rocker potentiometer" are both contact rocker potentiometer structures. Since the adjustment potential module of the contact rocker potentiometer adopts a contact structure, after a period of use, it is easy to have problems such as wear, breakage, and poor contact of accessories, thereby affecting the normal use and service life of the potentiometer. Although some non-contact rocker devices have appeared, such as the utility model patent with Chinese patent announcement number CN 217442580 U, entitled "Compact rocker sensor and controller using the same", this type of rocker structure is realized by combining external Hall elements and magnets at both ends of the rocker mechanism, and its structure is relatively complex and has many accessories. Therefore, developing a non-contact rocker device with a relatively simple structure has become an urgent problem to be solved by those skilled in the art. Summary of the invention

[0003] The present invention is to solve the above-mentioned shortcomings and provides a rocker device.

[0004] The above-mentioned purpose of the present invention is achieved through the following technical scheme: a rocker device, including a shell, a PCB board and a rocker are installed in the shell, the rocker is installed in the shell through a rocker arm mechanism, a rocker reset mechanism is provided at the lower end of the rocker, the rocker reset mechanism is against the circuit-free area on the upper surface of the PCB board, at least two Hall sensors are provided on the PCB board, and adjacent Hall sensors are distributed in two directions at a 90-degree angle, a fixing piece extends from the lower part of the rocker, and magnets corresponding to the number and position of the Hall sensors are installed on the fixing piece, and the magnets are located directly above the corresponding Hall sensors.

[0005] Further, the rocker mechanism includes an X-direction rocker and a Y-direction rocker, the X-direction rocker is provided with a Z-direction give way channel in the middle part, and X-direction support shafts are provided on both sides, and Y-direction shaft holes are provided on both sides of the Z-direction give way channel, the rocker is provided with a Y-direction shaft end, and is installed in the Y-direction shaft hole so that the rocker can swing in the X-direction; the Y-direction rocker is provided with a Z-direction give way opening for the rocker to pass through, and Y-direction support shafts are provided at both ends of the Y-direction rocker, which are coaxial with the Y-direction shaft end on the rocker, and the X-direction support shaft and the Y-direction support shaft are installed in the support shaft holes on the shell.

[0006] Furthermore, the shell includes an upper shell and a lower shell, the top of the upper shell is provided with an opening; the side walls of the upper shell and the lower shell are provided with corresponding notches, and after the upper and lower shells are assembled, support shaft holes for installing the X-axis support shaft and the Y-axis support shaft are formed on the side walls.

[0007] Furthermore, the rocker arm resetting mechanism includes a telescopic part and a spring, the bottom of the telescopic part includes a disc part and a guide rod part, the bottom edge of the disc part is set to be rounded to ensure its smoothness during displacement, a guide hole is provided at the center bottom of the rocker arm, the spring is sleeved on the outside of the guide rod part and inserted into the guide hole together, the bottom of the spring abuts against the disc part, and the top of the spring abuts against the top inside the guide hole.

[0008] The above-mentioned purpose of the present invention is achieved through the following another technical scheme: a rocker device, including a shell, a PCB board and a rocker are installed in the shell, the rocker is installed in the shell through a rocker mechanism, a rocker reset mechanism is provided at the lower end of the rocker, the rocker reset mechanism is against the circuit-free area on the upper surface of the PCB board, two infrared transmitting and receiving integrated tubes are provided on the PCB board, and the two infrared transmitting and receiving integrated tubes are distributed in two directions at a 90-degree angle, a fixing part extends from the lower part of the rocker, and two reflective members corresponding to the two infrared transmitting and receiving integrated tubes are installed on the fixing member, the upper bottom surface of the reflective member is set as a reflective surface, and each reflective member is located directly above the corresponding infrared transmitting and receiving integrated tube.

[0009] The advantages of the present invention over the prior art are: the present invention uses a non-contact method to determine the swing position of the rocker through a Hall sensor or an infrared transmitting and receiving integrated tube, avoiding the problems of accessory wear, breakage, poor contact, etc. that are easy to occur in a contact-type potential adjustment module, enhancing the stability of the product and extending its service life. Moreover, the combined design is relatively simple, no external accessories are required, accessories are simplified, and costs are reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the decomposition structure of the present invention.

[0011] Figure 2 It is a schematic diagram of the overall appearance of the present invention.

[0012] Figure 3 It is a structural schematic diagram of the shell in the present invention.

[0013] Figure 4 It is a structural schematic diagram of the rocker arm mechanism in the present invention.

[0014] Figure 5 It is a structural schematic diagram of the rocker reset mechanism in the present invention.

[0015] Figure 6 Schematic diagram of the swing direction and principle of the rocker in the present invention.

[0016] Figure 7 It is a schematic diagram of another embodiment of the fixing member in the present invention.

[0017] Figure 8 It is a schematic diagram of another embodiment of the fixing member in the present invention. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0019] Embodiment 1: This embodiment is described in detail by taking two Hall sensors and two corresponding magnets as an example. Figure 1 , Figure 2 and Figure 3 As shown, a rocker device comprises a housing 1, a PCB board 2, a rocker 3 and a rocker mechanism 4, wherein the PCB board 2, the rocker 3, the rocker mechanism 4 and the rocker reset mechanism 5 are all installed in the housing 1, the PCB board 2 is located at the bottom of the housing 1, the PCB board 2 is provided with a contact pin or a connecting line connected to the mainboard of the electronic device, the PCB board 2 is provided with a first Hall sensor 6 and a second Hall sensor 7, and the first Hall sensor 6 and the second Hall sensor 7 are distributed in two directions at an angle of 90 degrees, and a fixing member 8 extends from the lower part of the rocker 3, and the fixing member 8 can be as follows Figure 1 , Figure 6 The bracket form shown can also be as follows Figure 7 The disc form shown, or Figure 8 The fixing member 8 is provided with two first magnets 9 and second magnets 10 corresponding to the first Hall sensor 6 and the second Hall sensor 7, respectively. The first magnets 9 and the second magnets 10 are located directly above the corresponding first Hall sensor 6 and the second Hall sensor 7, respectively.

[0020] like Figure 4As shown, the rocker mechanism 4 includes an X-direction rocker arm 401 and a Y-direction rocker arm 402. The X-direction rocker arm 401 is provided with a Z-direction clearance channel 403 in the middle, and X-direction support shafts 404 are provided on both sides. Y-direction shaft holes 405 are provided on both sides of the Z-direction clearance channel 403. The rocker 3 is provided with a Y-direction shaft end 301, which is installed in the Y-direction shaft hole 405, so that the rocker 3 can swing in the X direction; the Y-direction rocker arm 402 is provided with a Z-direction clearance opening 406 for the rocker 3 to pass through, and the two ends of the Y-direction rocker arm 402 are provided with Y-direction shaft ends 301 on the rocker 3. 01 coaxial Y-axis support shaft 407, the shell 1 includes an upper shell 101 and a lower shell 102, the top of the upper shell 101 is provided with an opening 103; the side walls of the upper shell 101 and the lower shell 102 are provided with corresponding notches 104, and after the upper shell 101 and the lower shell 102 are assembled, a support shaft hole 105 for installing the X-axis support shaft 404 and the Y-axis support shaft 407 is formed on the side wall, and the X-axis support shaft 404 and the Y-axis support shaft 407 are installed in the support shaft hole 105 formed after the upper shell 101 and the lower shell 102 are assembled.

[0021] like Figure 5 As shown, in order to realize the automatic reset of the rocker 3 after the swing, a rocker reset mechanism 5 is provided at the lower end of the rocker 3, and the rocker reset mechanism 5 includes a telescopic member 501 and a spring 502. The bottom of the telescopic member 501 includes a disc portion 503 and a guide rod portion 504. The bottom edge of the disc portion 503 is set as a rounded corner to ensure its smoothness during displacement. A guide hole 302 is provided at the center bottom of the rocker 3. The spring 502 is sleeved on the outside of the guide rod portion 504 and inserted into the guide hole 302 together. The bottom of the spring 502 abuts against the disc portion 503, and the top of the spring 502 abuts against the top of the guide hole 302. The bottom of the disc portion 503 of the rocker reset mechanism 5 abuts against the circuit-free area on the upper surface of the PCB board 2.

[0022] During operation, when the rocker 3 swings, the rocker 3 drives the two magnets to approach or move away from the Hall sensor through the fixing member 8, thereby determining the swing direction of the rocker 3 through the Hall signals received by the two Hall sensors. Figure 6 As shown:

[0023] When the joystick 3 swings in the positive direction of the X-axis, the joystick 3 drives the second magnet 10 to approach the second Hall sensor 7 (the position of the first magnet 9 remains basically unchanged), and the second Hall sensor 7 receives the Hall signal of the second magnet 10 approaching and transmits it to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is the "positive direction of the X-axis".

[0024] When the joystick 3 swings in the negative direction of the X-axis, the joystick 3 drives the second magnet 10 away from the second Hall sensor 7 (the position of the first magnet 9 remains basically unchanged), and the second Hall sensor 7 receives the Hall signal of the second magnet 10 moving away, and transmits it to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is the "negative direction of the X-axis".

[0025] When the joystick 3 swings in the positive direction of the Y-axis, the joystick 3 drives the first magnet 9 to move away from the first Hall sensor 6 (the position of the second magnet 10 remains basically unchanged), and the first Hall sensor 6 receives the Hall signal of the first magnet 9 moving away and transmits it to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is the "positive direction of the Y-axis".

[0026] When the joystick 3 swings in the negative direction of the Y-axis, the joystick 3 drives the first magnet 9 to approach the first Hall sensor 6 (the position of the second magnet 10 remains basically unchanged), and the first Hall sensor 6 receives the Hall signal of the approach of the first magnet 9 and transmits it to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is the "negative direction of the Y-axis".

[0027] When the joystick 3 swings between the positive direction of the X-axis and the positive direction of the Y-axis, the joystick 3 drives the first magnet 9 to move away from the first Hall sensor 6 and the second magnet 10 to move closer to the second Hall sensor 7. The first Hall sensor 6 receives the Hall signal of the first magnet 9 moving away and the second Hall sensor 7 receives the Hall signal of the second magnet 10 moving closer, and transmits it to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is "between the positive direction of the X-axis and the positive direction of the Y-axis".

[0028] When the joystick 3 swings between the positive direction of the X-axis and the negative direction of the Y-axis, the joystick 3 drives the first magnet 9 to approach the first Hall sensor 6, and the second magnet 10 to approach the second Hall sensor 7. The Hall signal of the first magnet 9 approaching received by the first Hall sensor 6 and the Hall signal of the second magnet 10 approaching received by the second Hall sensor 7 are transmitted to the single chip microcomputer on the mainboard of the electronic device, so as to judge that the swing direction of the joystick 3 is "between the positive direction of the X-axis and the negative direction of the Y-axis".

[0029] When the joystick 3 swings between the negative direction of the X-axis and the negative direction of the Y-axis, the joystick 3 drives the first magnet 9 to approach the first Hall sensor 6, while the second magnet 10 moves away from the second Hall sensor 7. The Hall signal of the first magnet 9 approaching received by the first Hall sensor 6 and the Hall signal of the second magnet 10 moving away received by the second Hall sensor 7 are transmitted to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is "between the negative direction of the X-axis and the negative direction of the Y-axis".

[0030] When the joystick 3 swings between the negative direction of the X-axis and the positive direction of the Y-axis, the joystick 3 drives the first magnet 9 to move away from the first Hall sensor 6, and the second magnet 10 to move away from the second Hall sensor 7. The Hall signal of the first magnet 9 moving away received by the first Hall sensor 6 and the Hall signal of the second magnet 10 moving away received by the second Hall sensor 7 are transmitted to the single chip microcomputer on the mainboard of the electronic device, thereby judging that the swing direction of the joystick 3 is "between the negative direction of the X-axis and the positive direction of the Y-axis".

[0031] In embodiment 1 of the present invention, two groups of "Hall sensors + magnets" are used in combination to realize the judgment of the swing direction of the joystick. Of course, in other embodiments, more than two groups of "Hall sensors + magnets" can also be used, such as four groups or eight groups.

[0032] Embodiment 2: A rocker device comprises a housing 1, a PCB board 2 and a rocker 3 are installed in the housing 1, the rocker 3 is installed in the housing 1 through a rocker mechanism 4, a rocker reset mechanism 5 is provided at the lower end of the rocker 3, the rocker reset mechanism 5 is against the circuit-free area on the upper surface of the PCB board 2, two infrared transmitting and receiving integrated tubes are provided on the PCB board 2, and the two infrared transmitting and receiving integrated tubes are distributed in two directions at a 90-degree angle, a fixing member 8 extends from the lower part of the rocker 3, and two reflective members corresponding to the two infrared transmitting and receiving integrated tubes are installed on the fixing member 8, the upper bottom surface of the reflective member is set as a reflective surface, and each reflective member is located directly above the corresponding infrared transmitting and receiving integrated tube. The rest of the structure is exactly the same as that of embodiment 1.

[0033] During operation, when the rocker 3 swings, the rocker 3 drives the reflective surfaces of the two reflective members through the fixing member 8 to increase or decrease the amount of reflected light, so that the light received by the two infrared transmitting and receiving integrated tubes increases or decreases accordingly, so that the two infrared transmitting and receiving integrated tubes generate different resistance values, which are transmitted to the single chip microcomputer on the mainboard of the electronic device, so as to determine the swing direction of the rocker 3. The basic principle is similar to that of embodiment 1, and the difference between the two is that embodiment 1 determines by the Hall signal, and embodiment 2 determines by the photosensitive signal (the amount of light received), which will not be repeated.

[0034] In Example 2, two groups of "infrared transmitting and receiving integrated tubes + reflectors" are used to determine the swing direction of the joystick. In other embodiments, more than two groups of "infrared transmitting and receiving integrated tubes + reflectors" may be used, such as four groups or eight groups.

[0035] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A rocker device, comprising a housing, a PCB board and a rocker are installed in the housing, the rocker is installed in the housing through a rocker mechanism, a rocker reset mechanism is provided at the lower end of the rocker, the rocker reset mechanism is against the upper surface of the PCB board, and is characterized in that: A Hall sensor is provided on the PCB board, a fixing piece extends from the lower part of the rocker, a magnet corresponding to the Hall sensor is mounted on the fixing piece, and the magnet is located directly above the corresponding Hall sensor.

2. A rocker device according to claim 1, characterized in that: The rocker mechanism comprises an X-direction rocker and a Y-direction rocker. A Z-direction clearance channel is provided in the middle of the X-direction rocker, and X-direction support shaft portions are provided on both sides. Y-direction shaft holes are provided on both sides of the Z-direction clearance channel. A Y-direction shaft end is provided on the rocker and installed in the Y-direction shaft hole so that the rocker can swing in the X direction. The Y-direction rocker is provided with a Z-direction clearance opening for the rocker to pass through, and Y-direction support shaft portions coaxial with the Y-direction shaft end on the rocker are provided at both ends of the Y-direction rocker. The X-direction support shaft portion and the Y-direction support shaft portion are installed in the support shaft holes on the housing.

3. A rocker device according to claim 1 or 2, characterized in that: The shell comprises an upper shell and a lower shell, the top of the upper shell is provided with an opening; the side walls of the upper shell and the lower shell are provided with corresponding notches, and after the upper and lower shells are assembled, support shaft holes for installing the X-axis support shaft and the Y-axis support shaft are formed on the side walls.

4. A rocker device according to claim 1, characterized in that: The rocker reset mechanism includes a telescopic part and a spring. The bottom of the telescopic part includes a disc part and a guide rod part. The bottom edge of the disc part is set to a rounded corner to ensure its smoothness during displacement. A guide hole is provided at the center bottom of the rocker. The spring is sleeved on the outside of the guide rod part and inserted into the guide hole together. The bottom of the spring abuts against the disc part, and the top of the spring abuts against the top inside the guide hole.

5. A rocker device, comprising a housing, a PCB board and a rocker are installed in the housing, the rocker is installed in the housing through a rocker mechanism, a rocker reset mechanism is provided at the lower end of the rocker, the rocker reset mechanism abuts against a circuit-free area on the upper surface of the PCB board, characterized in that: Two infrared transmitting and receiving integrated tubes are arranged on the PCB board, and the two infrared transmitting and receiving integrated tubes are distributed in two directions at a 90-degree angle. A fixing piece extends from the lower part of the joystick, and two reflective pieces corresponding to the two infrared transmitting and receiving integrated tubes are installed on the fixing piece. The upper bottom surface of the reflective piece is set as a reflective surface, and each reflective piece is located directly above the corresponding infrared transmitting and receiving integrated tube.

Citation Information

Patent Citations

  • Small-size rocker potentiometer

    CN217181930U

  • Compact rocker sensor and controller using same

    CN217442580U

  • Rocker potentiometer

    CN219534192U

Cited By

  • Rocker device and remote controller

    CN120432330A

  • Joystick device and remote control

    CN120432330B