Dipping device for graphite electrode production
By designing an impregnation device for graphite electrode production and rotating processing of graphite electrode rods using a stationary and processing mechanism, the problem of low efficiency in the traditional impregnation process is solved and efficient impregnation processing of graphite electrode rods is achieved.
Patent Information
- Application Number
- CN202510004160.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The impregnation process of traditional graphite electrodes is relatively low, and it needs to be cleaned, preheated and impregnated one by one, resulting in slower overall processing efficiency.
An impregnation device for the production of graphite electrodes is designed, including a rotary rotating mechanism and a processing mechanism. The graphite electrode rod is positioned and rotated through the rotary rotating mechanism, and rotatably grinding, cleaning and impregnation treatment is carried out in conjunction with the treatment mechanism.
The simultaneous processing of multiple graphite electrode rods is achieved, the impregnation processing efficiency is improved, and the overall processing efficiency and flexibility of graphite electrode rods is improved.
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Figure CN119702333A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of graphite electrode production, in particular to an impregnation device for graphite electrode production. Background Art
[0002] Graphite electrode is a material widely used in the fields of electrochemistry and metallurgy. It is mainly used in electric arc furnaces, aluminum electrolytic cells and other high-temperature electrochemical reactions. It has excellent conductivity, high temperature resistance and chemical stability. During production and processing, graphite electrodes need to be impregnated. Traditional graphite electrode impregnation is to immerse the graphite electrode in a specific impregnation material to improve its performance and extend its service life. The impregnation material includes asphalt, resin or other chemical substances.
[0003] Traditional graphite electrode impregnation is to clean the surface of the graphite electrode rod, preheat it, and then put it into the impregnation cylinder for impregnation. After impregnation, the graphite electrode rod is taken out for water cooling, resulting in slow overall efficiency. Therefore, we propose an impregnation device for graphite electrode production to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide an impregnation device for producing graphite electrodes to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an impregnation device for graphite electrode production, comprising a support frame, an impregnation cylinder is fixedly installed on the top of the support frame, a cylinder cover is provided at one end of the impregnation cylinder, a fixing and rotating mechanism is provided between the impregnation cylinder and the cylinder cover, a processing mechanism is provided on the side of the impregnation cylinder away from the cylinder cover, a graphite electrode rod is provided in the fixing and rotating mechanism, a drain port is integrally formed at the bottom of the impregnation cylinder, a drain valve is fixedly installed at the end of the drain port, a vacuum pipe is fixedly installed on one side of the top of the impregnation cylinder, a pressurized pipe is fixedly installed on the other side of the top of the impregnation cylinder, and a material discharge pipe is fixedly installed on the side of the bottom of the impregnation cylinder close to the cylinder cover.
[0006] Preferably, the fixing and rotating mechanism includes a first shaft rod and a second shaft rod, the first shaft rod is provided with a plurality of shaft rods distributed in a circular array, the second shaft rod is provided with a plurality of shaft rods distributed in a circular array, the first shaft rod is movably inserted through the cylinder cover, the second shaft rod is movably inserted through the side of the impregnation cylinder away from the cylinder cover, a first positioning seat is fixedly installed on one end of the first shaft rod close to the second shaft rod, a second positioning seat is rotatably installed on one end of the second shaft rod close to the first shaft rod, the graphite electrode rod is movably clamped between the horizontally corresponding first positioning seat and the second positioning seat, a sealing tube is fixedly installed on one side of the second positioning seat close to the second shaft rod, a first sealing sleeve is fixedly installed on one side of the sealing tube away from the second positioning seat, and the first sealing sleeve is in contact with the inner wall of the impregnation cylinder.
[0007] Preferably, one end of the second shaft rod away from the second positioning seat extends out of the outside of the impregnation cylinder, and a second frame is fixedly installed on one end of the plurality of second shaft rods away from the second positioning seat, a first screw rod is threaded through the middle of the second frame, one end of the first screw rod is rotatably installed on the impregnation cylinder, a second crown gear is fixedly installed on one end of the first screw rod close to the impregnation cylinder, a second motor is fixedly installed on one side of the impregnation cylinder close to the second crown gear, a second gear is fixedly installed on the driving end of the second motor, and the second gear and the second crown gear are meshingly connected.
[0008] Preferably, two symmetrically distributed driving transverse shafts are fixedly mounted on the outer wall of the cylinder cover, a positioning sleeve frame is fixedly mounted on the outer wall of the impregnation cylinder, the driving transverse shaft movably passes through the positioning sleeve frame, an auxiliary frame is fixedly mounted on the end of the driving transverse shaft away from the cylinder cover, and the auxiliary frame is fixedly mounted on the outside of the second frame.
[0009] Preferably, a first frame is provided at one end of the first shaft rod away from the first positioning seat, and the end of the first shaft rod away from the first positioning seat is rotatably mounted on the first frame. A telescopic cylinder is fixedly mounted on one side of the cylinder cover close to the first frame, and the driving end of the telescopic cylinder is fixedly mounted on the first frame.
[0010] Preferably, a first sprocket is fixedly mounted on one end of the first shaft away from the first positioning seat, and a first chain is meshedly connected to the outer sides of the plurality of first sprockets, a first crown gear is fixedly mounted on the end of one of the first shafts, a first motor is fixedly mounted on one side of the first frame close to the first crown gear, a first gear is fixedly mounted on the driving end of the first motor, and the first gear is meshedly connected to the first crown gear.
[0011] Preferably, the processing mechanism includes a processing scraper and a limiting ring, the processing scraper is set to a hollow structure, the processing scraper is movably clamped on the side of the inner wall of the impregnation cylinder away from the cylinder cover, the outer wall of the processing scraper is in contact with the inner wall of the impregnation cylinder, the limiting ring is fixedly clamped on the side of the inner wall of the impregnation cylinder away from the cylinder cover, the processing scraper is movably clamped in the middle of the limiting ring, a second sealing ring is provided between the processing scraper and the limiting ring, the second sealing ring is fixedly installed on the side of the limiting ring close to the processing scraper, a grinding knife ring is detachably installed on the side of the processing scraper away from the limiting ring, the grinding knife ring is provided with a plurality of corresponding graphite electrode rods, the graphite electrode rod movably penetrates the grinding knife ring, a cleaning ring frame is fixedly clamped on the side of the processing scraper close to the limiting ring, the cleaning ring frame is provided with a plurality of corresponding graphite electrode rods, The graphite electrode rod movably penetrates the cleaning ring frame, a connecting tube is fixedly installed on the outer side of the cleaning ring frame, and the connecting tube is fixedly clamped in the processing scraper. A plurality of evenly distributed cleaning grooves are opened on the inner side of the cleaning ring frame. A liquid inlet pipe is integrally formed on the top of the processing scraper, and the liquid inlet pipe movably penetrates the limiting ring and the second sealing ring. A guide plug rod is fixedly installed on the bottom of the processing scraper, and the guide plug rod movably penetrates the limiting ring and the second sealing ring. An extension tube is fixedly installed at one end of the liquid inlet pipe away from the processing scraper, and the extension tube movably penetrates the limiting ring and the second sealing ring. A sealing card frame corresponding to the cleaning ring frame is fixedly installed on the side of the inner wall of the impregnation cylinder away from the cylinder cover, and the sealing card frame is movably clamped in the middle of the corresponding cleaning ring frame, and the sealing tube and the first sealing sleeve are movably clamped in the middle of the corresponding sealing card frame.
[0012] Preferably, a third frame is fixedly installed on the side of the guide rod and the extension tube away from the processing scraper disk, second screws are threadedly installed on both sides of the third frame, the second screws are rotatably installed on the impregnation cylinder, a second sprocket is fixedly installed on the end of the second screw close to the impregnation cylinder, and a second chain is meshedly connected to the outer sides of the two second sprockets, a third crown gear is fixedly installed on the end of one of the second screws close to the impregnation cylinder, a third motor is fixedly installed on the side of the outer wall of the impregnation cylinder close to the third crown gear, a third gear is fixedly installed on the driving end of the third motor, and the third gear is meshedly connected to the third crown gear.
[0013] Preferably, a sealing plate is slidingly clamped on the top of the discharge port, and the sealing plate extends out of the outside of the discharge port at one end away from the cylinder cover. A driving plate is fixedly installed at one end of the sealing plate away from the cylinder cover, and the middle thread of the driving plate passes through a third screw, and the third screw is rotatably installed on the discharge port.
[0014] Preferably, a fourth crown gear is fixedly mounted on one end of the third screw rod close to the discharge port, a fourth motor is fixedly mounted on one side of the outer wall of the discharge port close to the fourth crown gear, a fourth gear is fixedly mounted on the driving end of the fourth motor, and the fourth gear is meshingly connected with the fourth crown gear.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By setting a fixed-rotation mechanism and using a processing mechanism in combination, multiple graphite electrode rods can be positioned and controlled to rotate, thereby realizing rotary grinding and rotary cleaning of the graphite electrode rods directly in the impregnation cylinder, facilitating subsequent direct impregnation treatment of multiple graphite electrode rods and improving the overall processing efficiency of the graphite electrode rods.
[0017] 2. By setting a fixed-rotation mechanism and using an impregnation cylinder, multiple graphite electrode rods can be directly impregnated to improve the impregnation processing efficiency of the graphite electrode rods.
[0018] 3. By setting the fixed and rotating mechanism, it is convenient to position graphite electrode rods of different lengths, thereby improving the flexibility of subsequent graphite electrode processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the structural connection after the present invention is split.
[0022] Figure 3 It is a schematic diagram of the structural connection of the impregnation cylinder, the fixed and rotating mechanism, the processing mechanism and the graphite electrode rod in the present invention.
[0023] Figure 4 It is a schematic diagram of the structural connection of the impregnation cylinder, the fixed and rotating mechanism and the graphite electrode rod in the present invention.
[0024] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle.
[0025] Figure 6 For the present invention Figure 4 Enlarged view of point B in the middle.
[0026] Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle.
[0027] Figure 8 It is a schematic diagram of the structural connection of the impregnation cylinder, cylinder cover and driving transverse shaft in the present invention.
[0028] Fig. 9 For the present invention Figure 8 Enlarged view of point D in the middle.
[0029] Fig.10 For the present invention Fig. 9 Enlarged view of point E in the middle.
[0030] Fig.11 For the present invention Fig. 9 Enlarged view of point F in the middle.
[0031] Fig.12 It is a schematic diagram of the structural connection of the impregnation cylinder, the processing mechanism and the graphite electrode rod in the present invention.
[0032] Fig.13 For the present invention Fig.12 Enlarged view of point G in the middle.
[0033] Fig.14 It is a schematic diagram of the structural connection of the processing scraper in the present invention.
[0034] Fig.15 For the present invention Fig.14 Enlarged view of point H in the middle.
[0035] Fig.16 It is a schematic diagram of the structural connection of the impregnation cylinder, the processing mechanism and the graphite electrode rod in the present invention.
[0036] Fig.17 For the present invention Fig.16 Enlarged view of point I in the middle.
[0037] Fig.18 For the present invention Fig.17 Enlarged view of J in the middle.
[0038] In the figure: 1, support frame; 2, impregnation cylinder; 21, cylinder cover; 22, drain port; 23, drain valve; 24, vacuum pipe; 25, pressurized pipe; 26, material discharge pipe; 3, fixed and rotating mechanism; 31, first shaft rod; 311, first positioning seat; 32, second shaft rod; 321, second positioning seat; 33, sealing pipe; 331, first sealing sleeve; 34, first frame; 341, telescopic cylinder; 35, first sprocket; 351, first chain; 352, first crown gear; 353, first motor; 354, first gear; 36, second frame; 361, first screw rod; 362, second crown gear; 363, second motor; 364, second gear; 4, processing mechanism ; 41. Processing scraper; 411. Liquid inlet pipe; 42. Limiting ring; 421. Second sealing ring; 43. Grinding knife ring; 44. Cleaning ring frame; 441. Connecting pipe; 442. Cleaning groove; 443. Sealing card frame; 45. Guide rod; 46. Extension pipe; 47. Third frame; 471. Second screw; 472. Second sprocket; 473. Second chain; 474. Third crown gear; 475. Third motor; 476. Third gear; 5. Graphite electrode rod; 6. Closing plate; 61. Driving plate; 62. Third screw; 63. Fourth crown gear; 64. Fourth motor; 641. Fourth gear; 7. Driving horizontal axis; 71. Positioning sleeve frame; 72. Auxiliary frame. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example: Figure 1-18 As shown, the present invention provides an impregnation device for graphite electrode production, including a support frame 1, an impregnation cylinder 2 is fixedly installed on the top of the support frame 1, a cylinder cover 21 is provided at one end of the impregnation cylinder 2, a fixing and rotating mechanism 3 is provided between the impregnation cylinder 2 and the cylinder cover 21, a processing mechanism 4 is provided on the side of the impregnation cylinder 2 away from the cylinder cover 21, a graphite electrode rod 5 is provided in the fixing and rotating mechanism 3, a drain port 22 is integrally formed at the bottom of the impregnation cylinder 2, a drain valve 23 is fixedly installed at the end of the drain port 22, a vacuum pipe 24 is fixedly installed on one side of the top of the impregnation cylinder 2, a pressurized pipe 25 is fixedly installed on the other side of the top of the impregnation cylinder 2, and a material discharge pipe 26 is fixedly installed on the side of the bottom of the impregnation cylinder 2 close to the cylinder cover 21.
[0041] The fixing and rotating mechanism 3 includes a first shaft rod 31 and a second shaft rod 32. The first shaft rod 31 is provided with a plurality of shaft rods distributed in a circular array, and the second shaft rod 32 is provided with a plurality of shaft rods distributed in a circular array. The first shaft rod 31 is movably inserted into the cylinder cover 21, and the second shaft rod 32 is movably inserted into the side of the impregnation cylinder 2 away from the cylinder cover 21. A first positioning seat 311 is fixedly installed at one end of the first shaft rod 31 close to the second shaft rod 32, and a second positioning seat 321 is rotatably installed at one end of the second shaft rod 32 close to the first shaft rod 31. The graphite electrode rod 5 is movably clamped between the horizontally corresponding first positioning seat 311 and the second positioning seat 321. By setting a plurality of first positioning seats 311 and second positioning seats 321, a plurality of graphite electrode rods 5 can be synchronously positioned. A sealing tube 33 is fixedly installed on one side of the second positioning seat 321 close to the second shaft rod 32, and a first sealing sleeve 331 is fixedly installed on one side of the sealing tube 33 away from the second positioning seat 321. The first sealing sleeve 331 contacts the inner wall of the impregnation cylinder 2 to perform sealing at the position of the second positioning seat 321.
[0042] One end of the second shaft rod 32 away from the second positioning seat 321 extends out of the outside of the impregnation cylinder 2, and one end of the plurality of second shaft rods 32 away from the second positioning seat 321 is fixedly mounted with a second frame 36, a first screw rod 361 is threadedly penetrated through the middle portion of the second frame 36, one end of the first screw rod 361 is rotatably mounted on the impregnation cylinder 2, a second crown gear 362 is fixedly mounted on one end of the first screw rod 361 close to the impregnation cylinder 2, a second motor 363 is fixedly mounted on one side of the impregnation cylinder 2 close to the second crown gear 362, a second gear 364 is fixedly mounted on the driving end of the second motor 363, and the second gear 364 is meshingly connected with the second crown gear 362;
[0043] Two symmetrically distributed driving transverse shafts 7 are fixedly installed on the outer wall of the cylinder cover 21, and a positioning sleeve frame 71 is fixedly installed on the outer wall of the impregnation cylinder 2. The driving transverse shaft 7 movably penetrates the positioning sleeve frame 71, and an auxiliary frame 72 is fixedly installed on the end of the driving transverse shaft 7 away from the cylinder cover 21. The auxiliary frame 72 is fixedly installed on the outer side of the second frame 36. When in use, the second motor 363 is controlled to start and drive the second gear 364 to drive the second crown gear 362 and the first screw 361 to rotate, thereby driving the second frame 36 and multiple second shafts 32 to translate toward one side of the cylinder cover 21. Through the connection between the auxiliary frame 72 and the driving transverse shaft 7, the cylinder cover 21 is synchronously driven to translate toward the side away from the impregnation cylinder 2, and multiple first positioning seats 311 and second positioning seats 321 are moved to the outside of the impregnation cylinder 2.
[0044] A first frame 34 is provided at one end of the first shaft rod 31 away from the first positioning seat 311, and the end of the first shaft rod 31 away from the first positioning seat 311 is rotatably mounted on the first frame 34. A telescopic cylinder 341 is fixedly mounted on one side of the barrel cover 21 close to the first frame 34, and a driving end of the telescopic cylinder 341 is fixedly mounted on the first frame 34. When in use, multiple graphite electrode rods 5 are placed between multiple groups of first positioning seats 311 and second positioning seats 321, and the telescopic cylinder 341 is controlled to start to drive the first frame 34, multiple first shaft rods 31 and multiple first positioning seats 311 to move toward the side close to the second positioning seat 321, and the spacing between the first positioning seat 311 and the second positioning seat 321 is adjusted to position multiple graphite electrode rods 5, and it is convenient to position graphite electrode rods 5 of different lengths, thereby improving the flexibility of subsequent graphite electrode processing.
[0045] The first sprocket 35 is fixedly installed at one end of the first shaft rod 31 away from the first positioning seat 311, and the outer sides of the plurality of first sprocket wheels 35 are meshedly connected with the first chain 351, and the end of one of the first shaft rods 31 is fixedly installed with a first crown gear 352, and the first motor 353 is fixedly installed on the side of the first frame 34 close to the first crown gear 352, and the driving end of the first motor 353 is fixedly installed with a first gear 354, and the first gear 354 and the first crown gear 352 are meshed and connected. When in use, the first motor 353 is controlled to start driving the first gear 354 to drive the first crown gear 352 to rotate, thereby driving one of the first shaft rods 31 to rotate, and the transmission of the first sprocket wheel 35 and the first chain 351 is cooperated to drive the other plurality of first shaft rods 31 to rotate, thereby driving the positioned graphite electrode rods 5 to rotate, so as to facilitate the subsequent rotational grinding, cleaning and rotational impregnation processing of the surfaces of the plurality of graphite electrode rods 5, thereby improving the overall processing efficiency of the graphite electrode rods 5.
[0046] The processing mechanism 4 includes a processing scraper 41 and a limiting ring 42. The processing scraper 41 is set as a hollow structure. The processing scraper 41 is movably clamped on the side of the inner wall of the impregnation cylinder 2 away from the cylinder cover 21. The outer wall of the processing scraper 41 contacts the inner wall of the impregnation cylinder 2. The limiting ring 42 is fixedly clamped on the side of the inner wall of the impregnation cylinder 2 away from the cylinder cover 21. The processing scraper 41 is movably clamped in the middle of the limiting ring 42. A second sealing ring 421 is provided between the processing scraper 41 and the limiting ring 42. The second sealing ring 421 is fixedly installed on the side of the limiting ring 42 close to the processing scraper 41 to seal between the processing scraper 41 and the limiting ring 42. A grinding knife ring 43 is detachably installed on the side of the processing scraper 41 away from the limiting ring 42. The grinding knife ring 43 is provided with a plurality of corresponding to the graphite electrode rod 5, so that the grinding knife ring 43 with a suitable aperture size can be installed according to the grinding outer diameter of the graphite electrode rod 5, thereby further improving the flexibility of subsequent graphite electrode processing.
[0047] The graphite electrode rod 5 movably penetrates the grinding knife ring 43, and a cleaning ring frame 44 is fixedly clamped on one side of the processing scraper 41 near the limiting ring 42. The cleaning ring frame 44 is provided with a plurality of corresponding to the graphite electrode rod 5. The graphite electrode rod 5 movably penetrates the cleaning ring frame 44, and a connecting pipe 441 is fixedly installed on the outer side of the cleaning ring frame 44. The connecting pipe 441 is fixedly clamped in the processing scraper 41, and a plurality of evenly distributed cleaning grooves 442 are opened on the inner side of the cleaning ring frame 44. The top of the processing scraper 41 is integrally formed with a liquid inlet pipe 411, and the liquid inlet pipe 411 movably penetrates the limiting ring 42 and the second sealing ring 421. The bottom of the processing scraper 41 is fixed. A guide rod 45 is fixedly installed, and the guide rod 45 movably penetrates the limit ring 42 and the second sealing ring 421. An extension tube 46 is fixedly installed at one end of the liquid inlet pipe 411 away from the processing scraper 41, and the extension tube 46 movably penetrates the limit ring 42 and the second sealing ring 421. When in use, the end of the extension tube 46 is connected to the output port of the cleaning liquid output system, and the cleaning liquid output system is controlled to be turned on. The cleaning liquid is introduced into the cleaning ring frame 44 through the extension tube 46 and the connecting tube 441, and is introduced into multiple cleaning ring frames 44 through the liquid inlet pipe 411. Subsequently, it is evenly sprayed through multiple cleaning grooves 442 and sprayed on the surface of the graphite electrode rod 5;
[0048] A sealing card frame 443 corresponding to the cleaning ring frame 44 is fixedly installed on the side of the inner wall of the impregnation cylinder 2 away from the cylinder cover 21. The sealing card frame 443 is movably clamped in the middle of the corresponding cleaning ring frame 44. The sealing tube 33 and the first sealing sleeve 331 are movably clamped in the middle of the corresponding sealing card frame 443 to perform sealing at the position of the cleaning ring frame 44.
[0049] A third frame 47 is fixedly installed on the side of the guide plug rod 45 and the extension tube 46 away from the processing scraper 41, and second screw rods 471 are threadedly installed on both sides of the third frame 47. The second screw rods 471 are rotatably installed on the impregnation cylinder 2, and a second sprocket wheel 472 is fixedly installed on the end of the second screw rods 471 close to the impregnation cylinder 2. The outer sides of the two second sprocket wheels 472 are meshedly connected with a second chain 473, and a third crown gear 474 is fixedly installed on the end of one of the second screw rods 471 close to the impregnation cylinder 2. A third motor 475 is fixedly installed on the side of the outer wall of the impregnation cylinder 2 close to the third crown gear 474, and a third gear 476 is fixedly installed on the driving end of the third motor 475. The third gear 476 is meshedly connected with the third crown gear 474, so that When in use, the third motor 475 is controlled to start to drive the third gear 476 to drive the third crown gear 474 to rotate, thereby driving one of the second screws 471 to rotate, and cooperating with the transmission of the second sprocket 472 and the second chain 473, the two second screws 471 are driven to rotate synchronously, thereby driving the third frame 47 to drive the guide rod 45, the extension tube 46 and the processing scraper 41 to move synchronously toward one side of the barrel cover 21, thereby driving the grinding knife ring 43 and the cleaning ring frame 44 to move horizontally on the surface of the rotating graphite electrode rod 5, and using the grinding knife ring 43 to rotationally grind multiple graphite electrode rods 5, and using the cleaning ring frame 44 to rotationally clean multiple graphite electrode rods 5, and the waste liquid generated by cleaning is discharged through the drain port 22.
[0050] A sealing plate 6 is slidingly clamped on the top of the discharge port 22, and one end of the sealing plate 6 away from the cylinder cover 21 extends out of the outside of the discharge port 22, and a driving plate 61 is fixedly installed on the end of the sealing plate 6 away from the cylinder cover 21, and the middle thread of the driving plate 61 passes through the third screw 62, and the third screw 62 is rotatably installed on the discharge port 22; a fourth crown gear 63 is fixedly installed on the end of the third screw 62 close to the discharge port 22, and a fourth motor 64 is fixedly installed on the side of the outer wall of the discharge port 22 close to the fourth crown gear 63, and a fourth gear 641 is fixedly installed on the driving end of the fourth motor 64, and the fourth gear 641 and the fourth crown gear 63 are meshingly connected. When in use, the fourth motor 64 is controlled to start driving the fourth gear 641 to drive the fourth crown gear 63 to rotate, thereby driving the third screw 62 to rotate, and controlling the driving plate 61 to drive the sealing plate 6 to translate, so as to realize the closing or opening of the discharge port 22.
[0051] Working principle: When in use, the end of the extension tube 46 is connected to the output port of the cleaning liquid output system, and the second motor 363 is controlled to start driving the second gear 364 to drive the second crown gear 362 and the first screw 361 to rotate, thereby driving the second frame 36 and the plurality of second shafts 32 to translate toward one side of the cylinder cover 21, and through the connection of the auxiliary frame 72 and the driving horizontal shaft 7, the cylinder cover 21 is synchronously driven to translate toward the side away from the impregnation cylinder 2, and the plurality of first positioning seats 311 and the second positioning seats 321 are moved to the outside of the impregnation cylinder 2;
[0052] Place multiple graphite electrode rods 5 between multiple groups of first positioning seats 311 and second positioning seats 321, control the telescopic cylinder 341 to drive the first frame 34, multiple first shafts 31 and multiple first positioning seats 311 to move toward the side close to the second positioning seats 321, adjust the distance between the first positioning seats 311 and the second positioning seats 321, and position the multiple graphite electrode rods 5;
[0053] Subsequently, the first positioning seats 311, the second positioning seats 321 and the graphite electrode rod 5 are moved into the impregnation cylinder 2 until the first sealing sleeve 331 contacts the inner wall of the impregnation cylinder 2, and the second positioning seat 321 is sealed. At the same time, the cylinder cover 21 seals the other end of the impregnation cylinder 2.
[0054] Subsequently, the first motor 353 is controlled to start driving the first gear 354 to drive the first crown gear 352 to rotate, thereby driving one of the first shaft rods 31 to rotate, and in conjunction with the transmission of the first sprocket 35 and the first chain 351, driving the other plurality of first shaft rods 31 to rotate, thereby driving the positioned graphite electrode rod 5 to rotate;
[0055] The cleaning liquid output system is controlled to start, and the cleaning liquid is introduced into the cleaning ring frame 44 through the extension pipe 46 and the connecting pipe 441, and is introduced into multiple cleaning ring frames 44 through the liquid inlet pipe 411, and then is uniformly sprayed out through multiple cleaning grooves 442 and sprayed on the surface of the graphite electrode rod 5;
[0056] At the same time, the third motor 475 is controlled to start, driving the third gear 476 to drive the third crown gear 474 to rotate, thereby driving one of the second screw rods 471 to rotate, and cooperating with the transmission of the second sprocket 472 and the second chain 473, driving the two second screw rods 471 to rotate synchronously, thereby driving the third frame 47 to drive the guide rod 45, the extension tube 46 and the processing scraper 41 to move synchronously toward one side of the barrel cover 21, thereby driving the grinding knife ring 43 and the cleaning ring frame 44 to move horizontally on the surface of the rotating graphite electrode rod 5, using the grinding knife ring 43 to perform rotational grinding on multiple graphite electrode rods 5, and using the cleaning ring frame 44 to perform rotational cleaning on multiple graphite electrode rods 5, and the waste liquid generated by cleaning is discharged through the drain port 22;
[0057] After cleaning is completed, the processing scraper 41 is reset to make the second sealing ring 421 contact with the processing scraper 41 to seal between the processing scraper 41 and the limiting ring 42. At the same time, the sealing clamp frame 443 is movably clamped in the middle of the corresponding cleaning ring frame 44, and the sealing tube 33 and the first sealing sleeve 331 are movably clamped in the middle of the corresponding sealing clamp frame 443 to seal the cleaning ring frame 44.
[0058] Subsequently, the fourth motor 64 is controlled to start driving the fourth gear 641 to drive the fourth crown gear 63 to rotate, thereby driving the third screw 62 to rotate, and the driving plate 61 is controlled to drive the sealing plate 6 to translate, so as to close the drain port 22;
[0059] Subsequently, the impregnation cylinder 2 is used to preheat the cleaned graphite electrode rod 5. After the preheating is completed, the impregnation cylinder 2 is evacuated using the vacuum pipe 24. After a certain vacuum degree is reached, liquid asphalt impregnating agent is injected into the impregnation cylinder 2 through the material discharge pipe 26. Then, the pressurizing pipe 25 is used to perform a pressurizing operation. After the pressurization is completed, the asphalt impregnating agent is returned to the storage tank through the material discharge pipe 26.
[0060] Then, the cleaning ring frame 44 is used again to water-cool the graphite electrode rods 5 , so as to achieve the impregnation processing of multiple graphite electrode rods 5 , thereby improving the overall processing efficiency of the graphite electrode rods 5 .
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An impregnation device for producing graphite electrodes, comprising a support frame (1), characterized in that: An impregnation cylinder (2) is fixedly mounted on the top of the support frame (1), a cylinder cover (21) is provided at one end of the impregnation cylinder (2), a fixing and rotating mechanism (3) is provided between the impregnation cylinder (2) and the cylinder cover (21), a processing mechanism (4) is provided on the side of the impregnation cylinder (2) away from the cylinder cover (21), a graphite electrode rod (5) is provided in the fixing and rotating mechanism (3), a drainage port (22) is integrally formed at the bottom of the impregnation cylinder (2), a drainage valve (23) is fixedly mounted at the end of the drainage port (22), a vacuum pipe (24) is fixedly mounted on one side of the top of the impregnation cylinder (2), a pressurizing pipe (25) is fixedly mounted on the other side of the top of the impregnation cylinder (2), and a material discharge pipe (26) is fixedly mounted on the side of the bottom of the impregnation cylinder (2) close to the cylinder cover (21).
2. The impregnation device for producing graphite electrodes according to claim 1, characterized in that: The fixing and rotating mechanism (3) comprises a first shaft (31) and a second shaft (32), wherein the first shaft (31) is provided with a plurality of shafts distributed in a circular array, and the second shaft (32) is provided with a plurality of shafts distributed in a circular array, the first shaft (31) is movably inserted through the cylinder cover (21), and the second shaft (32) is movably inserted through a side of the impregnation cylinder (2) away from the cylinder cover (21), and a first positioning seat (311) is fixedly mounted on one end of the first shaft (31) close to the second shaft (32), and the second shaft (3 2) A second positioning seat (321) is rotatably mounted on one end close to the first shaft (31); the graphite electrode rod (5) is movably clamped between the first positioning seat (311) and the second positioning seat (321) which are horizontally corresponding; a sealing tube (33) is fixedly mounted on the side of the second positioning seat (321) close to the second shaft (32); a first sealing sleeve (331) is fixedly mounted on the side of the sealing tube (33) away from the second positioning seat (321); and the first sealing sleeve (331) is in contact with the inner wall of the impregnation cylinder (2).
3. The impregnation device for producing graphite electrodes according to claim 2, characterized in that: One end of the second shaft rod (32) away from the second positioning seat (321) extends out of the outer side of the impregnation cylinder (2); one end of the plurality of second shaft rods (32) away from the second positioning seat (321) is fixedly mounted with a second frame (36); a first screw rod (361) is threadedly passed through the middle of the second frame (36); one end of the first screw rod (361) is rotatably mounted on the impregnation cylinder (2); a second crown gear (362) is fixedly mounted on one end of the first screw rod (361) close to the impregnation cylinder (2); a second motor (363) is fixedly mounted on one side of the impregnation cylinder (2) close to the second crown gear (362); a second gear (364) is fixedly mounted on the driving end of the second motor (363); the second gear (364) and the second crown gear (362) are meshingly connected.
4. The impregnation device for producing graphite electrodes according to claim 3, characterized in that: Two symmetrically distributed driving transverse shafts (7) are fixedly mounted on the outer wall of the cylinder cover (21); a positioning sleeve frame (71) is fixedly mounted on the outer wall of the impregnation cylinder (2); the driving transverse shaft (7) movably penetrates the positioning sleeve frame (71); an auxiliary frame (72) is fixedly mounted on one end of the driving transverse shaft (7) away from the cylinder cover (21); and the auxiliary frame (72) is fixedly mounted on the outer side of the second frame (36).
5. The impregnation device for producing graphite electrodes according to claim 2, characterized in that: A first frame (34) is provided at one end of the first shaft rod (31) away from the first positioning seat (311); the end of the first shaft rod (31) away from the first positioning seat (311) is rotatably mounted on the first frame (34); a telescopic cylinder (341) is fixedly mounted on one side of the cylinder cover (21) close to the first frame (34); and a driving end of the telescopic cylinder (341) is fixedly mounted on the first frame (34).
6. The impregnation device for producing graphite electrodes according to claim 5, characterized in that: A first sprocket (35) is fixedly mounted on one end of the first shaft rod (31) away from the first positioning seat (311); a first chain (351) is meshedly connected to the outer sides of a plurality of the first sprocket wheels (35); a first crown gear (352) is fixedly mounted on the end of one of the first shaft rods (31); a first motor (353) is fixedly mounted on one side of the first frame (34) close to the first crown gear (352); a first gear (354) is fixedly mounted on the driving end of the first motor (353); and the first gear (354) is meshedly connected to the first crown gear (352).
7. The impregnation device for producing graphite electrodes according to claim 2, characterized in that: The processing mechanism (4) comprises a processing scraper (41) and a limiting ring (42); the processing scraper (41) is set as a hollow structure; the processing scraper (41) is movably clamped on the side of the inner wall of the impregnation cylinder (2) away from the cylinder cover (21); the outer wall of the processing scraper (41) is in contact with the inner wall of the impregnation cylinder (2); the limiting ring (42) is fixedly clamped on the side of the inner wall of the impregnation cylinder (2) away from the cylinder cover (21); the processing scraper (41) is movably clamped on the middle part of the limiting ring (42); a second sealing ring (421) is provided between the processing scraper (41) and the limiting ring (42); The second sealing ring (421) is fixedly mounted on a side of the limiting ring (42) close to the processing scraper (41); a grinding knife ring (43) is detachably mounted on a side of the processing scraper (41) away from the limiting ring (42); the grinding knife ring (43) is provided with a plurality of corresponding graphite electrode rods (5); the graphite electrode rod (5) movably penetrates the grinding knife ring (43); a cleaning ring frame (44) is fixedly mounted on a side of the processing scraper (41) close to the limiting ring (42); the cleaning ring frame (44) is provided with a plurality of corresponding graphite electrode rods (5); the graphite electrode rod (5) movably penetrates the grinding knife ring (43); A cleaning ring frame (44) is provided on the outside of the cleaning ring frame (44), a connecting pipe (441) is fixedly installed, the connecting pipe (441) is fixedly connected to the processing scraper (41), a plurality of cleaning grooves (442) are evenly distributed on the inside of the cleaning ring frame (44), a liquid inlet pipe (411) is integrally formed on the top of the processing scraper (41), the liquid inlet pipe (411) movably passes through the limit ring (42) and the second sealing ring (421), and a guide rod (45) is fixedly installed on the bottom of the processing scraper (41), the guide rod (45) movably passes through the limit ring ( 42), a second sealing ring (421), an extension tube (46) is fixedly installed at one end of the liquid inlet tube (411) away from the processing scraper (41), and the extension tube (46) movably penetrates the limiting ring (42) and the second sealing ring (421), and a sealing clamping frame (443) corresponding to the cleaning ring frame (44) is fixedly installed on one side of the inner wall of the impregnation cylinder (2) away from the cylinder cover (21), and the sealing clamping frame (443) is movably clamped in the middle part of the corresponding cleaning ring frame (44), and the sealing tube (33) and the first sealing sleeve (331) are movably clamped in the middle part of the corresponding sealing clamping frame (443).
8. The impregnation device for producing graphite electrodes according to claim 7, characterized in that: A third frame (47) is fixedly mounted on the side of the guide rod (45) and the extension tube (46) away from the processing scraper (41); second screw rods (471) are threadedly mounted on both sides of the third frame (47); the second screw rods (471) are rotatably mounted on the impregnation cylinder (2); a second sprocket wheel (472) is fixedly mounted on the end of the second screw rod (471) close to the impregnation cylinder (2); the outer sides of the two second sprocket wheels (472) are meshingly connected with a second chain (473); a third crown gear (474) is fixedly mounted on the end of one of the second screw rods (471) close to the impregnation cylinder (2); a third motor (475) is fixedly mounted on the side of the outer wall of the impregnation cylinder (2) close to the third crown gear (474); a third gear (476) is fixedly mounted on the driving end of the third motor (475); the third gear (476) is meshingly connected to the third crown gear (474).
9. The impregnation device for producing graphite electrodes according to claim 1, characterized in that: A sealing plate (6) is slidably mounted on the top of the liquid discharge port (22); one end of the sealing plate (6) away from the cylinder cover (21) extends out of the outside of the liquid discharge port (22); a driving plate (61) is fixedly mounted on the end of the sealing plate (6) away from the cylinder cover (21); a middle thread of the driving plate (61) passes through a third screw rod (62); and the third screw rod (62) is rotatably mounted on the liquid discharge port (22).
10. The impregnation device for producing graphite electrodes according to claim 9, characterized in that: A fourth crown gear (63) is fixedly mounted on one end of the third screw rod (62) close to the liquid discharge port (22), a fourth motor (64) is fixedly mounted on one side of the outer wall of the liquid discharge port (22) close to the fourth crown gear (63), a fourth gear (641) is fixedly mounted on the driving end of the fourth motor (64), and the fourth gear (641) is meshingly connected to the fourth crown gear (63).