Automatic carbon brush assembling mechanism

By designing an automatic assembly mechanism of carbon brushes containing multiple automation components, the problem that existing equipment cannot assemble carbon brushes with brush boxes is solved, and a fully automated assembly process and efficiency improvement is achieved.

CN119695612APending Publication Date: 2025-03-25JIANGMEN XINGMAIWEI AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411896552.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing automatic assembly equipment of carbon brushes cannot effectively assemble carbon brushes with brush boxes because of the lack of the function of installing and matching the brush boxes and the carbon brush body, resulting in the inability to adapt to carbon brushes with brush boxes.

Method used

An automatic assembly mechanism of carbon brushes is designed, including a turntable, installation fixture, brush box loading mechanism, carbon brush body loading mechanism, wire management mechanism, spring loading mechanism, wire welding mechanism, box closing mechanism, pulling and testing mechanism and discharge mechanism, and the fully automated carbon brush assembly process is realized through these components.

Benefits of technology

A fully automated carbon brush assembly process is realized, the assembly efficiency of carbon brushes is improved, and it can effectively adapt to carbon brushes with brush boxes.

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Abstract

The invention discloses an automatic carbon brush assembling mechanism which comprises a brush box feeding mechanism, a carbon brush body feeding mechanism, a spring feeding mechanism, a box closing mechanism, a wire welding mechanism, a box closing mechanism, a pulling measurement mechanism and a discharging mechanism which are arranged in sequence and arranged around a rotating disc, the rotating disc can pivot around a fixed axis, the rotating disc is provided with a plurality of stations, and the stations are arranged on the rotating disc. According to the automatic assembling mechanism for the carbon brushes, the whole process of brush box feeding, carbon brush body feeding, wire arranging, spring feeding, welding wire fixing, box closing, pulling testing and carbon brush discharging can be fully automatically carried out, and the assembling efficiency of the carbon brushes is improved.
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