Display backboard forming die with guide mechanism
By introducing an automatic guide mechanism into the display backplate forming mold, automatic loading, guide positioning, stamping forming, demolding and unloading of the board is achieved, which solves the cumbersome problems of the existing mold forming process and improves production efficiency and molding accuracy.
Patent Information
- Application Number
- CN202510168692.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-03-28
AI Technical Summary
The existing display backplane molding molds lack an automatic guided unloading structure, resulting in a cumbersome molding process and reducing processing efficiency.
A display backplate mold with a guide mechanism is designed, using hydraulic rods, push plates, support tubes and springs to realize automatic loading, guide positioning, stamping forming, demolding and unloading of the plate.
Through the automated forming process, manual operation is reduced, production efficiency is improved, mold clamping problems are avoided, and molding accuracy and product quality are ensured.
Smart Images

Figure CN119702869A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of molds, and in particular to a display back panel forming mold with a guiding mechanism. Background Art
[0002] The display backplane is the supporting structure on the back of the display, usually made of metal or plastic, and provides a mounting base for the internal components of the display (such as circuit boards, power modules). The metal backplane helps to dissipate the heat generated by the internal components and protect the internal components from physical damage or electromagnetic interference. Pressure is applied to the metal sheet through the mold to form the desired shape, which is suitable for mass production.
[0003] The display back panel is placed on the mold, and the mold includes a male mold and a female mold. The male mold and the female mold are docked to realize the stamping and forming of the display back panel. During the stamping and forming process of the display back panel, manual loading and taking of materials are required, and after the display panel is stamped and formed by the mold, it will be placed on the mold. It does not have a structure for automatically guiding the unloading of materials, which increases the cumbersomeness of the mold forming and thus reduces the processing efficiency. Therefore, those skilled in the art provide a display back panel forming mold with a guiding mechanism to solve the problems raised in the above background technology. Summary of the invention
[0004] The purpose of the present invention is to address the problems existing in the background technology and to provide a display back panel forming mold with a guiding mechanism.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a display back panel forming mold with a guiding mechanism, comprising a hydraulic rod 1, a mounting cylinder, a material box, a motor, a processing box, a die, a bottom plate, a push plate and a support tube, wherein the upper end of the bottom plate is provided with a material box and a processing box, the upper end of the material box is provided with a stroke groove 1 and a stroke groove 2, one end of the material box is provided with a hydraulic rod 2, the telescopic end of the hydraulic rod 2 is provided with a push plate, the processing box is provided with a die, a mounting box is provided below the die, two groups of equidistantly distributed stroke holes are provided inside the die, and the upper end of the mounting box is connected to the inside A support tube is installed in a through-hole for sliding insertion in the travel hole, a sealing gasket is provided at the upper end of the support tube, a mounting frame is provided at the upper end of the bottom plate, a hydraulic rod 1 is provided inside the mounting frame, a punch is provided at the lower end of the telescopic end of the hydraulic rod 1, a mounting cylinder is fixed inside the mounting frame, a connecting rod slidably inserted in the mounting cylinder is provided on the outer wall of the telescopic end of the hydraulic rod 1, a piston slidably installed in the mounting cylinder is provided at the lower end of the connecting rod, a spring 1 fixedly connected to the mounting cylinder is provided at the lower end of the piston, and the mounting cylinder is located above the piston and is connected to a connecting tube that passes through the mounting box and is installed.
[0006] Preferably, a rotating seat is provided inside the upper end of the support tube, a ball is rotatably installed inside the upper end of the rotating seat, and support legs connected to the bottom plate are provided at the four corners of the lower end of the male mold. The ball rolls the bottom of the display back panel sheet entering the processing box, and is fixed to the bottom plate through the supporting leg female mold, and is firmly fixed inside the processing box.
[0007] Preferably, a support ring is fixed on the inner wall of the support tube, and a spring three connected to the rotating seat is arranged on the upper end of the support ring. The rotating seat is supported by the elastic support of the spring three by the support ring, so that the ball is elastically supported, providing conditions for the ball to be accommodated in the support tube.
[0008] Preferably, a sliding sleeve is embedded and installed inside the installation box, a guide column slidably inserted into the sliding sleeve is provided at the lower end of the concave mold, and a spring 4 connected to the installation box and the concave mold is sleeved on the outer side of the guide column. The guide column is slidably guided inside the installation box through the sliding sleeve, and guides the spring 4 during the expansion and contraction process to prevent the spring 4 from deviating outward during the expansion and contraction process.
[0009] Preferably, the upper end of the material box is provided with a stroke groove 1 and a stroke groove 2 corresponding to the push plate, and the upper end of the processing box is provided with a stroke groove 3 and a stroke groove 4 corresponding to the stroke groove 1 and the stroke groove 2. When the push plate is driven by the hydraulic rod 2, it effectively passes through the stroke groove 1, the stroke groove 2, the stroke groove 3 and the stroke groove 4.
[0010] Preferably, an opening and closing cover is provided at one end of the travel groove 4, a bracket is provided at one end of the processing box, and a mounting shaft rotatably mounted inside the bracket is provided at one end of the opening and closing cover, and a torsion spring with upper and lower ends respectively connected to the opening and closing cover and the bracket is sleeved on the outer side of the mounting shaft. One end of the opening and closing cover is rotationally supported inside the bracket through the mounting shaft, and a torsion support force is applied by the torsion spring, so that the opening and closing cover that closes the opening of the travel groove 4 is elastically supported, and the opening and closing cover can automatically reset after receiving the extrusion force through the torsion elastic support of the torsion spring and the rotation support of the mounting shaft.
[0011] Preferably, a material plate is provided inside the material box, a longitudinally distributed slide groove is provided inside the front end of the material box, a nut connected to the material plate is slidably installed inside the slide groove, a motor is provided at the upper end of the bottom plate, a screw threadedly installed with the nut is provided at the upper end of the motor, and a limit block is provided at the upper end of the screw. The material plate slides inside the slide groove through the nut to obtain a longitudinal sliding guide, and through the threaded cooperation between the screw and the nut, the nut drives the material plate to move longitudinally, and the limit block prevents the nut from completely separating from the screw.
[0012] Preferably, support plates are provided inside the front and rear sides of the processing box, and equally spaced guide rollers are rotatably mounted on the lower end of the support plates, and a guide plate is provided on the upper end of the bottom plate. The plate for display backplane processing entering the processing box is guided and limited by the guide rollers, and the display backplane discharged from the processing box is received and transported by the guide plate.
[0013] Preferably, the inner walls on both the front and rear sides of the processing box are provided with guide rails and guide sleeves slidably mounted inside the support plate, the upper end of the support plate is provided with a second spring connected to the guide sleeve, and the upper end of the support plate is provided with a guide rod located inside the second spring and slidably plugged into the guide sleeve. The support plate is supported by longitudinal sliding through the guide rails, so that the longitudinal force acting on the plate processed by the display back plate is applied to the support plate through the friction between the plate processed by the display back plate and the support roller, and moves longitudinally synchronously with the plate processed by the display back plate, providing a guide for the plate processed by the display back plate, and the longitudinally moving support plate is automatically reset by the second spring after the force is stopped, and at the same time, when the second spring is longitudinally extended and retracted, the guide rod slides inside the guide sleeve to limit the second spring to prevent the second spring from deflecting.
[0014] Preferably, the steps of using the display back panel forming mold are as follows:
[0015] S1: The plate processed by the display back panel is pre-stored inside the material box. The plate processed by the display back panel is matched with the inner wall of the material box through the support of the plate. The deviation of the plate processed by the display back panel is avoided when lifting. Because the plate is guided, when the motor drives the screw to rotate, the screw pushes the nut to rotate. Through the cooperation of the outer wall of the screw and the inner wall thread of the nut, the plate is driven to be lifted, so that the plate processed by the display back panel at the uppermost end of the plate corresponds to the stroke groove 1, the stroke groove 2, the stroke groove 3 and the stroke groove 4. It is worth mentioning that the length of the telescopic end of the hydraulic rod 2 needs to reach the length that simultaneously passes through the stroke groove 1, the stroke groove 2, the stroke groove 3 and the stroke groove 4, so that the push plate can effectively push the plate processed by the display back panel;
[0016] S2: After the plate processed by the display back panel is pushed into the processing box, it is guided by the guide rail, and the bottom is rolled and supported by the ball bearings, so that the plate processed by the display back panel is guided so that the plate processed by the display back panel is located on the die. When the hydraulic rod 1 drives the telescopic end to descend, driving the punch to descend and fit the plate processed by the display back panel, the plate processed by the display back panel will first apply an extrusion force to the ball bearings, and the extrusion force acts on the spring 3 through the ball bearings. The spring 3 is forced to contract and drives the ball bearings to enter the support tube. The subsequent extrusion force acts on the support tube, exerts an extrusion force on the spring 4, drives the support tube to descend, and descends through the stroke hole inside the die, so that the plate processed by the display back panel is fitted on the die. The extrusion of the punch on the die realizes the pressurized forming of the plate processed by the display back panel;
[0017] S3: When the telescopic end of the hydraulic rod descends and drives the connecting rod to descend, the piston is driven to slide longitudinally in the installation tube. When the piston descends, a suction force is generated in the space above the piston. The suction force acts on the inside of the installation box through the connecting pipe and acts on the inside of the support tube. The support tube is fitted with the plate material processed by the display back panel through a sealing gasket. In the process of the plate material processed by the display back panel being squeezed and lowered, it is guided and positioned by the negative pressure suction force. After the display back panel is processed and formed, the elastic force of spring four acts on the installation box, so that the installation box drives the support rod to lift. After the display back panel is formed, it is separated from the die, and the piston is reset, gradually reducing the suction force inside the support tube. During the lifting process, the negative pressure adsorption force of the display back panel gradually decreases, and is pushed through the stroke slot four to unload the material through the push plate. In the process of the display back panel being formed by the mold, automatic loading, guiding positioning, stamping, demolding and unloading are realized.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The display back panel plate of the present invention is placed on the convex die, and an extrusion force is applied to the display back panel plate through the concave die. The display back panel plate is stamped and formed by the extrusion force. During the forming process of the display back panel plate, the display back panel plate is pushed and loaded by a push plate, and then supported by an elastic support tube. Under the action of the linkage structure, the support tube descends and applies an adsorption force to the lower end of the display back panel plate, so that the display back panel plate is guided and adsorbed and positioned during stamping. The display back panel after stamping is lifted up and separated from the convex die by the elastic part, and the material is automatically unloaded by the push plate. Accurate positioning is achieved by the support tube and the adsorption force, which reduces manual operation and tediousness, simplifies the operation process, and automatically demolds through the elastic part to avoid mold jamming problems, thereby reducing labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention;
[0021] Figure 2 It is a side view stereoscopic structural schematic diagram of the present invention;
[0022] Figure 3 It is a top view of the three-dimensional structure of the present invention;
[0023] Figure 4 It is a top view of the three-dimensional structure of the processing box of the present invention;
[0024] Figure 5 It is a schematic diagram of the main cross-sectional three-dimensional structure of the processing box of the present invention;
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the male mold of the present invention from top view;
[0026] Figure 7 It is a schematic diagram of the stereoscopic structure of the male mold of the present invention when viewed from above;
[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the installation box of the present invention in a side section;
[0028] Fig. 9 It is a schematic diagram of the main cross-sectional three-dimensional structure of the upper end of the support tube of the present invention;
[0029] Fig.10 It is a schematic diagram of the three-dimensional structure of the motor of the present invention from a side view;
[0030] Fig.11 It is a schematic diagram of the main cross-sectional three-dimensional structure of the material box of the present invention;
[0031] Fig.12 It is a schematic diagram of the main cross-sectional three-dimensional structure of the installation tube of the present invention;
[0032] Fig.13 This is a schematic diagram of the main three-dimensional structure of the support plate of the present invention;
[0033] Fig.14 It is a schematic diagram of the three-dimensional structure of the opening and closing cover of the present invention from a side view.
[0034] Figure numerals: 1, hydraulic rod 1; 2, installation cylinder; 3, material box; 4, screw; 5, motor; 6, processing box; 7, die; 8, guide plate; 9, opening and closing cover; 10, bottom plate; 11, hydraulic rod 2; 12, punch; 13, limit block; 14, slide; 15, nut; 16, push plate; 17, travel groove 1; 18, travel groove 2; 19, material plate; 20, support tube; 21, installation box; 22, connecting rod; 23, piston; 24, connection Tube; 25, spring one; 26, support plate; 27, guide rail; 28, guide roller; 29, guide rod; 30, guide sleeve; 31, spring two; 32, bracket; 33, torsion spring; 34, mounting shaft; 35, spring three; 36, rotating seat; 37, ball bearing; 38, sealing gasket; 39, mounting frame; 40, guide column; 41, support leg; 42, sliding sleeve; 43, travel hole; 44, travel slot three; 45, travel slot four; 46, support ring; 47, spring four. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] See also Figures 1 to 14, the present invention provides three embodiments:
[0037] Embodiment 1:
[0038] A display back panel forming mold with a guiding mechanism includes a hydraulic rod 1, a mounting cylinder 2, a material box 3, a motor 5, a processing box 6, a die 7, a bottom plate 10, a push plate 16 and a support tube 20. The bottom plate 10 is provided with a material box 3 and a processing box 6 at the upper end. The upper end of the material box 3 is provided with a travel groove 17 and a travel groove 2 18. A hydraulic rod 2 11 is provided at one end of the material box 3. A push plate 16 is provided at the telescopic end of the hydraulic rod 2 11. A die 7 is provided inside the processing box 6. A mounting box 21 is provided below the die 7. Two groups of travel holes 43 with equal spacing are provided inside the die 7. A sliding plug-in is installed at the upper end of the mounting box 21. The support tube 20 inside the hole 43, the upper end of the support tube 20 is provided with a sealing gasket 38, the upper end of the bottom plate 10 is provided with a mounting frame 39, the mounting frame 39 is provided with a hydraulic rod 1 inside, the lower end of the telescopic end of the hydraulic rod 1 is provided with a punch 12, the mounting frame 39 is fixed with a mounting cylinder 2 inside, the outer wall of the telescopic end of the hydraulic rod 1 is provided with a connecting rod 22 that is slidably inserted into the mounting cylinder 2, the lower end of the connecting rod 22 is provided with a piston 23 that is slidably installed in the mounting cylinder 2, the lower end of the piston 23 is provided with a spring 25 that is fixedly connected to the mounting cylinder 2, and the mounting cylinder 2 is located above the piston 23 and is connected to a connecting pipe 24 that penetrates the mounting box 21;
[0039] A rotating seat 36 is provided inside the upper end of the support tube 20, and a ball 37 is rotatably installed inside the upper end of the rotating seat 36. Support legs 41 connected to the bottom plate 10 are provided at the four corners of the lower end of the punch 12.
[0040] A support ring 46 is fixed on the inner wall of the support tube 20, and a spring 35 connected to the rotating seat 36 is arranged on the upper end of the support ring 46;
[0041] A sliding sleeve 42 is embedded in the installation box 21, and a guide post 40 is provided at the lower end of the die 7 and is slidably inserted into the sliding sleeve 42. A spring 47 connected to the installation box 21 and the die 7 is sleeved on the outer side of the guide post 40;
[0042] The display back panel material is pre-stored inside the material box 3, and the motor 5 drives the screw 4 to rotate, driving the material plate 19 to rise, so that the uppermost plate is aligned with the stroke groove 17, the stroke groove 2 18, the stroke groove 3 44 and the stroke groove 4 45; the hydraulic rod 2 11 drives the push plate 16 to push the plate into the processing box 6, and the plate is guided and rolled by the guide rail 27 and the ball 37 to ensure precise positioning. This design avoids the tedious operation of manual loading in traditional molds and significantly improves production efficiency. When the sheet enters the processing box 6, the hydraulic rod 1 drives the punch 12 to descend, and the punch 12 cooperates with the die 7 to stamp the sheet; in this process, the support tube 20 first rolls the sheet through the elastic support of the ball 37 and the spring 35, and then under the pressure of the punch 12, the ball 37 shrinks and enters the support tube 20, and the support tube 20 descends and applies negative pressure adsorption force to the sheet through the stroke hole 43 of the die 7, ensuring that the sheet is stably attached to the die 7 during the stamping process. This structure not only improves the molding accuracy, but also avoids the problem of scrap rate caused by inaccurate positioning in traditional molds;
[0043] Through the cooperation of the push plate 16 and the hydraulic rod 11, the automatic pushing of the plate and the automatic unloading after forming are realized, which reduces manual operation and improves production efficiency. The support tube 20, the guide roller 28 and the elastically supported ball 37 structure ensure the precise positioning of the plate during the stamping process, avoids deviation and dislocation, and improves the forming accuracy. Through the elastic support of the spring 47 and the support tube 20, the back plate automatically separates from the die 7 after forming, avoiding the problem of die jamming and reducing downtime. The negative pressure adsorption force formed by the piston 23 and the mounting cylinder 2 ensures that the plate is stably fitted to the die 7 during the stamping process, thereby improving the forming quality.
[0044] Embodiment 2:
[0045] It includes a hydraulic rod 1, a mounting cylinder 2, a material box 3, a motor 5, a processing box 6, a die 7, a bottom plate 10, a push plate 16 and a support tube 20. The top of the bottom plate 10 is provided with a material box 3 and a processing box 6. The top of the material box 3 is provided with a stroke groove 17 and a stroke groove 2 18. One end of the material box 3 is provided with a hydraulic rod 2 11. The telescopic end of the hydraulic rod 2 11 is provided with a push plate 16. The processing box 6 is provided with a die 7. A mounting box 21 is provided below the die 7. Two groups of stroke holes 43 are equidistantly distributed inside the die 7. The top of the mounting box 21 is connected to a support tube slidably plugged into the stroke hole 43. 20, a sealing gasket 38 is provided at the upper end of the support tube 20, a mounting frame 39 is provided at the upper end of the bottom plate 10, a hydraulic rod 1 is provided inside the mounting frame 39, a punch 12 is provided at the lower end of the telescopic end of the hydraulic rod 1, a mounting cylinder 2 is fixed inside the mounting frame 39, a connecting rod 22 is provided on the outer wall of the telescopic end of the hydraulic rod 1 and is slidably inserted in the mounting cylinder 2, a piston 23 is provided at the lower end of the connecting rod 22 and is slidably installed in the mounting cylinder 2, a spring 25 fixedly connected to the mounting cylinder 2 is provided at the lower end of the piston 23, and a connecting pipe 24 that penetrates the mounting box 21 is installed on the mounting cylinder 2 above the piston 23;
[0046] A rotating seat 36 is provided inside the upper end of the support tube 20, and a ball 37 is rotatably installed inside the upper end of the rotating seat 36. Support legs 41 connected to the bottom plate 10 are provided at the four corners of the lower end of the punch 12.
[0047] A support ring 46 is fixed on the inner wall of the support tube 20, and a spring 35 connected to the rotating seat 36 is arranged on the upper end of the support ring 46;
[0048] A sliding sleeve 42 is embedded in the installation box 21, and a guide post 40 is provided at the lower end of the die 7 and is slidably inserted into the sliding sleeve 42. A spring 47 connected to the installation box 21 and the die 7 is sleeved on the outer side of the guide post 40;
[0049] The display back panel material is pre-stored inside the material box 3, and the motor 5 drives the screw 4 to rotate, driving the material plate 19 to rise, so that the uppermost plate is aligned with the stroke groove 17, the stroke groove 2 18, the stroke groove 3 44 and the stroke groove 4 45; the hydraulic rod 2 11 drives the push plate 16 to push the plate into the processing box 6, and the plate is guided and rolled by the guide rail 27 and the ball 37 to ensure precise positioning. This design avoids the tedious operation of manual loading in traditional molds and significantly improves production efficiency. When the sheet enters the processing box 6, the hydraulic rod 1 drives the punch 12 to descend, and the punch 12 cooperates with the die 7 to stamp the sheet; in this process, the support tube 20 first rolls the sheet through the elastic support of the ball 37 and the spring 35, and then under the pressure of the punch 12, the ball 37 shrinks and enters the support tube 20, and the support tube 20 descends and applies negative pressure adsorption force to the sheet through the stroke hole 43 of the die 7, ensuring that the sheet is stably attached to the die 7 during the stamping process. This structure not only improves the molding accuracy, but also avoids the problem of scrap rate caused by inaccurate positioning in traditional molds;
[0050] Through the cooperation of the push plate 16 and the hydraulic rod 11, the automatic pushing of the plate and the automatic unloading after forming are realized, which reduces manual operation and improves production efficiency. The support tube 20, the guide roller 28 and the elastically supported ball 37 structure ensure the precise positioning of the plate during the stamping process, avoids deviation and dislocation, and improves the forming accuracy. Through the elastic support of the spring 47 and the support tube 20, the back plate automatically separates from the die 7 after forming, avoiding the problem of die jamming and reducing downtime. The negative pressure adsorption force formed by the piston 23 and the mounting cylinder 2 ensures that the plate is stably fitted to the die 7 during the stamping process, thereby improving the forming quality.
[0051] The upper end of the material box 3 is provided with a travel groove 17 and a travel groove 2 18 corresponding to the push plate 16, and the upper end of the processing box 6 is provided with a travel groove 3 44 and a travel groove 45 corresponding to the travel groove 17 and the travel groove 2 18;
[0052] An opening and closing cover 9 is provided at one end of the travel groove 45, a bracket 32 is provided at one end of the processing box 6, and a mounting shaft 34 rotatably mounted inside the bracket 32 is provided at one end of the opening and closing cover 9, and a torsion spring 33 is sleeved on the outer side of the mounting shaft 34, and the upper and lower ends are respectively connected to the opening and closing cover 9 and the bracket 32;
[0053] A material plate 19 is arranged inside the material box 3, a longitudinally distributed slide groove 14 is opened inside the front end of the material box 3, a nut 15 connected to the material plate 19 is slidably installed inside the slide groove 14, a motor 5 is arranged on the upper end of the bottom plate 10, a screw 4 threadedly installed with the nut 15 is arranged on the upper end of the motor 5, and a limit block 13 is arranged on the upper end of the screw 4;
[0054] Support plates 26 are provided inside the processing box 6 on both the front and rear sides, and guide rollers 28 equidistantly distributed are rotatably installed at the lower end of the support plate 26, and a guide plate 8 is provided at the upper end of the bottom plate 10;
[0055] The inner walls of the front and rear sides of the processing box 6 are provided with guide rails 27 and guide sleeves 30 slidably mounted inside the support plate 26, the upper end of the support plate 26 is provided with a spring 2 31 connected to the guide sleeve 30, and the upper end of the support plate 26 is provided with a guide rod 29 located inside the spring 2 31 and slidably inserted into the guide sleeve 30;
[0056] After the stamping is completed, the elastic force of the spring 47 pushes the support tube 20 to lift up, so that the formed back plate automatically separates from the die 7, and at the same time the piston 23 is reset, gradually reducing the negative pressure adsorption force, and the push plate 16 pushes the formed back plate through the stroke groove 45 to achieve automatic unloading. This automatic demoulding and unloading design solves the problems of back plate jamming and manual material removal in traditional molds, and further improves production efficiency;
[0057] Traditional molds rely on manual feeding and unloading, which is inefficient and prone to errors. After improvement, fully automated operation is achieved, greatly improving production efficiency. In traditional molds, the back plate after molding is easy to get stuck on the die 7 and needs to be manually cleaned. After improvement, elastic support and automatic demoulding structure are used to avoid mold jamming problems. In traditional molds, plate positioning relies on manual operation and is prone to deviation. After improvement, precise guidance and positioning are achieved through support tube 20 and ball 37 structure. Traditional molds have low production efficiency due to manual operation and mold jamming problems. After improvement, automated design and linkage structure are used to significantly improve production efficiency.
[0058] In addition, the guide column 40 and the sliding sleeve 42 structure in the installation box 21 ensure that the support tube 20 is stably guided during the movement to avoid deviation, thereby extending the service life of the mold and realizing automatic loading, precise positioning, stable stamping, automatic demolding and efficient unloading in the display back panel molding process, which significantly improves production efficiency and product quality. At the same time, it solves the problems of cumbersome manual operation, inaccurate positioning, mold jamming and severe mold wear in traditional molds, and has high practicality and economic value.
[0059] Embodiment three:
[0060] The steps for using the display back panel molding mold are as follows:
[0061] S1: The plate processed on the display back panel is pre-stored inside the material box 3 and supported by the material plate 19. The plate processed on the display back panel is adapted to the inner wall of the material box 3, and the plate processed on the display back panel is avoided from being offset when lifted, because the material plate 19 is guided. When the motor 5 drives the screw 4 to rotate, the screw 4 pushes the nut 15 to rotate, and the outer wall of the screw 4 cooperates with the inner wall thread of the nut 15 to drive the material plate 19 to be lifted, so that the plate processed on the display back panel at the uppermost end of the material plate 19 corresponds to the stroke groove 17, the stroke groove 2 18, the stroke groove 3 44 and the stroke groove 4 45. It is worth noting that the length of the telescopic end of the hydraulic rod 2 11 needs to reach the length that simultaneously passes through the stroke groove 1 17, the stroke groove 2 18, the stroke groove 3 44 and the stroke groove 4 45, so that the push plate 16 can effectively push the plate processed on the display back panel;
[0062] S2: After the plate processed by the display back panel is pushed into the processing box 6, it is guided by the guide rail 27, and the bottom is rolled and supported by the ball 37, so that the plate processed by the display back panel is guided so that the plate processed by the display back panel is located on the die 7. When the hydraulic rod 1 drives the telescopic end to descend, driving the punch 12 to descend and fit the plate processed by the display back panel, the plate processed by the display back panel will first apply an extrusion force to the ball 37, and the extrusion force acts on the spring three 35 through the ball 37. The spring three 35 is forced to shrink and drives the ball 37 to enter the support tube 20. The subsequent extrusion force acts on the support tube 20, exerts an extrusion force on the spring four 47, drives the support tube 20 to descend, and descends through the stroke hole 43 inside the die 7, so that the plate processed by the display back panel is fitted on the die 7, and the extrusion of the die 7 by the punch 12 realizes the pressurized forming of the plate processed by the display back panel;
[0063] S3: When the telescopic end of the hydraulic rod 1 descends and drives the connecting rod 22 to descend, the piston 23 is driven to slide longitudinally in the installation tube 2. When the piston 23 descends, a suction force is generated in the space above the piston 23. The suction force acts on the inside of the installation box 21 through the connecting tube 24 and acts on the inside of the support tube 20. The support tube 20 is fitted with the plate material processed by the display back panel through the sealing gasket 38. In the process of the plate material processed by the display back panel being squeezed and lowered, it is guided and positioned by the negative pressure suction force. After the display back panel is processed and formed, the elastic force of the spring four 47 acts on the installation box 21, so that the installation box 21 drives the support rod to lift. After the display back panel is formed, it is separated from the concave mold 7, and the piston 23 is reset, gradually reducing the suction force inside the support tube 20. The negative pressure adsorption force of the display back panel during the lifting process gradually decreases, and is pushed through the stroke groove four 45 by the push plate 16 to unload the material. In the process of the display back panel being formed by the mold, automatic loading, guiding positioning, stamping, demolding and unloading are realized.
[0064] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
[0065] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A display back panel forming mold with a guide mechanism, comprising a hydraulic rod (1), a mounting cylinder (2), a material box (3), a motor (5), a processing box (6), a die (7), a bottom plate (10), a push plate (16) and a support tube (20), characterized in that: A material box (3) and a processing box (6) are arranged at the upper end of the bottom plate (10); a stroke groove 1 (17) and a stroke groove 2 (18) are provided inside the upper end of the material box (3); a hydraulic rod 2 (11) is provided at one end of the material box (3); a push plate (16) is provided at the telescopic end of the hydraulic rod 2 (11); a die (7) is arranged inside the processing box (6); a mounting box (21) is arranged below the die (7); two groups of stroke holes (43) are provided inside the die (7) and are equidistantly distributed; a support tube (20) is installed in the upper end of the mounting box (21) and is slidably plugged into the stroke hole (43); a sealing gasket (38) is provided at the upper end of the support tube (20); and the bottom plate (10) is provided with a plurality of support tubes (20) and a plurality of support tubes (20) and a plurality of support tubes (20) are provided. A mounting frame (39) is provided at the upper end of the plate (10), a hydraulic rod (1) is provided inside the mounting frame (39), a convex mold (12) is provided at the lower end of the telescopic end of the hydraulic rod (1), a mounting cylinder (2) is fixedly installed inside the mounting frame (39), a connecting rod (22) slidably inserted into the interior of the mounting cylinder (2) is provided on the outer wall of the telescopic end of the hydraulic rod (1), a piston (23) slidably installed in the interior of the mounting cylinder (2) is provided at the lower end of the connecting rod (22), a spring (25) fixedly connected to the mounting cylinder (2) is provided at the lower end of the piston (23), and a connecting pipe (24) penetrating the mounting box (21) is installed on the mounting cylinder (2) above the piston (23).
2. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: A rotating seat (36) is disposed inside the upper end of the support tube (20), a ball (37) is rotatably mounted inside the upper end of the rotating seat (36), and support legs (41) connected to the bottom plate (10) are disposed at the four corners of the lower end of the punch (12).
3. The display back panel forming mold with a guiding mechanism according to claim 2, characterized in that: A support ring (46) is fixedly mounted on the inner wall of the support tube (20), and a spring three (35) connected to the rotating seat (36) is arranged at the upper end of the support ring (46).
4. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: A sliding sleeve (42) is embedded and installed inside the installation box (21), and a guide column (40) is provided at the lower end of the female mold (7) and is slidably inserted into the sliding sleeve (42). A spring (47) connected to the installation box (21) and the female mold (7) is sleeved on the outer side of the guide column (40).
5. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: A stroke groove 1 (17) and a stroke groove 2 (18) corresponding to the push plate (16) are formed inside the upper end of the material box (3), and a stroke groove 3 (44) and a stroke groove 4 (45) corresponding to the stroke groove 1 (17) and the stroke groove 2 (18) are formed inside the upper end of the processing box (6).
6. The display back panel forming mold with a guide mechanism according to claim 5, characterized in that: An opening and closing cover (9) is provided at one end of the travel groove (45), a bracket (32) is provided at one end of the processing box (6), a mounting shaft (34) rotatably mounted inside the bracket (32) is provided at one end of the opening and closing cover (9), and a torsion spring (33) is sleeved on the outer side of the mounting shaft (34), the upper and lower ends of which are respectively connected to the opening and closing cover (9) and the bracket (32).
7. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: A material plate (19) is arranged inside the material box (3), a longitudinally distributed slide groove (14) is opened inside the front end of the material box (3), a nut (15) connected to the material plate (19) is slidably installed inside the slide groove (14), a motor (5) is arranged at the upper end of the bottom plate (10), a screw rod (4) threadedly installed with the nut (15) is arranged at the upper end of the motor (5), and a limit block (13) is arranged at the upper end of the screw rod (4).
8. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: Support plates (26) are provided inside the front and rear sides of the processing box (6), and equidistantly distributed guide rollers (28) are rotatably mounted on the lower end of the support plate (26), and a guide plate (8) is provided on the upper end of the bottom plate (10).
9. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: The inner walls on both the front and rear sides of the processing box (6) are provided with guide rails (27) and guide sleeves (30) slidably mounted inside the support plate (26); the upper end of the support plate (26) is provided with a second spring (31) connected to the guide sleeve (30); the upper end of the support plate (26) is provided with a guide rod (29) located inside the second spring (31) and slidably plugged into the guide sleeve (30).
10. The display back panel forming mold with a guiding mechanism according to claim 1, characterized in that: The steps for using the display back panel molding mold are as follows: S1: The plate material for display back panel processing is pre-stored inside the material box (3) and supported by the material plate (19). The plate material for display back panel processing is adapted to the inner wall of the material box (3), and the plate material for display back panel processing is prevented from being offset when being lifted. Because the plate material (19) is guided, when the motor (5) drives the screw rod (4) to rotate, the screw rod (4) pushes the nut (15) to rotate, and the plate material (19) is lifted by the cooperation of the outer wall of the screw rod (4) and the inner wall thread of the nut (15), so that the plate material for display back panel processing at the uppermost end of the plate material (19) corresponds to the stroke groove 1 (17), the stroke groove 2 (18), the stroke groove 3 (44) and the stroke groove 4 (45). It is worth noting that the length of the telescopic end of the hydraulic rod 2 (11) needs to reach the length that simultaneously passes through the stroke groove 1 (17), the stroke groove 2 (18), the stroke groove 3 (44) and the stroke groove 4 (45), so that the push plate (16) can effectively push the plate material for display back panel processing; S2: After the plate to be processed on the display back panel is pushed into the processing box (6), it is guided by the guide rail (27) and the bottom is supported by the ball bearing (37) to guide the plate to be processed on the display back panel so that the plate to be processed on the display back panel is located on the concave die (7). When the hydraulic rod (1) drives the telescopic end to descend and drives the convex die (12) to descend and fit the plate to be processed on the display back panel, the plate to be processed on the display back panel will first apply an extrusion force to the ball bearing (37), and the extrusion force is applied to the ball bearing (37) through the ball bearing (37). The ball (37) acts on the spring three (35), and the spring three (35) contracts under force, driving the ball (37) to enter the support tube (20). The subsequent extrusion force acts on the support tube (20), exerts an extrusion force on the spring four (47), drives the support tube (20) to descend, and descends through the stroke hole (43) inside the concave die (7), so that the plate material processed by the display back plate fits on the concave die (7), and the convex die (12) squeezes the concave die (7) to achieve pressure molding of the plate material processed by the display back plate; S3: When the telescopic end of the hydraulic rod (1) descends and drives the connecting rod (22) to descend, the piston (23) is driven to slide longitudinally in the installation cylinder (2). When the piston (23) descends, a suction force is generated in the space above the piston (23). The suction force acts on the inside of the installation box (21) through the connecting pipe (24) and acts on the inside of the support pipe (20). The support pipe (20) is fitted with the plate processed on the display back plate through the sealing gasket (38). When the plate processed on the display back plate is squeezed and descended, it is guided and positioned by the negative pressure suction force. After the display back panel is processed and formed, the elastic force of the spring four (47) acts on the installation box (21), so that the installation box (21) drives the support rod to lift. After the display back panel is formed, it is separated from the concave mold (7), and the piston (23) is reset, gradually reducing the suction force inside the support tube (20). During the lifting process, the negative pressure adsorption force of the display back panel gradually decreases, and the push plate (16) pushes it through the stroke groove four (45) to discharge the material. In the process of the display back panel being formed by the mold, automatic loading, guiding positioning, stamping, demoulding and unloading are realized.
Citation Information
Patent Citations
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