A fully automatic processing equipment for aluminum profiles
By designing fully automatic processing equipment for aluminum profiles, and using multiple inner straps and driving mechanisms to achieve automated opening processing of aluminum profiles, the problems of difficult batch automation and waste pollution in the prior art are solved, and processing efficiency is improved and pollution is avoided.
Patent Information
- Application Number
- CN202510232040.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-02-28
AI Technical Summary
The existing aluminum profile opening processing technology is difficult to achieve batch automation, resulting in low processing efficiency, and the waste and high-temperature slag generated by the opening easily enter the interior of the aluminum profile, causing pollution and scalding.
A fully automatic processing equipment for aluminum profiles is designed, including a base, laser cutting body, fixed seat, internal support positioning mechanism, surface pretreatment mechanism, auxiliary flip mechanism, lead mechanism and cutting and partition mechanism. The equipment realizes automatic loading, surface cleaning, laser opening, automatic export and waste cleaning of aluminum profiles through multiple inner straps and driving mechanisms.
It realizes automated and multi-process batch processing of aluminum profiles, improving processing efficiency; effectively prevents waste and slag from entering the interior of aluminum profiles, preventing pollution and scalding.
Smart Images

Figure CN119703450B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile processing, and in particular to fully automatic processing equipment for aluminum profiles. Background Art
[0002] Aluminum profile is an alloy material with aluminum as the main component. Aluminum rods are obtained by hot melting and extrusion to obtain aluminum materials with different cross-sectional shapes. According to the use requirements of the aluminum profile, it is usually necessary to perform hole opening processing on the formed aluminum profile. In order to ensure the accuracy of the hole opening and the smoothness of the hole wall, laser equipment is usually used to perform hole opening processing on the aluminum profile.
[0003] When performing hole drilling processing on existing aluminum profiles, it is necessary to first fix the aluminum profile, and then drill holes one by one at the set hole positions of the aluminum profile. After the drilling is completed, the fixation of the aluminum profile is released, and then the hole drilling processing of the next aluminum profile is carried out. It is difficult to perform automated hole drilling processing on aluminum profiles in batches, resulting in low efficiency of aluminum profile hole drilling. Secondly, the waste generated by the hole drilling of the aluminum profile can easily enter the interior of the aluminum profile and is not easy to be cleaned out. Moreover, the high-temperature slag generated by the laser drilling will splash into the interior of the aluminum profile, which can easily burn the inner surface of the aluminum profile, which is not conducive to the long-term use of the aluminum profile. Summary of the invention
[0004] The purpose of the present invention is to provide a fully automatic processing equipment for aluminum profiles to solve the problem in the prior art that when performing hole drilling processing on aluminum profiles, the aluminum profiles need to be fixed first, and then holes are drilled one by one at the set hole positions of the aluminum profiles. After the hole drilling is completed, the fixation of the aluminum profile is released, and then the hole drilling processing of the next aluminum profile is carried out. It is difficult to perform automatic hole drilling processing on aluminum profiles in batches, resulting in low efficiency of aluminum profile hole drilling processing; secondly, the waste generated by the aluminum profile drilling is easy to enter the interior of the aluminum profile and is not easy to be cleaned out. Moreover, the high-temperature slag generated by laser drilling will splash into the interior of the aluminum profile, which is easy to burn the inner surface of the aluminum profile.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solution: a fully automatic processing equipment for aluminum profiles, comprising a base and a laser cutting body, and also comprising:
[0006] A first fixing seat, which is installed on one side of the top of the base, and a fixing plate is fixedly connected to the outer wall of one side of the first fixing seat;
[0007] A second fixing seat is installed on the other side of the top of the base, and the laser cutting body is installed between the first fixing seat and the second fixing seat;
[0008] An internal support displacement mechanism, which is mounted on the second fixed seat and is used to support the aluminum profile and to adjust the position of the aluminum profile;
[0009] A surface pretreatment mechanism, which is installed between the first fixing seat and the second fixing seat and is located above the base, and is used to clean the surface of the aluminum profile before cutting;
[0010] An auxiliary turning mechanism, which is connected to the inner support shifting mechanism and is used to drive the aluminum profile to turn;
[0011] The export mechanism is installed between the first fixing seat and the second fixing seat and is located above the fixing plate, and is used to export the aluminum profile after cutting;
[0012] The cutting and separating mechanism is connected to the inner support displacement mechanism and is used to separate the waste and slag produced by cutting from the aluminum profiles, and is also used to discharge the waste and slag after the aluminum profiles are led out.
[0013] Furthermore, a feed inlet and a discharge outlet are formed through the first fixing seat and the fixing plate, and the feed inlet is located below the discharge outlet;
[0014] A waste collection trough is provided on the top of the base.
[0015] Furthermore, the inner support shifting mechanism comprises a turntable rotatably connected to the outer wall of the second fixed seat on one side close to the first fixed seat, a first motor installed on the outer wall of the other side of the second fixed seat, and a plurality of driving blocks rotatably connected to the inside of the turntable;
[0016] The output end of the first motor is fixedly connected to the turntable, and is used to drive the turntable to rotate in sections;
[0017] The plurality of driving blocks are evenly distributed in a circular array with the first motor output end as the center. An inner support bar is fixedly connected to the outer wall of the driving block close to the first fixed seat. The outer wall of the inner support bar is adapted to the inner wall of the aluminum profile, and the other end of the inner support bar is abutted against the fixed plate.
[0018] Further, the surface pretreatment mechanism includes a second motor installed inside the first fixed seat and a brush roller rotatably connected between the first fixed seat and the second fixed seat;
[0019] The output end of the second motor is fixedly connected to one end of the brush roller.
[0020] Furthermore, the auxiliary flipping mechanism includes first gears respectively fixedly sleeved on the outside of the plurality of driving blocks, a bidirectional gear ring rotatably connected to the outer wall of the turntable, and a third motor installed on the outer wall of the other side of the second fixing seat;
[0021] The plurality of first gears are all located inside the bidirectional gear ring and are meshed with the bidirectional gear ring, and the first gear is a unidirectional gear;
[0022] The output end of the third motor is fixedly connected with a second gear, and the second gear is located outside the bidirectional gear ring and meshes with the bidirectional gear ring.
[0023] Further, the guide mechanism includes a screw rod rotatably connected between the first fixing seat and the second fixing seat, a driving plate screwed to the outside of the screw rod, and a sliding sleeve slidably sleeved to the outside of the inner support bar;
[0024] A fourth motor is installed on the outer wall of the other side of the second fixing seat, and the output end of the fourth motor is fixedly connected to one end of the screw rod;
[0025] A guide rod is fixedly connected between the first fixing seat and the second fixing seat. The guide rod is located above the screw rod, and the driving disk is also slidably sleeved on the outside of the guide rod.
[0026] Furthermore, an annular groove is formed on the outside of the sliding sleeve, and the width of the driving disk is the same as that of the annular groove and matches with the annular groove.
[0027] Further, the cutting and separating mechanism comprises a transmission shaft rotatably connected to the inside of the inner support bar, a plurality of collecting components installed outside the transmission shaft, and a linkage component for driving the transmission shaft to rotate;
[0028] The transmission shaft passes through the driving block and is rotatably connected to the driving block;
[0029] The collecting assembly comprises a reciprocating screw fixedly sleeved on the outside of the transmission shaft, a slider screwed on the outside of the reciprocating screw, and connecting rods respectively hinged on the outer walls of both sides of the slider;
[0030] The other ends of the two connecting rods are both hinged with a push plate, and the outer side of the push plate is slidably sleeved with an isolation frame, and the isolation frame is fixedly connected to the outer wall of the inner support bar.
[0031] Further, the linkage assembly includes a third gear fixedly sleeved on the outside of the transmission shaft and a first tooth arc and a second tooth arc fixedly connected to the inner wall of the second fixing seat;
[0032] The third gear meshes with the first tooth arc and the second tooth arc in sequence when rotating with the rotating disk.
[0033] Compared with the prior art, the fully automatic aluminum profile processing equipment provided by the present invention has the following beneficial effects:
[0034] 1. By setting up multiple internal support bars and driving the aluminum profiles to automatically load, clean the surface, laser open holes, automatically export and remove slag in sequence, the effect of automatic, multi-process batch processing of aluminum profiles is achieved, which effectively improves the efficiency of aluminum profile processing;
[0035] 2. When the laser cutting body makes a hole in the aluminum profile, the area of the hole is smaller than the cross-sectional area of the isolation frame, and the position of the hole is set to correspond to the position of the isolation frame. When making a hole, some of the waste cut from the aluminum profile falls directly, and some enters the isolation frame. The slag sputtered by the laser cutting enters the isolation frame. Therefore, the waste and slag generated by the cutting will not enter the aluminum profile, avoiding the problem that the waste is difficult to remove from the aluminum profile and the high-temperature slag sputtered easily burns the aluminum profile;
[0036] 3. After the aluminum profile is exported, the push plate is driven to move along the inner wall of the isolation frame toward the outside of the inner support bar to eject the remaining waste and slag inside the isolation frame. Subsequently, the auxiliary flipping mechanism is used to drive the inner support bar to rotate, so that the waste and slag ejected from each surface automatically fall into the waste collection trough, thereby achieving the purpose of automatically cleaning the waste and slag inside the isolation frame. When the aluminum profile is continuously opened, the aluminum profile can be continuously isolated, avoiding the problem of untimely cleaning of the waste and slag inside the isolation frame, which affects the continuous opening effect of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0038] Figure 1 It is a schematic diagram of the overall structure of the present invention from a first viewing angle;
[0039] Figure 2 It is a schematic diagram of the overall structure of the present invention from a second viewing angle;
[0040] Figure 3 It is a schematic diagram of the internal structure of the second fixing seat of the present invention from a first viewing angle;
[0041] Figure 4 It is a schematic diagram of the internal structure of the second fixing seat of the present invention from a second viewing angle;
[0042] Figure 5 It is a schematic diagram of the external structure of the inner support bar of the present invention;
[0043] Figure 6 It is a schematic diagram of the internal structure of the inner support bar of the present invention;
[0044] Figure 7 It is a schematic diagram of the structure of the collection component of the present invention.
[0045] Description of reference numerals:
[0046] 1. Base; 2. Laser cutting body; 3. First fixed seat; 4. Fixed disk; 5. Second fixed seat; 6. Turntable; 7. First motor; 8. Drive block; 9. Inner support bar; 10. Second motor; 11. Brush roller; 12. First gear; 13. Bidirectional gear ring; 14. Third motor; 15. Second gear; 16. Screw rod; 17. Drive disk; 18. Sleeve; 19. Fourth motor; 20. Guide rod; 21. Annular groove; 22. Transmission shaft; 23. Reciprocating screw; 24. Slider; 25. Connecting rod; 26. Push plate; 27. Isolation frame; 28. Third gear; 29. First tooth arc; 30. Second tooth arc; 31. Feed inlet; 32. Discharge outlet; 33. Waste collection trough. DETAILED DESCRIPTION
[0047] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0048] Example: See Figure 1 - Figure 7 , a fully automatic processing equipment for aluminum profiles, comprising a base 1 and a laser cutting body 2, and also comprising:
[0049] A first fixed seat 3 is installed on one side of the top of the base 1, and a fixed plate 4 is fixedly connected to the outer wall of one side of the first fixed seat 3. A feed port 31 and a discharge port 32 are formed inside the first fixed seat 3 and the fixed plate 4, and the feed port 31 is located below the discharge port 32;
[0050] A conveying mechanism is provided on the left side of the first fixed seat 3, which is used to drive the aluminum profile to move to the right, and to sleeve the aluminum profile on the outside of the inner support bar 9 through the feed port 31, and is also used to drive the aluminum profile with the hole completed to move to the left through the feed port 31;
[0051] When the turntable 6 rotates and the aluminum profile is driven to move along a circular trajectory through the inner support bar 9, one end of the aluminum profile abuts against the fixed plate 4, the other end of the aluminum profile abuts against the sliding sleeve 18, and the sliding sleeve 18 abuts against the driving block 8, thereby achieving a limiting effect on the aluminum profile.
[0052] A waste collection tank 33 is provided on the top of the base 1;
[0053] The waste generated by opening the aluminum profile and the slag generated by laser cutting fall into the waste collection tank 33 .
[0054] A second fixing seat 5 is installed on the other side of the top of the base 1, and the laser cutting body 2 is installed between the first fixing seat 3 and the second fixing seat 5;
[0055] An inner support shifting mechanism, which is installed on the second fixed seat 5, is used to support the aluminum profile and to adjust the position of the aluminum profile. The inner support shifting mechanism includes a turntable 6 rotatably connected to the outer wall of the second fixed seat 5 on one side close to the first fixed seat 3, a first motor 7 installed on the outer wall of the other side of the second fixed seat 5, and a plurality of driving blocks 8 rotatably connected to the inside of the turntable 6. The number of driving blocks 8 in this embodiment is four; the output end of the first motor 7 is fixedly connected to the turntable 6, and is used to drive the turntable 6 to rotate in sections; the plurality of driving blocks 8 are evenly distributed in a circular array with the output end of the first motor 7 as the center, and an inner support bar 9 is fixedly connected to the outer wall of the driving block 8 on the side close to the first fixed seat 3, the outer wall of the inner support bar 9 is adapted to the inner wall of the aluminum profile, and the other end of the inner support bar 9 abuts against the fixed plate 4;
[0056] After the aluminum profile is sleeved on the outside of the inner support bar 9 on the right side of the feed port 31, the surface pretreatment mechanism cooperates with the auxiliary flipping mechanism to clean the outside of the aluminum profile in turn to remove impurities on the surface of the aluminum profile to prevent affecting the subsequent laser opening effect of the aluminum profile. After the cleaning is completed, the turntable 6 is driven by controlling the first motor 7 to rotate 90° counterclockwise to drive the front of the aluminum profile laser cutting body 2. The laser cutting body 2 cooperates with the auxiliary flipping mechanism to perform laser opening processing on each set position of the aluminum profile. After the aluminum profile opening is completed, the first motor is controlled to 7 drives the turntable 6 to continue to rotate 90° counterclockwise, driving the aluminum profile to rotate to the right side of the discharge port 32, and the aluminum profile is driven to move to the left along the outside of the inner support bar 9 through the export mechanism to export the aluminum profile with the hole opened. After the aluminum profile is exported, the first motor 7 is controlled to drive the turntable 6 to continue to rotate 90° counterclockwise, and then cooperate with the auxiliary turning mechanism and the cutting and separating mechanism to discharge the waste and slag generated by the opening in sequence. Finally, the first motor 7 is controlled to drive the turntable 6 to continue to rotate 90° counterclockwise, driving the inner support bar 9 to rotate to the right side of the feed port 31.
[0057] The surface pretreatment mechanism is installed between the first fixed seat 3 and the second fixed seat 5 and is located above the base 1, and is used to clean the surface of the aluminum profile before cutting. The surface pretreatment mechanism includes a second motor 10 installed inside the first fixed seat 3 and a brush roller 11 rotatably connected between the first fixed seat 3 and the second fixed seat 5; the output end of the second motor 10 is fixedly connected to one end of the brush roller 11;
[0058] After the aluminum profile is sleeved on the outside of the inner support bar 9 on the right side of the feed port 31, the inner support bar 9 and the aluminum profile outside thereof are driven to rotate through the auxiliary flipping mechanism. In this process, the brush roller 11 is driven to rotate by controlling the second motor 10 to clean the surface of the aluminum profile.
[0059] The auxiliary flipping mechanism is connected to the inner support shifting mechanism and is used to drive the aluminum profile to flip. The auxiliary flipping mechanism includes first gears 12 fixedly sleeved on the outside of multiple driving blocks 8, a bidirectional gear ring 13 rotatably connected to the outer wall of the turntable 6, and a third motor 14 installed on the outer wall of the other side of the second fixed seat 5; the multiple first gears 12 are all located on the inner side of the bidirectional gear ring 13 and are all meshed with the bidirectional gear ring 13, and the first gear 12 is a one-way gear; the output end of the third motor 14 is fixedly connected with a second gear 15, and the second gear 15 is located on the outer side of the bidirectional gear ring 13 and is meshed with the bidirectional gear ring 13;
[0060] When the turntable 6 rotates counterclockwise, the two-way gear ring 13 does not rotate therewith due to the limiting effect of the second gear 15 and the two-way gear ring 13. Since each first gear 12 moves along the annular trajectory therewith, the first gear 12 rotates clockwise through the meshing effect of the first gear 12 and the two-way gear ring 13, but the driving block 8 does not rotate therewith at this time. When it is necessary to drive the driving block 8, the inner support bar 9 and the aluminum profile to rotate, the second gear 15 is driven clockwise by controlling the third motor 14 to rotate, and the two-way gear ring 13 is driven to rotate counterclockwise through the meshing effect of the second gear 15 and the two-way gear ring 13. Through the meshing effect of the two-way gear ring 13 and each first gear 12, each first gear 12 is driven to rotate counterclockwise synchronously, and the driving block 8 and the inner support bar 9 rotate therewith, thereby driving the aluminum profile to rotate, wherein the driven aluminum profile pauses every 90° rotation.
[0061] The export mechanism is installed between the first fixed seat 3 and the second fixed seat 5 and is located above the fixed plate 4, and is used to export the aluminum profile after cutting. The export mechanism includes a screw rod 16 rotatably connected between the first fixed seat 3 and the second fixed seat 5, a driving plate 17 screwed to the outside of the screw rod 16, and a sliding sleeve 18 slidably sleeved on the outside of the inner support bar 9; a fourth motor 19 is installed on the outer wall of the other side of the second fixed seat 5, and the output end of the fourth motor 19 is fixedly connected to one end of the screw rod 16; a guide rod 20 is fixedly connected between the first fixed seat 3 and the second fixed seat 5, and the guide rod 20 is located above the screw rod 16. The driving plate 17 is also slidably sleeved on the outside of the guide rod 20. An annular groove 21 is opened on the outside of the sliding sleeve 18, and the width of the driving plate 17 is the same as that of the annular groove 21, and matches the annular groove 21;
[0062] When the aluminum profile rotates to the right side of the discharge port 32, the annular groove 21 on the sliding sleeve 18 at the right end of the aluminum profile automatically rotates to the outside of the bottom of the driving disk 17. At this time, the fourth motor 19 is controlled to drive the screw rod 16 to rotate clockwise, driving the driving disk 17 to move leftward along the outside of the guide rod 20, and the sliding sleeve 18 is driven by the driving disk 17 to slide leftward along the outside of the inner support bar 9 synchronously, thereby driving the aluminum profile outside the inner support bar 9 to move leftward and be discharged through the discharge port 32.
[0063] By controlling the fourth motor 19 to drive the screw rod 16 to rotate counterclockwise, the driving plate 17 and the sliding sleeve 18 are driven to move rightward and reset.
[0064] The cutting and separating mechanism is connected to the inner support displacement mechanism, and is used to separate the waste and slag generated by cutting from the aluminum profile, and is also used to discharge the waste and slag after the aluminum profile is discharged. The cutting and separating mechanism includes a transmission shaft 22 rotatably connected to the inside of the inner support bar 9, a plurality of collecting components installed outside the transmission shaft 22, and a linkage component for driving the transmission shaft 22 to rotate; the transmission shaft 22 is set through the drive block 8 and is rotatably connected to the drive block 8; the collecting component includes a reciprocating screw 23 fixedly sleeved on the outside of the transmission shaft 22, a plurality of collecting components installed outside the transmission shaft 22, and a linkage component for driving the transmission shaft 22 to rotate. The slider 24 outside the screw rod 23 and the connecting rod 25 respectively hinged on the outer walls on both sides of the slider 24; the other ends of the two connecting rods 25 are hinged with a push plate 26, and the outer sliding sleeve of the push plate 26 is provided with an isolation frame 27, and the isolation frame 27 is fixedly connected to the outer wall of the inner support bar 9. The linkage assembly includes a third gear 28 fixedly sleeved on the outside of the transmission shaft 22 and a first tooth arc 29 and a second tooth arc 30 fixedly connected to the inner wall of the second fixed seat 5; when the third gear 28 rotates with the turntable 6, it meshes with the first tooth arc 29 and the second tooth arc 30 in sequence.
[0065] When the laser cutting body 2 makes a hole in the aluminum profile, the area of the hole is smaller than the cross-sectional area of the isolation frame 27, and the position of the hole is set to correspond to the position of the isolation frame 27. When making a hole, some of the waste cut from the aluminum profile falls directly, and some enters the isolation frame 27. The slag sputtered by the laser cutting enters the isolation frame 27. Therefore, neither the waste nor the slag enters the aluminum profile, preventing the waste from entering the aluminum profile and being difficult to remove, and the high-temperature slag sputtered from easily scalding the aluminum profile.
[0066] After the aluminum profile is exported, the turntable 6 is driven to rotate counterclockwise by 90° by controlling the first motor 7. In this process, the transmission shaft 22 is driven to rotate by the meshing effect between the third gear 28 and the first tooth arc 29, and the reciprocating screws 23 outside the transmission shaft 22 rotate synchronously, thereby driving the slider 24 to move from the right end of the reciprocating screw 23 to the left end thereof. In this process, the push plate 26 is driven by the connecting rod 25 to move along the inner wall of the isolation frame 27 toward the outside of the inner support bar 9, and the waste and The slag is ejected, and subsequently the auxiliary flipping mechanism is used to drive the inner support bar 9 to rotate, so that the waste and slag ejected from each surface automatically fall into the waste collecting trough 33. After the interior of the isolation frame 27 is cleaned, the first motor 7 is controlled to drive the turntable 6 to continue to rotate 90° counterclockwise. In this process, the transmission shaft 22 and each reciprocating screw 23 are driven to continue to rotate through the meshing effect between the third gear 28 and the second tooth arc 30, thereby driving the slider 24 to move from the left end of the reciprocating screw 23 to its right end, and the pushing plate 26 is driven to move back and reset through the connecting rod 25.
[0067] Working principle: When in use, the aluminum profile is input to the outside of the inner support bar 9 on the right side of the feed port 31 through the conveying mechanism, and the inner support bar 9 and the aluminum profile outside it are driven to rotate in sections through the auxiliary flipping mechanism. In this process, the brush roller 11 is driven to rotate by controlling the second motor 10 to clean the surface of the aluminum profile. After cleaning, the turntable 6 is driven to rotate 90° counterclockwise by controlling the first motor 7 to drive the front of the aluminum profile laser cutting body 2. The laser cutting body 2 cooperates with the auxiliary flipping mechanism to perform laser drilling processing on each set position of the aluminum profile. The area of the hole is smaller than the cross-sectional area of the isolation frame 27, and the position of the set hole corresponds to the position of the isolation frame 27. When drilling, cut from the aluminum profile Some of the dropped waste will fall directly, while others will enter the isolation frame 27. The slag sputtered by laser cutting will enter the isolation frame 27. Therefore, neither the waste nor the slag will enter the interior of the aluminum profile, preventing the waste from entering the interior of the aluminum profile and being difficult to remove, and the sputtered high-temperature slag from easily scalding the aluminum profile. After the hole is opened, the first motor 7 is controlled to drive the turntable 6 to continue to rotate counterclockwise by 90°, driving the aluminum profile to rotate to the right side of the discharge port 32. The annular groove 21 on the sliding sleeve 18 at the right end of the current aluminum profile automatically rotates to the outside of the bottom of the driving disk 17. At this time, the fourth motor 19 is controlled to drive the screw rod 16 to rotate clockwise, driving the driving disk 17 to move to the left along the outside of the guide rod 20, and driving the sliding sleeve 18 through the driving disk 17. It slides synchronously to the left along the outside of the inner support bar 9, thereby driving the aluminum profile outside the inner support bar 9 to move to the left and be discharged through the discharge port 32. After the aluminum profile is discharged, the first motor 7 is controlled to drive the turntable 6 to continue to rotate 90° counterclockwise. In this process, the third gear 28 is meshed with the first tooth arc 29 to drive the transmission shaft 22 to rotate, and the reciprocating screws 23 outside the transmission shaft 22 rotate synchronously therewith, thereby driving the slider 24 to move from the right end of the reciprocating screw 23 to its left end. In this process, the push plate 26 is driven by the connecting rod 25 to move along the inner wall of the isolation frame 27 toward the outside of the inner support bar 9, so that the remaining waste and slag inside the isolation frame 27 are ejected, and the subsequent auxiliary turning is coordinated. The rotating mechanism drives the inner support bar 9 to rotate, so that the waste and slag ejected from each surface automatically fall into the waste collecting trough 33. After the interior of the isolation frame 27 is cleaned, the first motor 7 is controlled to drive the turntable 6 to continue to rotate 90° counterclockwise. In this process, through the meshing effect between the third gear 28 and the second tooth arc 30, the transmission shaft 22 and each reciprocating screw 23 are driven to continue to rotate, thereby driving the slider 24 to move from the left end of the reciprocating screw 23 to its right end, and the push plate 26 is driven to move back and reset through the connecting rod 25. Finally, the first motor 7 is controlled to drive the turntable 6 to continue to rotate 90° counterclockwise, driving the inner support bar 9 to rotate to the right side of the feed port 31. This cycle is repeated to perform automated hole opening processing on aluminum profiles in batches.
[0068] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in the field understand the principle of the above invention, the specific details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is to automatically control by a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in the field; the above only describes some exemplary embodiments of the present invention by way of explanation. Undoubtedly, for ordinary technicians in the field, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A fully automatic processing equipment for aluminum profiles, comprising a base and a laser cutting body, characterized in that: Also includes: A first fixing seat is installed on one side of the top of the base, and a fixing plate is fixedly connected to an outer wall of one side of the first fixing seat; A second fixing seat is mounted on the other side of the top of the base, and the laser cutting body is mounted between the first fixing seat and the second fixing seat; An internal support displacement mechanism, which is mounted on the second fixed seat and is used to support the aluminum profile and to adjust the position of the aluminum profile; A surface pretreatment mechanism, which is installed between the first fixing seat and the second fixing seat and is located above the base, and is used to clean the surface of the aluminum profile before cutting; An auxiliary turning mechanism, which is connected to the inner support shifting mechanism and is used to drive the aluminum profile to turn; The export mechanism is installed between the first fixing seat and the second fixing seat and is located above the fixing plate, and is used to export the aluminum profile after cutting; A cutting and separating mechanism, which is connected to the inner support displacement mechanism, is used to separate the waste and slag generated by cutting from the aluminum profile, and is also used to discharge the waste and slag after the aluminum profile is led out; The inner support shifting mechanism comprises a turntable rotatably connected to the outer wall of the second fixed seat on one side close to the first fixed seat, a first motor installed on the outer wall of the other side of the second fixed seat, and a plurality of driving blocks rotatably connected to the inside of the turntable, an inner support bar is fixedly connected to the outer wall of the driving block on the side close to the first fixed seat, the outer wall of the inner support bar is adapted to the inner wall of the aluminum profile, and the other end of the inner support bar is abutted against the fixed plate; The cutting and separating mechanism includes a transmission shaft rotatably connected to the inside of the inner support bar, a plurality of collecting components installed on the outside of the transmission shaft and a linkage component for driving the transmission shaft to rotate; the transmission shaft passes through the driving block and is rotatably connected to the driving block; the collecting component includes a reciprocating screw fixedly sleeved on the outside of the transmission shaft, a slider screwed on the outside of the reciprocating screw and connecting rods hinged on the outer walls of both sides of the slider; the other ends of the two connecting rods are hinged with a push plate, the outer sliding sleeve of the push plate is provided with an isolation frame, and the isolation frame is fixedly connected to the outer wall of the inner support bar.
2. The fully automatic aluminum profile processing equipment according to claim 1 is characterized in that: A feed inlet (31) and a discharge outlet (32) are provided through the first fixing seat (3) and the fixing plate (4), and the feed inlet (31) is located below the discharge outlet (32); A waste collection trough (33) is provided on the top of the base (1).
3. The fully automatic aluminum profile processing equipment according to claim 2 is characterized in that: The output end of the first motor (7) is fixedly connected to the turntable (6) and is used to drive the turntable (6) to rotate in sections; The plurality of drive blocks (8) are evenly distributed in a ring array with the output end of the first motor (7) as the center.
4. The fully automatic aluminum profile processing equipment according to claim 3 is characterized in that: The surface pretreatment mechanism comprises a second motor (10) installed inside the first fixed seat (3) and a brush roller (11) rotatably connected between the first fixed seat (3) and the second fixed seat (5); The output end of the second motor (10) is fixedly connected to one end of the brush roller (11).
5. The fully automatic aluminum profile processing equipment according to claim 4 is characterized in that: The auxiliary turning mechanism comprises a first gear (12) respectively fixedly sleeved on the outside of a plurality of driving blocks (8), a bidirectional gear ring (13) rotatably connected to the outer wall of the rotating disk (6), and a third motor (14) mounted on the outer wall of the other side of the second fixing seat (5); The plurality of first gears (12) are all located inside the bidirectional gear ring (13) and are all meshed with the bidirectional gear ring (13); the first gears (12) are unidirectional gears; The output end of the third motor (14) is fixedly connected to a second gear (15), and the second gear (15) is located outside the bidirectional gear ring (13) and meshes with the bidirectional gear ring (13).
6. The fully automatic aluminum profile processing equipment according to claim 5, characterized in that: The guide mechanism comprises a screw rod (16) rotatably connected between the first fixing seat (3) and the second fixing seat (5), a driving plate (17) threadedly connected to the outside of the screw rod (16), and a sliding sleeve (18) slidably sleeved on the outside of the inner support bar (9); A fourth motor (19) is mounted on the outer wall of the other side of the second fixing seat (5), and an output end of the fourth motor (19) is fixedly connected to one end of the screw rod (16); A guide rod (20) is fixedly connected between the first fixing seat (3) and the second fixing seat (5), the guide rod (20) is located above the screw rod (16), and the driving disc (17) is also slidably sleeved on the outside of the guide rod (20).
7. The fully automatic aluminum profile processing equipment according to claim 6, characterized in that: An annular groove (21) is formed on the outside of the sliding sleeve (18), and the width of the driving disc (17) is the same as that of the annular groove (21), and the driving disc (17) matches the annular groove (21).
8. The fully automatic aluminum profile processing equipment according to claim 7, characterized in that: The linkage assembly comprises a third gear (28) fixedly sleeved on the outside of the transmission shaft (22) and a first tooth arc (29) and a second tooth arc (30) fixedly connected to the inner wall of the second fixed seat (5); When the third gear (28) rotates along with the rotating disk (6), it meshes with the first tooth arc (29) and the second tooth arc (30) in sequence.
Citation Information
Patent Citations
Laser cutting device for aluminum bar machining
CN119216823A
Rotary laser marking tool
CN222176329U