A method and apparatus for sorting stubs

Abstract

The application provides a residual electrode sorting method and device, and the method comprises the following steps: after electrolysis, the upper part of the residual electrode is covered with aluminum oxide electrolyte; after the residual electrode guide rod is hung on a catenary through a loading and unloading station or a forklift, electrolyte cleaning is performed; the residual electrode guide rod enters a hammer cleaning machine through a guide rail; the broken hammer of the hammer cleaning machine breaks and cleans the electrolyte on the upper surface of the residual electrode through hammering; the large electrolyte pieces cleaned from the hammer cleaning machine fall into a multi-roller crusher naturally, the electrolyte pieces are broken into electrolyte blocks with a particle size of less than or equal to 200 mm through the multi-roller crusher, and then the electrolyte blocks are guided out through a belt conveyor; the residual electrode guide rod cleaned by the hammer cleaning machine enters a shovel cleaning machine through the guide rail; the residual electrolyte on the surface of the residual electrode is pushed and cleaned by the shovel cutter of the shovel cleaning machine; the pushed electrolyte falls into the multi-roller crusher for crushing, and then the electrolyte blocks are guided out through the belt conveyor.

Description

TECHNICAL FIELD

[0001] The present invention belongs to the field of recycling sorting, particularly relates to a residual pole sorting method and device. BACKGROUND

[0002] Currently, the residual pole sorting method and device play an important role in the modern manufacturing and recycling industry, especially in the context of electronic waste treatment and resource recycling. With the popularity of electronic products, the number of discarded electronic devices is increasing, and these devices contain a large amount of recyclable metals and materials. How to effectively sort and recycle these resources has become a problem to be solved. The main goal of residual pole sorting technology is to separate valuable components from waste to improve resource utilization efficiency. However, the current residual pole sorting technology still has many significant defects in practical application, which limits its effectiveness and reliability in the industry.

[0003] The existing sorting method often relies on manual operation or semi-automatic equipment, which not only reduces the efficiency of sorting, but also increases the risk of human error. In the process of manual sorting, the experience and judgment of the operator directly affect the accuracy of sorting, which is easy to cause the omission or wrong classification of recyclable materials, thereby affecting the recycling efficiency of resources. Manual operation cannot meet the demand of high efficiency when dealing with large-scale processing, especially when facing a large number of complex waste, the sorting speed often cannot keep up with the processing demand.

[0004] The current residual pole sorting device generally lacks intelligence and automation in technology. Many devices still rely on traditional mechanical sorting methods and cannot intelligently identify and classify materials according to their characteristics. With the development of materials science and sensor technology, modern sorting equipment should be able to automatically identify different types of residual poles and efficiently sort them according to specific standards, but existing technology often fails to achieve this goal, resulting in unsatisfactory sorting results. In addition, the existing sorting device also has shortcomings in adaptability.

[0005] The composition and characteristics of waste often have a high degree of diversity, and existing technologies often cannot effectively adapt to different types of stubs, resulting in low sorting efficiency. For example, some devices may perform well when handling metal stubs, but are powerless when handling non-metallic or composite materials, limiting their application range. Furthermore, many existing sorting methods also have problems in terms of energy efficiency and resource utilization. Traditional sorting equipment often has high energy consumption and can generate a large amount of waste during operation, leading to waste of resources and increased environmental burden. In the context of increasingly stringent environmental regulations, it is particularly important to develop efficient and low-energy stub sorting technology. Current stub sorting technology is also relatively weak in data processing and feedback mechanisms. Many devices lack real-time monitoring and data recording functions, and cannot effectively analyze and optimize the sorting process. This makes it difficult to make timely adjustments and improvements when problems arise during the sorting process, reducing the overall efficiency of the system.

[0006] To solve the above problems, there is an urgent need for a new stub sorting method and device that can achieve efficient and intelligent sorting process, with good adaptability and energy efficiency, while focusing on real-time monitoring and feedback of data to improve the overall efficiency and environmental friendliness of resource recovery. SUMMARY

[0007] The present application proposes a stub sorting method and device, which solves the problems of low efficiency, high labor cost and incomplete cleaning in the traditional electrolyte cleaning and sorting process, and realizes efficient and accurate stub processing through automated cleaning and sorting process.

[0008] The technical solution of the present application is as follows: a stub sorting method, the method comprising the following processes:

[0009] The upper part of the stub after electrolysis is covered with alumina electrolyte, and the stub guide rod is hung on the catenary through the loading and unloading station or forklift, and then the electrolyte is cleaned;

[0010] The stub guide rod enters the hammer cleaning machine through the guide rail, and the breaking hammer of the hammer cleaning machine breaks and cleans the electrolyte on the upper surface of the stub by beating: the large pieces of electrolyte cleaned from the hammer cleaning machine fall naturally into the multi-roller crusher, which breaks the electrolyte pieces into ≤200mm particles, and then the electrolyte pieces are guided out by the belt conveyor;

[0011] The stub guide rod after cleaning by the hammer cleaning machine enters the shovel cleaning machine through the guide rail, and the shovel of the shovel cleaning machine pushes and cleans the electrolyte remaining on the surface of the stub, and the pushed electrolyte falls into the multi-roller crusher for breaking, and then the electrolyte pieces are guided out by the belt conveyor;

[0012] The residual electrode guide rod cleaned by the scraping cleaner enters the chain flinging cleaner through the guide rail. The chain flinging cleaner has a flinging and beating mechanism and a blowing mechanism to clean the powder and granular electrolyte on the surface of the residual electrode. The cleaned electrolyte falls into the belt conveyor and is guided out by the belt conveyor.

[0013] The residual electrode guide rod cleaned by the chain flinging cleaner enters the manual cleaning station through the guide rail. The surface is cleaned by manual re-inspection, and the residual electrolyte is discarded into the recycling cylinder and falls into the belt conveyor, which guides the electrolyte out.

[0014] An X-ray identification machine, a visual positioning machine, and a sorting mechanical claw are sequentially arranged on the belt conveyor. The X-ray identification machine identifies the electrolyte on the belt conveyor, and the visual positioning machine determines the position of the electrolyte. Then, the sorting mechanical claw clamps the electrolyte to the designated position.

[0015] The traditional residual electrode cleaning and sorting process often relies on manual operation, which is inefficient and prone to human error. Manual cleaning is not only time-consuming but also cannot guarantee thorough cleaning, resulting in low recovery rate of residual electrolyte. The method introduces automatic devices such as hammering cleaners, scraping cleaners, and chain flinging cleaners to form a complete automatic cleaning and sorting process, significantly improving cleaning efficiency and accuracy. The use of automatic devices reduces manual intervention, reduces operation risk, and improves overall work efficiency.

[0016] The method is more systematic and multi-level in the design of the cleaning process. Traditional methods often use a single cleaning method, which may result in poor cleaning results. The method combines hammering, pushing, and flinging to form a multi-stage cleaning process. Each stage of cleaning equipment targets different types of electrolyte residue, ensuring thorough and effective cleaning. This systematic cleaning process effectively removes various electrolytes on the surface of the residual electrode, improving the accuracy of subsequent sorting.

[0017] The method introduces advanced identification and sorting technology. By setting X-ray identification machines and visual positioning machines on the belt conveyor, the system can identify and locate the position of the electrolyte in real time. This technology makes the sorting process more intelligent, allowing quick and accurate sorting of electrolyte to the designated location. Traditional sorting methods often rely on manual visual inspection, which is inefficient and prone to error. The method greatly improves the speed and accuracy of sorting through automated identification and positioning.

[0018] The handling of electrolyte during cleaning and sorting is also more environmentally friendly and efficient. Traditional methods can cause waste and environmental pollution of electrolyte, while the present method ensures maximum recovery of electrolyte through a multi-stage cleaning and recycling mechanism. The cleaned electrolyte is processed by a multi-roller crusher to form electrolyte blocks with a particle size of ≤200 mm, facilitating subsequent recycling and utilization. This environmentally friendly design meets the requirements of modern sustainable development and helps improve resource utilization efficiency.

[0019] The implementation of the present method can reduce operating costs. By using automated equipment, the dependence on manual labor is reduced, and labor costs are reduced. At the same time, the efficient cleaning and sorting capability of the system also means higher production efficiency, thereby reducing the production cost per unit of product. This improvement in cost-effectiveness enables enterprises to maintain a competitive advantage in the fierce market competition.

[0020] As a preferred embodiment, the electrolyte falling from the hammer cleaning machine falls from both sides of the multi-roller crusher to the lower chute for crushing; the residual anode carbon blocks ≤3% and electrolyte powder, block material, etc. falling from the hammer cleaning machine are transmitted by the conveyor belt of the multi-roller crusher to the inlet of the multi-roller crusher, and the inlet chute is provided with a grid; the residual anode carbon blocks are separated by the head grid.

[0021] As a preferred embodiment, the shovel of the shovel cleaning machine pushes and cleans the electrolyte remaining on the surface of the residual anode by 10-30 mm above the upper surface of the residual anode guide rod, and the residual anode carbon blocks ≤3% and electrolyte powder, block material, etc. falling therefrom are transmitted by the conveyor belt of the multi-roller crusher to the inlet of the multi-roller crusher.

[0022] As a preferred embodiment, the X-ray recognition machine distinguishes between electrolytic aluminum and residual anode guide rod densities to determine the type of objects transported by the belt conveyor, and feeds the determination result to the sorting mechanical claw, which distinguishes and sorts the objects.

[0023] A residual anode sorting device includes a hammer cleaning machine, a shovel cleaning machine, a chain flinging cleaning machine, a manual cleaning station, a multi-roller crusher, a belt conveyor, an X-ray recognition machine, a visual positioning machine, and a sorting mechanical claw. The residual anode guide rod enters the hammer cleaning machine through the guide rail for hammer cleaning, then enters the shovel cleaning machine through the guide rail for shovel cleaning, and then enters the chain flinging cleaning machine through the guide rail for surface cleaning. The residual anode guide rod is introduced into the manual cleaning station through the guide rail after being flung and blown by the chain flinging cleaning machine for surface cleaning and inspection and surface cleaning in the manual cleaning station. The multi-roller crusher is installed below the hammer cleaning machine, and the belt conveyor is sequentially provided with the multi-roller crusher, the X-ray recognition machine, the visual positioning machine, and the sorting mechanical claw from left to right. The belt conveyor transmits the electrolyte falling from the multi-roller crusher and the shovel cleaning machine, the chain flinging cleaning machine, and the manual cleaning station.

[0024] After adopting the technical scheme, the application has the beneficial effects that: through the introduction of automatic equipment, the cleaning and sorting process is greatly shortened, and more work can be completed in a shorter time. This high-efficiency processing capacity is of great significance for the subsequent use and resource recovery of electrolyte, and can effectively improve the production capacity and economic benefits of enterprises. The systematic cleaning process ensures the thoroughness of cleaning. The combination of various cleaning methods enables the electrolyte on the residual electrode surface to be effectively removed, reducing subsequent problems caused by residual electrolyte. This thorough cleaning not only improves the recovery rate of electrolyte, but also ensures the smooth progress of subsequent processes, reducing equipment failures or quality problems caused by incomplete cleaning.

[0025] The application of automatic identification and sorting technology improves the accuracy and intelligence level of sorting. Through real-time identification and positioning, the system can quickly respond to ensure timely processing of electrolyte. This intelligent sorting method reduces human intervention, improves work efficiency, and also reduces the risk of errors caused by manual operation. This precise sorting capability makes the enterprise more efficient in resource management, better able to respond to changes in market demand. The design concept of environmental protection and resource utilization makes this method more competitive in modern industry. Through effective electrolyte recovery and processing, the system can reduce resource waste and reduce environmental impact. This environmentally friendly design not only meets the social demand for sustainable development, but also establishes a good social image for the enterprise and enhances brand value. The effect of reducing operating costs is significant. Through the use of automated equipment, enterprises can reduce labor costs while improving production efficiency and reducing production costs per unit of product. This cost-effectiveness improvement makes the enterprise more competitive in the market, better able to cope with price fluctuations and market changes. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0027] Figure 1 It is a schematic diagram of the overall structure of the present application. DETAILED DESCRIPTION

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Example:

[0030] like Figure 1 As shown, a method for sorting residual electrodes includes the following steps:

[0031] The top of the residual electrode after electrolysis is covered with alumina electrolyte. After the residual electrode guide rod is hung on the overhead conveyor by the loading and unloading station or forklift, the electrolyte is cleaned.

[0032] The residual electrode guide rod enters the hammer cleaning machine 1 through the guide rail. The breaker hammer of the hammer cleaning machine 1 crushes and cleans the electrolyte on the upper surface of the residual electrode by hammering. The large pieces of electrolyte cleaned off from the hammer cleaning machine 1 fall naturally into the multi-roll crusher 5, which crushes them into electrolyte blocks with a particle size of ≤200mm. Then, the electrolyte blocks are discharged by the belt conveyor 6.

[0033] After being cleaned by the hammer cleaning machine 1, the residual electrode guide rod enters the scraper cleaning machine 2 through the guide rail. The scraper cleaning machine 2 pushes and cleans the electrolyte remaining on the surface of the residual electrode. The electrolyte pushed by the scraper falls into the multi-roll crusher 5 for crushing, and then the electrolyte block is discharged by the belt conveyor 6.

[0034] After being cleaned by the scraper cleaner 2, the residual electrode guide rod enters the chain-spinning cleaner 3 through the guide rail. The powder and granular electrolyte on the surface of the residual electrode are cleaned by the swinging mechanism and blowing mechanism in the chain-spinning cleaner 3. The cleaned material enters the lower chute and falls naturally into the belt conveyor 6, through which the electrolyte is discharged.

[0035] After being cleaned by the chain-spinning cleaning machine 3, the residual electrode guide rod enters the manual cleaning station 4 through the guide rail. The surface is cleaned by manual inspection, and the residual electrolyte is thrown into the recycling cylinder and falls naturally into the belt conveyor 6, where the electrolyte is discharged.

[0036] An X-ray identification machine 7, a vision positioning machine 8, and a sorting mechanical claw 9 are sequentially installed on the belt conveyor 6. The X-ray identification machine 7 identifies the electrolyte on the belt conveyor 6, and the vision positioning machine 8 determines the position of the electrolyte. Then, the sorting mechanical claw 9 picks up the electrolyte and moves it to the designated position.

[0037] This method effectively removes electrolyte and impurities from the surface of the residual anode by a combination of mechanical devices and manual operations, ensuring the quality of the residual anode and the efficiency of subsequent processing. The following is a detailed description of the working principle and workflow of this method.

[0038] In actual operation, first, the upper part of the residual anode after electrolysis is covered with aluminum oxide electrolyte. The operator uses the loading and unloading station or forklift to hang the residual anode guide on the catenary, and then performs preliminary cleaning of the electrolyte. The purpose of this step is to remove large electrolyte blocks on the surface of the residual anode to make subsequent cleaning work more smooth.

[0039] Next, the residual anode guide enters the hammer cleaning machine 1 through the guide rail. The breaking hammer of the hammer cleaning machine 1 will break and clean the electrolyte on the upper surface of the residual anode by hammering. At this time, the design of the hammer cleaning machine 1 ensures that the electrolyte can be effectively broken and removed. After hammer cleaning, larger electrolyte blocks will naturally fall from the hammer cleaning machine 1 into the multi-roller crusher 5. The role of the multi-roller crusher 5 is to further break these large electrolyte blocks into electrolyte blocks with a particle size of ≤200mm. This process design makes the electrolyte processing more efficient and avoids the problem of blockage in subsequent processing. The broken electrolyte blocks are guided out by the belt conveyor 6 and enter the subsequent processing link.

[0040] The residual anode guide cleaned by the hammer cleaning machine 1 will continue to enter the shovel cleaning machine 2 through the guide rail. In the shovel cleaning machine 2, the shovel will push and shovel the electrolyte remaining on the surface of the residual anode. The pushed and shoveled electrolyte will also fall into the multi-roller crusher 5 for crushing, ensuring that all electrolyte can be effectively removed. After this process, there is almost no electrolyte remaining on the surface of the residual anode, ensuring the cleanliness of the residual anode.

[0041] Subsequently, the residual anode guide cleaned by the shovel cleaning machine 2 will be sent to the chain flinging cleaning machine 3. In the chain flinging cleaning machine 3, the flinging mechanism and blowing mechanism will comprehensively clean the powder and granular electrolyte on the surface of the residual anode. During the cleaning process, the cleaning material will enter the lower chute and naturally fall into the belt conveyor 6. Through this link, the tiny particles and powder on the surface of the residual anode are thoroughly cleaned, further improving the cleanliness of the residual anode.

[0042] After the residual anode guide is cleaned by the chain flinging cleaning machine 3, it will enter the manual cleaning station 4 next. At this link, the operator will recheck the residual anode to ensure that there is no residual electrolyte on the surface. Any residual electrolyte found will be manually cleaned and thrown into the recycling cylinder, which will eventually be guided out by the belt conveyor 6. The setting of this manual cleaning link ensures that any details that may be missed in the automated cleaning process can be addressed.

[0043] During the whole cleaning and sorting process, the X-ray identification machine 7, the visual positioning machine 8 and the sorting mechanical gripper 9 are sequentially arranged on the belt conveyor 6. The function of the X-ray identification machine 7 is to identify the electrolyte on the belt conveyor 6, to ensure that different types of electrolyte and impurities can be accurately identified. Subsequently, the visual positioning machine 8 will determine the position of the electrolyte, to ensure the accuracy of the sorting. Finally, the sorting mechanical gripper 9 will clamp the electrolyte to the designated position according to the identification and positioning results, to complete the sorting work.

[0044] The electrolyte falling in the hammer cleaning machine 1 is crushed through the multi-roller crusher 5 on both sides and then falls into the lower chute. The residual electrode carbon block ≤3% and electrolyte powder, block and the like falling in the hammer cleaning machine 1 are transmitted to the inlet of the multi-roller crusher 5 through the conveying belt of the multi-roller crusher 5, and the chute at the inlet is provided with a grid. The residual electrode carbon block is separated through the head grid, to ensure that the electrolyte and impurities can be effectively separated.

[0045] As a preferred embodiment, the electrolyte falling in the hammer cleaning machine 1 is crushed through the multi-roller crusher 5 on both sides and then falls into the lower chute. The residual electrode carbon block ≤3% and electrolyte powder, block and the like falling in the hammer cleaning machine 1 are transmitted to the inlet of the multi-roller crusher 5 through the conveying belt of the multi-roller crusher 5, and the chute at the inlet is provided with a grid. The residual electrode carbon block is separated through the head grid.

[0046] In the technical solution, the electrolyte falling in the hammer cleaning machine 1 is crushed through the multi-roller crusher 5 on both sides and then falls into the lower chute. Compared with the prior art, this design embodies a more efficient and systematic processing mode. In the prior art, the electrolyte is often processed by a single crushing or cleaning device, which lacks effective shunting and processing mechanism, resulting in the possibility of blockage or unevenness in the processing process. However, the present solution combines the hammer cleaning machine 1 with the multi-roller crusher 5, to ensure efficient separation and processing of the electrolyte during crushing. Specifically, the electrolyte and residual electrode carbon block ≤3% generated during the cleaning process of the hammer cleaning machine 1 are transmitted to the inlet through the conveying belt of the multi-roller crusher 5, and the chute at the inlet is provided with a grid, to effectively separate the larger residual electrode carbon block. Through this design, the system can ensure efficient cleaning while reducing the burden on subsequent processing equipment, improving the overall work efficiency and reliability.

[0047] The shovel of the shovel cleaning machine 2 will push the electrolyte remaining on the surface of the stub above the stub guide upper surface by 10-30mm, and the fallen stub carbon blocks ≤3% and electrolyte powder, block material, etc. will be transmitted to the inlet of the multi-roller crusher 5 through the conveyor belt of the multi-roller crusher 5. In the design of the shovel cleaning machine 2, the shovel will push the electrolyte remaining on the surface of the stub above the stub guide upper surface by 10-30mm, and the fallen stub carbon blocks ≤3% and electrolyte powder, block material, etc. will be transmitted to the inlet of the multi-roller crusher 5 through the conveyor belt of the multi-roller crusher 5. This processing method has a more delicate cleaning mechanism compared with the prior art. In the prior art, the shovel cleaning often lacks control of the cleaning depth, which may lead to incomplete cleaning or damage to the stub. However, the present scheme sets a clear cleaning depth to ensure the effective removal of electrolyte on the surface of the stub, and at the same time, the residues are timely transported to the multi-roller crusher 5 for further processing. This design not only improves the efficiency of cleaning, but also ensures the integrity of the stub, reducing potential problems in subsequent processing.

[0048] The X-ray identification machine distinguishes the types of objects transported by the belt conveyor 6 by distinguishing the densities of electrolytic aluminum and stub guide, and feeds the identification results to the sorting mechanical claw 9 for sorting. In the application of the X-ray identification machine, the device can distinguish the types of objects transported by the belt conveyor 6 by distinguishing the densities of electrolytic aluminum and stub guide, and feeds the identification results to the sorting mechanical claw 9 for sorting. The introduction of this technology significantly improves the accuracy and intelligence level of sorting compared with the prior art. In the prior art, the sorting process often relies on manual or simple sensors, which may lead to sorting errors or low efficiency. However, the present scheme can realize real-time and accurate identification of object types through X-ray identification technology, ensuring efficient and accurate sorting process. In addition, the intelligent design of the sorting mechanical claw 9 enables it to automatically operate according to the identification results, further improving the overall work efficiency and sorting accuracy.

[0049] A kind of residual pole sorting device, including hammer cleaning machine 1, shovel scraping cleaning machine 2, chain cleaning machine 3, manual cleaning station 4, multi-roller crusher 5, belt conveyor 6, X-ray identification machine 7, visual positioning machine 8 and sorting mechanical gripper 9, residual pole guide rail enters hammer cleaning machine 1 in and is hammered and cleaned after entering shovel scraping cleaning machine 2 in through guide rail in, the surface of residual pole guide rail is pushed and shovelled in shovel scraping cleaning machine 2 and is cleaned after entering chain cleaning machine 3 in, the surface of residual pole is cleaned after being beaten and swept by chain cleaning machine 3, and residual pole guide rail is introduced into manual cleaning station 4 by guide rail, and is inspected and surface cleaned by manual cleaning station 4;The multi-roller crusher 5 is installed below the hammer cleaning machine 1, the belt conveyor 6 is sequentially provided with the multi-roller crusher 5, the X-ray identification machine 7, the visual positioning machine 8 and the sorting mechanical gripper 9 from left to right, and the electrolyte falling from the multi-roller crusher 5 and shovel scraping cleaning machine 2, chain cleaning machine 3 and manual cleaning station 4 is transported by the belt conveyor 6.

[0050] In the overall residual pole sorting device, including hammer cleaning machine 1, shovel scraping cleaning machine 2, chain cleaning machine 3, manual cleaning station 4, multi-roller crusher 5, belt conveyor 6, X-ray identification machine 7, visual positioning machine 8 and sorting mechanical gripper 9. Residual pole guide rail enters hammer cleaning machine 1 and is hammered and cleaned, and then enters shovel scraping cleaning machine 2 through guide rail. The design of the device shows a high degree of automation and systematization, which can effectively process the cleaning and sorting of residual poles. In the prior art, dispersed equipment and manual operation are usually used, resulting in low processing efficiency, while the present scheme integrates multiple cleaning and sorting equipment to form an efficient workflow. The design of each cleaning link is carefully considered to ensure thorough cleaning of the residual pole and smooth subsequent processing.

[0051] In the design of the belt conveyor 6, the multi-roller crusher 5, the X-ray identification machine 7, the visual positioning machine 8 and the sorting mechanical gripper 9 are sequentially arranged from left to right, forming a continuous processing chain. Through the belt conveyor 6, the electrolyte falling from the multi-roller crusher 5, shovel scraping cleaning machine 2, chain cleaning machine 3 and manual cleaning station 4 can be effectively transported, ensuring smooth flow of materials. This design not only improves the degree of automation of the entire system, but also reduces manual intervention, improving overall work efficiency and safety.

[0052] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A sorting method for a residue pole sorting device, characterized by, The sorting device comprises a hammer cleaning machine (1), a shovel cleaning machine (2), a chain flinging cleaning machine (3), a manual cleaning station (4), a multi-roller crusher (5), a belt conveyor (6), an X-ray identification machine (7), a visual positioning machine (8) and a sorting mechanical claw (9), the residual electrode guide rod enters the hammer cleaning machine (1) through a guide rail, is hammered and cleaned in the hammer cleaning machine (1), enters the shovel cleaning machine (2) through a guide rail, is pushed and shoveled to clean the surface of the residual electrode guide rod in the shovel cleaning machine (2), enters the chain flinging cleaning machine (3) through a guide rail, is flung and blown to clean the surface of the residual electrode guide rod in the chain flinging cleaning machine (3), enters the manual cleaning station (4) through a guide rail, and is checked and cleaned in the manual cleaning station (4); the hammer cleaning machine (1) is provided below the multi-roller crusher (5), the belt conveyor (6) is sequentially provided with the multi-roller crusher (5), the X-ray identification machine (7), the visual positioning machine (8) and the sorting mechanical claw (9) from left to right, and the electrolyte falling from the shovel cleaning machine (2), the chain flinging cleaning machine (3) and the manual cleaning station (4) is conveyed through the belt conveyor (6); The method comprises the following processes: The electrolysis is performed on the residual electrode, the electrolyte is cleaned through the loading and unloading station or the forklift, and the residual electrode guide rod is hung on the suspension chain after the electrolysis; The residual electrode guide rod enters the hammer cleaning machine (1) through a guide rail, the broken hammer of the hammer cleaning machine (1) breaks and cleans the electrolyte on the upper surface of the residual electrode through hammering, the large electrolyte cleaned from the hammer cleaning machine (1) naturally falls into the multi-roller crusher (5), the electrolyte block with a particle size of ≤200 mm is broken through the multi-roller crusher (5), and then the electrolyte block is guided out through the belt conveyor (6); The residual electrode guide rod cleaned through the hammer cleaning machine (1) enters the shovel cleaning machine (2) through a guide rail, the shovel of the shovel cleaning machine (2) pushes and shovels the residual electrolyte on the surface of the residual electrode, the pushed and shoveled electrolyte falls into the multi-roller crusher (5) to be broken, and then the electrolyte block is guided out through the belt conveyor (6); The residual electrode guide rod cleaned through the shovel cleaning machine (2) enters the chain flinging cleaning machine (3) through a guide rail, the flinging mechanism and the blowing mechanism in the chain flinging cleaning machine (3) clean the powder and granular electrolyte on the surface of the residual electrode, the cleaned material falls into the lower chute and naturally falls into the belt conveyor (6), and the electrolyte is guided out through the belt conveyor (6); The residual electrode guide rod cleaned through the chain flinging cleaning machine (3) enters the manual cleaning station (4) through a guide rail, the surface is cleaned through manual re-inspection, the residual electrolyte is thrown into the recycling cylinder, and the electrolyte naturally falls into the belt conveyor (6) and is guided out through the belt conveyor (6); The electrolyte on the belt conveyor (6) is identified through the X-ray identification machine (7), the position of the electrolyte is determined through the visual positioning machine (8), and then the electrolyte is clamped to a specified position through the sorting mechanical claw (9). The electrolyte falling in the hammering cleaner (1) falls from both sides of the multi-roller crusher (5) to the lower chute for crushing; the residual electrode carbon blocks ≤3% and the electrolyte powder and block falling from the hammering cleaner (1) are transmitted to the inlet of the multi-roller crusher (5) through the conveying belt of the multi-roller crusher (5), and the inlet chute is provided with a grid; the residual electrode carbon blocks are separated through the head grid; The shovel of the shovel scraping cleaner (2) pushes and scrapes the electrolyte remaining on the surface of the residual electrode and protruding 10-30 mm above the upper surface of the residual electrode guide rod, and the residual electrode carbon blocks ≤3% and the electrolyte powder and block falling therefrom are transmitted to the inlet of the multi-roller crusher (5) through the conveying belt of the multi-roller crusher (5); The X-ray recognition machine distinguishes the types of objects transmitted by the belt conveyor (6) through distinguishing the densities of the electrolytic aluminum and the residual electrode guide rod, and feeds the distinguishing result to the sorting mechanical claw (9) to be distinguished and sorted by the sorting mechanical claw (9).

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