Automatic fixation device for fresh tea leaves

By designing a tea fresh leaf automatic finishing device including support plate, lifting groove, slide rod and finishing frame, the problem of uneven heating and difficult to screen impurities in the existing device is solved, and efficient tea freshness and impurities screening is achieved.

CN119699433AInactive Publication Date: 2025-03-28ANHUI JING COUNTY QIHUAYONGXI HUOQING TEA CO LTD
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Patent Information

Application Number
CN202411788894.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used, the existing automatic finishing device has low finishing efficiency due to uneven heating, and it is difficult to effectively screen impurities inside the tea.

Method used

A tea leaf fresh leaves automatic finishing device is designed, adopting support plates, lifting grooves, slide rods, and finishing frames. Through the cooperation of the slide rods and return springs, the finishing frame moves up and down between the support plates, and uniform heating is achieved by using heaters and air conduits, and impurities are screened through the filter holes and collection frames.

Benefits of technology

It improves the efficiency of tea greening, ensures uniform heating of tea, and effectively screens out impurities inside the tea, simplifying subsequent processing steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic fresh tea leaf fixation device which comprises a supporting plate, a controller is fixedly connected to the outer side of the supporting plate, a lifting groove is formed in the inner wall of the supporting plate, a sliding rod is slidably connected to the interior of the lifting groove, a fixation frame is fixedly connected to the outer side of the sliding rod, and a reset spring is fixedly connected to the bottom of the sliding rod. Filtering holes are formed in the inner wall of the fixation frame, a connecting plate is fixedly connected to the top of the fixation frame, a stress cover is fixedly connected to the top of the connecting plate, a portal frame is fixedly connected to the top of the supporting plate, and a heater is fixedly connected to the top of the portal frame. And the sleeve ring on the outer side of the screw rod plays a limiting role, and at the moment, the screw rod can drive the sleeve ring to move on the outer side of the screw rod, so that the screw rod drives the air outlet plate to move back and forth at the top of the fixation frame, the uniform heating effect is achieved, and the fixation efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of tea processing equipment, in particular to a device for automatically killing fresh tea leaves. Background Art

[0002] Tea leaf withering is a key step in the tea making process. Its main purposes are: to destroy the activity of enzymes in fresh leaves, prevent tea leaves from fermenting and turning red, and keep the tea leaves green; to emit a grassy smell and develop tea fragrance; to evaporate part of the water to soften the leaves, which is conducive to subsequent processing steps such as shaping. Common methods of withering tea leaves include stir-frying (frying in a pan to wither), which is often used in Longjing tea, where the leaves are stir-fried in an iron pan to wither; steaming tea leaves, which uses steam to wither the fresh leaves, such as some Japanese matcha production methods; baking tea leaves, which use hot air to wither the leaves; and sun-drying tea leaves, which rely on sunlight to wither the leaves. Some production methods of Yunnan Pu'er tea involve sun-drying. When the fresh tea leaves are withering, an automatic withering device is used to process them.

[0003] However, there are still some problems when using the existing automatic tea-withering device. If the tea leaves are inside the device, they will be heated unevenly, resulting in low efficiency in withering. At the same time, there are some impurities inside the fresh tea leaves that will mix with the tea leaves, making it inconvenient to screen and process them.

[0004] To this end, the invention provides a device for automatically killing fresh tea leaves. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an automatic fresh tea leaf withering device to solve the above problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic fresh tea leaf killing device comprises a support plate, the outer side of the support plate is fixedly connected to a controller, the inner wall of the support plate is provided with a lifting groove, the inner side of the lifting groove is slidably connected to a sliding rod, the outer side of the sliding rod is fixedly connected to a killing frame, the bottom of the sliding rod is fixedly connected to a return spring, the inner wall of the killing frame is provided with a filtering hole, the top of the killing frame is fixedly connected to a fixing plate, the top of the fixing plate is fixedly connected to a force-bearing cover, and the top of the support plate is fixedly connected to A gantry is connected, a heater is fixedly connected to the top of the gantry, an air duct is fixedly connected to the outside of the heater, an air outlet plate is fixedly connected to the bottom of the air duct, a motor is fixedly connected to the outside of the gantry, a rotating shaft is fixedly connected to the output end of the motor, a screw rod is fixedly connected to the outside of the rotating shaft, a ferrule is threadedly connected to the outside of the screw rod, a limiting rod is fixedly connected to the top of the ferrule, a movable groove is opened in the inner top wall of the gantry, a transmission rod is fixedly connected to the outside of the rotating shaft, and a squeezing ball is fixedly connected to the outside of the transmission rod.

[0007] Preferably, the inner side of the support plate is rotatably connected to a rotating rod, the outer side of the rotating rod is fixedly connected to a collection frame, the outer side of the support plate is fixedly connected to a connecting plate, the outer side of the connecting plate is fixedly connected to a movable tube, the inner side of the movable tube is movably connected to a moving rod, the outer side of the moving rod is fixedly connected to a compression spring, the outer side of the moving rod is fixedly connected to a clamping block, and a positioning groove is provided in the inner wall of the collection frame.

[0008] Preferably, the support plates are symmetrically distributed on the outside of the fixing frame, and the fixing frame is movably connected between the support plates through a sliding rod, and moves inside the lifting groove through the sliding rod, so that the sliding rod drives the fixing frame to move up and down between the two support plates.

[0009] Preferably, the bottom of the reset spring is fixedly connected to the inner bottom wall of the lifting groove, and the filter holes are evenly distributed in the inner bottom wall of the killing frame. Since the reset spring is fixedly connected to the bottom of the sliding rod, the killing frame can return to its original position when not subjected to external force.

[0010] Preferably, the fixing plate and the force-bearing cover are symmetrically distributed on the top of the finishing frame, and the screw rod is rotatably connected to the inner side of the gantry. By starting the motor, the motor drives the screw rod to rotate on the inner side of the gantry.

[0011] Preferably, the top of the limit rod is slidably connected to the inside of the movable groove, and the bottom of the ring is fixedly connected to an air outlet plate. When the top of the limit rod is slidably connected to the inside of the movable groove, it can limit the ring outside the screw rod.

[0012] Preferably, the transmission rod and the squeezing ball are symmetrically distributed on the outside of the rotating shaft, and the transmission rod, the squeezing ball and the force cover are on the same vertical plane. The squeezing ball on the outside of the transmission rod is driven to rotate by the rotation of the rotating shaft, thereby intermittently squeezing the force cover on the top of the connecting plate.

[0013] Preferably, the collection frame is rotatably connected between the support plates via a rotating rod, and the connecting plates are symmetrically distributed on the outside of the support plates. The collection frame can be rotated between the two support plates via the rotating rod, and impurities inside the collection frame can be cleaned.

[0014] Preferably, the positioning grooves are symmetrically distributed inside the collection frame, and the clamping blocks are located inside the positioning grooves. When the clamping blocks are located inside the positioning grooves, the collection frame between the support plates can be positioned.

[0015] Beneficial Effects

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) The automatic fresh tea leaf killing device is provided with a support plate. Since the slide bar is slidably connected to the inside of the lifting groove, the killing frame can be movably connected between the two support plates. First, the fresh tea leaves are placed in the killing frame, and the heater is started by the controller. The hot air generated enters the inside of the air outlet plate through the air guide pipe, so that the fresh tea leaves in the killing frame are killed. Then, the motor is started by the controller, so that the motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the screw rod to rotate, so that the screw rod drives the ring to rotate. Since a limiting rod is fixedly connected to the top of the ring, and the top of the limiting rod is slidably connected to the inside of the moving groove, it can limit the ring outside the screw rod. At this time, the screw rod can drive the ring to move outside the screw rod, so that the screw rod drives the air outlet plate to move back and forth on the top of the killing frame, achieving a uniform heating effect, thereby improving the killing efficiency.

[0018] (2) The automatic fresh tea leaf withering device is provided with a withering frame. When the motor drives the rotating shaft to rotate, the rotating shaft can drive the squeezing ball on the outer side of the transmission rod to rotate. At this time, the squeezing ball can intermittently squeeze the force cover on the top of the withering frame, so that the withering frame can move up and down between the support plates under the cooperation of the sliding rod and the return spring. A filtering hole is opened in the inner bottom wall of the withering frame, so that impurities inside the fresh tea leaves can be filtered into the inside of the collecting frame. After the processing is completed, the moving rod is moved inside the movable tube, so that the moving rod drives the clamping block to move out of the inside of the positioning groove. At this time, the collecting frame can be turned over under the action of the rotating rod, so as to clean the impurities inside the collecting frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a stereogram of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the outer side of the killing frame of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the outer side of the gantry of the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of the outer side of the collection frame of the present invention;

[0023] Figure 5 The present invention Figure 1 A magnified view of the structure at center A;

[0024] Figure 6 The present invention Figure 3 A magnified view of the structure at B in the middle.

[0025] In the figure, 1, support plate; 2, controller; 3, lifting slot; 4, sliding rod; 5, killing frame; 6, reset spring; 7, filter hole; 8, connecting plate; 9, force cover; 10, gantry; 11, heater; 12, air guide pipe; 13, air outlet plate; 14, motor; 15, rotating shaft; 16, screw rod; 17, ring; 18, limit rod; 19, moving slot; 20, transmission rod; 21, squeezing ball; 22, rotating rod; 23, collecting frame; 24, connecting plate; 25, movable tube; 26, moving rod; 27, compression spring; 28, clamping block; 29, positioning slot. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-6 The automatic tea fresh leaf withering device comprises a support plate 1, a controller 2 is fixedly connected to the outer side of the support plate 1, a lifting groove 3 is provided in the inner wall of the support plate 1, a slide rod 4 is slidably connected inside the lifting groove 3, a withering frame 5 is fixedly connected to the outer side of the slide rod 4, a reset spring 6 is fixedly connected to the bottom of the slide rod 4, a filter hole 7 is provided in the inner wall of the withering frame 5, a fixing plate 8 is fixedly connected to the top of the withering frame 5, a force-bearing cover 9 is fixedly connected to the top of the fixing plate 8, a gantry 10 is fixedly connected to the top of the support plate 1, and a heater is fixedly connected to the top of the gantry 10 11, an air duct 12 is fixedly connected to the outside of the heater 11, an air outlet plate 13 is fixedly connected to the bottom of the air duct 12, a motor 14 is fixedly connected to the outside of the gantry 10, a rotating shaft 15 is fixedly connected to the output end of the motor 14, a screw rod 16 is fixedly connected to the outside of the rotating shaft 15, a ferrule 17 is threadedly connected to the outside of the screw rod 16, a limiting rod 18 is fixedly connected to the top of the ferrule 17, a movable groove 19 is opened in the inner top wall of the gantry 10, a transmission rod 20 is fixedly connected to the outside of the rotating shaft 15, and a squeezing ball 21 is fixedly connected to the outside of the transmission rod 20.

[0028] Specifically: the support plate 1 is symmetrically distributed on the outside of the fixing frame 5, and the fixing frame 5 is movably connected between the support plates 1 through the sliding rod 4, the bottom of the reset spring 6 is fixedly connected to the inner bottom wall of the lifting groove 3, the filter holes 7 are evenly distributed in the inner bottom wall of the fixing frame 5, the fixed plate 8 and the force cover 9 are symmetrically distributed on the top of the fixing frame 5, the screw rod 16 is rotatably connected to the inner side of the gantry 10, the top of the limit rod 18 is slidably connected to the inside of the movable groove 19, the bottom of the ring 17 is fixedly connected to the air outlet plate 13, the transmission rod 20 and the squeezing ball 21 are symmetrically distributed on the outside of the rotating shaft 15, and the transmission rod 20 and the squeezing ball 21 are on the same vertical plane with the force cover 9.

[0029] It should be noted that: the slide bar 4 is moved inside the lifting groove 3, so that the slide bar 4 drives the finishing frame 5 to move up and down between the two support plates 1. Since the return spring 6 is fixedly connected to the bottom of the slide bar 4, the finishing frame 5 can return to its original position when not subjected to external force. By starting the motor 14, the motor 14 drives the screw rod 16 to rotate on the inner side of the gantry 10. When the top of the limit rod 18 is slidably connected to the inside of the moving groove 19, the ring 17 on the outside of the screw rod 16 can be limited. The rotation of the rotating shaft 15 drives the extrusion ball 21 on the outside of the transmission rod 20 to rotate, thereby intermittently squeezing the force cover 9 on the top of the connecting plate 24.

[0030] As a further improvement of the present invention, the inner side of the support plate 1 is rotatably connected to a rotating rod 22, the outer side of the rotating rod 22 is fixedly connected to a collecting frame 23, the outer side of the support plate 1 is fixedly connected to a connecting plate 24, the outer side of the connecting plate 24 is fixedly connected to a movable tube 25, the inner part of the movable tube 25 is movably connected to a moving rod 26, the outer side of the moving rod 26 is fixedly connected to a compression spring 27, the outer side of the moving rod 26 is fixedly connected to a clamping block 28, and a positioning groove 29 is opened in the inner wall of the collecting frame 23.

[0031] Specifically, the collecting frame 23 is rotatably connected between the supporting plates 1 via the rotating rod 22 , the connecting plates 24 are symmetrically distributed on the outside of the supporting plates 1 , the positioning grooves 29 are symmetrically distributed inside the collecting frame 23 , and the clamping blocks 28 are located inside the positioning grooves 29 .

[0032] It should be noted that: the collection frame 23 can be rotated between the two support plates 1 by the rotating rod 22, and the impurities inside the collection frame 23 can be cleaned. When the clamping block 28 is located inside the positioning groove 29, the collection frame 23 between the support plates 1 can be positioned.

[0033] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] Working principle: by setting the support plate 1, since the slide bar 4 is slidably connected to the inside of the lifting groove 3, the withering frame 5 can be movably connected between the two support plates 1, firstly, the fresh tea leaves are placed in the withering frame 5, and the heater 11 is started by the controller 2, and the hot air generated enters the inside of the air outlet plate 13 through the air guide pipe 12, so that the fresh tea leaves in the withering frame 5 are withered, and then the motor 14 is started by the controller 2, so that the motor 14 drives the rotating shaft 15 to rotate, and the rotation of the rotating shaft 15 drives the screw rod 16 to rotate, so that the screw rod 16 drives the ring 17 to rotate, because the limit rod 18 is fixedly connected to the top of the ring 17, and the top of the limit rod 18 is slidably connected to the inside of the moving groove 19, so that the ring 17 outside the screw rod 16 can be limited, and at this time the screw rod 16 can drive the ring 17 to move outside the screw rod 16, so that the The rod 16 drives the air outlet plate 13 to move back and forth on the top of the withering frame 5, achieving the effect of uniform heating, thereby improving the withering efficiency. By setting the withering frame 5, when the motor 14 drives the rotating shaft 15 to rotate, the rotating shaft 15 can drive the squeezing ball 21 on the outside of the transmission rod 20 to rotate. At this time, the squeezing ball 21 can intermittently squeeze the force-bearing cover 9 on the top of the withering frame 5, so that the withering frame 5 moves up and down between the support plates 1 under the cooperation of the slide bar 4 and the return spring 6, and a filtering hole 7 is opened in the inner bottom wall of the withering frame 5, so that the impurities inside the fresh tea leaves can be screened into the inside of the collecting frame 23. When the processing is completed, the moving rod 26 is moved inside the movable tube 25, so that the moving rod 26 drives the clamping block 28 to move out of the inside of the positioning groove 29. At this time, the collecting frame 23 can be flipped under the action of the rotating rod 22, so that the impurities inside the collecting frame 23 are cleaned.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for automatically killing fresh tea leaves, comprising a support plate (1), characterized in that: The outer side of the support plate (1) is fixedly connected to a controller (2); a lifting groove (3) is provided in the inner wall of the support plate (1); a sliding rod (4) is slidably connected inside the lifting groove (3); a killing frame (5) is fixedly connected to the outer side of the sliding rod (4); a return spring (6) is fixedly connected to the bottom of the sliding rod (4); a filtering hole (7) is provided in the inner wall of the killing frame (5); a fixing plate (8) is fixedly connected to the top of the killing frame (5); a force-bearing cover (9) is fixedly connected to the top of the fixing plate (8); a gantry (10) is fixedly connected to the top of the gantry (10); a heater (11) is fixedly connected to the top of the heater (11); The outer side of the gantry (10) is fixedly connected to an air guide pipe (12), the bottom of the air guide pipe (12) is fixedly connected to an air outlet plate (13), the outer side of the gantry (10) is fixedly connected to a motor (14), the output end of the motor (14) is fixedly connected to a rotating shaft (15), the outer side of the rotating shaft (15) is fixedly connected to a screw rod (16), the outer side of the screw rod (16) is threadedly connected to a ferrule (17), the top of the ferrule (17) is fixedly connected to a limiting rod (18), a movable groove (19) is provided in the inner top wall of the gantry (10), the outer side of the rotating shaft (15) is fixedly connected to a transmission rod (20), and the outer side of the transmission rod (20) is fixedly connected to an extrusion ball (21).

2. The automatic fresh tea leaf killing device according to claim 1, characterized in that: The inner side of the support plate (1) is rotatably connected to a rotating rod (22), the outer side of the rotating rod (22) is fixedly connected to a collecting frame (23), the outer side of the support plate (1) is fixedly connected to a connecting plate (24), the outer side of the connecting plate (24) is fixedly connected to a movable tube (25), the inner side of the movable tube (25) is movably connected to a moving rod (26), the outer side of the moving rod (26) is fixedly connected to a compression spring (27), the outer side of the moving rod (26) is fixedly connected to a clamping block (28), and a positioning groove (29) is provided in the inner wall of the collecting frame (23).

3. The automatic fresh tea leaf killing device according to claim 1, characterized in that: The support plates (1) are symmetrically distributed on the outside of the killing frame (5), and the killing frame (5) is movably connected between the support plates (1) via a sliding rod (4).

4. The automatic fresh tea leaf killing device according to claim 1, characterized in that: The bottom of the reset spring (6) is fixedly connected to the inner bottom wall of the lifting groove (3), and the filter holes (7) are evenly distributed in the inner bottom wall of the killing frame (5).

5. The automatic fresh tea leaf killing device according to claim 1, characterized in that: The fixing plate (8) and the force-bearing cover (9) are symmetrically distributed on the top of the finishing frame (5), and the screw rod (16) is rotatably connected to the inner side of the gantry (10).

6. The automatic fresh tea leaf killing device according to claim 1, characterized in that: The top of the limiting rod (18) is slidably connected to the inside of the moving groove (19), and the bottom of the ring (17) is fixedly connected to the air outlet plate (13).

7. The automatic fresh tea leaf killing device according to claim 1, characterized in that: The transmission rod (20) and the squeezing ball (21) are symmetrically distributed on the outside of the rotating shaft (15), and the transmission rod (20), the squeezing ball (21) and the force-bearing cover (9) are located on the same vertical plane.

8. The automatic fresh tea leaf killing device according to claim 2, characterized in that: The collecting frame (23) is rotatably connected between the support plates (1) via a rotating rod (22), and the connecting plates (24) are symmetrically distributed on the outer sides of the support plates (1).

9. The automatic fresh tea leaf killing device according to claim 2, characterized in that: The positioning grooves (29) are symmetrically distributed inside the collecting frame (23), and the clamping block (28) is located inside the positioning grooves (29).