A ball mill mixing device for raw materials of lining bricks in heat recovery coke oven riser
By designing a ball mill mixing device including a dispersing mechanism and a dispersing mechanism, the problem of agglomeration in the raw materials affecting the crushing effect is solved, the full mixing and fine processing of the raw materials are achieved, and the quality and efficiency of the mixture are improved.
Patent Information
- Application Number
- CN202510175088.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-02-18
AI Technical Summary
During the crushing and mixing process of existing ball milling devices, due to the moisture agglomeration in the raw materials, the contact effect between the steel ball and the material is reduced, which affects the crushing effect, increases the working time, and affects the mixing quality and increases energy consumption.
A ball mill mixing device including a dispersing mechanism and a dispersing mechanism is designed. The dispersing mechanism disperses the mass in the raw material through the cooperation of the guide rod, spring and the crushing cone head; the dispersing mechanism drives the arcuate bucket, heating plate, clamp shaft, transmission wheel and bevel gear, so that the raw materials are initially mixed under the action of centrifugal force; the conveying mechanism transfers the processed raw materials to the main body of the ball mill device for fine mixing.
Through the design of this device, the agglomeration in the raw materials can be effectively dispersed, the full mixing of raw materials can be promoted, the post-processing time can be reduced, the mixing quality can be improved, and energy consumption can be reduced.
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Figure CN119702174B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to ball milling and mixing, and specifically discloses a ball milling and mixing device for raw materials of lining bricks in a heat recovery coke oven riser. Background Art
[0002] The clean recovery coke oven gas collection system is mainly composed of riser, gas collection pipe and gas collection main pipe. The riser is mainly used to connect the rising fire channel of the carbonization chamber wall of the furnace body and the gas collection pipe. The normal working temperature is about 800~900 degrees. The material is mostly clay refractory material. The riser sends the high-temperature exhaust gas completely burned in the coke oven combustion chamber into the gas collection pipe, making full and effective use of high-temperature waste heat. The riser lining brick is the main lining brick in the coke oven riser, generally composed of 6 pieces of clay material with a porosity of about 20%;
[0003] The raw materials include clay, alumina sand, quartz sand and other materials. During the production process, the materials need to be fully mixed and crushed. In the prior art, a ball mill is used to process them. The ball mill is loaded with a large number of steel balls for crushing and grinding materials. If the raw materials contain moisture agglomerates, the contact effect between the steel balls and the materials will be reduced, thereby affecting the crushing effect and increasing the working time. This will not only affect the quality of the mixture but also increase energy consumption. Therefore, we need to make improvements to this. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the background technology, and a heat recovery coke oven riser lining brick raw material ball mill mixing device is proposed, comprising a ball mill main body and a driving device, one end of the ball mill main body is connected and installed with a feed pipe, the driving device is located on the outer side of the ball mill main body, and the driving device transmission structure is meshed and connected with the outer gear of the ball mill main body, a bracket is provided on the side of the ball mill main body close to the feed pipe, a lower bin is fixedly provided on the upper part of the bracket, a processing box is provided inside the lower bin, both sides of the outer side of the processing box are symmetrically mounted inside the lower bin through fixedly connected support columns, a disaggregation mechanism is provided inside the processing box, the lower part of the lower bin is connected to the feed pipe through a conveying mechanism, and a disaggregation mechanism is provided inside the processing box and close to the lower part of the disaggregation mechanism;
[0005] The deagglomeration mechanism can crush and separate the lumps in the raw materials, thereby promoting full mixing of the raw materials;
[0006] The deagglomeration mechanism includes guide rods symmetrically arranged on both sides of the processing box, springs are mounted on the outside of the guide rods, L-shaped blocks are slidably installed on the outside of the guide rods and above the springs, the lower ends of the two groups of L-shaped blocks on the same side are commonly connected to a frame rod, and the two frame rods are connected by crushing parts arranged at equal distances.
[0007] Preferably, the crushing member comprises a clamping rod mounted between two frame rods, both sides of the outer surface of the clamping rod are arranged in a sloped manner, and a plurality of crushing cone heads are vertically mounted on the outer surface of the clamping rod.
[0008] Preferably, the breaking up mechanism comprises an arc-shaped bucket fixedly mounted inside the processing box and close to the bottom of the frame rod, the inner surface of the arc-shaped bucket is inclined on both sides, a material passage is opened at the bottom of the interior of the arc-shaped bucket, an installation component is arranged inside the material passage, and heating plates are fixedly mounted on both sides of the exterior of the arc-shaped bucket.
[0009] Preferably, the mounting assembly includes mounting seats fixedly mounted on both sides of the material passage, respectively, a clamping shaft is rotatably mounted on the lower part of the two mounting seats, a transmission wheel is fixedly sleeved on the upper part of the outer sides of the two clamping shafts, a synchronous belt is commonly mounted on the outer sides of the two transmission wheels, chucks are symmetrically arranged on the lower part of the outer sides of the two clamping shafts, and clamping grooves are opened at equal distances in the circumferential direction inside the two groups of chucks, and a clamping shell is embedded in the clamping groove, and a second bevel gear is mounted on the lower part of the outer side of one of the clamping shafts.
[0010] Preferably, two fixing rods are fixedly installed on one side of the bottom of the arc-shaped bucket, and a connecting shaft is inserted inside the two fixing rods and rotates together. A first bevel gear is fixedly provided on the outside of the connecting shaft and on one side corresponding to the second bevel gear, and the first bevel gear is meshingly connected with the second bevel gear. A second motor is fixedly installed on the outside of one of the fixing rods, and the output shaft of the second motor is fixedly connected to the connecting shaft.
[0011] Preferably, the conveying mechanism includes a conveying pipe, which is arranged below the lower material bin and the upper surface of which is connected to the interior of the lower material bin through an opened connecting port. A first motor is arranged at one end of the outside of the conveying pipe, one end of the first motor extends into the interior of the conveying pipe and the end is connected to a rotating shaft, spiral blades are installed on the outside of the rotating shaft, and a connecting assembly is arranged at the lower part of the interior of the conveying pipe to communicate with a feed pipe.
[0012] Preferably, the connecting assembly includes a feed pipe connected and installed at the lower part of the conveying pipe, the end of the feed pipe away from the conveying pipe is connected and installed with a guide pipe, the end of the guide pipe away from the feed pipe is provided with a rotating sleeve, and one end of the feed pipe extends into the interior of the rotating sleeve.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The de-agglomeration mechanism can make the raw materials contact with the crushing cone head by self-falling when they are poured into the processing box. The crushing cone head can disperse the agglomerates and then put them into the arc bucket for processing, which fully guarantees the use of raw materials.
[0015] 2. The breaking mechanism can be set up to drive the falling raw materials at the material outlet of the arc bucket through the connecting shaft, the second motor and the first bevel gear, so that the second bevel gear and the clamping shaft rotate. The upper part of the outer part of the clamping shaft is driven by the synchronous belt and the transmission wheel, and the two clamping shafts drive the external chuck to rotate. During the rotation process, the raw materials loaded inside the chuck are initially mixed under the action of centrifugal force. In the front-end processing process of the ball mill main body crushing and mixing, the raw materials are pre-treated, thereby reducing the processing time of the raw materials in the later stage.
[0016] 3. Through the provided conveying mechanism, the raw materials transported from the processing box can be automatically transferred to the conveying pipe, and then, under the connection of the guide pipe and the rotating sleeve, the raw materials are pushed into the main body of the ball mill for final fine mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 This is a schematic diagram of the structure of the inner part of the lower bin and the processing box of the present invention;
[0019] Figure 3 It is a schematic diagram of the connection structure between the clamping rod and the frame rod of the present invention;
[0020] Figure 4 It is a schematic diagram of the connection structure between the arc bucket and the fixed rod of the present invention;
[0021] Figure 5 It is a schematic diagram of the connection structure between the mounting seat and the clamping shaft of the present invention;
[0022] Figure 6 For the present invention Figure 3 Schematic diagram of the connection structure at A in the middle.
[0023] In the figure: 1. ball mill body; 2. driving device; 3. processing box; 4. unloading bin; 5. supporting column; 6. feeding pipe; 7. first motor; 8. conveying pipe; 9. L-shaped block; 10. heating plate; 11. guide rod; 12. spring; 13. arc bucket; 14. spiral blade; 15. rotating sleeve; 16. guide pipe; 17. rotating shaft; 18. unloading pipe; 19. crushing cone head; 20. clamping rod; 21. frame rod; 22. mounting seat; 23. inclined plane; 24. second motor; 25. first bevel gear; 26. second bevel gear; 27. connecting shaft; 28. fixing rod; 29. chuck; 30. transmission wheel; 31. synchronous belt; 32. jam shell; 33. slope; 34. bracket; 35. clamping shaft. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] like Figure 1-Figure 6 A heat recovery coke oven riser lining brick raw material ball mill mixing device shown includes a ball mill main body 1 and a driving device 2, one end of the ball mill main body 1 is connected and installed with a feed pipe 6, the driving device 2 is located on the outside of the ball mill main body 1, and the driving device 2 transmission structure is meshed and connected with the external gear of the ball mill main body 1, a bracket 34 is provided on the side of the ball mill main body 1 close to the feed pipe 6, a lower bin 4 is fixedly provided above the bracket 34, a processing box 3 is provided inside the lower bin 4, both sides of the outside of the processing box 3 are symmetrically erected inside the lower bin 4 through fixedly connected support columns 5, a disaggregation mechanism is provided inside the processing box 3, the lower part of the lower bin 4 is connected to the feed pipe 6 through a conveying mechanism, and a disaggregation mechanism is provided inside the processing box 3 and close to the lower part of the disaggregation mechanism;
[0027] The deagglomeration mechanism can crush and separate the lumps in the raw materials, thus promoting full mixing of the raw materials;
[0028] Reference Manual Attached Figure 1 It can be seen that the driving device 2 is composed of a motor, a transmission shaft, a gear shaft, a reducer and the like, which is a general motor transmission structure, so no further elaboration is given.
[0029] The deagglomeration mechanism includes guide rods 11 symmetrically arranged on both sides of the processing box 3, springs 12 are sleeved on the outside of the guide rods 11, L-shaped blocks 9 are slidably installed on the outside of the guide rods 11 and above the springs 12, and the lower ends of the two groups of L-shaped blocks 9 on the same side are commonly connected to a frame rod 21, and the two frame rods 21 are connected by crushing pieces arranged at equal distances;
[0030] Reference Manual Attached Figure 3 It can be seen that, under the connection of the guide rod 11, the processing box 3 is erected above the lower bin 4 for use. By setting the L-shaped block 9 and the spring 12, when the raw material contacts the crushing part, the crushing part can be shaken, and then the raw material can fall down.
[0031] The crushing part includes a clamping rod 20 mounted between two frame rods 21, the outer surface of the clamping rod 20 has slopes 33 on both sides, and a plurality of crushing cone heads 19 are vertically mounted on the outer surface of the clamping rod 20;
[0032] Reference Manual Attached Figure 3 and Figure 6 It can be seen that the crushing cone head 19 can disperse the agglomerates and reduce the agglomerations in the raw materials, so as to ensure the full utilization of the raw materials. The outer surface of the clamping rod 20 is set in a slope 33, which can reduce the hanging of the raw materials on the wall, and enable the raw materials to fall to the bottom through the gap between adjacent clamping rods 20 after contacting the crushing cone head 19.
[0033] The scattering mechanism includes an arc-shaped bucket 13 fixedly installed inside the processing box 3 and close to the bottom of the frame rod 21. Both sides of the inner surface of the arc-shaped bucket 13 are inclined surfaces 23. A material passage is opened at the bottom of the arc-shaped bucket 13. A mounting assembly is arranged inside the material passage. Heating plates 10 are fixedly installed on both sides of the outer side of the arc-shaped bucket 13.
[0034] Reference Manual Attached Figure 2 It can be seen that the inclined surface 23 of the inner surface of the arc-shaped bucket 13 can guide the raw materials to the material inlet, and then facilitate the raw materials to fully contact with the lower end structure of the installation component, so as to pre-treat the raw materials. The heating plate 10 is electrically connected to the external power supply to heat the outside of the arc-shaped bucket 13 to ensure that the raw materials are fully dried and reduce moisture.
[0035] The mounting assembly includes mounting seats 22 respectively fixedly mounted on both sides of the material passage, wherein the two mounting seats 22 are respectively rotatably mounted with a clamping shaft 35 at the lower part thereof, a transmission wheel 30 is fixedly sleeved on the upper part of the outer side of the two clamping shafts 35, and a synchronous belt 31 is commonly sleeved on the outer side of the two transmission wheels 30, and a chuck 29 is symmetrically arranged at the lower part of the outer side of the two clamping shafts 35, and a clamping groove is opened at equal distances in the circumferential direction inside the two sets of chucks 29, and a clamping shell 32 is embedded in the clamping groove, and a second bevel gear 26 is sleeved on the lower part of the outer side of one of the clamping shafts 35;
[0036] Reference Manual Attached Figure 5 It can be seen that under the transmission cooperation of the transmission wheel 30 and the synchronous belt 31, the chuck 29 and the chuck shell 32 outside the chuck shaft 35 are driven by the transmission structure to centrifugally disperse the raw materials falling from the material passage, so that the raw materials can achieve preliminary mixing.
[0037] Two fixed rods 28 are fixedly installed on one side of the bottom of the arc-shaped bucket 13, and a connecting shaft 27 is inserted and rotated together inside the two fixed rods 28. The first bevel gear 25 is fixedly arranged on the outside of the connecting shaft 27 and on one side corresponding to the second bevel gear 26, and the first bevel gear 25 is meshedly connected with the second bevel gear 26. A second motor 24 is fixedly installed on the outside of one of the fixed rods 28, and the output shaft of the second motor 24 is fixedly connected to the connecting shaft 27;
[0038] Reference Manual Attached Figure 4 and Figure 5It can be seen that the two fixing rods 28 are used to mount the connecting shaft 27 . When the second motor 24 drives the connecting shaft 27 to rotate, the external first bevel gear 25 will mesh with the second bevel gear 26 , thereby causing the clamping shaft 35 to rotate.
[0039] The conveying mechanism includes a conveying pipe 8, which is arranged below the lower material bin 4 and the upper surface of which is connected to the interior of the lower material bin 4 through a connecting port. A first motor 7 is arranged at one end of the outer side of the conveying pipe 8, one end of the first motor 7 extends into the interior of the conveying pipe 8 and the end is connected to a rotating shaft 17, a spiral blade 14 is installed on the outer side of the rotating shaft 17, and a connecting assembly is arranged at the lower part of the interior of the conveying pipe 8 to communicate with the feed pipe 6;
[0040] Reference Manual Attached Figure 1 and Figure 2 It can be seen that the first motor 7 can drive the rotating shaft 17 to rotate, and the spiral blades 14 outside the rotating shaft 17 can push the raw materials into the discharge pipe 18, thereby completing the automatic transportation of the raw materials.
[0041] The connection assembly includes a feed pipe 18 connected and installed at the lower part of the conveying pipe 8, and a guide pipe 16 is connected and installed at one end of the feed pipe 18 away from the conveying pipe 8, and a rotating sleeve 15 is provided at one end of the guide pipe 16 away from the feed pipe 18, and one end of the feed pipe 6 extends to the inside of the rotating sleeve 15;
[0042] Reference Manual Attached Figure 1 and Figure 2 It can be seen that the guide pipe 16 can transfer the raw materials transported by the discharge pipe 18 to the feed pipe 6, and the feed pipe 6 then transports the raw materials to the interior of the ball mill body 1. The ball mill body 1 is provided with a spiral pushing structure, so there will be no blockage problem during the raw material transportation process. For specific reference, please refer to the ball mill model specification of Ф1200×3000.
[0043] Working principle: When in use, various raw materials are poured into the processing box 3. During the falling process, the raw materials contact the crushing cone 19 on the outer surface of the clamping rod 20, so that the crushing cone 19 disperses the agglomerates in the raw materials, and then fall into the arc bucket 13 through the gap between the two adjacent clamping rods 20. The heating plates 10 on both sides of the arc bucket 13 can dry and heat the materials inside the arc bucket 13 during the processing process, thereby reducing moisture in the raw materials and reducing the adhesion of the raw materials to the steel balls inside the ball mill body 1. The raw materials contact the chuck 29 at the lower end through the material inlet, and the second motor 24 drives the connecting shaft 27 to rotate on one side of the arc bucket 13, so that the connecting shaft 27 The first bevel gear 25 on the outside is rotatably engaged with the second bevel gear 26, and the second bevel gear 26 drives the clamping shaft 35 and the external chuck 29 to rotate. During the rotation process, the upper part of the outside of the clamping shaft 35 is driven by the synchronous belt 31 and the transmission wheel 30, and the two clamping shafts 35 rotate at the same time. During the rotation process, the raw materials falling into the inside of the clamping shell 32 can be initially mixed under the action of centrifugal force, and the dispersed raw materials fall into the inside of the conveying pipe 8. The first motor 7 drives the rotating shaft 17 and the spiral blade 14 inside the conveying pipe 8 to rotate, and the raw materials inside the conveying pipe 8 are automatically transmitted to the discharge pipe 18. Finally, through the guide pipe 16 and the rotating sleeve 15, the raw materials are sent into the inside of the ball milling device body 1 for fine mixing.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A ball milling and mixing device for raw materials of lining bricks in a heat recovery coke oven riser, comprising a ball milling device body and a driving device, characterized in that: One end of the ball mill body is connected to a feed pipe, the drive device is located on the outside of the ball mill body, and the drive device transmission structure is meshed with the external gear of the ball mill body. A bracket is provided on the side of the ball mill body close to the feed pipe, a lower bin is fixedly provided on the upper part of the bracket, a processing box is provided inside the lower bin, both sides of the outside of the processing box are symmetrically mounted inside the lower bin through fixedly connected support columns, a disaggregation mechanism is provided inside the processing box, the lower part of the lower bin is connected to the feed pipe through a conveying mechanism, and a disaggregation mechanism is provided inside the processing box and close to the lower part of the disaggregation mechanism; The deagglomeration mechanism can crush and separate the lumps in the raw materials, thereby promoting full mixing of the raw materials; The deagglomeration mechanism comprises guide rods symmetrically arranged on both sides of the processing box, springs are sleeved on the outside of the guide rods, L-shaped blocks are slidably installed on the outside of the guide rods and above the springs, the lower ends of the two groups of L-shaped blocks on the same side are commonly connected to a frame rod, and the two frame rods are connected by crushing pieces arranged at equal distances; The scattering mechanism includes an arc-shaped bucket fixedly installed inside the processing box and close to the bottom of the frame rod, a material passage opening is opened at the bottom of the arc-shaped bucket, a mounting assembly is arranged inside the material passage opening, and heating plates are fixedly installed on both sides of the arc-shaped bucket; The mounting assembly includes mounting seats respectively fixedly mounted on both sides of the material passage, wherein a clamping shaft is rotatably mounted on the lower part of the two mounting seats, a transmission wheel is fixedly sleeved on the upper part of the outer sides of the two clamping shafts, a synchronous belt is commonly sleeved on the outer sides of the two transmission wheels, and chucks are symmetrically arranged on the lower part of the outer sides of the two clamping shafts, and slots are formed at equal distances in the circumferential direction inside the two groups of chucks, and a card shell is embedded in the slot, so that the raw materials falling into the card shell can be preliminarily mixed under the action of centrifugal force.
2. A raw material ball mill mixing device for lining bricks of heat recovery coke oven riser according to claim 1, characterized in that: The crushing member comprises a clamping rod arranged between two frame rods, both sides of the outer surface of the clamping rod are arranged in a sloped surface, and a plurality of crushing cone heads are vertically installed on the outer surface of the clamping rod.
3. The device for ball milling and mixing raw materials for lining bricks of heat recovery coke oven riser according to claim 2, characterized in that: Both sides of the inner surface of the arc-shaped bucket are inclined.
4. A ball milling and mixing device for raw materials of lining bricks of heat recovery coke oven riser according to claim 3, characterized in that: A second bevel gear is sleeved on the lower part of the outer side of one of the clamping shafts.
5. A ball milling and mixing device for raw materials of lining bricks of heat recovery coke oven riser according to claim 4, characterized in that: Two fixing rods are fixedly installed on one side of the bottom of the arc-shaped bucket, and a connecting shaft is inserted inside the two fixing rods and rotates together. A first bevel gear is fixedly provided on the outside of the connecting shaft and on a side corresponding to the second bevel gear, and the first bevel gear is meshingly connected with the second bevel gear. A second motor is fixedly installed on the outside of one of the fixing rods, and the output shaft of the second motor is fixedly connected to the connecting shaft.
6. The device for ball milling and mixing raw materials for lining bricks of heat recovery coke oven riser according to claim 1, characterized in that: The conveying mechanism includes a conveying pipe, which is arranged below the lower material bin and the upper surface of which is connected to the interior of the lower material bin through an opening. A first motor is arranged at one end of the outside of the conveying pipe, one end of the first motor extends into the interior of the conveying pipe and the end is connected to a rotating shaft, a spiral blade is installed on the outside of the rotating shaft, and a connecting assembly is arranged at the lower part of the interior of the conveying pipe to communicate with a feed pipe.
7. A ball milling and mixing device for raw materials of lining bricks of heat recovery coke oven riser according to claim 6, characterized in that: The connecting assembly includes a feed pipe connected and installed at the lower part of the conveying pipe, an end of the feed pipe away from the conveying pipe is connected and installed with a guide pipe, an end of the guide pipe away from the feed pipe is provided with a rotating sleeve, and one end of the feed pipe extends into the rotating sleeve.
Citation Information
Patent Citations
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