Welded H-shaped steel shape correcting device and using method

By designing an orthopedic device including support rod, press rod, gear rod and jack, the problem of welding H-shaped steel being prone to upward deflection and bend deformation during welding, effectively correcting the H-shaped steel, extending the service life and reducing waste.

CN119702782APending Publication Date: 2025-03-28XUZHOU CONSTR MACHINERY
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Patent Information

Application Number
CN202411911463.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

During the welding of the H-shaped steel, it is prone to deformation such as upward deflection and bend, resulting in scrapping and wasting of some H-shaped steel.

Method used

An orthopedic device including a platform, a support rod, a press rod, a shift rod and a jack is designed. By fixing the two ends of the H-shaped steel, using the combination of a press rod and a shift rod, and combining a jack, the correction of upper deflection and bend is achieved.

Benefits of technology

This device can effectively correct the upward deflection and bend deformation of welded H-shaped steel, extend the service life of H-shaped steel, reduce waste, and is suitable for different models and specifications of H-shaped steel.

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    Figure CN119702782A_ABST
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Abstract

The welding H-shaped steel shape righting device comprises a platform, supporting rods are symmetrically arranged on the platform, a pressing rod and a blocking rod are arranged between the supporting rods on the same side, the pressing rod is located below the blocking rod, a plurality of limiting holes used for installing the pressing rod and the blocking rod are formed in the supporting rods, H-shaped steel is placed between the pressing rod and the blocking rod, and the deformation protruding side of the H-shaped steel faces downwards. A jack is arranged on the platform and placed at the deformation position of the H-shaped steel. According to the welding H-shaped steel shape righting device and the using method, the two ends with the small deformation amount are fixed, the supporting rod is combined with the blocking rod and the pressing rod, the shape righting device is formed in cooperation with the jack, the device is simple in structure, flexible, convenient to use and low in manufacturing cost, shape righting can be achieved through different limiting holes according to H-shaped steel of different types and specifications, and the shape righting effect is good. And the correction of two deformation forms of upwarping and sidewise bending can be realized.
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Description

Technical Field

[0001] The invention relates to the technical field of engineering machinery, in particular to a welded H-shaped steel orthopedic device and a use method thereof. Background Art

[0002] H-shaped steel has become the main structural model of steel structure due to its superior structural type and good mechanical properties. H-shaped steel can be divided into two types: hot-rolled H-shaped steel and welded H-shaped steel. The former is widely used in industrial and civil buildings, while the latter is only used in some industrial buildings where hot-rolled H-shaped steel is inconvenient to use. H-shaped steel has a simple structure, strong bending resistance, and low cost. It has strong bending resistance in all directions. The heat input of welded H-shaped steel is too large during the welding process, which is prone to deformation such as upward deflection and lateral bending, resulting in the scrapping of part of the H-shaped steel, resulting in waste. Therefore, it is necessary to solve the deformation problem of H-shaped steel after welding in the prior art, and provide a correction device for solving the upward deflection and lateral bending of welded H-shaped steel. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a welding H-beam correction device with simple structure and good effect and a method of use.

[0004] The present invention is implemented with the following technical scheme: a welded H-beam orthopedic device, comprising a platform, support rods are symmetrically arranged on the platform, a pressure rod and a gear rod are arranged between the support rods on the same side, the pressure rod is located below the gear rod, and a plurality of limiting holes for installing the pressure rod and the gear rod are arranged on the support rod, an H-beam is placed between the pressure rod and the gear rod, the deformed convex side of the H-beam faces downward, a jack is arranged on the platform, and the jack is placed at the deformed part of the H-beam.

[0005] Furthermore, a support rod is respectively provided at both ends of the platform.

[0006] At least two support rods are arranged on the same side.

[0007] The two ends of the H-shaped steel are fixed by a pressure rod and a stop rod, and the lower end of the H-shaped steel is supported by a jack.

[0008] The limiting hole at the lowermost end of the support rod is used for installing the shift rod, and the multiple limiting holes above the support rod are used to adjust the installation position of the pressure rod to adapt to different sizes of H-shaped steel.

[0009] When correcting the side curved surface of the H-shaped steel, a pad is provided on the jack, and the width of the pad is greater than the width of the H-shaped steel.

[0010] A method for using a welded H-beam orthopedic device includes two cases of upward bending deformation and lateral bending deformation, as follows: When the H-shaped steel is deformed upward, first pull out the pressure rod, then place the H-shaped steel to be corrected on the stop rod, with the upper deflection surface of the H-shaped steel against the stop rod. After the H-shaped steel is placed, insert the pressure rod, place a jack under the upper deflection surface, and adjust the jack to lift the upper deflection surface until the upper deflection surface is level with both ends. When the H-shaped steel is deformed by lateral bending, first pull out the pressure rod, then place the H-shaped steel to be corrected on the stop rod, and place the lateral bending surface on the stop rod. After the H-shaped steel is placed, insert the pressure rod, place a pad on the jack, and adjust the jack to lift the lateral bending surface until the lateral bending surface is level with both ends.

[0011] At least one jack is arranged below the deformation location, and the jack is arranged in the area with the largest deformation.

[0012] The present invention has the following advantages: the welded H-shaped steel correction device and the use method of the present invention, by fixing the two ends with smaller deformation, utilizes the combination between the support rod and the gear rod pressure rod, and cooperates with a jack to form a set of correction devices. The device has a simple structure, is flexible and convenient, and has a low manufacturing cost. Different limit holes can be used to achieve correction for H-shaped steels of different models and specifications, and can achieve correction of two deformation forms: upward deflection and lateral bending. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.

[0014] In the attached picture: Figure 1 It is a front view of the present invention; Figure 2 It is a left side view of the present invention; Figure 3 It is a structural schematic diagram of the upward bending deformation of the H-shaped steel of the present invention; Figure 4 It is a structural schematic diagram of the lateral bending deformation of the H-shaped steel of the present invention; Figure 5 It is a schematic diagram of the installation of the H-beam lateral bending deformation correction of the present invention.

[0015] In the figure: 1. platform, 2. jack, 3. support rod, 4. pressure rod, 5. gear lever, 6. H-shaped steel workpiece, 7. limiting hole, 8. upper curved surface, 9. side curved surface, 10. pad.

[0016] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but are intended to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0018] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] like Figures 1 to 5A welded H-beam orthopedic device shown includes a platform 1, on which support rods 3 are symmetrically arranged, and between the support rods 3 on the same side, a pressure rod 4 and a stop rod 5 are arranged, the pressure rod 4 is located below the stop rod 5, and the support rod 3 is provided with a plurality of limiting holes 7 for installing the pressure rod 4 and the stop rod 5, an H-beam is placed between the pressure rod 4 and the stop rod 5, and the deformed convex side of the H-beam faces downward, and a jack 2 is arranged on the platform 1, and the jack 2 is placed at the deformed part of the H-beam. The two ends of the H-beam are fixed by the pressure rod 4 and the stop rod 5, and the lower end of the H-beam is supported by the jack 2. The welded H-beam orthopedic device of the present invention is provided with a support rod group on a platform, and the number of the support rod groups is at least two groups, which are respectively arranged at the two ends above the platform, wherein the number of the support rods in the support rod group is at least two, and a pressure rod and a stop rod are connected between the two support rods, and each support rod is provided with a plurality of limiting holes, and the pressure rod and the stop rod are fixed on the limiting holes at different positions to achieve height adjustment, and the H-beam is fixed between the pressure rod and the stop rod. After the H-beam is placed on the platform, the two ends are pressed and fixed by the pressure rod and the stop rod, and another group of support rod groups can be set in the middle of the H-beam to provide better support for the H-beam, or it can be not set, so that most of the area of ​​the H-beam can be exposed, providing operating space for correcting deformation; in addition, a plurality of jacks are provided on the platform, and the jacks are set below the position where the H-beam is deformed, for correcting deformation.

[0021] like Figure 1 to Figure 2 In the welded H-beam orthopedic device shown, a support rod 3 is provided at each end of the platform 1. At least two support rods 3 are provided on the same side. At least one support rod is provided at the four corners above the platform of the present invention, and the number of support rods can also be increased to provide better support for the H-beam.

[0022] like Figure 1 to Figure 2 In the welding H-beam orthopedic device shown, the limiting hole 7 at the bottom of the support rod 3 is used to install the stopper rod 5, and the multiple limiting holes 7 above the support rod 3 are used to adjust the installation position of the pressure rod 4 to adapt to different sizes of H-beams. The stopper rod of the present invention is located below the pressure rod, and the position of the stopper rod is fixed, and it is used to place the H-beam. The pressure rod adjusts the installation position according to the different heights of the H-beam after placement, and ensures effective compression of the H-beam by inserting the limiting holes at different positions, which is convenient for subsequent operations.

[0023] like Figure 5A welding H-beam correction device is shown. When correcting the side bending surface of the H-beam, a pad 10 is provided on the jack 2, and the width of the pad 10 is greater than the width of the H-beam. The present invention is also provided with a pad. When the side bending surface of the H-beam is corrected, since the side bending surface is composed of two steel plates instead of a whole plane, it cannot contact the jack at the same time. By providing the pad, it can be ensured that the sides of the two steel plates are corrected by the jack at the same time, and the correction effect is good. In addition, the width of the pad is greater than the distance between the two steel plates, ensuring the effective contact between the two steel plates and the pad, which is convenient for the two steel plates to be subjected to force in the same plane during correction.

[0024] like Figures 1 to 5 The method of using a welded H-beam orthopedic device shown includes two cases of upward bending deformation and lateral bending deformation, as follows: For H-beams with upward deflection, manually pull the pressure rod 4 out of the limit hole 7 in the H-beam correction device, lift the H-beam to be corrected, and place the upper deflection surface 8 against the stopper 5 on the stopper 5. Adjust the pressure rod 4 to insert into different limit holes 7 according to the size of the H-beam, which can be suitable for H-beams of different sizes. Place a jack below the area where the H-beam has upward deflection, and adjust the jack to lift the upper deflection surface 8 until the upper deflection surface is level with both ends.

[0025] For H-beams with lateral bending deformation, manually pull the pressure rod 4 out of the limit hole 7 in the H-beam correction device, lift the H-beam to be corrected, place the lateral bending surface on the stop rod 5, and adjust the pressure rod 4 to insert into different limit holes 7 according to the size of the H-beam, which can be applied to H-beams of different sizes. Place a pad 10 on the jack, adjust the jack to lift the lateral bending surface until the lateral bending surface is level with both ends.

[0026] In the method for using the welding H-beam correction device of the present invention, at least one jack 2 is provided below the deformation area, and the jack 2 is arranged in the area with the largest deformation, so as to ensure the effectiveness of correction in the deformation area.

[0027] The welded H-beam correction device and the use method of the present invention utilize the characteristics of welded H-beam with less deformation at both ends and more deformation in the middle, fix the two ends, and use a jack to directional lift and adjust the area with large deformation in the middle to achieve deformation correction of the H-beam; at the same time, for different types of H-beams, the limit position of the shift rod is adjusted to achieve the purpose of correcting H-beams of different specifications; the purpose of correcting the lateral bending deformation of H-beams in different directions is improved by adding a pad.

[0028] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.

[0029] In addition, those skilled in the art will understand that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments also means being within the scope of protection of the present invention and forming different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by this application.

[0030] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this patent can make some changes or modify the technical contents suggested above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the solution of the present invention.

Claims

1. A welded H-beam orthopedic device, characterized in that: The invention comprises a platform (1), wherein support rods (3) are symmetrically arranged on the platform (1), and a pressure rod (4) and a stop rod (5) are arranged between the support rods (3) on the same side, wherein the pressure rod (4) is located below the stop rod (5), and the support rod (3) is provided with a plurality of limiting holes (7) for installing the pressure rod (4) and the stop rod (5), and an H-shaped steel is placed between the pressure rod (4) and the stop rod (5), and the deformed convex side of the H-shaped steel faces downward, and a jack (2) is arranged on the platform (1), and the jack (2) is placed at the deformed part of the H-shaped steel.

2. A welded H-beam orthopedic device as claimed in claim 1, characterized in that: A support rod (3) is provided at each end of the platform (1).

3. A welded H-beam orthopedic device as claimed in claim 1, characterized in that: At least two support rods (3) are provided on the same side.

4. A welded H-beam orthopedic device as claimed in claim 1, characterized in that: The two ends of the H-shaped steel are fixed by means of a pressure rod (4) and a stop rod (5), and the lower end of the H-shaped steel is supported by a jack (2).

5. A welded H-beam orthopedic device as claimed in claim 1, characterized in that: The limiting hole (7) at the bottom end of the support rod (3) is used to install the shift rod (5), and the multiple limiting holes (7) above the support rod (3) are used to adjust the installation position of the pressure rod (4) to adapt to different sizes of H-shaped steel.

6. A welded H-beam orthopedic device as claimed in claim 1, characterized in that: When correcting the side curved surface of the H-shaped steel, a pad (10) is provided on the jack (2), and the width of the pad (10) is greater than the width of the H-shaped steel.

7. A method for welding an H-beam orthopedic device according to claim 1, characterized in that: There are two types of deformation: upward bending deformation and lateral bending deformation, as follows: When the H-shaped steel is deformed upward, the pressure rod (4) is first pulled out, and then the H-shaped steel to be corrected is placed on the stop rod (5), and the upper deflection surface (8) of the H-shaped steel is close to the stop rod (5). After the H-shaped steel is placed, the pressure rod (4) is inserted, and a jack (2) is placed under the upper deflection surface (8). The jack (2) is adjusted to lift the upper deflection surface (8) until the upper deflection surface (8) is kept level with both ends. When the H-shaped steel is deformed by lateral bending, the pressure rod (4) is first pulled out, and then the H-shaped steel to be corrected is placed on the stop rod (5), and the lateral bending surface (9) is placed on the stop rod (5). After the H-shaped steel is placed, the pressure rod (4) is inserted, and a pad (10) is placed on the jack. The jack (2) is adjusted to lift the lateral bending surface (9) until the lateral bending surface (9) is kept level with both ends.

8. The method for using the welded H-beam orthopedic device according to claim 7, characterized in that: At least one jack (2) is provided below the deformation location, and the jack (2) is arranged in the area with the largest deformation.