Insulation paper for amorphous transformer coil inner framework and processing device
By designing the insulating paper with a combined structure and the corresponding processing device, the stickiness problem of insulating paper when connecting the inner skeleton of the amorphous transformer coil is solved, a more convenient and stable connection process is achieved, and the production efficiency of insulating paper is improved.
Patent Information
- Application Number
- CN202411901723.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing insulating paper lacks viscosity when connected to the inner skeleton of the amorphous transformer coil, resulting in complex operation and inconvenient for stable adhesion during initial connection.
An insulating paper for the inner skeleton of amorphous transformer coil is designed, and a combination structure of upper and lower paper bases and inner ribs is adopted. Through the cooperation of semi-grooves, broken marks and notches, the inner ribs are made of plastic material, and a restriction rod is installed on the upper and lower paper bases to limit the rotation of the inner ribs.
It improves the convenience and stability of insulating paper when connecting, reduces the labor intensity of operators, and achieves efficient cutting and winding of insulating paper through the assistance of the device.
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Figure CN119694753A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of insulating paper, and in particular to insulating paper for an inner frame of an amorphous transformer coil and a processing device. Background Art
[0002] An amorphous transformer is a low-loss, high-efficiency power transformer. This type of transformer uses iron-based amorphous metal as the core. The coil inner frame of the amorphous transformer serves as a bracket structure to support the coil of the amorphous transformer. In order to achieve the insulation effect of the inner and outer structures of the coil inner frame of the amorphous transformer, insulating paper is usually set on both sides of the inner and outer sides of the coil inner frame of the amorphous transformer.
[0003] When using the existing insulating paper, it is necessary to connect it to the coil frame. The existing insulating paper itself is not sticky. When connecting, it is necessary to reduce the gap between it and the coil frame through iron wire or other connecting parts. However, when the insulating paper is initially connected to the coil frame, in the process of taking out additional connecting parts to fix it, since the insulating paper has no stickiness, the operator needs to use his hands to fix it at the position where it needs to be installed, and the insulating paper needs to be kept wrapped around the coil frame, which is more troublesome when connecting it to the coil frame.
[0004] Therefore, the present invention proposes an insulating paper for the inner frame of an amorphous transformer coil and a processing device to improve the problem. Summary of the invention
[0005] The purpose of the present application is to solve the problems in the above-mentioned background technology, and to provide an insulating paper for the inner frame of an amorphous transformer coil and a processing device.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:
[0007] An insulating paper for an inner frame of an amorphous transformer coil, comprising:
[0008] An upper paper base, on which half grooves are provided, and the half grooves are arranged in a linear array on the upper paper base along the width direction of the upper paper base;
[0009] The lower paper base is also provided with a semi-groove, a plurality of inner ribs are installed in the semi-groove, the inner ribs are made of plastic material, a plurality of notches are provided on the inner ribs, and the notches are arranged in a linear array on the inner ribs along the length direction of the inner ribs. The lower paper base is connected to the upper paper base by bonding, and an inner cavity is provided on the inner ribs;
[0010] The breaking marks are opened on the upper paper base and the lower paper base, and the breaking marks are arranged in a linear array along the length direction of the upper paper base or the lower paper base. The projection of the notch on the upper paper base or the lower paper base coincides with the breaking marks.
[0011] Furthermore, a limiting rod is installed on the inner rib, and the upper paper base and the lower paper base are both provided with auxiliary grooves for accommodating the limiting rod. The limiting rod is provided with multiple fractures, and the intervals between the fractures are consistent with the intervals of the notches distributed on the inner rib. When the limiting rod is inserted into the auxiliary groove, the rotation of the inner rib in the semi-groove is restricted.
[0012] The present application also provides insulating paper for an inner frame of an amorphous transformer coil, which is used to prepare the insulating paper for an inner frame of an amorphous transformer coil, and includes:
[0013] A mounting frame, on which a longitudinal cutting piece is mounted, the longitudinal cutting piece comprises a rotating rod rotatably mounted on the mounting frame, on which circular knives are mounted in a linear array along the axis direction thereof, and a driving motor is mounted on the mounting frame, and an output shaft of the driving motor is connected to the rotating rod;
[0014] A cross-cutting member is mounted on the mounting frame, the cross-cutting member comprises a fixing frame mounted on the mounting frame, a cross-cutting knife is slidably mounted on the fixing frame, a driving part connected to the cross-cutting knife is mounted on the fixing frame, and the driving part is used to drive the cross-cutting knife to approach or move away from the mounting frame;
[0015] The winding piece is installed on one side of the mounting frame. The winding piece includes a winding frame, on which a winding roller is rotatably mounted. The winding roller is connected to the driving motor through a first pulley assembly so that the longitudinal cutting piece and the winding piece can be started or stopped at the same time.
[0016] Furthermore, the longitudinal cutting piece also includes a sliding groove opened on the rotating rod, and a sliding block slidably matched with the sliding groove is installed on the ring cutter. A fixed rod fixedly connected to the mounting frame is rotatably installed on one of the ring cutters, and sliding rods slidably matched with the mounting frame are rotatably installed on the other ring cutters. A threaded rod is rotatably installed on the sliding rod away from the fixed rod, and the threaded rod is threadedly connected to the mounting frame. The fixed rod and the sliding rod are connected by a scissor-type structure, so that when one of the sliding rods slides, the other sliding rods are driven close to or away from the fixed rod through the scissor-type structure.
[0017] Furthermore, a first I-shaped wheel is installed on the free end of the rotating rod, and a second I-shaped wheel is rotatably installed on the mounting frame. The first I-shaped wheel and the second I-shaped wheel are connected by a friction belt transmission. The second I-shaped wheel and the threaded rod are both provided with a φ-shaped hole, and a φ-shaped rod is slidably inserted in the φ-shaped hole on the second I-shaped wheel, and the φ-shaped rod is used to connect or disconnect the second I-shaped wheel from the threaded rod.
[0018] Further, the driving part includes a sub-motor installed on the fixing frame. An eccentric wheel is installed on the output shaft of the sub-motor. A movable rod is slidably installed on the fixing frame. One end of the movable rod is connected to the cross-cutting knife, and a square box plate is installed at the other end. The square box plate is used to accommodate the eccentric wheel. A frame-shaped plate is slidably installed on the movable rod. Extension plates are installed on both sides of the frame-shaped plate. A receiving plate slidably matched with the extension plates is installed on the fixing frame.
[0019] Further, a through groove is formed in the side wall of the fixing frame. A safety rod slidably matched with the through groove is installed on the cross-cutting knife. An inserting rod is slidably installed on the fixing frame through a connecting spring. An inserting hole for accommodating the inserting rod is formed in the safety rod. A rotating column is rotatably installed on the fixing frame. The free end of the winding roller is传动连接 with the rotating column through a second belt pulley assembly. A plurality of抵触块 are slidably installed on the rotating column. The抵触块 are arranged in an annular array around the axis of the rotating column. When the rotating column rotates, the抵触块抵触 the inserting rod to make the inserting rod inserted into the inserting hole.
[0020] Further, an inner groove is formed in the winding roller. One side opening of the inner groove is communicated with the outside. A lifting rod is slidably installed on the winding roller through a return spring. One end of the lifting rod is installed with an arc-shaped plate, and the other end is located in the inner groove. A driving rod is slidably installed in the inner groove through a pushing spring. A lifting block is installed on the driving rod. A cover is rotatably installed on the winding frame. The cover is used to cover the opening of the inner groove and抵触 the driving rod to make the lifting block抵触 the lifting rod.
[0021] Further, a sliding frame is installed on the mounting frame. A connecting plate is slidably installed on the sliding frame through a tension spring. A guide rod slidably penetrating the side wall of the sliding frame is installed on the connecting plate. An articulated rod is hinged on the guide rod. A torsion spring is installed between the articulated rod and the guide rod. A pressing roller is rotatably installed at the free end of the articulated rod. A spring telescopic rod is installed on the side wall of the first工字轮. The spring telescopic rod is used to抵触 or解除抵触 with the guide rod.
[0022] Further, a U-shaped plate is hinged on the mounting frame. A pressing rod is slidably installed on the U-shaped plate through a pressing spring. An installing rod is slidably installed on the mounting frame through an elastic member. An installing hole for accommodating the installing rod is formed at the free end of the U-shaped plate. When the installing rod is inserted into the installing hole, the pressing rod is parallel to the upper surface of the mounting frame.
[0023] The beneficial effects of this application are as follows:
[0024] 1. The present application provides a semi-groove on the upper paper base and the lower paper base, and the inner ribs are installed through the semi-groove. When cutting and taking the insulating paper, the thickness of the insulating paper is reduced by the cooperation of the break mark and the notch to facilitate cutting. The inner ribs are made of plastic material. When the insulating paper is wound during use, the inner ribs can provide support for the upper paper base and the lower paper base, so that during the initial connection, even if the operator does not support the insulating paper, the insulating paper can be relatively stably attached to the coil frame, which increases the convenience of connecting the insulating paper.
[0025] 2. When the present application is in use, the limiting rod forms a bulge on the circumferential side of the inner rib, so that the inner rib will not rotate accidentally during installation, and the notch can be accurately aligned with the break mark when the insulating paper is prepared, thereby increasing the convenience of preparing the insulating paper.
[0026] 3. When the device of the present application is in use, multiple paper cores of insulating paper are sleeved on the winding roller, the insulating paper is driven to move on the mounting frame by the winding roller, the insulating paper is cut by the ring knife, and the insulating paper is divided into multiple strips so that the insulating paper can be wound on different paper cores. When a certain thickness of insulating paper is wound on the paper core, the insulating paper on the mounting frame is cut off by the cross-cutting knife to complete the winding of the insulating paper, which is convenient for subsequent packaging and shipment.
[0027] 4. When the present application is in use, the threaded rod is rotated to push the sliding rod, so that the rod body of the scissor structure on the sliding rod pulls or pushes the adjacent rod body, and the scissor structure pulls or pushes the sliding rod closer to or away from the fixed rod, so that the sliding rod drives the ring knife to slide on the rotating rod, and then the spacing between the ring knives is adjusted, and then the width of the insulating paper after cutting is adjusted, so that the device can cut insulating paper of different widths, thereby improving the specifications and types of insulating paper output. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the insulating paper structure of the present application;
[0029] Figure 2 This is an exploded view of the insulating paper structure of this application;
[0030] Figure 3 It is a schematic diagram of the structure of the processing device of this application;
[0031] Figure 4 It is an exploded diagram of the processing device structure of this application;
[0032] Figure 5 This is an exploded view of the longitudinal section structure of this application;
[0033] Figure 6 It is an exploded view of the cross-section structure of this application;
[0034] Figure 7 This is an exploded view of the coiled part structure of this application;
[0035] Figure 8 This is a schematic diagram of the rotating column and the structure thereon of the present application;
[0036] Fig. 9 This is another exploded view of the longitudinal section structure of this application;
[0037] Fig.10 It is a schematic diagram of the structure of the first spool and the second spool of the present application;
[0038] Fig.11 It is an exploded view of the structure on the sliding rack of this application;
[0039] Fig.12 This is an exploded view of the structure on the molded plate of this application;
[0040] Reference numerals: 1, upper paper base; 101, semi-groove; 2, lower paper base; 3, inner rib; 301, notch; 302, inner cavity; 4, limiting rod; 401, fracture; 5, auxiliary groove; 6, fracture mark; 7, mounting frame; 8, longitudinal cutting piece; 801, rotating rod; 802, ring knife; 803, driving motor; 804, sliding groove; 805, slider; 806, fixing rod; 807, sliding rod; 808, Threaded rod; 809, scissor structure; 9, cross-cutting piece; 901, fixed frame; 902, cross-cutting knife; 903, auxiliary motor; 904, eccentric wheel; 905, movable rod; 906, square frame plate; 907, frame plate; 908, extension plate; 909, containing plate; 10, winding piece; 1001, winding frame; 1002, winding roller; 1003, first pulley assembly; 1004, second pulley assembly 1005, inner groove; 1006, return spring; 1007, lifting rod; 1008, arc plate; 1009, push spring; 10010, drive rod; 10011, lifting block; 10012, cover; 11, first I-shaped wheel; 12, second I-shaped wheel; 1201, φ-shaped hole; 1202, φ-shaped rod; 13, friction belt; 14, safety rod; 15, connecting spring; 16, Insertion rod; 17, insertion hole; 18, rotating column; 19, resistance block; 20, sliding frame; 21, tension spring; 22, connecting plate; 23, guide rod; 24, hinged rod; 25, torsion spring; 26, pressure roller; 27, spring telescopic rod; 28, through groove; 29, profile plate; 30, holding spring; 31, holding rod; 32, mounting rod; 33, mounting hole; 34, elastic member; 35, side plate. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
[0042] like Figure 1 - Figure 2 As shown, in some embodiments of the present application, an insulating paper for an inner frame of an amorphous transformer coil is provided, comprising:
[0043] An upper paper base 1 is provided with a semi-groove 101, which is arranged in a linear array on the upper paper base 1 along the width direction of the upper paper base 1, and is pressed on the upper paper base 1 by pressing during processing, so that an indentation is formed on the upper paper base 1, and the indentation is the semi-groove 101;
[0044] The lower paper base 2 also has a semi-groove 101 formed thereon. The manufacturing method of the semi-groove 101 on the lower paper base 2 is consistent with the above method. A plurality of inner ribs 3 are installed in the semi-groove 101. The inner ribs 3 are made of plastic material. Since the upper paper base 1 and the lower paper base 2 are insulating paper, the inner ribs 3 are wrapped by the two so that the inner ribs 3 are not in contact with the outside world. Therefore, the inner ribs 3 can be made of copper or other plastic materials. When the insulating paper is wound onto the coil skeleton of the amorphous transformer, the upper paper base 1 and the lower paper base 2 are supported by the inner ribs 3, so that the insulating paper can be stably wound on the coil skeleton when initially connected, and the operator does not need to support it all the time, which increases the convenience of the insulating paper during installation;
[0045] A plurality of notches 301 are provided on the inner rib 3, and the notches 301 are arranged in a linear array on the inner rib 3 along the length direction of the inner rib 3. The lower paper base 2 and the upper paper base 1 are connected by bonding. An inner cavity 302 is provided on the inner rib 3, and the thickness of the inner rib 3 is thinned by the inner cavity 302. The inner rib 3 can be better cut off by the notches 301, so that the insulating paper can be taken out easily.
[0046] A break mark 6 is provided on the upper paper base 1 and the lower paper base 2. The break marks 6 are arranged in a linear array along the length direction of the upper paper base 1 or the lower paper base 2. The projection of the notch 301 on the upper paper base 1 or the lower paper base 2 coincides with the break mark 6. The distribution of the break mark 6 is consistent with the distribution of the notch 301. When the insulating paper needs to be taken, the insulating paper is cut along the position of the break mark 6 by a knife or tearing, which further facilitates the taking of the insulating paper and increases the practicality of the insulating paper.
[0047] Compared with the prior art, a semi-groove 101 is provided on the upper paper base 1 and the lower paper base 2, and the inner rib 3 is installed through the semi-groove 101. When cutting and taking the insulating paper, the thickness of the insulating paper is reduced to facilitate cutting through the cooperation of the break mark 6 and the notch 301. The inner rib 3 is made of plastic material. When the insulating paper is wound in use, the inner rib 3 can provide support for the upper paper base 1 and the lower paper base 2, so that when they are initially connected, even if the operator does not support the insulating paper, the insulating paper can be relatively stably attached to the coil skeleton, thereby increasing the convenience of connecting the insulating paper.
[0048] like Figure 2 As shown, in some embodiments, a limiting rod 4 is installed on the inner rib 3, and a secondary groove 5 for accommodating the limiting rod 4 is opened on the upper paper base 1 and the lower paper base 2. Two limiting rods 4 are installed on one inner rib 3, and one of the limiting rods 4 increases the volume of the inner rib 3, thereby increasing the supporting effect of the inner rib 3 on the upper paper base 1 and the lower paper base 2. The manufacturing method of the secondary groove 5 is consistent with the manufacturing method of the semi-groove 101;
[0049] The limiting rod 4 is provided with a plurality of cutouts 401, and the intervals between the cutouts 401 are consistent with the intervals of the notches 301 distributed on the inner rib 3. When in use, the thickness of the limiting rod 4 is reduced by the cutouts 401, thereby reducing the influence of the limiting rod 4 on the cutting of the insulating paper.
[0050] When the limiting rod 4 is inserted into the auxiliary groove 5, the rotation of the inner rib 3 in the semi-groove 101 is restricted. When in use, the limiting rod 4 forms a bulge on the side of the inner rib 3, so that the inner rib 3 will not rotate accidentally during installation, so that when the insulating paper is prepared, the notch 301 can be accurately aligned with the break mark 6, which increases the convenience of preparing the insulating paper.
[0051] like Figure 3-Figure 12 As shown, the present application also provides insulating paper for the inner frame of an amorphous transformer coil. In some embodiments, the insulating paper is used to prepare the insulating paper for the inner frame of an amorphous transformer coil, including:
[0052] A mounting frame 7 is provided with a longitudinal cutting member 8, the longitudinal cutting member 8 comprises a rotating rod 801 rotatably mounted on the mounting frame 7, a circular knife 802 is linearly mounted on the rotating rod 801 along its axial direction, a driving motor 803 is installed on the mounting frame 7, the output shaft of the driving motor 803 is connected to the rotating rod 801, the mounting frame 7 is used to carry the insulating paper, when the insulating paper passes through the circular knife 802, the rotating rod 801 is driven by the driving motor 803 to drive the circular knife 802 to cut the insulating paper, and the cutting indexing is performed along the width of the insulating paper;
[0053] The cross-cutting member 9 is installed on the mounting frame 7. The cross-cutting member 9 includes a fixed frame 901 installed on the mounting frame 7. A cross-cutting knife 902 is slidably installed on the fixed frame 901. A driving unit connected to the cross-cutting knife 902 is installed on the fixed frame 901. The driving unit is used to drive the cross-cutting knife 902 to approach or move away from the mounting frame 7. The driving unit drives the cross-cutting knife 902 to approach the mounting frame 7, cuts the insulating paper, and cuts the insulating paper along the length direction.
[0054] The winding member 10 is installed on one side of the mounting frame 7. The winding member 10 includes a winding frame 1001. A winding roller 1002 is rotatably installed on the winding frame 1001. The winding roller 1002 is connected to the driving motor 803 through a first pulley assembly 1003, so that the slitting member 8 and the winding member 10 are started or stopped at the same time. The first pulley assembly 1003 includes two pulleys and a belt, one of which is connected to the winding roller 1002, and the other is connected to the output shaft of the driving motor 803. When in use, when the driving motor 803 drives the rotating rod 801 to rotate, the winding roller 1002 is also driven to rotate through the first pulley assembly 1003. The winding roller 1002 is used to wind up the insulating paper, and then the insulating paper is rolled up and transported by the winding roller 1002, driving the insulating paper to move on the mounting frame 7;
[0055] When the device is in use, multiple paper cores of insulating paper are placed on the winding roller 1002, and the insulating paper is driven to move on the mounting frame 7 by the winding roller 1002. The insulating paper is cut by the ring knife 802 to divide the insulating paper into multiple strips so that the insulating paper can be wound on different paper cores. When a certain thickness of insulating paper is wound on the paper core, the insulating paper on the mounting frame 7 is cut off by the cross-cutting knife 902 to complete the winding of the insulating paper, which is convenient for subsequent packaging and shipment.
[0056] like Figure 5 As shown, in some embodiments, the longitudinal cutting piece 8 further includes a sliding groove 804 provided on the rotating rod 801, and a slider 805 slidably matched with the sliding groove 804 is installed on the ring knife 802, and the slider 805 is slidably inserted in the sliding groove 804, so that the ring knife 802 can slide on the rotating rod 801 when in use, and the width of the insulating paper after being cut can be adjusted when in use;
[0057] A fixed rod 806 fixedly connected to the mounting frame 7 is rotatably mounted on one of the ring cutters 802, and a sliding rod 807 slidably matched with the mounting frame 7 is rotatably mounted on the other ring cutters 802. A circular ring rotatably matched with the rotating rod 801 is mounted on the ring cutter 802, and an annular plate body rotatably matched with the circular ring is mounted on the ends of the fixed rod 806 and the sliding rod 807, so that the fixed rod 806 or the sliding rod 807 is rotatably connected to the ring cutter 802, so that when the ring cutter 802 rotates with the rotating rod 801, it will not drive the fixed rod 806 and the sliding rod 807 to rotate with it;
[0058] A threaded rod 808 is rotatably mounted on the sliding rod 807 away from the fixed rod 806, and the threaded rod 808 is threadedly connected to the mounting frame 7. The fixed rod 806 and the sliding rod 807 are connected by a scissor-fork structure 809, so that when one of the sliding rods 807 slides, the other sliding rods 807 are driven to approach or move away from the fixed rod 806 through the scissor-fork structure 809. The scissor-fork structure 809 includes a plurality of mutually hinged rod bodies, the fixed rod 806 and the sliding rod 807 are hinged to the rod body, and the two ends of the rod body on the fixed rod 806 are respectively hinged to the rod end of the adjacent sliding rod 807, and its shape is as follows: Fig. 9 As shown, the threaded rod 808 is rotatably matched with the sliding rod 807 which is the outermost, i.e., the farthest from the fixed rod 806;
[0059] When in use, by rotating the threaded rod 808 to push the sliding rod 807, the rod body of the scissor structure 809 on the sliding rod 807 pulls or pushes the adjacent rod body, and the scissor structure 809 pulls or pushes the sliding rod 807 closer to or away from the fixed rod 806, so that the sliding rod 807 drives the ring knife 802 to slide on the rotating rod 801, and then the spacing between the ring knives 802 is adjusted, and then the width of the cut insulating paper is adjusted, so that the device can cut insulating paper of different widths, thereby improving the specifications and types of insulating paper output.
[0060] like Fig. 9 and Fig.10 As shown, in some embodiments, a first spool wheel 11 is mounted on the free end of the rotating rod 801, and a second spool wheel 12 is rotatably mounted on the mounting frame 7. The first spool wheel 11 and the second spool wheel 12 are connected by a friction belt 13. The first spool wheel 11, the second spool wheel 12 and the friction belt 13 form a pulley and a belt structure, so that when the rotating rod 801 rotates, the second spool wheel 12 can also be driven to rotate. A plate body is mounted on the mounting frame 7, and the plate body is annular. The second spool wheel 12 is rotatably matched with the annular plate.
[0061] The second I-shaped wheel 12 and the threaded rod 808 are both provided with a φ-shaped hole 1201, and a φ-shaped rod 1202 is slidably inserted in the φ-shaped hole 1201 on the second I-shaped wheel 12. The φ-shaped rod 1202 is used to connect or disconnect the second I-shaped wheel 12 and the threaded rod 808. When the device cuts the insulating paper, the φ-shaped rod 1202 is only inserted in the φ-shaped hole 1201 on the second I-shaped wheel 12 and is not connected to the threaded rod 808. At this time, the rotation of the second I-shaped wheel 12 will not drive the threaded rod 808 to rotate. When a batch of insulating paper is cut, After the cutting is completed, when it is necessary to cut the next batch of insulating paper of different specifications, the φ-shaped rod 1202 is inserted into the φ-shaped hole 1201 on the threaded rod 808, so that the second I-shaped wheel 12 is connected to the threaded rod 808, so that the second I-shaped wheel 12 can drive the threaded rod 808 to rotate, and because the φ-shaped rod 1202 and the φ-shaped hole 1201 are slidably inserted, the threaded rod 808 can not only rotate, but also change its position on the mounting frame 7 through the sliding cooperation between the φ-shaped rod 1202 and the φ-shaped hole 1201, thereby improving the feasibility of the device;
[0062] When the device is adjusted, by inserting the φ-shaped rod 1202, the rotating rod 801 can adjust the distance between the ring knives 802, which is convenient for the device to adjust insulating papers of different specifications, increases the practicality of the device, and increases the convenience of adjusting the ring knives 802.
[0063] like Figure 4 and Figure 6 As shown, in some embodiments, the driving unit includes an auxiliary motor 903 mounted on a fixed frame 901, an eccentric wheel 904 is mounted on the output shaft of the auxiliary motor 903, a pulley is mounted on the auxiliary motor 903, a pulley is also mounted on the rotating shaft of the eccentric wheel 904, and a belt is installed between the two pulleys, so that when the auxiliary motor 903 is started, the eccentric wheel 904 performs a circular motion around the output shaft of the rotating shaft of the eccentric wheel 904;
[0064] A movable rod 905 is slidably mounted on the fixed frame 901, one end of the movable rod 905 is connected to the cross-cutting knife 902, and a square frame plate 906 is mounted on the other end. The square frame plate 906 is used to accommodate the eccentric wheel 904. A frame plate 907 is slidably mounted on the movable rod 905, and extension plates 908 are mounted on both sides of the frame plate 907. A accommodating plate 909 that slidably cooperates with the extension plate 908 is mounted on the fixed frame 901. When the auxiliary motor 903 drives the eccentric wheel 904, the frame plate 906 is pushed on the inner wall of the frame plate 906 through the eccentric wheel 904, so that the movable rod 905 is driven on the fixed frame 901. The fixed frame 901 moves in the vertical and horizontal directions respectively. When it slides in the vertical direction, it slides with the frame plate 907. When the movable rod 905 slides in the horizontal direction, it pushes the frame plate 907 to slide on the accommodating plate 909 through the extension plate 908, so that the movable rod 905 drives the cross-cutting knife 902 to make a rectangular movement on the mounting frame 7, so that the cross-cutting knife 902 not only applies force in the vertical direction when contacting with the insulating paper, but also can drag in the horizontal direction, further increasing the cutting effect of the cross-cutting knife 902 on the insulating paper.
[0065] like Figure 6 and Figure 8 As shown, in some embodiments, a through slot 28 is provided on the side wall of the fixing frame 901, and a safety rod 14 is installed on the cross-cutting knife 902 to slide with the through slot 28, and the safety rod 14 can slide in the through slot 28 in the vertical direction and the horizontal direction;
[0066] An insertion rod 16 is slidably mounted on the fixing frame 901 through a connecting spring 15, and an insertion hole 17 for accommodating the insertion rod 16 is opened on the safety rod 14. When the insertion rod 16 is inserted into the insertion hole 17, the insertion rod 16 blocks the inner wall of the insertion hole 17, thereby limiting the movement of the safety rod 14 on the fixing frame 901;
[0067] A rotating column 18 is rotatably mounted on the fixed frame 901, and the free end of the winding roller 1002 is connected to the rotating column 18 through a second pulley assembly 1004. The second pulley assembly 1004 includes two pulleys and a belt, one of which is connected to the rotating column 18, and the other is connected to the free end of the winding roller 1002. The belt is used to connect the two pulleys, so that when the winding roller 1002 rotates, the rotating column 18 is driven to rotate;
[0068] A plurality of resistance blocks 19 are slidably mounted on the rotating column 18, and the resistance blocks 19 are arranged in a ring array around the axis of the rotating column 18. When the rotating column 18 rotates, the resistance blocks 19 resist the insertion rod 16, so that the insertion rod 16 is inserted into the insertion hole 17. When the rotating column 18 rotates, the resistance blocks 19 are thrown by the centrifugal force, so that the resistance blocks 19 move away from the rotating column 18, thereby causing the resistance blocks 19 to resist the insertion rod 16, thereby causing the insertion rod 16 to be inserted into the insertion hole 17, so that when the winding roller 1002 rotates, the safety rod 14 and the auxiliary motor 9 03 cooperates to restrict the movement of the cross-cutter 902, so that when the batch of insulating paper is not processed, the cross-cutter 902 will not cut the insulating paper. When the batch of insulating paper is processed, the winding roller 1002 stops rotating, so that the rotating column 18 stops rotating, and the resistance block 19 releases the resistance to the insertion rod 16. The insertion rod 16 is pulled back by the connecting spring 15 to disconnect it from the insertion hole 17. At this time, the auxiliary motor 903 is started to drive the cross-cutter 902. When in use, the stability of the cross-cutter 902 when not in use is increased.
[0069] like Figure 7 As shown, in some embodiments, an inner groove 1005 is opened on the winding roller 1002, and one side of the inner groove 1005 is opened to communicate with the outside, and a side plate 35 is slidably installed on one side of the winding frame 1001 through a rod body, and the side plate 35 is located on one side of the opening of the inner groove 1005. When in use, the side plate 35 slides away from the winding frame 1001, so that one side of the winding roller 1002 is exposed to the outside, and the paper core of the insulating paper is sleeved on the winding roller 1002 from this side;
[0070] A lifting rod 1007 is slidably mounted on the winding roller 1002 via a return spring 1006. An arc plate 1008 is mounted on one end of the lifting rod 1007, and the other end is located in the inner groove 1005. The return spring 1006 forces the lifting rod 1007 to approach the winding roller 1002, and the arc plate 1008 is used to resist the inner wall of the paper core.
[0071] A driving rod 10010 is slidably installed in the inner groove 1005 by pushing the spring 1009, and a lifting block 10011 is installed on the driving rod 10010. A blocking cover 10012 is rotatably installed on the winding frame 1001, and the blocking cover 10012 is rotatably connected to the side plate 35. The blocking cover 10012 is threadedly connected to the inner groove 1005. The blocking cover 10012 is used to cover the opening of the inner groove 1005 and to resist the driving rod 10010, so that the lifting block 10011 resists the lifting rod 1007, and the pushing spring 1009 pushes the driving rod 10010 away from the inner groove 1005. When the blocking cover 10012 is threadedly connected to the winding roller 1002, the blocking cover 10012 resists the driving rod 10010. , so that the lifting block 10011 resists and pushes the lifting rod 1007, thereby causing the lifting rod 1007 to move outward, thereby causing the arc plate 1008 to resist the inner wall of the paper core, so that the paper core can be stably installed on the winding roller 1002. When the processed insulating paper needs to be removed, when the blocking cover 10012 is released from the threaded connection with the winding roller 1002, the pushing spring 1009 pushes the driving rod 10010 to move toward the opening of the inner groove 1005, so that the lifting block 10011 is away from the lifting rod 1007, so that the reset spring 1006 pulls the lifting rod 1007 close to the winding roller 1002, thereby causing the arc plate 1008 to release the resistance to the paper core, so that the processed insulating paper can be removed easily;
[0072] The blocking cover 10012 is not only used to cover the opening of the inner groove 1005 , but also can limit the tendency of the side plate 35 to move away from the winding frame 1001 , thereby improving the practicality of the blocking cover 10012 .
[0073] like Fig.11 As shown, in some embodiments, a sliding frame 20 is mounted on the mounting frame 7, a connecting plate 22 is slidably mounted on the sliding frame 20 via a tension spring 21, a guide rod 23 is mounted on the connecting plate 22 and slides through the side wall of the sliding frame 20, a slot is provided on the sliding frame 20, the slot penetrates the sliding frame 20, the guide rod 23 is slidably mounted in the sliding frame 20, and the tension spring 21 pulls the connecting plate 22 away from the mounting frame 7;
[0074] A hinge rod 24 is hinged on the guide rod 23. A torsion spring 25 is installed between the hinge rod 24 and the guide rod 23. A pressure roller 26 is rotatably installed at the free end of the hinge rod 24. A spring telescopic rod 27 is installed on the side wall of the first spool 11. The spring telescopic rod 27 is used to abut or release the abutment against the guide rod 23. The torsion spring 25 makes the hinge rod 24 in an inclined state on the guide rod 23 and face away from the winding roller 1002. During use, when the first spool 11 rotates with the rotating rod 801, it drives the spring telescopic rod 27 to gradually approach the guide rod 23, press it, and make it drive the pressure roller 26 to approach the upper surface of the mounting frame 7 and abut against the insulating paper. The winding roller 1002 and the pressure roller 26 generate forces in opposite directions on the insulating paper, thereby straightening the insulating paper, further facilitating the cutting of the insulating paper, and increasing the cutting effect of the device on the insulating paper;
[0075] During the process of pulling the insulating paper, the rotation of the pressure roller 26 reduces the possibility of blocking the transportation of the insulating paper.
[0076] As Fig.12 shown, in some embodiments, a C-shaped plate 29 is hinged on the mounting frame 7. A pressing rod 31 is slidably installed on the C-shaped plate 29 through a pressing spring 30. An installation rod 32 is slidably installed on the mounting frame 7 through an elastic member 34. The elastic member 34 is a spring. An installation hole 33 for accommodating the installation rod 32 is opened at the free end of the C-shaped plate 29. When the installation rod 32 is inserted into the installation hole 33, the pressing rod 31 is parallel to the upper surface of the mounting frame 7. During use, when installing the insulating paper, the C-shaped plate 29 is rotated away from the mounting frame 7. After the insulating paper is laid, the C-shaped plate 29 is rotated. When the installation hole 33 on it is aligned with the installation rod 32, the elastic member 34 pushes the installation rod 32 to be inserted into the installation hole 33 to limit the rotation of the C-shaped plate 29. At this time, the pressing spring 30 forces the pressing rod 31 to press the insulating paper, increasing the tension of the insulating paper during transportation and further facilitating the cutting of the insulating paper;
[0077] When it is necessary to replace the next batch of insulating paper, press the installation rod 32 to disconnect it from the installation hole 33. At this time, rotate the C-shaped plate 29 to facilitate the installation of the next batch of insulating paper.
[0078] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An insulating paper for an inner frame of an amorphous transformer coil, characterized in that: include: An upper paper base (1) having semi-grooves (101) formed thereon, wherein the semi-grooves (101) are arranged in a linear array on the upper paper base (1) along the width direction of the upper paper base (1); A lower paper base (2) is also provided with a semi-groove (101), a plurality of inner ribs (3) are installed in the semi-groove (101), the inner ribs (3) are made of plastic material, a plurality of notches (301) are provided on the inner ribs (3), and the notches (301) are arranged in a linear array on the inner ribs (3) along the length direction of the inner ribs (3), the lower paper base (2) and the upper paper base (1) are connected by bonding, and an inner cavity (302) is provided on the inner ribs (3); The breaking marks (6) are provided on the upper paper base (1) and the lower paper base (2), and the breaking marks (6) are arranged in a linear array along the length direction of the upper paper base (1) or the lower paper base (2), and the projection of the notch (301) on the upper paper base (1) or the lower paper base (2) coincides with the breaking marks (6).
2. The insulating paper for the inner frame of the amorphous transformer coil according to claim 1, characterized in that: A limiting rod (4) is installed on the inner rib (3); a secondary groove (5) for accommodating the limiting rod (4) is provided on the upper paper base (1) and the lower paper base (2); a plurality of cutouts (401) are provided on the limiting rod (4); the intervals between the cutouts (401) are consistent with the intervals at which the notches (301) are distributed on the inner rib (3); when the limiting rod (4) is inserted into the secondary groove (5), the rotation of the inner rib (3) in the semi-groove (101) is limited.
3. A processing device for insulating paper for inner frame of amorphous transformer coil, which is used to prepare the insulating paper for inner frame of amorphous transformer coil as described in any one of claims 1 to 2, characterized in that: include: A mounting frame (7) on which a longitudinal cutting piece (8) is mounted, the longitudinal cutting piece (8) comprising a rotating rod (801) rotatably mounted on the mounting frame (7), a circular knife (802) being mounted on the rotating rod (801) in a linear array along its axial direction, a driving motor (803) being mounted on the mounting frame (7), and an output shaft of the driving motor (803) being connected to the rotating rod (801); A cross-cutting member (9) is mounted on the mounting frame (7), the cross-cutting member (9) comprising a fixing frame (901) mounted on the mounting frame (7), a cross-cutting knife (902) being slidably mounted on the fixing frame (901), and a driving unit connected to the cross-cutting knife (902) being mounted on the fixing frame (901), the driving unit being used to drive the cross-cutting knife (902) to move closer to or away from the mounting frame (7); The winding member (10) is installed on one side of the mounting frame (7), and the winding member (10) includes a winding frame (1001), on which a winding roller (1002) is rotatably mounted, and the winding roller (1002) is connected to a driving motor (803) via a first pulley assembly (1003) so that the longitudinal cutting member (8) and the winding member (10) can be started or stopped simultaneously.
4. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 3, characterized in that: The longitudinal cutting piece (8) also includes a sliding groove (804) provided on the rotating rod (801); a sliding block (805) slidably matched with the sliding groove (804) is installed on the circular cutter (802); a fixed rod (806) fixedly connected to the mounting frame (7) is rotatably installed on one of the circular cutters (802); a sliding rod (807) slidably matched with the mounting frame (7) is rotatably installed on the other circular cutters (802); a threaded rod (808) is rotatably installed on the sliding rod (807) away from the fixed rod (806); the threaded rod (808) is threadedly connected to the mounting frame (7); the fixed rod (806) and the sliding rod (807) are connected by a scissor-type structure (809) so that when one of the sliding rods (807) slides, the other sliding rods (807) are driven to approach or move away from the fixed rod (806) through the scissor-type structure (809).
5. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 4, characterized in that: A first spool (11) is mounted on the free end of the rotating rod (801), a second spool (12) is rotatably mounted on the mounting frame (7), the first spool (11) and the second spool (12) are connected by a friction belt (13), a φ-shaped hole (1201) is provided on the second spool (12) and the threaded rod (808), a φ-shaped rod (1202) is slidably inserted in the φ-shaped hole (1201) on the second spool (12), and the φ-shaped rod (1202) is used to connect or disconnect the second spool (12) and the threaded rod (808).
6. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 5, characterized in that: The driving unit comprises an auxiliary motor (903) mounted on a fixed frame (901), an eccentric wheel (904) being mounted on the output shaft of the auxiliary motor (903), a movable rod (905) being slidably mounted on the fixed frame (901), one end of the movable rod (905) being connected to the cross-cutting knife (902), and a square frame plate (906) being mounted on the other end, the square frame plate (906) being used to accommodate the eccentric wheel (904), a frame plate (907) being slidably mounted on the movable rod (905), extension plates (908) being mounted on both sides of the frame plate (907), and an accommodating plate (909) being slidably matched with the extension plate (908) being mounted on the fixed frame (901).
7. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 6, characterized in that: A through groove (28) is provided on the side wall of the fixed frame (901), and a safety rod (14) slidably matched with the through groove (28) is installed on the cross-cutting knife (902). An insertion rod (16) is slidably installed on the fixed frame (901) through a connecting spring (15), and an insertion hole (17) for accommodating the insertion rod (16) is provided on the safety rod (14). A rotating column (18) is rotatably installed on the fixed frame (901), and the free end of the winding roller (1002) is connected to the rotating column (18) through a second pulley assembly (1004). A plurality of abutment blocks (19) are slidably installed on the rotating column (18), and the abutment blocks (19) are arranged in a ring array around the axis of the rotating column (18). When the rotating column (18) rotates, the abutment blocks (19) abut against the insertion rod (16) so that the insertion rod (16) is inserted into the insertion hole (17).
8. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 7, characterized in that: An inner groove (1005) is formed in the winding roll (1002). One side opening of the inner groove (1005) communicates with the outside. A lifting rod (1007) is slidably mounted on the winding roll (1002) through a return spring (1006). An arc-shaped plate (1008) is mounted at one end of the lifting rod (1007), and the other end is located in the inner groove (1005). A driving rod (10010) is slidably mounted in the inner groove (1005) through a pushing spring (1009). A lifting block (10011) is mounted on the driving rod (10010). A retaining cover (10012) is rotatably mounted on the winding frame (1001). The retaining cover (10012) is used to cover the opening of the inner groove (1005) and抵触 the driving rod (10010), so that the lifting block (10011)抵触 the lifting rod (1007).
9. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 8, characterized in that: A sliding frame (20) is mounted on the mounting frame (7). A connecting plate (22) is slidably mounted on the sliding frame (20) through a tension spring (21). A guide rod (23) that slidably penetrates the side wall of the sliding frame (20) is mounted on the connecting plate (22). An articulated rod (24) is hinged to the guide rod (23). A torsion spring (25) is mounted between the articulated rod (24) and the guide rod (23). A pressing roller (26) is rotatably mounted at the free end of the articulated rod (24). A spring telescopic rod (27) is mounted on the side wall of the first工字 wheel (11). The spring telescopic rod (27) is used to抵触 or解除抵触 with the guide rod (23).
10. The processing device for insulating paper for inner frame of amorphous transformer coil according to claim 9, characterized in that: A U-shaped plate (29) is hinged to the mounting frame (7). A pressing rod (31) is slidably mounted on the U-shaped plate (29) through a pressing spring (30). A mounting rod (32) is slidably mounted on the mounting frame (7) through an elastic member (34). A mounting hole (33) for accommodating the mounting rod (32) is formed at the free end of the U-shaped plate (29). When the mounting rod (32) is inserted into the mounting hole (33), the pressing rod (31) is parallel to the upper surface of the mounting frame (7).
Citation Information
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