Deviation-preventing metal positioning wheel of wire drawing machine
By designing a wire drawing machine with split structure anti-bias metal positioning wheel, the heat conduction pads and heat dissipation wings are used to accelerate heat dissipation, the lubricating pipe provides self-lubricating function, the connecting structure achieves rapid disassembly and assembly, and is equipped with a pressure sensor and an alarm, which solves the problems of easy damage and inconvenient replacement of the existing metal positioning wheel, extends the service life and improves the processing quality.
Patent Information
- Application Number
- CN202411806715.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-28
AI Technical Summary
The anti-biased metal positioning wheel of the existing wire drawing machine is prone to damage under the combined influence of friction and accumulation of deformation heat of the wire drawing workpiece, and the integrated metal positioning wheel needs to be replaced as a whole, resources are wasted and replacement is inconvenient.
A split wire drawing machine anti-bias metal positioning wheel is designed, including a positioning wheel body, threaded pipe, threaded column, replacement part, baffle and connection structure. The heat dissipation is accelerated by the setting of thermal pads and heat dissipation fins. The lubricating pipe provides self-lubricating function, the connection structure is quickly disassembled and assembled, and is equipped with a pressure sensor and an alarm for real-time monitoring.
It extends the service life of the metal positioning wheel, reduces resource waste, improves processing quality, promptly monitors and replaces damaged parts, and avoids quality problems caused by damage to the positioning wheel in production.
Smart Images

Figure CN119702738A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire drawing machines, in particular to an anti-deflection metal positioning wheel for wire drawing machines. Background Art
[0002] Wire drawing machine, also known as wire drawing machine, is a widely used mechanical equipment in industrial applications. It is widely used in machinery manufacturing, hardware processing, petrochemical, plastics, bamboo and wood products, wire and cable and other industries. The wire drawing machine is equipped with an anti-bias metal positioning wheel to ensure the accurate position and stability of the wire drawing workpiece during the processing.
[0003] In the related art, during the use of the anti-skew metal positioning wheel provided on the wire drawing machine, the metal wheel cylinder and the wire drawing workpiece are in a state of friction, and the deformation heat of the wire drawing workpiece is easily accumulated on the metal positioning wheel. Under the combined influence of friction and the accumulated deformation heat of the wire drawing workpiece, the metal wheel cylinder is easily damaged, reducing the service life of the metal positioning wheel; when the metal positioning wheel is damaged, it will affect the production quality of the wire drawing workpiece, and the staff are generally unable to replace the damaged metal positioning wheel in time, and the anti-skew metal wheels provided on the wire drawing machine are mostly I-shaped wheels. This type of metal positioning wheel is usually a whole. When the above-mentioned problem occurs in the metal wheel cylinder, the entire metal positioning wheel needs to be replaced, which is relatively wasteful; based on this, the present application proposes an anti-skew metal positioning wheel for a wire drawing machine. Summary of the invention
[0004] The present invention provides a metal positioning wheel for wire drawing machines to prevent deviation, which solves the problems raised in the above-mentioned background technology that the metal positioning wheel is easily damaged under the combined influence of friction and accumulated heat of deformation of the wire drawing workpiece; the damage of the metal positioning wheel is not easy to detect; and the integral metal positioning wheel needs to be replaced as a whole and is not fully utilized.
[0005] The present invention provides the following technical solutions: a metal positioning wheel for wire drawing machine to prevent deviation, comprising a positioning wheel body, the middle parts of both ends of the positioning wheel body are fixedly connected with threaded tubes, the outer ring of one of the threaded tubes is fixedly connected with a fixing ring, the outer side wall of the fixing ring is fixed with a pressure sensor, the fixing ring is provided with an alarm, and the inner cavity of the other end of the threaded tube is threadedly connected with a threaded column; the positioning wheel body comprises a bearing fixedly connected with the threaded tube, a fixing part fixedly connected with the outer ring of the bearing, a replacement part and a baffle, the replacement part is movably sleeved on the outer ring of the fixing part, the outer rings at both ends of the replacement part are movably sleeved with baffles, and the baffle, the replacement part and the fixing part are connected by a connecting structure;
[0006] The connecting structure comprises a toothed ring movably connected to the end of the fixed part, a rotating rod movably connected to the end of the fixed part, a clamping block connected to the inner side of the rotating rod through a pull rope, a limit block and an insertion rod movably connected to the fixed part, one end of the rotating rod is meshed with the toothed ring, the ends of the baffle, the replacement part and the fixed part are all provided with a socket adapted to the insertion rod, the bottom of the inner cavity of the socket on the fixed part is connected to the limit block through a spring 1, the top of the inner cavity of the socket on the fixed part is connected to the clamping block through a spring 2, the bottom end of the insertion rod is provided with a clamping groove adapted to the clamping block, and the pressure sensor is in contact with the inner side wall of the toothed ring;
[0007] The outer surfaces of the replacement part and the baffle are both wrapped with thermal pads, and the outer wall of the baffle is evenly fixedly connected with heat dissipation fins; the replacement part and the thermal pad connected thereto are evenly provided with oil seepage holes, and the fixed part includes a center tube connected to the bearing and a lubrication tube fixedly connected to the outer ring of the center tube, and the outer wall of the lubrication tube is evenly provided with receiving grooves, and the receiving grooves are filled with lubricating oil.
[0008] Preferably, positioning lines are provided on the outer sides of the baffle plate, the replacement part and the fixed part. When the positioning lines on the baffle plate, the replacement part and the fixed part are in an aligned state, the sockets on the baffle plate, the replacement part and the fixed part are in an aligned state.
[0009] Preferably, the length of the rotating rod is greater than the difference between the outer diameter of the gear ring and the inner diameter of the baffle.
[0010] Preferably, the expansion and contraction direction of the spring one and the expansion and contraction direction of the spring two are perpendicular to each other, and the expansion and contraction direction of the spring two and the insertion direction of the insertion rod are perpendicular to each other.
[0011] Preferably, the insertion rod is L-shaped, the bottom of the horizontal end of the insertion rod is adapted to the outer wall of the baffle, and the distance between the slot and the horizontal end of the insertion rod is the same as the distance between the top of the block and the outer wall of the baffle.
[0012] Preferably, a sealing ring is fixedly connected to the inner wall of the baffle, and the heat dissipation fins are distributed circumferentially on the outer wall of the baffle.
[0013] Preferably, the outer side of the end of the fixing portion is evenly provided with accommodating grooves adapted to the pull rope, and the outer side of the end of the fixing portion is circumferentially distributed with rotating rods.
[0014] Preferably, the gear ring is magnetically attracted to the central tube.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The anti-deflection metal positioning wheel of the wire drawing machine is a split structure. By replacing the baffle or the replacement part, the metal positioning wheel can continue to be used, saving resources; through the setting of the thermal pad and the heat dissipation fin, the heat accumulated on the replacement part can be transferred to the baffle and the heat dissipation fin by using the thermal pad, thereby accelerating the heat dissipation of the metal positioning wheel, reducing the wear of the metal positioning wheel, and extending the service life of the metal positioning wheel.
[0017] 2. The anti-deflection metal positioning wheel of the wire drawing machine can transfer the lubricating oil to the outer wall of the replacement part through the oil seepage hole by setting the lubrication pipe, and the heat accumulated on the replacement part and the centrifugal force generated by the rotation of the positioning wheel. The metal positioning wheel realizes self-lubrication, reduces the friction between the metal positioning wheel and the wire drawing workpiece, and prolongs the service life of the metal positioning wheel.
[0018] 3. The anti-deflection metal positioning wheel of the wire drawing machine can realize quick disassembly and assembly of the baffle, the replacement part and the fixing part through the setting of the connection structure, so as to facilitate the replacement of the damaged part of the metal positioning wheel. The state of the metal positioning wheel can be monitored in real time by using the pressure sensor, so that the staff can replace the damaged metal positioning wheel in time and ensure the processing quality of the wire drawing machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front schematic diagram of the structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the back side of the structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the explosion of the structure of the present invention;
[0022] Figure 4 This is a schematic cross-sectional view of the structural positioning wheel body of the present invention;
[0023] Figure 5 The structure of the present invention Figure 4 Middle A is an enlarged schematic diagram;
[0024] Figure 6 It is a cross-sectional schematic diagram of the replacement part of the structure of the present invention;
[0025] Figure 7 This is a schematic diagram of the structural baffle of the present invention;
[0026] Figure 8 This is a schematic diagram of the central tube of the structure of the present invention;
[0027] Fig. 9 This is a schematic diagram of the lubrication pipe structure of the present invention.
[0028] In the figure: 1. Replacement part; 2. Baffle; 3. Threaded column; 4. Bearing; 5. Threaded pipe; 7. Heat sink; 9. Lubrication pipe; 10. Fixed ring; 11. Alarm; 12. Center pipe; 13. Plug hole; 14. Receiving groove; 15. Rotating rod; 16. Limit block; 17. Block; 18. Insert rod; 19. Gear ring; 20. Positioning line; 21. Pressure sensor; 22. Thermal pad; 23. Spring 2; 24. Spring 1; 25. Pull rope. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] The present invention provides a metal positioning wheel for wire drawing machine to prevent deviation, including a positioning wheel body, wherein the middle parts of both ends of the positioning wheel body are fixedly connected with a threaded tube 5, and the inner cavity of the other end of the threaded tube 5 is threadedly connected with a threaded column 3. Through the arrangement of the threaded tube 5 and the threaded column 3, after the metal positioning wheel is installed, the staff can fine-tune the position of the metal positioning wheel by screwing the threaded tube 5, thereby avoiding disassembly of the metal positioning wheel and improving the installation convenience of the metal positioning wheel.
[0031] The positioning wheel body is a split structure, and the positioning wheel body includes a bearing 4 fixedly connected to the threaded tube 5, a fixed part fixedly connected to the outer ring of the bearing 4, a replacement part 1 and a baffle 2. The replacement part 1 is movably sleeved on the outer ring of the fixed part, and the outer rings at both ends of the replacement part 1 are movably sleeved with baffles 2. The baffle 2, the replacement part 1 and the fixed part are connected through a connecting structure. The ends of the baffle 2, the replacement part 1 and the fixed part are all provided with plug holes 13, and the outer sides of the baffle 2, the replacement part 1 and the fixed part are all provided with positioning lines 20. When the positioning lines 20 on the baffle 2, the replacement part 1 and the fixed part are in an aligned state, the plug holes 13 on the baffle 2, the replacement part 1 and the fixed part are in an aligned state, and the positioning lines 20 can play a positioning function, which is convenient for the staff to assemble the metal positioning wheel.
[0032] The connecting structure includes an insertion rod 18 adapted to the socket 13. The insertion rod 18 is L-shaped. The bottom of the horizontal end of the insertion rod 18 is adapted to the outer wall of the baffle 2. The slot formed by the aligned sockets 13 on the baffle 2, the replacement part 1 and the fixed part is adapted to the vertical end of the insertion rod 18.
[0033] A card slot is provided at the bottom end of the plug rod 18, the bottom of the inner cavity of the socket 13 on the fixed part is connected to the limited block 16 through a spring 1 24, and the top of the inner cavity of the socket 13 on the fixed part is connected to a card block 17 through a spring 23, and the card block 17 is adapted to the card slot, and the telescopic direction of the spring 1 24 and the telescopic direction of the spring 23 are in a mutually perpendicular state, and the telescopic direction of the spring 23 and the insertion direction of the plug rod 18 are in a mutually perpendicular state, and the distance between the card slot and the horizontal end of the plug rod 18 and the distance between the top of the card block 17 and the outer side wall of the baffle 2 The distance values between them are the same. With such a setting, when the insertion rod 18 is inserted into the slot, the insertion rod 18 can squeeze the limit block 16, and the spring 1 24 is in a compressed state. When the bottom of the insertion rod 18 contacts the bottom of the inner cavity of the slot, the card slot and the card block 17 are in an aligned state. Under the action of the rebound force of the spring 23, the insertion rod 18 can be inserted into the card slot to fix the insertion rod 18. At this time, the horizontal end of the insertion rod 18 is tightly fitted with the outer wall of the baffle 2, and the insertion rod 18 is used to realize the connection between the fixing part, the replacement part 1 and the baffle 2.
[0034] The connection structure includes a toothed ring 19, the middle of both ends of the fixed part are movably connected with the toothed ring 19, the outer rings of both ends of the fixed part are movably connected with the rotating rod 15, the rotating rod 15 is circumferentially distributed on the outer side of the end of the fixed part, and one end of the rotating rod 15 is meshed with the toothed ring 19. When the toothed ring 19 rotates, all the rotating rods 15 meshed with the toothed ring 19 rotate. A pull rope 25 is fixedly connected to the inner side of the rotating rod 15, and the other end of the pull rope 25 is fixedly connected to the middle of the clamping block 17. The pull rope 25 can pull the clamping block 17 to move. When the clamping block 17 is separated from the insertion rod 18, under the action of the rebound force of the spring 24, the limit block 16 can push the insertion rod 18 outward, so that the staff can remove the insertion rod 18, and the top of the limit block 16 can limit the clamping block 17 to prevent the clamping block 17 from being inserted into the slot, so as to facilitate the re-fixation of the insertion rod 18.
[0035] The length of the rotating rod 15 is greater than the difference between the outer diameter of the gear ring 19 and the inner diameter of the baffle 2. The baffle 2 and the replacement part 1 can be positioned by the rotating rod 15, which is convenient for assembling the metal positioning wheel.
[0036] The outer side of the end of the fixed part is evenly provided with a receiving groove 14 adapted to the pull rope 25. The setting of the receiving groove 14 facilitates the rotation of the rotating rod 15 to rotate the pull rope 25 to move. When the rotating rod 15 drives the pull rope 25 to move, the pull rope 25 can drive the clamping block 17 to move.
[0037] From the above description of the connection structure, it can be known that when the staff replaces the baffle 2 or the replacement part 1, the staff rotates the two gear rings 19, and the gear rings 19 drive the rotating rod 15 meshing therewith to rotate, and the rotating rod 15 drives the block 17 to move through the pull rope 25 until the block 17 is separated from the plug rod 18. At this time, the end of the rotating rod 15 away from the gear ring 19 contacts the fixed part, and the limiting of the baffle 2 and the replacement part 1 by the rotating rod 15 is released, which facilitates the disassembly and assembly of the baffle 2 and the replacement part 1. When the replacement part 1 and the baffle 2 need to be installed, the staff rotates a gear ring 19, and the rotation of the gear ring 19 resets the rotating rod 15. The rotating rod 15 can limit the baffle 2 and the replacement part 1, which facilitates the staff to install the baffle 2 and the replacement part 1 in sequence.
[0038] The outer surface of the replacement part 1 and the outer surface of the baffle 2 are both wrapped with a thermal pad 22, the outer wall of the baffle 2 is evenly fixedly connected with heat dissipation fins 7, the inner wall of the baffle 2 is fixedly connected with a sealing ring, and the heat dissipation fins 7 are circumferentially distributed on the outer wall of the baffle 2. Through the arrangement of the thermal pad 22 and the heat dissipation fins 7, the heat accumulated on the replacement part 1 can be transferred to the baffle 2 and the heat dissipation fins 7 by using the thermal pad 22, thereby accelerating the heat dissipation of the metal positioning wheel. The thermal pad 22 can be made of graphene.
[0039] The replacement part 1 and the heat-conducting pad 22 connected thereto are evenly provided with oil seepage holes, the fixed part includes a center tube 12 connected to the bearing 4 and a lubrication tube 9 fixedly connected to the outer ring of the center tube 12, the outer wall of the lubrication tube 9 is evenly provided with a receiving groove, the receiving groove is filled with lubricating oil, and the outer wall of the lubrication tube 9 is alternately filled with solid lubricating oil and liquid lubricating oil. Through the setting of the lubrication tube 9, when the metal positioning wheel is in use, the heat accumulated on the replacement part 1 can melt the solid lubricating oil, and the lubricating oil can be transferred to the outer wall of the replacement part 1 through the oil seepage holes, lubricating the friction parts between the replacement part 1 and the wire drawing workpiece, reducing the wear of the replacement part 1 and extending the service life of the metal positioning wheel. When the heat accumulated on the replacement part 1 cannot melt the solid lubricating oil, the liquid lubricating oil is transferred to the outer wall of the replacement part 1 through the oil seepage holes under the action of the centrifugal force of the rotation of the positioning wheel, and the metal positioning wheel can also be lubricated.
[0040] The gear ring 19 is magnetically attracted to the center tube 12 to prevent the position of the gear ring 19 from changing when the metal positioning wheel rotates. A threaded tube 5 is fixedly connected to the outer ring 10 with a fixed ring 10. A pressure sensor 21 is fixed to the outer wall of the fixed ring 10. An alarm 11 is provided on the fixed ring 10. By setting the pressure sensor 21, the rotation stability of the positioning wheel body can be detected. When the positioning wheel body is locally worn, the movement state of the positioning wheel body will become unstable, and the pressing force on the pressure sensor 21 will change. According to this phenomenon, the pressure sensor 21 can be used to detect whether the metal positioning wheel is locally worn, and when the anti-bias metal positioning wheel is worn, the alarm 11 can sound an alarm, which is convenient for the staff to replace the metal positioning wheel in time. The alarm 11 can be an audible and visual alarm.
[0041] In summary: the anti-deviation metal positioning wheel of the wire drawing machine is installed at a suitable position on the wire drawing machine. If the position of the anti-deviation metal positioning wheel needs to be fine-tuned after installation, the staff rotates the threaded tube 5, and the threaded tube 5 moves in the direction of the threaded column 3, thereby realizing the fine-tuning of the installation position of the anti-deviation metal positioning wheel. When the anti-deviation metal positioning wheel is in use, the heat accumulated on the positioning wheel body is transferred to the thermal pad 22 and the heat dissipation fins 7 on the baffle 2 through the thermal pad 22, thereby accelerating the heat dissipation speed of the positioning wheel; and under the combined influence of the centrifugal force of the rotation of the metal positioning wheel and the accumulated deformation heat of the wire drawing workpiece, the lubricating oil is transferred to the outer wall of the metal positioning wheel through the oil seepage holes, thereby reducing the friction between the wire drawing workpiece and the metal positioning wheel, thereby extending the service life of the anti-deviation metal positioning wheel; and when the baffle 2 or the replacement part 1 needs to be replaced, the staff rotates the two gear rings 19, and the gear rings 19 drive the rotation of The rotating rod 15 meshed with it rotates until the end of the rotating rod 15 away from the gear ring 19 contacts the fixed part, thereby releasing the restriction of the rotating rod 15 on the baffle 2 and the replacement part 1, and the pulling rope 25 drives the block 17 to move when the rotating rod 15 rotates. After the rotating rod 15 releases the restriction on the baffle 2 and the replacement part 1, the block 17 is completely separated from the insertion rod 18. Under the action of the rebound force of the spring 24, the spring 24 pushes the insertion rod 18 outward through the limit block 16, so that the staff can remove the insertion rod 18 conveniently. After the insertion rod 18 is removed, the staff can replace the baffle 2 or the replacement part 1.
[0042] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art and will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A wire drawing machine anti-deflection metal positioning wheel, comprising a positioning wheel body, characterized in that: The middle parts of both ends of the positioning wheel body are fixedly connected with threaded tubes (5), the outer ring of one of the threaded tubes (5) is fixedly connected with a fixing ring (10), the outer wall of the fixing ring (10) is fixed with a pressure sensor (21), the fixing ring (10) is provided with an alarm (11), and the inner cavity of the other end of the threaded tube (5) is threadedly connected with a threaded column (3); the positioning wheel body comprises a bearing (4) fixedly connected with the threaded tube (5), a fixing part fixedly connected with the outer ring of the bearing (4), a replacement part (1) and a baffle (2), the replacement part (1) is movably sleeved on the outer ring of the fixing part, the outer rings of both ends of the replacement part (1) are movably sleeved with baffles (2), and the baffle (2), the replacement part (1) and the fixing part are connected by a connecting structure; The connection structure comprises a toothed ring (19) movably connected to the end of the fixed part, a rotating rod (15) movably connected to the end of the fixed part, a block (17) connected to the inner side of the rotating rod (15) via a pull rope (25), a limit block (16) and an insertion rod (18) movably connected to the fixed part, one end of the rotating rod (15) is meshed with the toothed ring (19), the ends of the baffle (2), the replacement part (1) and the fixed part are all provided with a plug hole (13) adapted to the insertion rod (18), the bottom of the inner cavity of the plug hole (13) on the fixed part is connected to the limit block (16) via a spring 1 (24), the top of the inner cavity of the plug hole (13) on the fixed part is connected to the block (17) via a spring 2 (23), the bottom end of the insertion rod (18) is provided with a slot adapted to the block (17), and the pressure sensor (21) contacts the inner wall of the toothed ring (19); The outer surface of the replacement part (1) and the outer surface of the baffle (2) are both wrapped with a thermal pad (22), and the outer side wall of the baffle (2) is evenly fixedly connected with a heat dissipation fin (7); the replacement part (1) and the thermal pad (22) connected thereto are evenly provided with oil seepage holes, and the fixed part includes a central tube (12) connected to the bearing (4) and a lubrication tube (9) fixedly connected to the outer ring of the central tube (12), and the outer side wall of the lubrication tube (9) is evenly provided with a receiving groove, and the receiving groove is filled with lubricating oil.
2. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: Positioning lines (20) are provided on the outer sides of the baffle plate (2), the replacement part (1) and the fixed part. When the positioning lines (20) on the baffle plate (2), the replacement part (1) and the fixed part are in an aligned state, the insertion holes (13) on the baffle plate (2), the replacement part (1) and the fixed part are in an aligned state.
3. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: The length of the rotating rod (15) is greater than the difference between the outer diameter of the gear ring (19) and the inner diameter of the baffle (2).
4. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: The expansion and contraction direction of the spring one (24) and the expansion and contraction direction of the spring two (23) are in a mutually perpendicular state, and the expansion and contraction direction of the spring two (23) and the insertion direction of the insertion rod (18) are in a mutually perpendicular state.
5. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: The insertion rod (18) is L-shaped, the bottom of the horizontal end of the insertion rod (18) is adapted to the outer wall of the baffle (2), and the distance between the slot and the horizontal end of the insertion rod (18) is the same as the distance between the top of the block (17) and the outer wall of the baffle (2).
6. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: A sealing ring is fixedly connected to the inner wall of the baffle (2), and the heat dissipation fins (7) are distributed in a circular shape on the outer wall of the baffle (2).
7. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: The outer side of the end of the fixing portion is evenly provided with accommodating grooves (14) adapted to the pull rope (25), and the outer side of the end of the fixing portion is circumferentially distributed with rotating rods (15).
8. The anti-deflection metal positioning wheel for wire drawing machine according to claim 1, characterized in that: The gear ring (19) and the central tube (12) are magnetically attracted to each other.