An automatic correction device for dimensional deformation of stainless steel after solid solution
By designing a stainless steel solid-solution automatic correction device including a base, placing plate, baffle, top plate, drive rod and correction mechanism, the problem of dimensional deformation of stainless steel plate after solid-solution treatment is solved, automatic correction and maintenance is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202510200198.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-24
AI Technical Summary
After the solid solution treatment, the stainless steel plates are dimensionally deformed due to the release of residual stress, the generation of thermal stress and tissue changes. The prior art requires multiple straightening, which seriously delays work efficiency.
An automatic correction device for size deformation after solid solution of stainless steel is designed, including a base, a placing plate, a baffle, a top plate, a driving rod and a correction mechanism. The correction mechanism consists of multiple correction plates, airbags, pressure plates and positioning plates. The correction mechanism is driven down by the driving rod. The combination of the airbags and positioning plates is used to achieve automatic correction and maintenance of the bending steel plate.
Through the use of the automatic correction device, the dimensional deformation of the stainless steel plate can be effectively corrected during one straightening process, avoid rebound, improve work efficiency, and simplify the operation process by automatically recycling the positioning plate and the correction plate.
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Figure CN119702767B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of size correction devices, and in particular to an automatic correction device for size deformation after solid solution of stainless steel. Background Art
[0002] In order to improve the material structure and improve the performance of stainless steel, the pickled stainless steel capillary is usually subjected to solution treatment to make its structure a supersaturated solid solution or a solid solution phase that usually only exists at high temperatures. It is thermodynamically metastable and will undergo dissolution or other transformations under appropriate temperature or stress conditions.
[0003] However, after solution treatment, the release of residual stress, the generation of thermal stress and changes in the structure of the stainless steel plate will cause the size of some stainless steel plates to deform. For example, during the heating process, if one end of the stainless steel plate is heated faster and the other end is heated slower, thermal stress will be generated, causing the tube to bend. In addition, during the subsequent cooling process, if the flow of the cooling medium is uneven, similar bending deformation will also occur.
[0004] In the prior art, in order to correct the deformation of the steel plate, various correction and straightening devices are used. The principle is to apply pressure to the plate by pressing or using multiple rollers to gradually restore it to flatness. However, since the steel plate has a certain resilience, the effect of one straightening is often not good, and multiple straightenings are required, which seriously delays work efficiency. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic correction device for dimensional deformation after solid solution treatment of stainless steel to solve the following technical problems: Since the steel plate has a certain resilience, the effect of one straightening is often not good, and multiple straightenings are required, which seriously delays work efficiency.
[0006] The purpose of the present invention can be achieved by the following technical solutions:
[0007] An automatic correction device for dimensional deformation after solid solution of stainless steel, comprising a base, a placing plate is arranged on the base for placing the stainless steel plate, baffles are symmetrically fixed on the placing plate, positioning holes are evenly opened on the baffles in the vertical direction, a top plate is fixed on the base, a driving rod is slidably mounted on the top plate, one end of the driving rod is connected to an external driving source, and the other end is connected to a correction mechanism;
[0008] The correction mechanism is composed of multiple correction plates stacked and adsorbed, the upper surface of the correction plate is symmetrically provided with a receiving groove, the lower surface of the correction plate is symmetrically provided with a first installation groove, an airbag is arranged in the first installation groove, a pressure plate is fixed to the bottom of the airbag, second installation grooves are arranged on both sides of the correction plate, a positioning plate is movably arranged in the second installation groove, the positioning plate matches the size of the positioning port, and a connecting channel is arranged between the airbag and the second installation groove on the same side.
[0009] As a further solution of the present invention: magnetic parts are symmetrically arranged on the upper surface of the correction plate, and adsorption parts are symmetrically arranged on the lower surface of the correction plate.
[0010] As a further solution of the present invention: a fixing ring is fixed on the top plate, guide blocks are symmetrically fixed inside the fixing ring, guide grooves are formed on both side walls of the driving rod in a vertical direction, and the guide blocks are slidably connected to the guide grooves.
[0011] As a further solution of the present invention: a threaded connector is rotatably mounted on the bottom of the driving rod, a threaded hole is opened on the correction plate, and the threaded connector matches the threaded hole in size.
[0012] As a further solution of the present invention: a push plate is arranged in the positioning opening of the baffle.
[0013] As a further solution of the present invention: an air pump and a second cylinder are symmetrically arranged on the upper surface of the base, the air outlet pipe of the air pump is connected to the top of the second cylinder, the driving rod is fixedly connected with two connecting rods, the two connecting rods are respectively connected to the piston rods of the two air pumps, the first cylinder is fixed on the side walls away from each other of the two baffles, a first piston is arranged in the first cylinder, a movable rod is movably arranged on the bottom wall of the first cylinder, one end of the movable rod is fixedly connected to the first piston, and the other end is connected to a push block, a second piston is arranged in the second cylinder, a pull rope is connected between the second piston and the first piston, and a spring is connected to the bottom of the second piston.
[0014] As a further solution of the present invention: support blocks are fixed on the top walls of the first cylinder and the second cylinder.
[0015] As a further solution of the present invention: a connecting pipe is connected between the first cylinder and the second cylinder, and a valve is installed on the connecting pipe, and an exhaust pipe is connected to the bottom of the first cylinder.
[0016] Beneficial effects of the present invention:
[0017] (1) The present invention provides a driving rod and a correction mechanism, wherein the correction mechanism is composed of a correction plate, an air bag, a pressure plate and a positioning plate. The driving rod drives the correction mechanism to descend, and the correction plate corrects the bent steel plate. The positioning plate of the bottom correction plate is inserted into the positioning hole of the baffle plate, so that the bottom positioning plate is disengaged. In this way, the stainless steel plate can be kept in a pressed state, so that the stress inside the plate can be fully released to avoid rebound. The subsequent stainless steel plates can continue to be corrected and straightened, thereby improving work efficiency.
[0018] (2) The present invention provides an air pump, a first cylinder, a second cylinder and other structures. After a plurality of stainless steel plates are corrected and straightened and maintained for a period of time, a push block can be used to push a plurality of push plates from top to bottom in sequence, thereby automatically sending the positioning plate into the correction plate for easy recovery. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 is a first structural schematic diagram of a correction plate of the present invention;
[0022] Figure 3 is a second structural schematic diagram of the correction plate of the present invention;
[0023] Figure 4 is a cross-sectional view of a correction plate of the present invention;
[0024] Figure 5 yes Figure 4 The enlarged view of point A in the middle;
[0025] Figure 6 It is a schematic structural diagram of the driving rod and the fixing ring of the present invention;
[0026] Figure 7 It is a schematic diagram of the structure of the first cylinder and the second cylinder of the present invention;
[0027] Figure 8 It is a schematic diagram of the internal structure of the first cylinder and the second cylinder of the present invention.
[0028] In the figure: 1. base; 2. placement plate; 3. baffle; 4. top plate; 5. driving rod; 501. guide groove; 502. threaded connector; 6. correction mechanism; 601. correction plate; 602. threaded hole; 603. accommodating groove; 604. airbag; 605. pressure plate; 606. positioning plate; 607. adsorption member; 608. connecting channel; 609. magnetic member; 7. fixing ring; 701. guide block; 8. push plate; 9. connecting rod; 10. air pump; 11. first cylinder; 12. second cylinder; 13. first piston; 14. movable rod; 15. push block; 16. second piston; 17. pull rope; 18. spring; 19. support block; 20. connecting pipe; 21. valve; 22. exhaust pipe.
[0029] The drawings are only used for illustrative purposes and are not to be construed as limitations of the present invention. To better illustrate the present embodiment, some parts of the drawings may be omitted, enlarged, or reduced in size, and do not represent the size and shape of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figures 1 to 5As shown, the present invention is an automatic correction device for dimensional deformation after solid solution of stainless steel, comprising a base 1, a placing plate 2 is arranged on the base 1 for placing the stainless steel plate, baffles 3 are symmetrically fixed on the placing plate 2, and positioning openings are evenly opened on the baffles 3 along the vertical direction, a top plate 4 is fixed on the base 1, a driving rod 5 is slidably installed on the top plate 4, one end of the driving rod 5 is connected to an external driving source, and the other end is connected to a correction mechanism 6; the correction mechanism 6 is composed of a plurality of correction plates 601 stacked and adsorbed, the upper surface of the correction plate 601 is symmetrically provided with a receiving groove 603, the lower surface of the correction plate 601 is symmetrically provided with a first installation groove, an airbag 604 is arranged in the first installation groove, a pressing plate 605 is fixed to the bottom of the airbag 604, second installation grooves are opened on both sides of the correction plate 601, and a positioning plate 606 is movably arranged in the second installation groove, the positioning plate 606 matches the size of the positioning opening, and is located between the airbag 604 and the second installation groove on the same side. A connecting channel 608 is provided; when working, the bent steel plate is placed on the placement plate 2, and then the driving rod 5 and the correction mechanism 6 are driven downward by an external driving source, and the bottom correction plate 601 contacts the stainless steel plate to squeeze and correct it. At the same time, the airbag 604 is squeezed after the correction plate 601 contacts the stainless steel plate until the pressure plate 605 is flush with the bottom of the correction plate 601. After the airbag 604 is squeezed, the gas enters the second installation groove through the connecting channel 608, thereby pushing the positioning plate 606, and the positioning plate 606 enters the positioning port of the baffle 3. At this time, the bottom correction plate 601 is fixed, the purpose is to keep the stainless steel plate in this state for a period of time, so that the stress inside the plate can be fully released to avoid rebound, and then the driving rod 5 and the correction mechanism 6 are reset, the bottom correction plate 601 is separated from the remaining correction plates 601, and the next bent steel plate is placed on the separated correction plate 601, and the above operation is repeated.
[0032] See also Figure 2 and Figure 3 Magnetic parts 609 are symmetrically arranged on the upper surface of the correction plate 601, and adsorption parts 607 are symmetrically arranged on the lower surface of the correction plate 601; the magnetic parts 609 are made of magnets, and the adsorption parts 607 are made of iron materials. The multiple correction plates 601 are adsorbed together by magnetism, which is simple, convenient and easy to separate.
[0033] See also Figure 1 and Figure 6 A fixing ring 7 is fixed on the top plate 4, and guide blocks 701 are symmetrically fixed inside the fixing ring 7. Guide grooves 501 are provided on both side walls of the driving rod 5 in the vertical direction, and the guide blocks 701 are slidably connected to the guide grooves 501; a threaded connector 502 is rotatably installed at the bottom of the driving rod 5, and a threaded hole 602 is provided on the correction plate 601, and the threaded connector 502 matches the threaded hole 602 in size.
[0034] See also Figure 1A push plate 8 is provided in the positioning port of the baffle 3; when the positioning plate 606 enters the positioning port, the push plate 8 can be pushed out, so that the operator can know whether the positioning plate 606 enters the positioning port and avoid accidents caused by operating errors.
[0035] See also Figure 1 , Figure 7 and Figure 8 The upper surface of the base 1 is symmetrically provided with an air pump 10 and a second cylinder 12, the air outlet pipe of the air pump 10 is connected to the top of the second cylinder 12, the driving rod 5 is fixedly connected with two connecting rods 9, and the two connecting rods 9 are respectively connected to the piston rods of the two air pumps 10, and the first cylinder 11 is fixed on the side walls away from the two baffles 3, and the first cylinder 11 is provided with a first piston 13, and the bottom wall of the first cylinder 11 is movably provided with an active rod 14, and one end of the active rod 14 is connected to the first active rod 14. The plug 13 is fixedly connected, and the other end is connected to a push block 15. A second piston 16 is arranged in the second cylinder 12, a pull rope 17 is connected between the second piston 16 and the first piston 13, and a spring 18 is connected to the bottom of the second piston 16; a support block 19 is fixed on the top wall of the first cylinder 11 and the second cylinder 12; a connecting pipe 20 is connected between the first cylinder 11 and the second cylinder 12, and a valve 21 is installed on the connecting pipe 20, and an exhaust pipe 22 is connected to the bottom of the first cylinder 11; After the correction is completed, in order to facilitate the removal of multiple correction plates 601, during the correction, every time the driving rod 5 drops once, the connecting rod 9 drives the air pump 10 to inflate once, and the air enters the second cylinder 12 and squeezes the second piston 16 to drop and squeeze the spring 18. The second piston 16 pulls the first piston 13 up through the pull rope 17, so that the movable rod 14 and the push block 15 are raised for a distance, which will not affect the movement of the push plate 8. After multiple stainless steel plates are corrected, the push block 15 reaches the highest point. After the correction is completed, the valve 21 is opened, the second cylinder 12 is depressurized, and the air enters the first cylinder 11. Under the action of gravity and air pressure, the push block 15 drops, pushing the push plate 8 from top to bottom in turn. The push plate 8 squeezes the positioning plate 606 into the correction plate 601, so that each correction plate 601 is automatically separated from the baffle 3, and the corrected stainless steel plate is taken away. Each correction plate 601 is automatically adsorbed together. After the first piston 13 reaches the bottom, the air is discharged through the exhaust pipe 22.
[0036] The working principle of the present invention is as follows: during operation, the bent steel plate is placed on the placement plate 2, and then the driving rod 5 and the correction mechanism 6 are driven downward by an external driving source, and the bottom correction plate 601 contacts the stainless steel plate to be squeezed and corrected. At the same time, the airbag 604 is squeezed after the correction plate 601 contacts the stainless steel plate until the pressure plate 605 is flush with the bottom of the correction plate 601. After the airbag 604 is squeezed, the gas enters the second installation groove through the connecting channel 608, thereby pushing the positioning plate 606, and the positioning plate 606 enters the positioning port of the baffle 3. At this time, the bottom correction plate 601 is in contact with the stainless steel plate. The plate 601 is fixed in order to keep the stainless steel plate in this state for a period of time so that the stress inside the plate can be fully released to avoid rebound. Then the driving rod 5 and the correction mechanism 6 are reset, and the bottom correction plate 601 is separated from the rest of the correction plates 601. The next bent steel plate is placed on the separated correction plate 601, and the above operation is repeated. When all the correction plates 601 are used up, the threaded connector 502 can be rotated to separate it from the correction plate 601, and the placement plate 2 can be moved aside and kept for a period of time, and a new placement plate 2 can be replaced to continue the correction operation;
[0037] Whenever the driving rod 5 descends once, the air pump 10 is driven to inflate once through the connecting rod 9. After the air enters the second cylinder 12, it squeezes the second piston 16 to descend. The second piston 16 pulls the first piston 13 up through the pull rope 17, so that the movable rod 14 and the push block 15 are raised for a distance, which will not affect the movement of the push plate 8. After multiple stainless steel plates are corrected, the push block 15 reaches the highest point. After maintaining for a period of time, the valve 21 is opened, and the second cylinder 12 is depressurized. Under the action of gravity, the push block 15 descends and pushes the push plate 8 from top to bottom in turn. The push plate 8 squeezes the positioning plate 606 into the correction plate 601 and the airbag 604 is reset, so that each correction plate 601 is automatically detached from the baffle 3, and the corrected stainless steel plate is taken away. Each correction plate 601 is automatically adsorbed together, and the threaded connector 502 is connected to the top correction plate 601.
[0038] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A device for automatically correcting dimensional deformation of stainless steel after solid solution treatment, comprising a base (1), characterized in that: The base (1) is provided with a placement plate (2) for placing a stainless steel plate, a baffle (3) is symmetrically fixed on the placement plate (2), and positioning openings are evenly opened on the baffle (3) along the vertical direction, a top plate (4) is fixed on the base (1), and a driving rod (5) is slidably mounted on the top plate (4), one end of the driving rod (5) is connected to an external driving source, and the other end is connected to a correction mechanism (6); The correction mechanism (6) is composed of a plurality of correction plates (601) stacked and adsorbed together, the upper surface of the correction plate (601) is symmetrically provided with a receiving groove (603), the lower surface of the correction plate (601) is symmetrically provided with a first installation groove, an airbag (604) is arranged in the first installation groove, a pressure plate (605) is fixed at the bottom of the airbag (604), second installation grooves are arranged on both sides of the correction plate (601), a positioning plate (606) is movably arranged in the second installation groove, the positioning plate (606) matches the size of the positioning port, and a connecting channel (608) is arranged between the airbag (604) and the second installation groove on the same side; The upper surface of the correction plate (601) is symmetrically provided with magnetic parts (609), and the lower surface of the correction plate (601) is symmetrically provided with adsorption parts (607); A push plate (8) is arranged in the positioning opening of the baffle plate (3).
2. The automatic correction device for dimensional deformation of stainless steel after solid solution treatment according to claim 1 is characterized in that: A fixing ring (7) is fixed on the top plate (4), guide blocks (701) are symmetrically fixed inside the fixing ring (7), and guide grooves (501) are formed on both side walls of the driving rod (5) in a vertical direction, and the guide blocks (701) are slidably connected to the guide grooves (501).
3. The automatic correction device for dimensional deformation of stainless steel after solid solution treatment according to claim 2 is characterized in that: A threaded connector (502) is rotatably mounted on the bottom of the driving rod (5), a threaded hole (602) is provided on the correction plate (601), and the threaded connector (502) and the threaded hole (602) have matching sizes.
4. The automatic correction device for dimensional deformation of stainless steel after solid solution treatment according to claim 1 is characterized in that: An air pump (10) and a second cylinder (12) are symmetrically arranged on the upper surface of the base (1), the air outlet pipe of the air pump (10) is connected to the top of the second cylinder (12), the driving rod (5) is fixedly connected to two connecting rods (9), the two connecting rods (9) are respectively connected to the piston rods of the two air pumps (10), a first cylinder (11) is fixed on the side walls away from each other of the two baffles (3), a first piston (13) is arranged in the first cylinder (11), a movable rod (14) is movably arranged on the bottom wall of the first cylinder (11), one end of the movable rod (14) is fixedly connected to the first piston (13), and the other end is connected to a push block (15), a second piston (16) is arranged in the second cylinder (12), a pull rope (17) is connected between the second piston (16) and the first piston (13), and a spring (18) is connected to the bottom of the second piston (16).
5. The automatic correction device for dimensional deformation of stainless steel after solid solution treatment according to claim 4 is characterized in that: Support blocks (19) are fixed on the top walls of the first cylinder (11) and the second cylinder (12).
6. The automatic correction device for dimensional deformation of stainless steel after solid solution treatment according to claim 4 is characterized in that: A connecting pipe (20) is connected between the first cylinder (11) and the second cylinder (12), and a valve (21) is installed on the connecting pipe (20); and an exhaust pipe (22) is connected to the bottom of the first cylinder (11).
Citation Information
Patent Citations
Corrugated board flattening device for corrugated paper processing
CN119017782A