A welding device and method for cold-rolled sheet production
Through the cooperation of the symmetrically arranged welding mechanism and hydraulic rod, the problem of moving the rib strips during welding and only welding single gluten strips is solved, and efficient and convenient double-sided reinforcement rib welding is achieved, improving welding efficiency and effect.
Patent Information
- Application Number
- CN202510082697.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-01-17
AI Technical Summary
When welding reinforcement ribs, the bars may move, resulting in poor welding effect, and only single gluten strips can be welded, which requires turning the heat dissipation unit, which is inconvenient to operate.
A cold-rolled thin sheet production welding device is designed, using two welding mechanisms arranged symmetrically, which can weld both sides of the heat dissipation unit at the same time, and the reinforcement ribs are not easy to move. Through the cooperation of the hydraulic rod and the flip mechanism, the horizontal and vertical state switching of the fixing mechanism is achieved, making it easier to weld and load and unload.
It is realized that the two side reinforcement ribs of the heat dissipation unit are efficiently welded without flipping the heat dissipation unit, which improves the welding efficiency and effect and reduces the labor intensity of workers.
Smart Images

Figure CN119703540B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, and specifically provides a welding device and method for cold-rolled thin plate production. Background Art
[0002] A finned radiator is a heat exchange device used on oil-immersed transformers. The finned radiator is mainly obtained by welding multiple heat dissipation units, oil collecting pipes, and reinforcing rib bars. Among them, the heat dissipation unit is obtained by butt-welding two identical cold-rolled thin steel plates to form an oil flow path. Two confluence ports for oil supply and discharge are formed at both ends of the oil flow path. The oil collecting pipes are located at both ends of the finned radiator to form the inlet and outlet oil pipelines communicating with the transformer. Multiple heat dissipation units are arranged at equal intervals along the axial direction of the oil collecting pipe and are communicated with the oil collecting pipe. The reinforcing rib bars are connected between multiple heat dissipation units to improve the overall structural strength and prevent deformation.
[0003] The existing patent (publication number: CN116871798A) discloses a finned radiator welding device, including a base, a bracket, a pressing assembly, a welding assembly, and a rib discharging assembly. The bracket is arranged on the base, and a plurality of card slots are formed on the upper surface of the bracket; two pressing assemblies are relatively arranged on both sides of the bracket, and the pressing assembly has a first telescopic end, and a limiting plate is connected to the first telescopic end; the welding assembly includes a support beam, two welding mechanisms, and a second driving mechanism. The support beam is arranged above the bracket, and the rib discharging assembly is arranged on the support beam. Through the combined action of the base, the bracket, the pressing assembly, the welding assembly, and the rib discharging assembly, the present invention can weld and fix multiple heat dissipation units on the oil collecting pipe at equal intervals and can weld the rib bars on the heat dissipation units. Compared with manual welding, it is easier to ensure that multiple heat dissipation units are arranged at equal intervals, which helps to reduce the labor intensity of workers and improve the welding efficiency. The inventor found the following problems during the implementation of the above invention: When welding the reinforcing rib bars, the rib discharging assembly arranges the rib bars on the surface of the heat dissipation unit, and then the welding assembly performs the welding. Since the rib bars are not fixed by other components, the rib bars may move during welding, resulting in poor welding effects. At the same time, this device can only perform single-sided rib bar welding. When welding the other side, the heat dissipation unit needs to be flipped 180 degrees, which is rather inconvenient. Summary of the Invention
[0004] The purpose of the present invention is to provide a welding device and method for cold-rolled thin plate production to solve the problems of poor welding effects caused by rib bar movement during welding and only single-sided rib bar welding as mentioned in the above background art. To achieve the above purpose, the present invention provides the following technical solutions:
[0005] A welding device for cold-rolled sheet production, comprising two parallel slide rails I, the slide rails I are fixedly connected to the ground, two welding mechanisms are symmetrically and slidably connected on the slide rails I, two hydraulic rods I are symmetrically and fixedly connected to the ground, the movable ends of the two hydraulic rods I are respectively connected to the two welding mechanisms, connection brackets are arranged on the welding mechanisms, transfer mechanisms and storage mechanisms are arranged on the connection brackets, reinforcing ribs are placed on the transfer mechanisms and storage mechanisms, two hydraulic rods II are arranged between the two welding mechanisms, the upper ends of the hydraulic rods II are fixedly connected with connection seats, a fixing mechanism is rotatably connected between the two connection seats, a plurality of heat dissipation units are evenly arranged on the fixing mechanism, turning mechanisms are arranged at both ends of the fixing mechanism, and a placing rack is also arranged below the fixing mechanism.
[0006] Preferably, the welding mechanism comprises a slide rail II, the slide rail II is slidably connected to the two slide rails I, two symmetrically arranged connecting plates are fixedly connected to the slide rail II, the upper ends of the two connecting plates are fixedly connected with a slide rail III, sliders are slidably connected to the slide rail II and the slide rail III, a connection bracket and a slide rail IV are fixedly connected between the two sliders, a robotic arm capable of sliding along the slide rail IV by itself is arranged on the slide rail IV, a welding torch is fixedly connected to the end of the robotic arm, two parallel linear lead screws are rotatably connected between the two connecting plates, the two sliders are respectively threadedly connected to the two linear lead screws, a belt drive assembly is connected between the two linear lead screws, and one of the linear lead screws is fixedly connected to the output shaft of a drive motor, and the drive motor is fixed on the slide rail II.
[0007] Preferably, the transfer mechanism comprises a sliding bracket, the sliding bracket is slidably connected to the connection bracket, the sliding bracket is slidably connected with four clamping brackets, two clamping blocks I are symmetrically and slidably connected to one end of the clamping bracket, a spring I is connected between the clamping block I and the clamping bracket, a reinforcing rib is clamped between the two clamping blocks I, a supporting bracket I is fixedly connected to the lowermost clamping bracket, the reinforcing rib abuts against the supporting bracket I, and the reinforcing rib is also in contact with the heat dissipation unit.
[0008] Preferably, one end of the clamping bracket is fixedly connected with a first guide rod. Four first flat plates corresponding to the position of the clamping bracket are fixedly connected to the connecting bracket. A parallelogram chute is formed in the first flat plate. The first guide rod is slidably connected in the parallelogram chute at the corresponding position. Two reciprocating lead screws are symmetrically and rotatably connected to both ends of the connecting bracket. Two connecting blocks are symmetrically and fixedly connected to both ends of the sliding bracket. The connecting blocks are in threaded connection with the adjacent reciprocating lead screws. One ends of the two reciprocating lead screws are rotatably connected with a first gear. A connecting rod is hinged between the two first gears. Elastic pawls are fixedly connected to the first gears. Ratchets are fixedly connected to the reciprocating lead screws. The elastic pawls are engaged with the adjacent ratchets. A fixing plate is fixedly connected between the connecting plates. A number of first racks are fixedly connected to the fixing plate and arranged evenly. The upper first gear will be engaged with the number of first racks in sequence during the movement. A second rack is fixedly connected to the robotic arm. The second rack will be engaged with the lower first gear during the movement.
[0009] Preferably, the storage mechanism includes a storage bracket. The two storage brackets are symmetrically and rotatably connected to the connecting bracket. Two symmetric clamping blocks II are slidably connected to each of the four branches of the storage bracket. A second spring is connected between the clamping block II and the storage bracket. Four second supporting brackets are fixedly connected to the storage bracket evenly.
[0010] Preferably, a first face ratchet is fixedly connected to each of the storage brackets. Two first fixing brackets are symmetrically and fixedly connected to the connecting bracket. A rotating rod is rotatably connected to each of the first fixing brackets. A second face ratchet is slidably connected to the rotating rod. A third spring is connected between the second face ratchet and the first fixing bracket. The adjacent first face ratchet and second face ratchet are engaged. A second gear is also fixedly connected to the rotating rod. Two second fixing brackets are symmetrically and fixedly connected to the connecting bracket. A sliding rod is slidably connected to each of the second fixing brackets. A third rack is fixedly connected to one end of the sliding rod. A second guide rod is fixedly connected to the other end of the sliding rod. The third rack will be engaged with the adjacent second gear during the movement. A second flat plate is fixedly connected to the connecting block. A first guide groove is formed in the second flat plate. During the movement of the second flat plate, the first guide groove will be slidably connected to the adjacent second guide rod.
[0011] Preferably, the fixing mechanism includes a fixing frame. The fixing frame is rotatably connected to the connecting seat. Two arc-shaped clamping plates are symmetrically and slidably connected to the fixing frame. A number of convex blocks are arranged evenly on the arc-shaped clamping plates. The convex blocks on both sides are slidably inserted into the heat dissipation unit. Four third hydraulic rods are fixedly connected to the fixing frame in pairs and symmetrically. The arc-shaped clamping plate is fixedly connected to the movable end of the third hydraulic rod on the same side.
[0012] Preferably, the flipping mechanism includes a base, two bases are symmetrically arranged at both ends of the fixed frame, the base is rotatably connected to a plate three, the base and the plate three are symmetrically slidably connected to two locking blocks, a guide groove two is provided on the plate three, and two crank guide rods are symmetrically fixedly connected to the fixed frame, and the crank guide rods are slidably connected to the guide groove two on the same side.
[0013] Preferably, the placement rack is evenly provided with a plurality of equally spaced placement slots for placing the heat dissipation units, and the placement rack is also evenly provided with a plurality of equally spaced accommodation slots for accommodating reinforcing ribs.
[0014] A method for using a cold-rolled sheet production welding device comprises the following steps:
[0015] S1. Welding: Start the two mechanical arms and move them down along the slide rail 4. When the mechanical arms move down, they will move the welding gun to weld the connection points between the reinforcing ribs and the heat dissipation unit. When the mechanical arms move to the bottom, the rack 2 will mesh with the gear 1 and drive the gear 1 to rotate. The two gears 1 will rotate synchronously through the connecting rod. The gear 1 will drive the reciprocating screw to rotate through the elastic pawl and the ratchet. The reciprocating screw will drive the connecting block threadedly connected to it to move. The connecting block drives the sliding bracket connected to it to move outward. Since the relative clamping block 1 will compress the spring 1 when it is subjected to force and move away from each other, the clamping bracket can move outward with the sliding bracket;
[0016] After the mechanical arm moves to the bottom, the reinforcement ribs are also welded, and the mechanical arm moves upward to reset. At the same time, the drive motor is started, and the drive motor drives the two linear screws to rotate. The linear screw drives the sliders threaded therewith to slide along the slide rails 1 and 2 for a certain distance, and stops after the gear 1 and the adjacent rack 1 are fully engaged. The gear 1 rotates under the drive of the rack 1, and drives the connected reciprocating screw to rotate. The reciprocating screw drives the connecting block to move inward and reset, and the clamping bracket also moves inward and resets with the connecting block;
[0017] During the reciprocating movement of the connecting block, the plate 2 also moves accordingly, so that the guide rod 2 is slidably connected with the guide groove 1. Under the guidance of the guide groove 1, the sliding rod and the rack 3 reciprocate and translate. When the rack 3 moves, it meshes with the gear 2, driving the gear 2 to reciprocate and rotate 90 degrees. Due to the setting of the end face ratchet 1 and the end face ratchet 2, the storage bracket will rotate 90 degrees under the drive of the gear 2 and will not reset. During the reciprocating movement of the connecting block, since the guide rod 1 is slidably connected in the parallelogram slide groove, the clamping bracket can grab the reinforcement ribs on the rotated storage bracket and abut the reinforcement ribs against the heat dissipation unit. At this time, the mechanical arm is started to move down for welding, and reinforcement ribs are added to the storage bracket.
[0018] Repeat the above steps until all the reinforcement ribs on one side of the heat dissipation unit are welded;
[0019] S2. Blanking: Start Hydraulic Rod 1 to drive the welding mechanisms on both sides to move outwards. At the same time, start the drive motor to make the slider move back to its original position and make the robotic arm move up to its original position. After the welding mechanisms separate, start Hydraulic Rod 2 to drive the fixing mechanism to move downwards. Since the crank-slider is slidably connected to Guide Slot 2, the fixing mechanism will first flip to a horizontal state and then continue to move downwards until the heat dissipation unit abuts against the bottom surface of the placement groove and stops.
[0020] Start Hydraulic Rod 3 to move the arc-shaped clamping pieces on both sides outwards to release the fixation of the heat dissipation unit. Then remove the locking block. After flipping Plate 3, the welded heat dissipation unit and the reinforcing rib on the placement rack can be removed.
[0021] S3. Loading: Place the heat dissipation unit on the placement rack. Start Hydraulic Rod 3 to move the arc-shaped clamping pieces inwards to fix the heat dissipation unit. Then start Hydraulic Rod 2 to drive the fixing mechanism to move upwards. When it reaches the top, the fixing mechanism will flip back to a vertical state. At this time, start Hydraulic Rod 1 to drive the welding mechanisms on both sides to move inwards and reset, and welding can be carried out again.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0023] 1. In the present invention, through the two symmetrically arranged welding mechanisms, the reinforcing ribs can be welded on both sides of the heat dissipation unit simultaneously at one time, without flipping the heat dissipation unit, saving the welding time of the reinforcing ribs and greatly increasing the welding efficiency.
[0024] 2. In the present invention, through the provided stockpiling mechanism and material transfer mechanism, during the welding process of the welding mechanism, the material transfer mechanism can remove the reinforcing rib from the stockpiling mechanism and firmly fix the reinforcing rib on the heat dissipation unit, so that the reinforcing rib will not move during the welding process, ensuring the welding effect.
[0025] 3. In the present invention, through the provided Hydraulic Rod 2 and flipping mechanism, the fixing mechanism can be switched between a horizontal state and a vertical state. When the fixing mechanism is vertical, it is convenient for the welding mechanism to weld the reinforcing ribs on both sides of the heat dissipation unit at the same time. When the fixing mechanism is horizontal, it is convenient to place a single heat dissipation unit and take out the entire heat dissipation unit welded with the reinforcing rib. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is the overall structural schematic diagram of the present invention;
[0027] Figure 2 is the structural schematic diagram of the welding mechanism in the present invention;
[0028] Figure 3 is Figure 2 the partial enlarged schematic diagram at A in
[0029] Figure 4Schematic structural diagram of the material transfer mechanism and the material storage mechanism in the present invention;
[0030] Figure 5 is Figure 4 Partial enlarged schematic diagram at position B in
[0031] Figure 6 is Figure 4 Partial enlarged schematic diagram at position C in
[0032] Figure 7 Schematic structural diagram of the connection between the elastic ratchet and the ratchet in the present invention;
[0033] Figure 8 Schematic structural diagram of the flipping mechanism in the present invention.
[0034] In the figure: 1. First slide rail; 2. Welding mechanism; 201. Second slide rail; 202. Connecting plate; 203. Third slide rail; 204. Slide block; 205. Fourth slide rail; 206. Robot arm; 207. Welding torch; 208. Linear lead screw; 209. Belt drive assembly; 210. Driving motor; 3. First hydraulic rod; 4. Connecting bracket; 5. Material transfer mechanism; 501. Sliding bracket; 502. Clamping bracket; 503. First clamping block; 504. First spring; 505. First supporting bracket; 506. First guide rod; 507. First flat plate; 508. Parallelogram chute; 509. Reciprocating lead screw; 510. Connecting block; 511. First gear; 512. Connecting rod; 513. Elastic ratchet; 514. Ratchet; 515. Fixed plate; 516. First rack; 517. Second rack; 6. Material storage mechanism; 601. Material storage bracket; 602. Second clamping block; 603. Second spring; 604. Second supporting bracket; 605. First end face ratchet; 606. First fixed bracket; 607. Rotating rod; 608. Second end face ratchet; 609. Third spring; 610. Second gear; 611. Second fixed bracket; 612. Sliding rod; 613. Third rack; 614. Second guide rod; 615. Second flat plate; 616. First guide groove; 7. Second hydraulic rod; 8. Connecting seat; 9. Fixing mechanism; 901. Fixed frame; 902. Arc-shaped clamping plate; 903. Convex block; 904. Third hydraulic rod; 10. Heat dissipation unit; 11. Flipping mechanism; 1101. Base; 1102. Third flat plate; 1103. Locking block; 1104. Second guide groove; 1105. Crank guide rod; 12. Placing rack; 1201. Placing groove; 1202. Accommodating groove; 13. Reinforcing rib. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0036] Please refer to Figures 1 to 8 , the present invention provides a technical solution:
[0037] A welding device for cold-rolled thin plate production, including two parallel slide rails 1, the slide rails 1 are fixedly connected to the ground, two welding mechanisms 2 are symmetrically slidably connected to the slide rails 1, and two hydraulic cylinders 1 3 are symmetrically and fixedly connected to the ground, the movable ends of the two hydraulic cylinders 1 3 are respectively connected to the two welding mechanisms 2, connection brackets 4 are arranged on the welding mechanisms 2, a material transfer mechanism 5 and a material storage mechanism 6 are arranged on the connection brackets 4, reinforcing ribs 13 are placed on the material transfer mechanism 5 and the material storage mechanism 6, two hydraulic cylinders 2 7 are arranged between the two welding mechanisms 2, the upper end of the hydraulic cylinder 2 7 is fixedly connected to a connection seat 8, a fixing mechanism 9 is rotatably connected between the two connection seats 8, a plurality of heat dissipation units 10 are evenly arranged on the fixing mechanism 9, a flipping mechanism 11 is arranged at both ends of the fixing mechanism 9, and a placement rack 12 is also arranged below the fixing mechanism 9.
[0038] In this embodiment, the welding mechanism 2 includes a slide rail 2 201, the slide rail 2 201 is slidably connected to the two slide rails 1, two symmetrically arranged connecting plates 202 are fixedly connected to the slide rail 2 201, the upper ends of the two connecting plates 202 are fixedly connected to a slide rail 3 203, sliders 204 are slidably connected to both the slide rail 2 201 and the slide rail 3 203, a connection bracket 4 and a slide rail 4 205 are fixedly connected between the two sliders 204, a robotic arm 206 capable of sliding along the slide rail 4 205 by itself is arranged on the slide rail 4 205, a welding torch 207 is fixedly connected to the end of the robotic arm 206, two parallel linear lead screws 208 are rotatably connected between the two connecting plates 202, the two sliders 204 are respectively threadedly connected to the two linear lead screws 208, a belt drive assembly 209 is connected between the two linear lead screws 208, and one of the linear lead screws 208 is fixedly connected to the output shaft of a drive motor 210, and the drive motor 210 is fixed on the slide rail 2 201.
[0039] In this embodiment, the material transfer mechanism 5 includes a sliding bracket 501 which is slidably connected to the connecting bracket 4. Four clamping brackets 502 are slidably connected to the sliding bracket 501. Two clamping blocks 503 are symmetrically and slidably connected to one end of each clamping bracket 502. A first spring 504 is connected between the clamping block 503 and the clamping bracket 502. A reinforcing rib 13 is clamped between the two clamping blocks 503. A first supporting bracket 505 is fixedly connected to the lowermost clamping bracket 502. The reinforcing rib 13 abuts against the first supporting bracket 505, and the reinforcing rib 13 also abuts against the heat dissipation unit 10.
[0040] In this embodiment, a first guide rod 506 is fixedly connected to the other end of the clamping bracket 502. Four first plates 507 corresponding to the positions of the clamping brackets 502 are fixedly connected to the connecting bracket 4. A parallelogram chute 508 is formed in the first plate 507. The first guide rod 506 is slidably connected in the parallelogram chute 508 at the corresponding position. Two reciprocating lead screws 509 are symmetrically and rotatably connected to both ends of the connecting bracket 4. Two connecting blocks 510 are symmetrically and fixedly connected to both ends of the sliding bracket 501. The connecting block 510 is threadedly connected to the adjacent reciprocating lead screw 509. A first gear 511 is rotatably connected to one end of each of the two reciprocating lead screws 509. A connecting rod 512 is hinged between the two first gears 511. An elastic pawl 513 is fixedly connected to each first gear 511. A ratchet 514 is fixedly connected to each reciprocating lead screw 509. The elastic pawl 513 is engaged with the adjacent ratchet 514. A fixing plate 515 is fixedly connected between the connecting plates 202. A number of uniformly arranged first racks 516 are fixedly connected to the fixing plate 515. The upper first gear 511 will be sequentially engaged with the number of first racks 516 during the movement. A second rack 517 is fixedly connected to the robotic arm 206. The second rack 517 will be engaged with the lower first gear 511 during the movement.
[0041] In this embodiment, the elastic pawl 513 and the ratchet 514 are arranged such that only one-way transmission is possible between the first gear 511 and the reciprocating lead screw 509. After the welding is completed, during the reset process of the slider 204, the rotation of the first gear 511 when it is engaged with the first rack 516 will not drive the rotation of the reciprocating lead screw 509. Similarly, the upward movement of the robotic arm 206 will not drive the rotation of the reciprocating lead screw 509 either.
[0042] In this embodiment, the stock storage mechanism 6 includes a stock storage support 601. Two of the stock storage supports 601 are symmetrically and rotatably connected to the connection support 4. Two symmetric clamping blocks II 602 are slidably connected to each of the four branches of the stock storage support 601. A spring II 603 is connected between the clamping block II 602 and the stock storage support 601. Four support brackets II 604 are uniformly and fixedly connected to the stock storage support 601.
[0043] In this embodiment, the support bracket I 505 and the support bracket II 604 are used to support the reinforcing rib 13 to prevent the reinforcing rib 13 from falling off the material transfer mechanism 5 or the stock storage mechanism 6 due to insufficient clamping force of the clamping block I 503 or the clamping block II 602.
[0044] In this embodiment, a face ratchet I 605 is fixedly connected to the stock storage support 601. Two fixed brackets I 606 are symmetrically and fixedly connected to the connection support 4. A rotating rod 607 is rotatably connected to each of the fixed brackets I 606. A face ratchet II 608 is slidably connected to each of the rotating rods 607. A spring III 609 is connected between the face ratchet II 608 and the fixed bracket I 606. The adjacent face ratchet I 605 and face ratchet II 608 are engaged. A gear II 610 is also fixedly connected to the rotating rod 607. Two fixed brackets II 611 are symmetrically and fixedly connected to the connection support 4. A sliding rod 612 is slidably connected to each of the fixed brackets II 611. A rack III 613 is fixedly connected to one end of the sliding rod 612. A guide rod II 614 is fixedly connected to the other end of the sliding rod 612. The rack III 613 meshes with the adjacent gear II 610 during movement. A flat plate II 615 is fixedly connected to the connection block 510. A guide groove I 616 is formed in the flat plate II 615. During the movement of the flat plate II 615, the guide groove I 616 will slidably connect with the adjacent guide rod II 614.
[0045] In this embodiment, the initial elastic force of the spring II 603 is greater than the initial elastic force of the spring I 504. When the clamping block I 503 abuts against the reinforcing rib 13 on the stock storage mechanism 6, since the initial elastic force of the spring I 504 is small, the two opposite clamping blocks I 503 will be first pushed apart by the reinforcing rib 13, and then the clamping bracket 502 will push the reinforcing rib 13 to push apart the two opposite clamping blocks II 602, thereby removing the reinforcing rib 13 from the stock storage mechanism 6.
[0046] In this embodiment, the fixing mechanism 9 includes a fixing frame 901, and the fixing frame 901 is rotatably connected to the connecting seat 8. Two arc-shaped clamps 902 are symmetrically slidably connected to the fixing frame 901. A number of protrusions 903 are evenly arranged on the arc-shaped clamps 902. The protrusions 903 on both sides are slidably plugged into the heat dissipation unit 10. Four hydraulic rods 3 904 are symmetrically fixedly connected in pairs on the fixing frame 901. The arc-shaped clamps 902 are fixedly connected to the movable ends of the hydraulic rods 3 904 on the same side.
[0047] In this embodiment, the flip mechanism 11 includes a base 1101, and two bases 1101 are symmetrically arranged at both ends of the fixed frame 901. The base 1101 is rotatably connected with a plate three 1102. The base 1101 and the plate three 1102 are symmetrically slidably connected with two locking blocks 1103. The plate three 1102 is provided with a guide groove two 1104. The fixed frame 901 is symmetrically fixedly connected with two crank guide rods 1105, and the crank guide rod 1105 is slidably connected in the guide groove two 1104 on the same side.
[0048] In this embodiment, the placement rack 12 is evenly provided with a plurality of equally spaced placement slots 1201 for placing the heat dissipation units 10 , and the placement rack 12 is also evenly provided with a plurality of equally spaced accommodation slots 1202 for accommodating the reinforcing ribs 13 .
[0049] A method for using a cold-rolled sheet production welding device comprises the following steps:
[0050] S1. Welding: Start the two mechanical arms 206 and move the mechanical arms 206 downward along the slide rail 205. When the mechanical arms 206 move downward, the welding gun 207 will be moved to weld the connection points between the reinforcing rib 13 and the heat dissipation unit 10. When the mechanical arms 206 move to the bottom, the rack 2 517 will mesh with the gear 1 511 and drive the gear 1 511 to rotate. The two gears 1 511 will rotate synchronously through the connecting rod 512. The gear 1 511 will drive the reciprocating screw 509 to rotate through the elastic pawl 513 and the ratchet 514. The reciprocating screw 509 will drive the connecting block 510 threadedly connected thereto to move. The connecting block 510 drives the sliding bracket 501 connected thereto to move outward. Since the relative clamping block 1 503 will compress the spring 1 504 and move away from each other when subjected to force, the clamping bracket 502 can move outward with the sliding bracket 501.
[0051] After the mechanical arm 206 moves to the bottom, the reinforcement rib 13 is also welded, and the mechanical arm 206 moves upward to reset, and the drive motor 210 is started at the same time. The drive motor 210 drives the two linear screws 208 to rotate, and the linear screws 208 drive the slider 204 threadedly connected thereto to slide along the slide rail 1 and the slide rail 201 for a certain distance, and stop after the gear 1 511 and the adjacent rack 1 516 are fully engaged. The gear 1 511 rotates driven by the rack 1 516 and drives the connected reciprocating screw 509 to rotate. The reciprocating screw 509 drives the connecting block 510 to move inward and reset, and the clamping bracket 502 also moves inward and resets with the connecting block 510;
[0052] During the reciprocating movement of the connecting block 510, the flat plate 2 615 also moves accordingly, so that the guide rod 2 614 is slidably connected with the guide groove 1 616. Under the guidance of the guide groove 1 616, the sliding rod 612 and the rack 3 613 reciprocate and translate. When the rack 3 613 moves, it meshes with the gear 2 610, driving the gear 2 610 to reciprocate and rotate 90 degrees. Due to the settings of the end face ratchet 1 605 and the end face ratchet 2 608, the storage bracket 601 will rotate 90 degrees driven by the gear 2 610 and will not reset. During the reciprocating movement of the connecting block 510, since the guide rod 1 506 is slidably connected in the parallelogram slide groove 508, the clamping bracket 502 can grab the reinforcing rib 13 on the rotating storage bracket 601 and abut the reinforcing rib 13 against the heat dissipation unit 10. At this time, the mechanical arm 206 is started to move downward for welding, and the reinforcing rib 13 is added to the storage bracket 601.
[0053] Repeat the above steps until all the reinforcing ribs 13 on one side of the heat dissipation unit are welded;
[0054] S2, unloading: start the hydraulic rod 1 3 to drive the welding mechanisms 2 on both sides to move outward, and start the drive motor 210 at the same time to make the slider 204 move back and reset, and make the mechanical arm 206 move up and reset. After the welding mechanisms 2 are separated, start the hydraulic rod 2 7 to drive the fixing mechanism 9 to move downward. Since the crank guide rod 1105 is slidably connected in the guide groove 2 1104, the fixing mechanism 9 will first flip into a horizontal state, and then continue to move downward until the heat dissipation unit 10 stops when it abuts against the bottom surface of the placement groove 1201;
[0055] Start the hydraulic rod 3 904 to move the arc-shaped clips on both sides outward, loosen the fixation of the heat dissipation unit 10, and then remove the locking block 1103. After turning over the flat plate 3 1102, the welded heat dissipation unit 10 and the reinforcing ribs 13 on the placement rack 12 can be removed;
[0056] S3. Loading: Place the heat dissipation unit 10 on the placement rack 12, start the third hydraulic rod 904 to move the arc-shaped clamping pieces inward to fix the heat dissipation unit 10, and then start the second hydraulic rod 7 to drive the fixing mechanism 9 to move upward. When it reaches the top, the fixing mechanism 9 will turn into a vertical state. At this time, start the first hydraulic rod 3 to drive the welding mechanisms 2 on both sides to reset inward, and welding can be carried out again.
[0057] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A cold rolled sheet production welding device, comprising two parallel slide rails (1), characterized in that: The slide rail 1 (1) is fixedly connected to the ground. Two welding mechanisms (2) are symmetrically slidably connected to the slide rail 1 (1). Two hydraulic rods 1 (3) are also symmetrically fixedly connected to the ground. The movable ends of the two hydraulic rods 1 (3) are respectively connected to the two welding mechanisms (2). The welding mechanisms (2) are each provided with a connecting bracket (4). The connecting bracket (4) is each provided with a material moving mechanism (5) and a material storage mechanism (6). Reinforcing ribs (13) are placed on the material moving mechanism (5) and the material storage mechanism (6). Two hydraulic rods 2 (7) are arranged between the two welding mechanisms (2). The upper ends of the hydraulic rods 2 (7) are fixedly connected to a connecting seat (8). A fixing mechanism (9) is rotatably connected between the two connecting seats (8). A plurality of heat dissipation units (10) are evenly arranged on the fixing mechanism (9). Turning mechanisms (11) are arranged at both ends of the fixing mechanism (9). A placing rack (12) is also arranged below the fixing mechanism (9). The welding mechanism (2) comprises a second slide rail (201), wherein the second slide rail (201) is slidably connected to two first slide rails (1), and two symmetrically arranged connecting plates (202) are fixedly connected to the second slide rail (201), and the upper ends of the two connecting plates (202) are fixedly connected to a third slide rail (203), and both the second slide rail (201) and the third slide rail (203) are slidably connected to a slider (204), and a connecting bracket (4) and a fourth slide rail (205) are fixedly connected between the two sliders (204), and the fourth slide rail (205) is provided with a mechanical arm (206) capable of sliding along the fourth slide rail (205) by itself; The material moving mechanism (5) comprises a sliding bracket (501), wherein the sliding bracket (501) is slidably connected to the connecting bracket (4), and the sliding bracket (501) is slidably connected to four clamping brackets (502), and one end of the clamping bracket (502) is symmetrically slidably connected to two clamping blocks (503), and a spring (504) is connected between the clamping block (503) and the clamping bracket (502), and a reinforcing rib (13) is clamped between the two clamping blocks (503), and a supporting bracket (505) is fixedly connected to the lowermost clamping bracket (502), and the reinforcing rib (13) is abutted against the supporting bracket (505), and the reinforcing rib (13) is also in contact with the heat dissipation unit (10); The other end of the clamping bracket (502) is fixedly connected to a guide rod 1 (506), and the connecting bracket (4) is fixedly connected to four flat plates 1 (507) corresponding to the positions of the clamping bracket (502). The flat plates 1 (507) are provided with parallelogram slide grooves (508), and the guide rod 1 (506) is slidably connected to the parallelogram slide grooves (508) at corresponding positions. Two reciprocating screw rods (509) are symmetrically rotatably connected at both ends of the connecting bracket (4), and two connecting blocks (510) are symmetrically fixedly connected at both ends of the sliding bracket (501), and the connecting blocks (510) are threadedly connected to adjacent reciprocating screw rods (509), and one end of the two reciprocating screw rods (509) is rotatably connected to a gear 1 (511 ), a connecting rod (512) is hinged between the two gears 1 (511), the gears 1 (511) are fixedly connected with elastic pawls (513), the reciprocating screw rods (509) are fixedly connected with ratchets (514), the elastic pawls (513) are clamped with adjacent ratchets (514), a fixing plate (515) is fixedly connected between the connecting plates (202), a plurality of racks 1 (516) evenly arranged are fixedly connected to the fixing plate (515), the upper gear 1 (511) will mesh with the plurality of racks 1 (516) in sequence during the movement, the mechanical arm (206) is fixedly connected with rack 2 (517), the rack 2 (517) will mesh with the lower gear 1 (511) during the movement; The material storage mechanism (6) comprises a material storage bracket (601), wherein two of the material storage brackets (601) are symmetrically connected to the connecting bracket (4) in a rotatable manner, and two symmetrical clamping blocks (602) are slidably connected to the four branches of the material storage bracket (601), and a spring (603) is connected between the clamping block (602) and the material storage bracket (601), and four supporting brackets (604) are evenly fixedly connected to the material storage bracket (601); The material storage bracket (601) is fixedly connected with an end face ratchet wheel 1 (605), and the connecting bracket (4) is symmetrically fixedly connected with two fixed brackets 1 (606). The fixed brackets 1 (606) are rotatably connected with a rotating rod (607), and the rotating rod (607) is slidably connected with an end face ratchet wheel 2 (608). A spring 3 (609) is connected between the end face ratchet wheel 2 (608) and the fixed bracket 1 (606). The adjacent end face ratchet wheels 1 (605) and the end face ratchet wheels 2 (608) are meshed. The rotating rod (607) is also fixedly connected with a gear wheel 2 (610). The connecting bracket (4) is symmetrically fixed with a rotating rod (607). Two fixed brackets (611) are fixedly connected, and the fixed brackets (611) are both slidably connected with sliding rods (612), one end of the sliding rod (612) is fixedly connected with a rack (613), and the other end of the sliding rod (612) is fixedly connected with a guide rod (614), and the rack (613) is meshed with the adjacent gear (610) during the movement process, and the connecting block (510) is fixedly connected with a plate (615), and the plate (615) is provided with a guide groove (616), and the guide groove (616) is slidably connected with the adjacent guide rod (614) during the movement of the plate (615).
2. A cold rolled sheet production welding device according to claim 1, characterized in that: A welding gun (207) is fixedly connected to the end of the mechanical arm (206); two parallel linear screws (208) are rotatably connected between the two connecting plates (202); the two sliding blocks (204) are respectively threadedly connected to the two linear screws (208); a belt transmission assembly (209) is connected between the two linear screws (208); one of the linear screws (208) is fixedly connected to the output shaft of a driving motor (210); and the driving motor (210) is fixed on the second slide rail (201).
3. A cold rolled sheet production welding device according to claim 2, characterized in that: The fixing mechanism (9) comprises a fixing frame (901), the fixing frame (901) being rotatably connected to the connecting seat (8), the fixing frame (901) being symmetrically slidably connected to two arc-shaped clamping plates (902), the arc-shaped clamping plates (902) being evenly provided with a plurality of protrusions (903), the protrusions (903) on both sides being slidably plugged into the heat dissipation unit (10), the fixing frame (901) being symmetrically fixedly connected to four hydraulic rods three (904) in pairs, the arc-shaped clamping plates (902) being fixedly connected to the movable ends of the hydraulic rods three (904) on the same side.
4. A cold rolled sheet production welding device according to claim 3, characterized in that: The flip mechanism (11) comprises a base (1101), wherein two bases (1101) are symmetrically arranged at two ends of a fixed frame (901), a plate three (1102) is rotatably connected to the base (1101), two locking blocks (1103) are symmetrically slidably connected to the base (1101) and the plate three (1102), a guide groove two (1104) is provided on the plate three (1102), and two crank guide rods (1105) are symmetrically fixedly connected to the fixed frame (901), and the crank guide rods (1105) are slidably connected to the guide groove two (1104) on the same side.
5. A cold rolled sheet production welding device according to claim 1, characterized in that: The placement rack (12) is evenly provided with a plurality of equally spaced placement slots (1201) for placing the heat dissipation units (10), and the placement rack (12) is also evenly provided with a plurality of equally spaced accommodation slots (1202) for accommodating the reinforcing ribs (13).
6. A method for using a cold-rolled sheet production welding device, using the cold-rolled sheet production welding device as claimed in claim 4, characterized in that: The steps include: S1. Welding: Start the two mechanical arms (206) and move the mechanical arms (206) downward along the slide rail 4 (205). When the mechanical arms (206) move downward, they move the welding gun (207) to weld the connection point between the reinforcing rib (13) and the heat dissipation unit (10). When the mechanical arms (206) move to the bottom, the rack 2 (517) meshes with the gear 1 (511) and drives the gear 1 (511) to rotate. The two gears 1 (511) rotate synchronously through the connecting rod (512). The wheel 1 (511) will drive the reciprocating screw (509) to rotate through the elastic pawl (513) and the ratchet wheel (514), and the reciprocating screw (509) will drive the connecting block (510) threadedly connected thereto to move, and the connecting block (510) will drive the sliding bracket (501) connected thereto to move outward. When the relative clamping block 1 (503) is subjected to force, the spring 1 (504) will be compressed and move away from each other, so that the clamping bracket (502) can move outward along with the sliding bracket (501); After the mechanical arm (206) moves to the bottom, the reinforcing rib (13) is also welded, and the mechanical arm (206) moves upward to reset, and the drive motor (210) is started at the same time. The drive motor (210) drives the two linear screws (208) to rotate, and the linear screws (208) drive the slider (204) threadedly connected thereto to slide along the slide rail 1 (1) and the slide rail 2 (201) for a certain distance, and stop after the gear 1 (511) and the adjacent rack 1 (516) are fully engaged. The gear 1 (511) rotates under the drive of the rack 1 (516), and drives the connected reciprocating screw (509) to rotate, and the reciprocating screw (509) drives the connecting block (510) to move inward and reset, and the clamping bracket (502) also moves inward and resets along with the connecting block (510); During the reciprocating movement of the connecting block (510), the second plate (615) also moves accordingly, so that the second guide rod (614) is slidably connected with the first guide groove (616). Under the guidance of the first guide groove (616), the sliding rod (612) and the third rack (613) reciprocate and translate. When the third rack (613) moves, it meshes with the second gear (610), driving the second gear (610) to reciprocate and rotate 90 degrees. Due to the arrangement of the first end ratchet (605) and the second end ratchet (608), the storage bracket (601) will rotate on the gear. The second wheel (610) rotates 90 degrees and will not reset. During the reciprocating movement of the connecting block (510), since the guide rod (506) is slidably connected in the parallelogram slide groove (508), the clamping bracket (502) can grab the reinforcing rib (13) on the rotating material storage bracket (601) and abut the reinforcing rib (13) against the heat dissipation unit (10). At this time, the mechanical arm (206) is started to move downward for welding, and the reinforcing rib (13) is added to the material storage bracket (601); Repeat the above steps until all the reinforcing ribs (13) on one side of the heat dissipation unit are welded; S2, unloading: start the hydraulic rod 1 (3) to drive the welding mechanisms (2) on both sides to move outward, and at the same time start the driving motor (210) to move the slider (204) back and reset, and move the mechanical arm (206) upward and reset. After the welding mechanisms (2) are separated, start the hydraulic rod 2 (7) to drive the fixing mechanism (9) to move downward. Since the crank guide rod (1105) is slidably connected in the guide groove 2 (1104), the fixing mechanism (9) will first flip into a horizontal state, and then continue to move downward until the heat dissipation unit (10) stops when it abuts against the bottom surface of the placement groove (1201); Start the hydraulic rod three (904) to move the arc-shaped clips on both sides outward, loosen the fixation of the heat dissipation unit (10), and then remove the locking block (1103). After turning over the plate three (1102), the welded heat dissipation unit (10) and the reinforcing ribs (13) on the placement frame (12) can be removed; S3, loading: Place the heat dissipation unit (10) on the placement rack (12), start the hydraulic rod three (904), move the arc-shaped clamp inward to fix the heat dissipation unit (10), and then start the hydraulic rod two (7) to drive the fixing mechanism (9) to move upward. When it reaches the top, the fixing mechanism (9) will flip to a vertical state. At this time, start the hydraulic rod one (3) to drive the welding mechanisms (2) on both sides to reset inward, and welding can be carried out again.
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