Ammonia water pretreatment, purification and separation device
By designing an ammonia water pretreatment purification and separation device including a servo motor-driven gear stirring assembly and an inner wall scraping assembly, the problems of low agitation treatment efficiency and secondary pollution in the existing device are solved, and efficient purification and high-purity ammonia water preparation are achieved.
Patent Information
- Application Number
- CN202510229128.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ammonia water separation and purification device is inefficient during stirring and treatment, and it is easy to lead to secondary contamination of ammonia water, affecting the purification effect.
A device including a purification separation tank, an ammonia heating and emptiation assembly, an integrated purification and separation mechanism and an ammonia water clarification tank is designed. The servo motor drive gear stirring assembly and an inner wall scraping assembly are used to realize bidirectional stirring and inner wall cleaning, improve the mixing efficiency of ammonia and water, and reduce impurities adhesion.
It improves the efficiency of the ammonia water purification process, reduces the risk of secondary pollution of ammonia water, and ensures the high purity and high quality of ammonia water.
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Figure CN119701482A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ammonia water separation and purification, in particular to an ammonia water pretreatment purification and separation device. Background Art
[0002] Ammonia water, also known as ammonia water, can be used as agricultural fertilizer, catalyst for chemical reactions, dyeing aid and pH adjustment reagent in the textile industry, and alkalizing reagent in pharmaceutical operations. Traditional ammonia water preparation generally involves mixing ammonia gas and water, the main raw materials of ammonia water, and removing impurities such as precipitates and fixed particles generated during the mixing process to purify the ammonia water.
[0003] The existing Chinese patent application with publication number CN116870536A discloses a tar-ammonia-water separator, comprising a box body, a liquid inlet pipe is connected to the top of the box body, a partition is arranged in the middle of the box body, a first sedimentation chamber is arranged on one side of the partition, and a second sedimentation chamber is arranged on the other side of the partition, stirring mechanisms are installed at the centers of the first sedimentation chamber and the second sedimentation chamber, and liquid outlets are opened at the bottoms of the first sedimentation chamber and the second sedimentation chamber; the invention, by arranging the stirring mechanism, can increase the pre-stirring centrifugal function of the separator, accelerate the stratification speed of ammonia water, tar and tar residue, and shorten the time required for the tar-ammonia-water mixture to stand and stratify; by arranging the first sedimentation chamber and the second sedimentation chamber, the separation processes in the first sedimentation chamber and the second sedimentation chamber can be staggered, which changes the situation in which the separation of the traditional separator is interrupted when the tar-ammonia-water mixture is standing, can greatly shorten the time required for a single separation of the tar-ammonia-water mixture, and accelerate the work efficiency of the separation of the tar-ammonia-water mixture.
[0004] However, the ammonia water separation and purification device has the following defects when used specifically: 1. When the existing ammonia water separation and purification device separates the precipitate and particles and other impurities in the ammonia water to obtain ammonia water with higher purity, the generation of precipitate is generally accelerated by stirring. However, when the ammonia water is purified by stirring, the rotation of the stirring mechanism is generally only in a single direction. When a large amount of ammonia water is prepared and processed at one time, the preparation and processing effects are poor. At the same time, the precipitate and other particulate impurities in the ammonia water are easy to adhere to the inner wall of the ammonia water device during the stirring process, which is easy to cause secondary contamination of the ammonia water when the next group of ammonia water is prepared, affecting the effect of ammonia water purification; 2. When the existing ammonia water separation and purification device stirs the ammonia water to obtain the precipitate and separates it, the dissolution efficiency of ammonia gas is low during the generation of ammonia water, and the efficiency of preparing ammonia water is low. At the same time, during the discharge process, ammonia gas will move upward inside the container. At this time, part of the ammonia gas will accumulate on the inner top of the container and will not come into contact with water, resulting in easy waste when preparing ammonia water. Summary of the invention
[0005] The purpose of the present invention is to provide an ammonia water pretreatment, purification and separation device to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: The present invention provides an ammonia water pretreatment purification and separation device, comprising a purification and separation tank, a bottom support, an ammonia gas heating and emptying component, an integrated purification and separation mechanism and an ammonia water clarification tank, wherein the bottom support is installed on the outer side of the bottom of the purification and separation tank, the inner side of the bottom support is provided with an ammonia water clarification tank, the ammonia water clarification tank is located below the discharge port of the purification and separation tank, the outer side of the central part of the purification and separation tank is installed with an ammonia gas heating and emptying component, and the ammonia gas heating and emptying component extends to the interior of the purification and separation tank, The purification and separation tank is provided with an integrated purification and separation mechanism, which is located on the side of the ammonia heating and emptying component and performs stirring and purification treatment on the internal ammonia water. Wherein, the integrated purification and separation mechanism includes: A gear stirring assembly, the gear stirring assembly is installed on the inner top of the purification separation tank, and the left and right sides are provided with feed ports installed on the side of the purification separation tank, the feed ports are arranged above the ammonia heating and emptying assembly, and the bottom of the gear stirring assembly is connected to an eccentric mixing assembly, and the eccentric mixing assembly is installed on the inner bottom of the purification separation tank; and An inner wall scraping assembly is installed on the outside of the eccentric mixing assembly and cleans the inner wall of the purification separation tank. The inner wall scraping assembly is movably connected to the bottom of the gear stirring assembly.
[0007] As a preferred embodiment of the present invention, the ammonia heating and exhausting component comprises: A support seat, the support seat is welded on the outside of the purification and separation tank, and has an ammonia pre-storage tank on the top, the exhaust port of the ammonia pre-storage tank is connected to a gas flow rate control valve, and the gas flow rate control valve is installed at the bottom of the support seat; An exhaust pipe is connected to the exhaust port of the gas flow rate control valve and extends to the interior of the purification separation tank. A heating module is sleeved on the outer side of the exhaust pipe. The heating module is electrically connected to the power module through a wire. Wherein, the power module is installed inside the external ring, and the external ring is sleeved on the outside of the purification and separation tank.
[0008] As a preferred solution of the present invention, an electromagnetic heater is installed inside the external ring, and a heating metal head is connected to the output end of the electromagnetic heater. Wherein, the heating metal head extends to the interior of the purification and separation tank and is located on the side of the gear stirring assembly, and the electromagnetic heater and the heating metal head are provided in multiple groups.
[0009] As a preferred embodiment of the present invention, the gear stirring assembly comprises: A servo motor, the servo motor is installed at the center of the top of the purification separation tank, and the output end is connected to a main shaft extending into the interior of the purification separation tank, the main shaft passes through a partition, and the partition is installed at the inner top of the purification separation tank; A first gear, which is mounted on the outside of the main shaft and is rotatably connected to the center of the top of the partition, and a plurality of sets of second gears are meshedly connected to the outside of the first gear, and the second gears are rotatably connected to the eccentric part of the top of the partition; and A slave shaft is connected to the second gear and passes through the partition. A stirring blade is installed on the outer side of the slave shaft. The stirring blade is movably connected to the inside of the purification separation tank and is located on the outer side of the main shaft.
[0010] As a preferred solution of the present invention, multiple groups of the slave shafts are rotatably connected to the eccentric portion of the top of the intermediate disc, the intermediate disc is installed at the center of the interior of the purification separation tank, and the main shaft is arranged through the center of the interior. The middle disc has multiple groups of guide ports inside, and the top is provided with the drain pipe, and the bottom of the stirring blade is provided with the drain pipe, and Wherein, an eccentric mixing assembly is installed at the bottom of the main shaft.
[0011] As a preferred embodiment of the present invention, the eccentric mixing assembly comprises: A concave frame, the concave frame is installed at the bottom of the main shaft, and the bottom is connected to a first rotating shaft, the first rotating shaft is rotatably connected to the top center of the screening frame, and separation screens are arranged on the left and right sides of the screening frame; The transmission belt is connected to the outer side of the first rotating shaft through a synchronous wheel arranged on the inner side, and is movably connected to the bottom of the screening frame. The inner side of the transmission belt is also connected to the second rotating shaft through the synchronous wheel. The screening frame is installed at the inner bottom of the purification separation tank. Wherein, the second rotating shaft is arranged away from the first rotating shaft and is rotatably connected to the eccentric position of the bottom of the screening frame; An intermediate stirring roller is arranged inside the concave frame and is rotatably connected to the top of the first rotating shaft. The intermediate stirring roller is connected to the second rotating shaft through a reverse rotating component and is arranged through the first rotating shaft.
[0012] As a preferred solution of the present invention, multiple groups of eccentric rods are installed on the outer side of the concave frame, and the multiple groups of eccentric rods are arranged in sequence from top to bottom, and an inner wall scraping assembly is arranged on the outer side. The screening frame is composed of an outer ring body and an inner middle plate at the center, and separation screens are arranged on the left and right sides of the middle plate. The middle plate is movably connected to the first rotating shaft, the transmission belt and the second rotating shaft respectively, and Wherein, the top of the ring body is movably connected with an inner wall scraping component.
[0013] As a preferred solution of the present invention, the reverse rotation assembly comprises: A third gear, the third gear is connected to the second rotating shaft and is rotatably connected to the side of the connecting seat, the side of the third gear is meshedly connected to the fourth gear, and the fourth gear is rotatably connected to the side of the connecting seat; A movable plate, the movable plate is coaxially connected to the fourth gear and is rotatably connected to the bottom of another group of connecting seats, and the connecting seat at the top is installed at the bottom of the middle plate. Wherein, an eccentric protrusion is installed at the eccentric position of the bottom of the movable disk, and the movable disk is provided with two groups; A connecting rod, both ends of which are rotatably connected to the outer sides of the two groups of eccentric protrusions, and the top of a group of movable disks arranged away from the fourth gear is connected to the middle stirring roller.
[0014] As a preferred embodiment of the present invention, the inner wall scraping assembly comprises: An external sleeve, the external sleeve is installed on the outside of the main shaft, and a side connecting rod is connected to the side, the bottom of the side connecting rod is connected to a side mounting seat, and a sweeping plate is installed on the bottom of the side mounting seat by screws; A central recessed seat is rotatably connected to the center of the outer side of the side connecting rod, and an oblique rod is fixedly installed at the bottom, and the bottom of the oblique rod is connected to a side assembly seat, Wherein, the side assembly seat is installed on the inner side of the side assembly seat by screws.
[0015] As a preferred solution of the present invention, the oblique rods are arranged on the sides of the multiple groups of eccentric rods, and the external sleeve is bent and matched with the inner wall of the purification and separation tank.
[0016] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects: 1. In the ammonia pretreatment purification and separation device, when water and ammonia are stirred and mixed to prepare ammonia, the servo motor can be used to start the main shaft, the second and third gears, the slave shaft and the stirring blades to rotate, so as to stir and mix the water and ammonia set at the top of the purification and separation tank. At the same time, when the main shaft rotates, it will drive the concave frame and eccentric rod installed at the bottom to rotate, stir the water and ammonia set at the bottom of the purification and separation tank, and improve the effect of preparing (stirring and mixing) ammonia and water. While the concave frame rotates, it will synchronously drive the first rotating shaft, the transmission belt, the second rotating shaft, the third gear, the fourth gear, the movable disk, the eccentric protrusion and the connecting rod connected to the bottom to operate, and drive the middle stirring roller connected to the movable disk to rotate (opposite to the rotation direction of the concave frame), so as to ensure that when the ammonia and water at the bottom of the purification and separation tank are stirred and prepared, two sets of eddies with opposite rotation directions inside and outside can be generated, so as to maximize the contact area between ammonia and water when mixing. Furthermore, the precipitate or particulate impurities generated when ammonia gas and water are mixed can be moved in a spiral rotation in forward and reverse directions, ensuring that the precipitate or particulate impurities can adhere to each other and adsorb together during the generation and movement process, thereby expanding the volume of the precipitate or particulate impurities and avoiding the problem of being discharged from the mesh of the separation screen when the prepared ammonia water is discharged; 2. In the ammonia pretreatment purification and separation device, during the process of preparing ammonia and driving the ammonia gas and water to be stirred and mixed, the rotation of the main shaft will synchronously drive the sweeping plate connected to the outer side through the peripheral sleeve and the side connecting rod to rotate, and the inner wall of the purification and separation tank is swept and scraped by the rotating operation of the sweeping plate, thereby reducing the probability of the sediment and particulate impurities produced by the preparation of ammonia adhering to the inner wall of the purification and separation tank, and ensuring the effect of separating the impurities (sediment and particles) during the preparation of ammonia. At the same time, it can avoid the problem of secondary contamination of ammonia by sediment and particulate impurities adhering to the inner wall of the purification and separation tank when preparing ammonia for multiple times continuously. In addition, the inner wall of the sweeping plate is connected to the outer side of the side connecting rod through the oblique rod and the center recess, forming a triangle with the side connecting rod, the oblique rod and the sweeping plate, thereby ensuring the stability of the sweeping plate during continuous rotation and the effect of sweeping and cleaning the inner wall of the purification and separation tank; 3. In the ammonia pretreatment purification and separation device, the ammonia gas transmitted to the purification and separation tank during the preparation of ammonia water can be preheated by the heating module and the power module to ensure the efficiency of ammonia gas during preparation. At the same time, in the process of preparing water and ammonia gas (stirring and mixing), multiple sets of electromagnetic heaters and heating metal heads can heat multiple parts inside the purification and separation tank to ensure the ability of ammonia gas to dissolve and diffuse in water. In addition, the exhaust pipe for discharging ammonia gas is arranged below the middle of the purification and separation tank. Ammonia gas can be introduced when the water is transmitted to the halfway position inside the purification and separation tank. While ensuring the efficiency of ammonia water preparation, the problem of ammonia gas waste during the discharge process can be reduced; 4. In the ammonia pretreatment purification and separation device, the interior of the purification and separation tank can be used for the mixing and stirring of ammonia gas and water and the separation of sediment and particulate impurities in the ammonia. The ammonia clarification tank can store the ammonia after preliminary purification and realize the secondary purification of ammonia by standing still (ammonia is located at the top of the ammonia clarification tank and impurities are located at the bottom of the ammonia clarification tank) to ensure the quality of the purified ammonia. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0018] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the overall cross-section of the present invention; Figure 3 It is a schematic structural diagram of the overall side view of the present invention; Figure 4 It is a schematic structural diagram of the overall main view of the present invention; Figure 5 It is a schematic structural diagram of a cross-section of a purification separation tank of the present invention; Figure 6 It is a structural schematic diagram of the integrated purification and separation mechanism of the present invention; Figure 7 It is a structural schematic diagram of the ammonia heating and emptying assembly of the present invention; Figure 8 The present invention Figure 7 A schematic diagram of the structure of the enlarged area in the middle A; Fig. 9 It is a schematic diagram of the structure of the gear stirring assembly of the present invention; Fig.10 It is a schematic diagram of the structure in which the main shaft of the present invention is connected to the inner wall scraping assembly and the eccentric mixing assembly respectively; Fig.11 is a schematic structural diagram of an eccentric mixing assembly of the present invention; Fig.12 It is a schematic structural diagram of the connection between the first rotating shaft and the reverse rotating assembly of the present invention; Fig.13 It is a schematic structural diagram of the connection between the main shaft and the inner wall scraping assembly of the present invention; In the figure: 10. Purification separation tank; 100. Feed inlet; 101. Ammonia clarification tank; 20. Bottom support; 30. Ammonia heating and emptying assembly; 301. Support seat; 302. Ammonia pre-storage tank; 303. Gas flow rate control valve; 304. Emptying pipeline; 305. Heating module; 306. Power module; 307. External ring; 3071. Electromagnetic heater; 3072. Heating metal head; 40. Integrated purification and separation mechanism; 50, gear stirring assembly; 501, servo motor; 502, main shaft; 503, partition; 504, first gear; 505, second gear; 506, slave shaft; 5061, middle disc; 5062, guide port; 507, stirring blade; 60, eccentric mixing assembly; 601, concave frame; 6011, eccentric rod; 602, first rotating shaft; 603, screening frame; 6031, ring body; 6032, middle plate; 604, separation screen; 605, transmission belt; 606, second rotating shaft; 607, middle stirring roller; 608, reverse rotation assembly; 6081, third gear; 6082, connecting seat; 6083, fourth gear; 6084, movable disk; 6085, eccentric protrusion; 6086, connecting rod; 70. Inner wall scraping and sweeping assembly; 701. External sleeve; 702. Side connecting rod; 703. Side mounting seat; 704. Sweeping and sweeping plate; 705. Center recessed seat; 706. Oblique rod; 707. Side mounting seat. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] See also Figure 1-Figure 13The ammonia pretreatment purification and separation device comprises a purification and separation tank 10, a bottom support 20, an ammonia heating and emptying component 30, an integrated purification and separation mechanism 40 and an ammonia clarification tank 101. The bottom support 20 is installed on the outer side of the bottom of the purification and separation tank 10, and the ammonia clarification tank 101 is arranged on the inner side of the bottom support 20. The ammonia clarification tank 101 is located below the discharge port of the purification and separation tank 10. The ammonia heating and emptying component 30 is installed on the outer side of the central part of the purification and separation tank 10. The ammonia heating and emptying component 30 extends to the interior of the purification and separation tank 10. The interior of the purification and separation tank 10 is provided with an integrated purification and separation mechanism 40. The integrated purification and separation mechanism 40 is located on the side of the ammonia heating and emptying component 30, and is The internal ammonia water is stirred and purified, wherein the integrated purification and separation mechanism 40 includes a gear stirring assembly 50, which is installed on the inner top of the purification and separation tank 10, and has feed ports 100 installed on the sides of the purification and separation tank 10 on the left and right sides, and the feed ports 100 are arranged above the ammonia heating and emptying assembly 30, and the bottom of the gear stirring assembly 50 is connected to an eccentric mixing assembly 60, which is installed on the inner bottom of the purification and separation tank 10; and an inner wall scraping assembly 70, which is installed on the outside of the eccentric mixing assembly 60 and cleans the inner wall of the purification and separation tank 10, and the inner wall scraping assembly 70 is movably connected to the bottom of the gear stirring assembly 50.
[0022] The above working principle: when preparing ammonia water, it is necessary to transfer ammonia gas and water for preparing ammonia water to the inside of the purification separation tank 10. At this time, ammonia gas can be transferred to the inside of the purification separation tank 10 through the ammonia heating and emptying component 30, and water can be transferred to the inside of the purification separation tank 10 through the feed port 100. The position where the ammonia heating and emptying component 30 transmits ammonia gas is located at the bottom of the central part of the purification separation tank 10 and at the bottom of the introduced water, so as to ensure that ammonia gas and water can be fully mixed together and reduce the problem of waste of ammonia water during preparation. At the same time, in the process of mixing ammonia gas and water, the gear stirring component 50 can operate to stir the top part of the purification separation tank 10, and the gear stirring component 50 will drive the eccentric mixing component 60 to operate while operating, stirring the bottom part of the purification separation tank 10, improving the efficiency of preparing ammonia water and ensuring that water and ammonia gas can be fully mixed together. In addition, while the gear stirring assembly 50 is in operation, it will also drive the inner wall scraping assembly 70 to operate, and scrape the impurities such as sediments and particles adhering to the inner wall of the purification separation tank 10, so as to prevent the impurities such as sediments and particles from adhering to the inner wall of the purification separation tank 10, thereby affecting the effect of purifying the ammonia water. After the preparation is completed, the ammonia water can be screened by the screening part arranged inside the eccentric mixing assembly 60, and transferred to the inside of the ammonia water clarification tank 101 for secondary purification; the ammonia heating and emptying assembly 30 can heat the transmitted ammonia gas and water, improve the efficiency of ammonia gas dissolving in water, and further improve the efficiency of the quality of ammonia water.
[0023] Specific reference Figure 7 and Figure 8 The ammonia heating and emptying component 30 includes a support base 301, which is welded to the outside of the purification and separation tank 10, and has an ammonia pre-storage tank 302 on the top, and the exhaust port of the ammonia pre-storage tank 302 is connected to a gas flow rate control valve 303, and the gas flow rate control valve 303 is installed at the bottom of the support base 301; an emptying pipe 304, the emptying pipe 304 is connected to the exhaust port of the gas flow rate control valve 303, and extends to the inside of the purification and separation tank 10, and the outside of the emptying pipe 304 is sleeved with a heating module 305, and the heating module 305 is electrically connected to the power module 306 through a wire, wherein the power module 306 is installed inside an external ring 307, and the external ring 307 is sleeved on the outside of the purification and separation tank 10.
[0024] In this embodiment, an electromagnetic heater 3071 is installed inside the external ring 307, and the output end of the electromagnetic heater 3071 is connected to a heating metal head 3072, wherein the heating metal head 3072 extends to the interior of the purification and separation tank 10 and is located on the side of the gear stirring assembly 50. The electromagnetic heater 3071 and the heating metal head 3072 are provided in multiple groups. Through the design of multiple groups of electromagnetic heaters 3071 and heating metal heads 3072, the water and ammonia gas inside the purification and separation tank 10 can be heated to improve the efficiency of ammonia water preparation.
[0025] In the ammonia water pretreatment purification separation device of the present invention, when the ammonia gas in the ammonia pre-storage tank 302 is transmitted to the interior of the purification separation tank 10, the transmission of the ammonia gas can be controlled by the gas flow rate control valve 303 and transmitted to the interior of the purification separation tank 10 through the emptying pipe 304. At this time, the ammonia gas transmitted inside the emptying pipe 304 can be heated by the externally arranged heating module 305 to ensure that the efficiency of the ammonia gas dissolution can be improved during the transmission and preparation process.
[0026] Specific reference Fig. 9 The gear stirring assembly 50 includes a servo motor 501, which is installed at the center of the top of the purification separation tank 10, and the output end is connected to a main shaft 502 extending into the interior of the purification separation tank 10, and the main shaft 502 is arranged through a partition 503, and the partition 503 is installed at the inner top of the purification separation tank 10; a first gear 504, which is installed on the outside of the main shaft 502 and is rotatably connected to the center of the top of the partition 503, and the outside of the first gear 504 is meshed and connected with multiple groups of second gears 505, and the second gear 505 is rotatably connected to the eccentric part of the top of the partition 503; and a slave shaft 506, which is connected to the second gear 505 and is arranged through the partition 503, and a stirring blade 507 is installed on the outside of the slave shaft 506, and the stirring blade 507 is movably connected to the interior of the purification separation tank 10 and is located on the outside of the main shaft 502.
[0027] In this embodiment, multiple groups of slave shafts 506 are rotatably connected to the eccentric point of the top of the middle disk 5061, and the middle disk 5061 is installed at the center of the interior of the purification and separation tank 10, and the main shaft 502 is arranged through the inner center, wherein multiple groups of guide ports 5062 are opened inside the middle disk 5061, and an emptying pipe 304 is arranged on the top, and an emptying pipe 304 is arranged at the bottom of the stirring blade 507, and wherein an eccentric mixing assembly 60 is installed at the bottom of the main shaft 502, and the design of the guide port 5062 can ensure that the transmitted water can be introduced into the inner bottom of the purification and separation tank 10; at the same time, the design of the middle disk 5061 can support the rotating slave shaft 506 to ensure the stability of the stirring blade 507 during rotating stirring.
[0028] In the ammonia pretreatment purification separation device of the present invention, during the preparation of ammonia, the servo motor 501 is started to operate and drive the main shaft 502 connected to its output end to rotate, so that the first gear 504 installed on the outside of the main shaft 502 rotates. When the first gear 504 rotates, it will drive the multiple sets of second gears 505 meshingly connected on its outside to rotate synchronously in the same direction, and the slave shaft 506 and the stirring blade 507 installed on the inside of the second gear 505 can rotate, and the ammonia gas and water arranged on the top of the purification separation tank 10 are stirred and mixed. At the same time, the rotation of the multiple sets of stirring blades 507 can expand the contact area with ammonia gas and water, and improve the efficiency of preparing ammonia gas and water.
[0029] Specific reference Fig.11 and Fig.12 The eccentric mixing assembly 60 includes a concave frame 601, which is mounted at the bottom of the main shaft 502 and is connected to a first rotating shaft 602 at the bottom. The first rotating shaft 602 is rotatably connected to the top center of the screening frame 603. Separation screens 604 are arranged on the left and right sides of the screening frame 603; a transmission belt 605, which is connected to the outside of the first rotating shaft 602 through a synchronous wheel arranged on the inside, and is movably connected to the bottom of the screening frame 603. The inside of the transmission belt 605 is connected to the outside of the first rotating shaft 602 through a synchronous wheel arranged on the inside. The step wheel is also connected to a second rotating shaft 606, and the screening frame 603 is installed on the inner bottom of the purification and separation tank 10, wherein the second rotating shaft 606 is arranged away from the first rotating shaft 602, and is rotatably connected to the eccentric point at the bottom of the screening frame 603; the intermediate stirring roller 607, the intermediate stirring roller 607 is arranged inside the concave frame 601, and is rotatably connected to the top of the first rotating shaft 602, the intermediate stirring roller 607 is connected to the second rotating shaft 606 through a reverse rotating component 608, and is arranged through the first rotating shaft 602.
[0030] In this embodiment, multiple groups of eccentric rods 6011 are installed on the outer side of the concave frame 601, and the multiple groups of eccentric rods 6011 are arranged in sequence from top to bottom, and the inner wall scraping assembly 70 is arranged on the outer side, wherein the separation screen 604 is composed of an outer ring body 6031 and an intermediate plate 6032 at the inner center, and the separation screen 604 is arranged on the left and right sides of the intermediate plate 6032, and the intermediate plate 6032 is respectively movably connected with the first rotating shaft 602, the transmission belt 605 and the second rotating shaft 606, and wherein the top of the ring body 6031 is movably connected with the inner wall scraping assembly 70, and the design of the intermediate plate 6032 can support the rotating first rotating shaft 602 and the second rotating shaft 606 to ensure the stability of both during rotation. At the same time, the design of the separation screen 604 can screen the impurities such as sediments and particles produced by the preparation of ammonia water, thereby improving the purity of ammonia water during preparation.
[0031] In this solution, the design of multiple sets of eccentric rods 6011 can cooperate with the rotation of the concave frame 601 to stir the water and ammonia water, thereby improving the efficiency of preparing ammonia water.
[0032] In the ammonia water pretreatment, purification and separation device of the present invention, during the preparation of ammonia water, the rotation of the main shaft 502 will drive the concave frame 601 installed at the bottom thereof to rotate, and make the first rotating shaft 602 installed at the bottom of the concave frame 601 rotate. When the first rotating shaft 602 rotates, it will drive the transmission belt 605 connected to the outside through the synchronous wheel to move, and make the second rotating shaft 606 connected to the inside of the transmission belt 605 through the synchronous wheel to rotate. At this time, when the second rotating shaft 606 rotates, it will drive the reverse rotating component 608 connected to the bottom thereof to rotate, and make the middle stirring roller 607 connected to the reverse rotating component 608 rotate (the rotation direction is opposite to the rotation direction of the concave frame 601), thereby improving the effect of stirring and mixing ammonia gas and water.
[0033] Specific reference Fig.12 The reverse rotation component 608 includes a third gear 6081, which is connected to the second rotating shaft 606 and is rotatably connected to the side of the connecting seat 6082. The side of the third gear 6081 is meshed and connected to the fourth gear 6083, and the fourth gear 6083 is rotatably connected to the side of the connecting seat 6082; a movable disk 6084, which is coaxially connected to the fourth gear 6083 and is rotatably connected to the bottom of another group of connecting seats 6082. The connecting seat 6082 at the top is installed at the bottom of the middle plate 6032, wherein an eccentric protrusion 6085 is installed at the eccentric position of the bottom of the movable disk 6084, and two groups of movable disks 6084 are provided; a connecting rod 6086, wherein both ends of the connecting rod 6086 are rotatably connected to the outside of the two groups of eccentric protrusions 6085, and a group of movable disks 6084 is provided away from the fourth gear 6083 and is connected to the top of the middle stirring roller 607.
[0034] In the ammonia pretreatment, purification and separation device of the present invention, when the second rotating shaft 606 rotates, it will drive the third gear 6081 connected to its bottom to rotate, and make the fourth gear 6083 meshed and connected to the side of the third gear 6081 rotate. When the fourth gear 6083 rotates, it will drive the movable disk 6084 connected to it coaxially to rotate, and make the eccentric protrusion 6085 installed at the eccentric part of the movable disk 6084 move. At this time, when the eccentric protrusion 6085 moves, it will drive the connecting rod 6086 connected to its outer side to operate, and make another group of eccentric protrusions 6085 and movable disk 6084 connected to the connecting rod 6086 rotate (opposite to the rotation direction of the concave frame 601). Among them, the middle stirring roller 607 rotates inside the first rotating shaft 602, and its rotation will not conflict with the rotation of the first rotating shaft 602, ensuring that both can operate at the same time.
[0035] Specific reference Fig.13 The inner wall scraping assembly 70 includes an external sleeve 701, which is installed on the outside of the main shaft 502 and is connected to a side connecting rod 702 on the side. The bottom of the side connecting rod 702 is connected to a side mounting seat 703, and a sweeping plate 704 is installed on the bottom of the side mounting seat 703 by screws; a central recess 705, which is rotatably connected to the center of the outer side of the side connecting rod 702, and an oblique rod 706 is fixedly installed on the bottom, and a side assembly seat 707 is connected to the bottom of the oblique rod 706, wherein the side assembly seat 707 is installed on the inner side of the side assembly seat 707 by screws.
[0036] In this embodiment, the oblique rod 706 is arranged on the side of the multiple groups of eccentric rods 6011, and the external sleeve 701 is bent and matched with the inner wall of the purification and separation tank 10. The design of the external sleeve 701 can ensure that the external sleeve 701 will not collide with and damage the inner wall of the purification and separation tank 10 during rotation, and can scrape the precipitates and particulate impurities adhering to the inner wall of the purification and separation tank 10.
[0037] In the ammonia pretreatment purification separation device of the present invention, during the preparation of ammonia, the rotation of the main shaft 502 drives the external sleeve 701 installed on the outside thereof to rotate, and enables the sweeping plate 704 connected to the outside of the external sleeve 701 through the side connecting rod 702 and the side mounting seat 703 to rotate, so as to sweep and scrape the inner wall of the purification separation tank 10. The design of the oblique rod 706 can support the side connecting rod 702 and form a triangle with the sweeping plate 704, so that the sweeping plate 704 can ensure its strength when it is rotating when sweeping and scraping the inner wall of the purification separation tank 10.
[0038] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An ammonia water pretreatment purification and separation device, comprising a purification and separation tank (10), a bottom support (20), an ammonia gas heating and emptying component (30), an integrated purification and separation mechanism (40) and an ammonia water clarification tank (101), characterized in that: A bottom support (20) is installed on the outer side of the bottom of the purification separation tank (10), an ammonia clarification tank (101) is arranged on the inner side of the bottom support (20), and the ammonia clarification tank (101) is located below the discharge port of the purification separation tank (10). An ammonia heating and emptying assembly (30) is installed on the outer side of the central part of the purification separation tank (10), and the ammonia heating and emptying assembly (30) extends to the interior of the purification separation tank (10). An integrated purification and separation mechanism (40) is provided inside the purification and separation tank (10). The integrated purification and separation mechanism (40) is located on the side of the ammonia heating and exhausting component (30) and performs stirring and purification treatment on the internal ammonia water. Wherein, the integrated purification and separation mechanism (40) comprises: a gear stirring assembly (50), the gear stirring assembly (50) being mounted on the inner top of the purification separation tank (10), and having feed ports (100) mounted on the sides of the purification separation tank (10) on the left and right sides, the feed ports (100) being arranged above the ammonia heating and emptying assembly (30), the bottom of the gear stirring assembly (50) being connected to an eccentric mixing assembly (60), the eccentric mixing assembly (60) being mounted on the inner bottom of the purification separation tank (10); and An inner wall scraping assembly (70) is installed on the outside of the eccentric mixing assembly (60) and cleans the inner wall of the purification separation tank (10). The inner wall scraping assembly (70) is movably connected to the bottom of the gear stirring assembly (50).
2. The ammonia water pretreatment, purification and separation device according to claim 1, characterized in that: The ammonia heating and exhausting component (30) comprises: A support base (301), the support base (301) is welded to the outside of the purification and separation tank (10), and an ammonia pre-storage tank (302) is provided on the top, the exhaust port of the ammonia pre-storage tank (302) is connected to a gas flow rate control valve (303), and the gas flow rate control valve (303) is installed at the bottom of the support base (301); an exhaust pipe (304), the exhaust pipe (304) being connected to the exhaust port of the gas flow rate control valve (303) and extending to the interior of the purification separation tank (10); a heating module (305) being sleeved on the outer side of the exhaust pipe (304); the heating module (305) being electrically connected to a power module (306) via a wire; The power module (306) is installed inside an external ring (307), and the external ring (307) is sleeved on the outside of the purification and separation tank (10).
3. The ammonia water pretreatment, purification and separation device according to claim 2, characterized in that: An electromagnetic heater (3071) is installed inside the external ring (307), and a heating metal head (3072) is connected to the output end of the electromagnetic heater (3071). The heating metal head (3072) extends into the interior of the purification and separation tank (10) and is located on the side of the gear stirring assembly (50), and the electromagnetic heater (3071) and the heating metal head (3072) are provided in multiple groups.
4. The ammonia water pretreatment, purification and separation device according to claim 2, characterized in that: The gear stirring assembly (50) comprises: a servo motor (501), the servo motor (501) being mounted at the center of the top of the purification separation tank (10), and having an output end connected to a main shaft (502) extending into the interior of the purification separation tank (10), the main shaft (502) being arranged to penetrate a partition (503), and the partition (503) being mounted on the inner top of the purification separation tank (10); a first gear (504), the first gear (504) being mounted on the outside of the main shaft (502) and being rotatably connected to the center of the top of the partition (503), the outer side of the first gear (504) being meshedly connected to a plurality of sets of second gears (505), the second gears (505) being rotatably connected to the eccentric portion of the top of the partition (503); and A slave shaft (506) is connected to the second gear (505) and is arranged to pass through the partition (503). A stirring blade (507) is installed on the outer side of the slave shaft (506). The stirring blade (507) is movably connected to the inside of the purification separation tank (10) and is located on the outer side of the main shaft (502).
5. The ammonia water pretreatment, purification and separation device according to claim 4, characterized in that: A plurality of groups of the slave shafts (506) are rotatably connected to the eccentric portion of the top of the intermediate disk (5061), the intermediate disk (5061) being installed at the center of the interior of the purification separation tank (10), and the main shaft (502) is disposed through the center of the interior. The middle disc (5061) has multiple groups of guide ports (5062) formed inside, and the top is provided with the drain pipe (304), the bottom of the stirring blade (507) is provided with the drain pipe (304), and Wherein, an eccentric mixing assembly (60) is installed at the bottom of the main shaft (502).
6. The ammonia water pretreatment, purification and separation device according to claim 5, characterized in that: The eccentric mixing assembly (60) comprises: A concave frame (601), the concave frame (601) being mounted at the bottom of the main shaft (502), and the bottom being connected to a first rotating shaft (602), the first rotating shaft (602) being rotatably connected to the top center of a screening frame (603), and a separation screen (604) being arranged on the left and right sides of the interior of the screening frame (603); a transmission belt (605), the transmission belt (605) being connected to the outer side of the first rotating shaft (602) via a synchronous wheel arranged on the inner side, and being movably connected to the bottom of the screening frame (603), the inner side of the transmission belt (605) being further connected to a second rotating shaft (606) via a synchronous wheel, and the screening frame (603) being installed at the inner bottom of the purification separation tank (10), Wherein, the second rotating shaft (606) is arranged away from the first rotating shaft (602) and is rotatably connected to an eccentric position at the bottom of the screening frame (603); An intermediate stirring roller (607), the intermediate stirring roller (607) is arranged inside the concave frame (601) and is rotatably connected to the top of the first rotating shaft (602); the intermediate stirring roller (607) is connected to the second rotating shaft (606) via a reverse rotating component (608) and is arranged to pass through the first rotating shaft (602).
7. The ammonia water pretreatment, purification and separation device according to claim 6, characterized in that: A plurality of groups of eccentric rods (6011) are installed on the outer side of the concave frame (601), the plurality of groups of eccentric rods (6011) are arranged in sequence from top to bottom, and an inner wall scraping assembly (70) is arranged on the outer side. The screening frame (603) is composed of an outer ring body (6031) and an inner center middle plate (6032), and separation screens (604) are arranged on the left and right sides of the middle plate (6032). The middle plate (6032) is movably connected to the first rotating shaft (602), the transmission belt (605) and the second rotating shaft (606), respectively. Wherein, the top of the ring body (6031) is movably connected to an inner wall scraping assembly (70).
8. The ammonia water pretreatment, purification and separation device according to claim 7, characterized in that: The reverse rotation assembly (608) comprises: a third gear (6081), the third gear (6081) being connected to the second rotating shaft (606) and being rotatably connected to a side surface of a connecting seat (6082), the side surface of the third gear (6081) being meshingly connected to a fourth gear (6083), and the fourth gear (6083) being rotatably connected to a side surface of a connecting seat (6082); A movable plate (6084), wherein the movable plate (6084) and the fourth gear (6083) are coaxially connected and rotatably connected to the bottom of another group of connecting seats (6082), and the connecting seat (6082) located at the top is installed at the bottom of the middle plate (6032). Wherein, an eccentric protrusion (6085) is installed at an eccentric position of the bottom of the movable disk (6084), and the movable disk (6084) is provided with two groups; A connecting rod (6086) is provided, wherein both ends of the connecting rod (6086) are rotatably connected to the outsides of the two groups of eccentric protrusions (6085), and the top of a group of movable disks (6084) is provided away from the fourth gear (6083) and is connected to the middle stirring roller (607).
9. The ammonia water pretreatment, purification and separation device according to claim 7, characterized in that: The inner wall scraping assembly (70) comprises: An external device sleeve (701), the external device sleeve (701) being mounted on the outside of the main shaft (502) and having a side connecting rod (702) connected to the side, the bottom of the side connecting rod (702) being connected to a side mounting seat (703), and the bottom of the side mounting seat (703) being mounted with a sweeping plate (704) via screws; A central recess (705), the central recess (705) is rotatably connected to the center of the outer side of the side connecting rod (702), and an oblique rod (706) is fixedly installed at the bottom, and the bottom of the oblique rod (706) is connected to a side assembly seat (707), Wherein, the side assembly seat (707) is mounted on the inner side of the side assembly seat (707) by means of screws.
10. The ammonia water pretreatment, purification and separation device according to claim 9, characterized in that: The oblique rods (706) are arranged on the side surfaces of the multiple groups of eccentric rods (6011), and the external sleeve (701) is bent and matched with the inner wall of the purification and separation tank (10).
Citation Information
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