An auxiliary processing device for buckle tower connecting pieces

By designing a tower connector auxiliary processing device, the problem of different quality of the connector units after welding molding is solved, and the connector units after welding molding meet quality requirements, which can enhance building stability and earthquake resistance.

CN119703807BActive Publication Date: 2025-06-17CHINA CONSTRUCTION SIXTH ENGINEERING DIVISION CO LTD +2
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Patent Information

Application Number
CN202510239389.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-06-17
Estimated Expiration
2045-03-03

AI Technical Summary

Technical Problem

In the process of prefabricating the fastener connector, when welding the inclined steel pipe and the horizontal steel pipe, it is difficult to ensure the angle between the inclined steel pipe and the horizontal steel pipe, resulting in different quality of the connector units after welding.

Method used

A buckle connecting piece auxiliary processing device is designed, including a support base, a fixing assembly, a cutting assembly and a first motor. The steel pipe is supported by the support seat, and the fixing assembly fixes the steel pipe. The first motor drives the accommodating table to rotate, so that the steel pipe is at a predetermined welding angle. The cutting assembly cuts the inclined steel pipe to increase its contact surface with the horizontal steel pipe, thereby improving the convenience and firmness of welding.

Benefits of technology

Through this device, the angle parameters and position parameters of each group of welded and molded connector units meet the design requirements, and the welding and molded connector units meet the quality requirements, which can enhance building stability and earthquake resistance.

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Abstract

The present invention provides an auxiliary processing device for a buckle tower connecting piece, which includes a support base, a fixing component, a cutting component and a first motor. Tracks are symmetrically arranged on both sides of the support base. A support column is slidably arranged on each track. Chutes are formed on the opposite sides of the two support columns. A sliding seat is slidably arranged in each chute. A receiving table is rotatably arranged between the two sliding seats. A lifting component for driving the sliding seat to move is also arranged on the support column. The fixing component is arranged on the receiving table. The cutting component is arranged on one side of the support column. The first motor is arranged on one of the sliding seats, and the output end of the first motor is fixedly connected to a rotating shaft. It solves the problem in the prior art that during the process of prefabricating the buckle tower connecting piece, when welding an inclined steel pipe and a horizontal steel pipe, it is difficult to ensure the included angle between the inclined steel pipe and the horizontal steel pipe, resulting in inconsistent quality of the connecting piece units after subsequent welding and forming.
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Description

Technical Field

[0001] The invention relates to the technical field of buckle tower connector processing, and in particular to a buckle tower connector auxiliary processing device. Background Art

[0002] The buckle tower is a structural safety measure widely used in construction and bridge engineering. It sets specific structural measures in the building structure to enhance the overall stability and earthquake resistance of the building structure. The main function of the buckle tower is to control the deformation and displacement of the building structure and improve the earthquake resistance of the building. In the buckle tower structure, multiple horizontal steel pipes and inclined steel pipes are connected by welding to each other to form the main support frame of the buckle tower. The horizontal steel pipes are usually used as the crossbeams of the buckle tower to connect and support. They connect the various parts of the buckle tower to form an integral structure, while the inclined steel pipes are used as diagonal braces of the buckle tower to enhance the buckle tower's ability to resist lateral forces and prevent it from being overly deformed under horizontal loads.

[0003] Horizontal steel pipes and inclined steel pipes are used as connectors on the buckle tower. Generally, a steel pipe is pre-welded at an angle on the outer wall of the horizontal steel pipe to form a "卜" shape. The length, angle and position of the inclined steel pipe need to be accurately calculated and determined according to the overall design of the buckle tower to ensure that it can effectively enhance the structural stability and bearing capacity of the buckle tower. Subsequent construction personnel will connect this assembled connector unit with the overall structure of the buckle tower. In the process of welding the inclined steel pipe with the horizontal steel pipe, due to the weight and inclination angle of the inclined steel pipe, whether the horizontal steel pipe and the inclined steel pipe are placed flat on the ground for welding or the construction personnel support the inclined steel pipe, it is difficult to ensure that each welded connector unit meets the requirements. Summary of the invention

[0004] In view of the deficiencies existing in the prior art, the present invention provides an auxiliary processing device for tower-locking connectors, which solves the problem in the prior art that, during the process of prefabricating tower-locking connectors, the angle between the inclined steel pipe and the horizontal steel pipe is difficult to ensure when welding them, resulting in uneven quality of the connector units after subsequent welding and forming.

[0005] According to an embodiment of the present invention, an auxiliary processing device for a buckle tower connecting piece includes a support base, a fixing component, a cutting component, and a first motor. There is at least one support base. A first accommodation groove is formed at the top of the support base. Tracks are symmetrically provided on both sides of the support base. A support column is slidably provided on each track. Chute grooves are formed on the opposite sides of the two support columns. A sliding seat is slidably provided in each chute groove. A receiving platform is rotatably provided between the two sliding seats through a rotating shaft. A second accommodation groove is formed on the receiving platform. An elevating component for driving the sliding seat to move in the vertical direction is further provided on the support column. The fixing component is arranged on the receiving platform and is used for fixing the steel pipe in the second accommodation groove. The cutting component is arranged on one side of the support column and is used for cutting the steel pipe on the receiving platform. The first motor is arranged on one of the sliding seats, and the output end of the first motor is fixedly connected to the rotating shaft.

[0006] Compared with the prior art, the present invention has the following beneficial effects: By using the support base to support one steel pipe, after placing the other steel pipe on the receiving platform, the fixing component fixes the steel pipe. The first motor drives the receiving platform to rotate. After the steel pipe on the receiving platform is in a predetermined welding angle, the cutting component cuts the steel pipe in an inclined state to increase its contact surface with the horizontal steel pipe, thereby improving the convenience and firmness of welding between the two steel pipes. By keeping the steel pipe in an inclined state through the receiving platform, it is ensured that the angle parameters and position parameters of each welded and formed connecting piece unit meet the design requirements. Furthermore, the welded and formed connecting piece unit meets the quality requirements and can play a role in enhancing the stability and seismic resistance of the building.

[0007] Further, the cutting component includes: two cantilevers, which are horizontally arranged on the side walls of the two support columns respectively. A moving block is slidably arranged between the two cantilevers. A second motor is fixedly arranged on the moving block. An installation disc is arranged on the output end of the second motor. Cutting knives are symmetrically arranged on the end surface of the installation disc.

[0008] Further, a support rod is arranged between the two cutting knives, and a reinforcing rod is obliquely arranged between the support rod and the two cutting knives.

[0009] Further, it further includes a threaded rod. One end of the threaded rod is threadedly connected to the end of the receiving platform, and a stop rod is vertically arranged at the other end of the threaded rod.

[0010] Further, the fixing component includes: two sliders, which are symmetrically and slidably arranged on the top of the receiving platform. An electric push rod is arranged on the top of each slider, and an arc-shaped block is arranged between the output ends of the two electric push rods.

[0011] Further, an installation groove is formed at the bottom of the arc-shaped block. An arc-shaped plate is slidably arranged in the installation groove, and a spring is arranged between the arc-shaped plate and the installation groove.

[0012] Further, the lifting component includes: a lead screw, which is vertically and rotatably arranged in the sliding groove of one of the support columns. The lead screw is threadedly connected to the sliding seat in the sliding groove. A third motor is fixedly arranged on the support column, and the output end of the third motor is fixedly connected to one end of the lead screw.

[0013] Further, it further includes: a positioning seat, which is arranged between the two tracks. A vertical plate is provided on the top of the positioning seat, and abutting columns are vertically arranged on one side of the vertical plate facing the support column through two mounting plates.

[0014] Further, the abutting columns are rotatably arranged between the two mounting plates.

[0015] Further, the cross-section of the first receiving groove and / or the second receiving groove is V-shaped. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.

[0017] Figure 2 It is a schematic diagram of the overall structure of another perspective of an embodiment of the present invention.

[0018] Figure 3 It is a front view of an embodiment of the present invention.

[0019] Figure 4 It is a top view of an embodiment of the present invention.

[0020] Figure 5 It is a cross-sectional view of an embodiment of the present invention.

[0021] Figure 6 It is a schematic diagram of the installation of the arc plate of an embodiment of the present invention.

[0022] In the above-mentioned drawings: 1, support base; 2, track; 3, support column; 4, sliding seat; 5, rotating shaft; 6, receiving platform; 7, first motor; 8, cantilever; 9, moving block; 10, second motor; 11, mounting disc; 12, cutting tool; 13, support rod; 14, strengthening rod; 15, threaded rod; 16, blocking rod; 17, electric push rod; 18, arc-shaped block; 19, arc plate; 20, spring; 21, lead screw; 22, third motor; 23, positioning seat; 24, vertical plate; 25, abutting column; 26, mounting plate. Detailed Embodiments

[0023] The technical solutions in the present invention will be further described below with reference to the drawings and embodiments.

[0024] As Figures 1 to 4As shown in the figure, an auxiliary processing device for a buckle tower connecting piece according to an embodiment of the present invention includes a support base 1, a fixing component, a cutting component, and a first motor 7. There is at least one support base 1. A first receiving groove is provided at the top of the support base 1. Tracks 2 are symmetrically provided on both sides of the support base 1. A support column 3 is slidably provided on each track 2. Sliding grooves are provided on the opposite sides of the two support columns 3. A sliding seat 4 is slidably provided in each sliding groove. A receiving platform 6 is rotatably provided between the two sliding seats 4 through a rotating shaft 5. A second receiving groove is provided on the receiving platform 6. An elevating component for driving the sliding seat 4 to move in the vertical direction is further provided on the support column 3. The fixing component is arranged on the receiving platform 6 and is used for fixing the steel pipe in the second receiving groove. The cutting component is arranged on one side of the support column 3 and is used for cutting the steel pipe on the receiving platform 6. The first motor 7 is arranged on one of the sliding seats 4, and the output end of the first motor 7 is fixedly connected to the rotating shaft 5. In this embodiment, the number of support bases 1 is two, and the two support bases 1 jointly support the steel pipe. During the welding operation, first, one steel pipe is placed into the first receiving groove of the support base 1. As a preferred method, an electromagnet can be provided on the support base 1 to adsorb and fix the steel pipe. The elevating component adjusts the receiving platform 6 to an appropriate height. The worker places another steel pipe to be welded into the second receiving groove of the receiving platform 6 and makes one end of the steel pipe extend a certain distance out of the receiving platform 6, and then fixes it through the fixing component. Then, the elevating component drives the receiving platform 6 to move to a predetermined height. The first motor 7 is embedded in one of the sliding seats 4. The first motor 7 drives the rotating shaft 5 to rotate, so that the receiving platform 6 drives the steel pipe thereon to rotate to a predetermined inclination angle. Then, the support column 3 moves to a predetermined position through the track 2. The movement of the support column 3 on the track 2 can adopt any well-known means such as a motor and a gear, as long as it can drive the support column 3 to move, and the specific implementation method is not limited. Since the steel pipe has an arc surface, if the inclined steel pipe and the horizontal steel pipe are directly welded, they are in line contact and are not easily welded firmly. Before welding the two steel pipes, the cutting component cuts the steel pipe in an inclined state on the receiving platform 6, so that the area of the connection between the end of the inclined steel pipe and the horizontal steel pipe increases. After cutting, the elevating component drives the receiving platform 6 to descend, so that the cut end of the inclined steel pipe is closely attached to the top of the horizontal steel pipe. At this time, the connection of the two steel pipes can be welded to form the required connecting piece unit. By fixing the inclined state of the steel pipe through the receiving platform 6, it is ensured that the included angle between the two steel pipes on the manufactured connecting piece unit meets the design requirements, thereby ensuring the overall stability and seismic resistance of the subsequent buckle tower structure.

[0025] As Figure 1 , Figure 2 , Figure 4 , Figure 5As shown in the figure, further, the cutting assembly includes: two cantilevers 8, which are respectively horizontally arranged on the side walls of the two support columns 3. A moving block 9 is slidably arranged between the two cantilevers 8. A second motor 10 is fixedly arranged on the moving block 9. An installation disk 11 is arranged on the output end of the second motor 10. Cutting knives 12 are symmetrically arranged on the end face of the installation disk 11. A driving mechanism for driving the moving block 9 to move horizontally is arranged on the cantilever 8. The driving mechanism can adopt any well-known means such as a motor, a gear, etc., as long as it can drive the moving block 9 to move. The specific implementation method is not limited. During operation, the second motor 10 is started, and the moving block 9 drives the second motor 10 to move towards the accommodating table 6 under the action of the driving mechanism, so that the cutting knives 12 on the installation disk 11 cut the steel pipe in an inclined state on the accommodating table 6, forming an arc-shaped cut on the inclined steel pipe. Specifically, the installation disk 11 is detachably connected to the output end of the second motor 10, and the cutting knives 12 are replaced through the installation disk 11, so that the shape of the cut is adapted to the arc surface at the top of the steel pipe in a horizontal state, thereby facilitating the subsequent firm welding of the two steel pipes. Preferably, cutting edges are provided on both the end and the side of the cutting knife 12 facing the accommodating table 6. As another embodiment, a motor can also be provided on one side of the support column 3 through a bracket to drive the cutting knife 12 to rotate, and the support column 3 moves towards the cutting knife 12 to cut the steel pipe with the cutting knife 12.

[0026] As Figure 4 shown in the figure, further, a support rod 13 is arranged between the two cutting knives 12, and a reinforcing rod 14 is also obliquely arranged between the support rod 13 and the two cutting knives 12. The two symmetrically arranged cutting knives 12 on the installation disk 11 are tied by the support rod 13, and a triangular support is formed among the cutting knife 12, the support rod 13, and the reinforcing rod 14, strengthening the strength of the cutting knife 12 and extending the service life of the cutting knife 12. In this embodiment, the installation disk 11 is detachably connected to the output end of the second motor 10 by bolts. The two reinforcing rods 14 form a triangular structure on one side of the installation disk 11, which can improve the strength of the cutting knife 12 without affecting the disassembly of the bolts.

[0027] As Figure 2 、 Figure 4As shown in the figure, further, it also includes a threaded rod 15. One end of the threaded rod 15 is threadedly connected to the end of the receiving table 6, and a stop rod 16 is vertically provided at the other end of the threaded rod 15. For the convenience of batch processing, by rotating the threaded rod 15, the distance between the stop rod 16 and the end of the receiving table 6 is adjusted, and the distance that the steel pipe in the second receiving groove extends out of the receiving table 6 is limited by the stop rod 16, so that every time the steel pipe is fixed, the distance that the steel pipe extends out of the receiving table 6 is the same, which is convenient for subsequent standardized processing. Before the cutting assembly cuts the steel pipe after the steel pipe is fixed, just rotate the stop rod 16 to the other side. Preferably, a distance sensor, a controller, etc. can also be provided at the end of the receiving table 6. When the steel pipe extends out of the receiving table 6 by a predetermined distance, the distance sensor transmits an electrical signal to the controller, and the controller controls the fixing assembly to fix the steel pipe, which is more automated.

[0028] As Figure 5 , Figure 6 shown in the figure, further, the fixing assembly includes: sliders. There are two sliders, and the two sliders are symmetrically and slidably arranged on the top of the receiving table 6. An electric push rod 17 is provided on the top of each slider, and an arc-shaped block 18 is provided between the output ends of the two electric push rods 17. Specifically, sliding grooves are symmetrically formed on the top of the receiving table 6, and the sliders are slidably arranged in the sliding grooves. By the telescopic movement of the electric push rod 17, the arc-shaped block 18 moves downward to press the steel pipe in the second receiving groove in the second receiving groove, achieving the fixing effect. Preferably, the steel pipe can also be fixed by arranging an electromagnet in the second receiving groove.

[0029] As Figure 6 shown in the figure, further, an installation groove is formed at the bottom of the arc-shaped block 18, and an arc-shaped plate 19 is slidably arranged in the installation groove. A spring 20 is provided between the arc-shaped plate 19 and the installation groove. In this embodiment, by slidably arranging the arc-shaped plate 19 in the installation groove, relying on the elastic force of the spring 20, the arc-shaped plate 19 presses the steel pipe in the second receiving groove, and the pressing force of the arc-shaped plate 19 on the steel pipe is adjusted by controlling the telescopic movement of the electric push rod 17. At the same time, due to the existence of the spring 20, the steel pipe is not easily damaged.

[0030] As Figure 2 shown in the figure, further, the lifting assembly includes: a lead screw 21. The lead screw 21 is vertically and rotatably arranged in the sliding groove of one of the support columns 3. The lead screw 21 is threadedly connected to the sliding seat 4 in the sliding groove. A third motor 22 is fixedly provided on the support column 3, and the output end of the third motor 22 is fixedly connected to one end of the lead screw 21. The third motor 22 is fixedly arranged on the top of the support column 3. When the height of the receiving table 6 needs to be adjusted, the third motor 22 is started. The third motor 22 drives the lead screw 21 to rotate, and the lead screw 21 drives the sliding seat 4 threadedly connected thereto to move in the vertical direction. Preferably, a guide rod is vertically arranged in the sliding groove of the other support column 3, and the guide rod is slidably connected to the sliding seat 4 in the sliding groove.

[0031] As Figure 2 , Figure 3 , Figure 5 shown, further, it further includes: a positioning seat 23, the positioning seat 23 is arranged between the two rails 2, a vertical plate 24 is provided on the top of the positioning seat 23, and a pressing column 25 is vertically provided on one side of the vertical plate 24 facing the support column 3 through two mounting plates 26. In this embodiment, the mounting plate 26 is triangular, so that a part of one mounting plate 26 can extend into the steel pipe, facilitating the pressing column 25 to be in contact with the steel pipe. The positioning seat 23 is arranged on one side of the support seat 1. After the steel pipe is horizontally supported in the first receiving groove of the support seat 1, the end of the steel pipe is in contact with the outer wall of the pressing column 25, so as to achieve the purpose of positioning. When mass-producing the connecting piece unit, through one-time positioning, it is ensured that when the inclined steel pipe and the horizontal steel pipe are welded subsequently, the position of the connection between the two will not deviate greatly, meeting the design requirements.

[0032] Further, the pressing column 25 is rotatably arranged between the two mounting plates 26. During installation or adjustment, the steel pipe may move relative to the pressing column 25. The rotatable pressing column 25 can reduce friction through rolling or rotation, and at the same time absorb the vibration generated during the welding process. Preferably, a rubber pad is sleeved on the outer wall of the pressing column 25.

[0033] Further, the cross-sections of the first receiving groove and / or the second receiving groove are both V-shaped. The V-shaped first receiving groove and second receiving groove are convenient for accommodating steel pipes with different diameters for welding processing, and have a wide adaptation range.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not restrictive. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A tower connection auxiliary processing device, characterized in that: include: A support seat (1), at least one support seat (1), a first receiving groove is provided on the top of the support seat (1), tracks (2) are symmetrically provided on both sides of the support seat (1), a support column (3) is slidably provided on each track (2), a slide groove is provided on the opposite sides of the two support columns (3), a sliding seat (4) is slidably provided in each slide groove, a receiving platform (6) is rotatably provided between the two sliding seats (4) via a rotating shaft (5), a second receiving groove is provided on the receiving platform (6), and a lifting component for driving the sliding seat (4) to move in a vertical direction is also provided on the support column (3); A fixing assembly, the fixing assembly being arranged on the containing platform (6), and being used for fixing the steel pipe in the second containing tank; A cutting assembly, the cutting assembly is arranged on one side of the support column (3), and the cutting assembly is used to cut the steel pipe on the receiving platform (6); A first motor (7), the first motor (7) being arranged on one of the sliding seats (4), and an output end of the first motor (7) being fixedly connected to the rotating shaft (5); The cutting assembly comprises: two cantilevers (8), the two cantilevers (8) are respectively arranged horizontally on the side walls of two support columns (3), a moving block (9) is slidably arranged between the two cantilevers (8), a second motor (10) is fixedly arranged on the moving block (9), a mounting plate (11) is arranged on the output end of the second motor (10), and a cutter (12) is symmetrically arranged on the end surface of the mounting plate (11).

2. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: A support rod (13) is arranged between the two cutters (12), and a reinforcing rod (14) is also arranged obliquely between the support rod (13) and the two cutters (12).

3. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: It also includes a threaded rod (15), one end of which is threadedly connected to the end of the receiving platform (6), and the other end of the threaded rod (15) is vertically provided with a blocking rod (16).

4. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: The fixing assembly comprises two sliders, which are symmetrically and slidably arranged on the top of the receiving platform (6), and an electric push rod (17) is arranged on the top of each slider, and an arc block (18) is arranged between the output ends of the two electric push rods (17).

5. The auxiliary processing device for the buckle tower connection according to claim 4, characterized in that: A mounting groove is provided at the bottom of the arc block (18), an arc plate (19) is slidably arranged in the mounting groove, and a spring (20) is arranged between the arc plate (19) and the mounting groove.

6. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: The lifting assembly comprises: a screw rod (21), the screw rod (21) is vertically and rotatably arranged in a slide groove of one of the support columns (3), the screw rod (21) is threadedly connected to a sliding seat (4) in the slide groove, a third motor (22) is fixedly arranged on the support column (3), and an output end of the third motor (22) is fixedly connected to one end of the screw rod (21).

7. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: Also includes: A positioning seat (23) is arranged between the two tracks (2), a vertical plate (24) is arranged on the top of the positioning seat (23), and a tightening column (25) is vertically arranged on one side of the vertical plate (24) facing the supporting column (3) through two mounting plates (26).

8. The auxiliary processing device for the buckle tower connection according to claim 7, characterized in that: The abutting column (25) is rotatably arranged between the two mounting plates (26).

9. The auxiliary processing device for a buckle tower connection piece according to claim 1, characterized in that: The first accommodating groove and / or the second accommodating groove both have a V-shaped cross section.

Citation Information

Patent Citations

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  • Steel pipe cutting and edging equipment

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