Intelligent auxiliary installation device for electromechanical equipment

Abstract

The application discloses a kind of electromechanical equipment intelligent auxiliary installation device, belong to auxiliary installation technical field.It is mainly aimed at the problem that the efficiency of existing product is lower in the process of use, and needs artificial greasing, and proposes the following technical scheme, including pedestal, and the auxiliary part and drive assembly of setting in the horizontal axis of pedestal, wherein, drive assembly is located in the right below of auxiliary part.The application is by setting in the double workstations of two bearing parts of support assembly to product assembly, and then in the process of displacement of drive assembly driving support assembly, two bearing parts synchronous motion, to realize the double workstations switching of product assembly, guarantee the continuity of product assembly, improve production efficiency, and under the action of corresponding configuration coating mechanism, along with the movement of bearing part realizes the automatic greasing of the spindle of rotor placed on it, reduce artificial burden, and avoid the phenomenon of missing coating, guarantee the qualified rate of product production.

Description

TECHNICAL FIELD

[0001] The application relates to the auxiliary installation field, and in particular to an intelligent auxiliary installation device for electromechanical equipment. BACKGROUND

[0002] A motor is composed of a rotor and a stator, and is used for converting electric energy and mechanical energy and vice versa; the motor rotor is divided into a motor rotor and a generator rotor.

[0003] When the motor rotor is installed with bearings, the rotor is usually fixed first, and then the bearings are pressed on the rotor by hydraulic pressure to complete the bearing installation of the rotor. Since the traditional hydraulic method does not calibrate the rotor when installing the bearings, and the rotor is prone to uneven stress when installing the bearings, the rotor or the bearings are prone to damage, and there are many scrapped motor rotors, and the traditional hydraulic method usually installs the bearings on the rotor by means of a hydraulic cylinder. When assembling, the worker needs to hold the bearing above the rotor for calibration, and then press the bearing downward by the hydraulic cylinder to assemble the bearing on the rotor. In the above operation process, the worker's hand is prone to be injured due to improper operation of the worker, and manual calibration of the bearing and the rotor for assembly is low in efficiency.

[0004] A kind of electromechanical equipment intelligent auxiliary installation device is disclosed in a kind of authorized announcement No.CN112621183B Chinese patent, including bottom frame, workbench, fixed frame, first hydraulic cylinder, push block and push material mechanism, the top of bottom frame is installed with workbench.

[0005] Although the technical solution in the above patent document can realize the automatic assembly between the rotor and the bearing, the single station setting in the actual use process is difficult to guarantee the continuity of product assembly, and the assembly efficiency of the product is affected when facing the assembly demand of a large number of rotors. When assembling the rotor and the bearing, the rotor shaft needs to be coated with lubricating grease to avoid damage to the rotor and the bearing during assembly. In the existing technical solution, the coating of lubricating grease needs to be manually operated, which is not only troublesome but also increases the burden of workers. In the process of mass assembly of products, workers are prone to forget to coat lubricating grease, which may cause damage to the product and affect the qualified rate of product production. SUMMARY

[0006] In order to overcome the above-mentioned defects of the prior art, the present application provides an intelligent auxiliary installation device for electromechanical equipment, which is characterized in that two bearing components arranged on the support assembly serve as double stations for product assembly, and the two bearing components move synchronously during the displacement of the support assembly driven by the driving assembly, thereby realizing double-station switching operation during product assembly, ensuring the continuity of product assembly, improving production efficiency, and under the action of the corresponding coating mechanism, realizing automatic application of lubricating grease to the rotating shaft of the rotor placed on the bearing component with the movement of the bearing component, reducing the labor burden, avoiding the phenomenon of missed application, and ensuring the qualification rate of product production, so as to solve the problems raised in the above background art.

[0007] In order to achieve the above-mentioned purposes, the present application provides the following technical solutions:

[0008] An intelligent auxiliary installation device for electromechanical equipment, comprising a base, an auxiliary part and a driving assembly arranged at the transverse axis of the base, wherein the driving assembly is located directly below the auxiliary part, and a support assembly is movably connected to the base, and the support assembly is movably connected to the driving assembly, the support assembly is symmetrically provided with a bearing component for bearing a rotor on the left and right sides, and the top of the base is symmetrically provided with a coating mechanism for lubricating grease on the left and right sides, and a pushing mechanism for bearing assembly is arranged between the two coating mechanisms, the pushing mechanism comprises two parts, which are symmetrically distributed on the base in front and back;

[0009] The bearing component comprises a base plate, a placing mechanism and a clamping mechanism, wherein the base plate is arranged on the support assembly, the placing mechanism comprises two parts, which are symmetrically arranged on the base plate in front and back, and the clamping mechanism is located between the two placing mechanisms and is movably connected to the corresponding placing mechanism;

[0010] The clamping mechanism comprises a limiting component arranged on the base plate, a plurality of linkage members for pushing and extruding the corresponding placing mechanism are arranged on the limiting component, and a reset component for reset adjustment is further arranged on the limiting component.

[0011] As a further scheme of the present application, the support assembly comprises a cross plate symmetrically arranged above the base, the bottom ends of the two ends of the cross plate are fixedly connected with support columns, the bottom ends of the support columns are slidably connected to the base, and the inner side shell wall of each cross plate is integrally provided with a splicing plate;

[0012] The bottom sides of the base are integrally provided with ear plates, the driving assembly comprises a motor fixedly connected to the right ear plate by bolts, a reciprocating screw rod is mounted on the output end of the motor, the left end of the reciprocating screw rod penetrates through the corresponding ear plate, an inner thread ring is threadedly connected to the reciprocating screw rod, and the outer circle shell wall of the inner thread ring is fixedly connected to the side of the splicing plate away from the cross plate;

[0013] The auxiliary part comprises a U-shaped plate fixedly connected to the top shell wall of the base by bolts, and double-sided wedge blocks are integrally arranged at the bottom center of the U-shaped plate.

[0014] As a further scheme of the present application, the base plate and the transverse plate are fixedly connected by bolts, and the placing mechanism comprises a base frame fixedly connected to the base plate by screws, and a placing assembly movably connected to the base frame for supporting the rotor;

[0015] The placing assembly comprises a carrier plate slidably connected to the base frame, the carrier plate and the base frame are locked and positioned by bolts, a sliding plate is slidably connected to the inner side shell wall of the carrier plate, driven wedge blocks are symmetrically arranged on the bottom inner wall of the sliding plate, bottom clamping blocks are installed at the top center of the sliding plate, and an adjusting member is arranged above each driven wedge block and located on the carrier plate.

[0016] The adjusting member comprises a straight plate fixedly connected to the inner side shell wall of the carrier plate, an adjusting rod movably connected to the straight plate, a side clamping block integrally arranged at the bottom end of the adjusting rod, an end disc fixedly connected to the top end of the adjusting rod, an L-shaped rod installed at the top end of the end disc, and an extrusion spring sleeved between the straight plate and the end disc and located on the adjusting rod, and a slanted slot is formed above each driven wedge block and located on the sliding plate, and one end of each L-shaped rod away from the end disc is slidably connected to a corresponding slanted slot.

[0017] As a further scheme of the present application, a rectangular through slot is formed in the middle of the base plate, and steering columns are symmetrically arranged inside the rectangular through slot, the limiting assembly comprises slide rails symmetrically arranged on the base plate, two slide rails are respectively located on the front and rear sides of the rectangular through slot, two slide sleeves are slidably connected to each slide rail, a side plate is connected between the two slide sleeves on the same side, an inner threaded hole is formed at the center of the side plate, a screw rod is rotatably connected in the inner threaded hole, an arc-shaped plate is rotatably connected to the inner end of the screw rod through a bearing, a plurality of guide rods are matrixly arranged on the side wall of the arc-shaped plate, and one end of each guide rod away from the arc-shaped plate penetrates through a corresponding side plate.

[0018] The linkage member comprises a first telescopic plate fixedly connected to the slide sleeve by bolts, and a driving wedge block is installed at the protruding end of the first telescopic plate for extruding a corresponding driven wedge block.

[0019] As a further scheme of the present application, the reset assembly comprises circular rods arranged symmetrically left and right, end seats are mounted at both ends of each circular rod, a plurality of end seats are fixedly connected to the inner walls of the corresponding sliding sleeves by bolts, and a through hole is formed in each end seat, a sliding rod is movably connected between two through holes on the same side of the front and back, and a support plate is mounted at both ends of the sliding rod, the bottom of the support plate is fixedly connected to the base plate by bolts, and a reset spring is further sleeved on the sliding rod, and both ends of the reset spring are fixedly connected to the corresponding end seats, a contact rod is arranged below the rectangular through slot, and a traction belt is arranged symmetrically on the front and back of the contact rod, and the end of the traction belt away from the contact rod is wound around the corresponding turning column and bound to the corresponding circular rod.

[0020] As a further scheme of the present application, the coating mechanism comprises a U-shaped frame fixedly connected to the base by bolts, an opening is formed in the center of the top of the U-shaped frame, a plurality of protruding rods are arranged in a matrix around the opening on the outer wall of the top of the U-shaped frame, and a friction piece is sleeved on the plurality of protruding rods, and a grease storage piece for loading grease is mounted on the front and back inner walls of the U-shaped frame.

[0021] The grease storage piece comprises a placing rack fixedly connected to the inner wall of the side of the U-shaped frame by bolts, a box body is mounted on the top of the placing rack, a moving plate for supporting the grease is arranged in the box body, a plurality of return springs are arranged in a matrix on the bottom of the moving plate, and the bottom end of the return spring is fixedly connected to the inner bottom wall of the box body.

[0022] As a further scheme of the present application, the pushing mechanism comprises a support table fixedly connected to the base by bolts, a second telescopic plate is mounted on the top of the support table by screws, an electric push rod and a storage box are mounted on the top of the second telescopic plate, the storage box is used for loading bearings and is located in the direction of the output end of the electric push rod, and a pushing cylinder for pushing the bearings is mounted on the output end of the electric push rod.

[0023] As a further scheme of the present application, notches are formed in the bottom of the storage box on both sides to facilitate the passage of bearings, and an arc-shaped soft pad is integrally arranged on the inner bottom wall of the storage box to buffer and protect the bottommost bearings, and protrusions are arranged on the front and back of the left and right sides of the arc-shaped soft pad to avoid the side displacement of the bottommost bearings.

[0024] Compared with the prior art, the present application has the following advantages:

[0025] The two bearing components arranged in the support assembly serve as double stations for product assembly, and the two bearing components move synchronously in the process of displacement of the support assembly driven by the driving assembly, so as to realize double-station switching operation during product assembly, guarantee the continuity of product assembly, and improve production efficiency.

[0026] The supporting structure of the rotor to be assembled is realized by a symmetrical placement mechanism in the bearing component. Then, during the displacement adjustment of the bearing component, when the rotor in a suspended state passes through the coating mechanism, the rotor rotates due to contact with the friction parts in the coating mechanism. The rotating shaft on the rotor will contact the grease storage part in the coating mechanism during the displacement process. Then, during the rotation of the rotor, the rotating shaft on it can realize self-smearing of grease while rotating.

[0027] A clamping mechanism is provided between the two placement mechanisms in the load-bearing component, and each placement mechanism is provided with a three-point fixing component for limiting the rotating shaft. Then, during the displacement of the load-bearing component, when the load-bearing component contacts the auxiliary component, the clamping mechanism will move synchronously, thereby clamping and limiting the middle area of ​​the rotor on the load-bearing component, and the movement of the clamping mechanism will synchronously drive the movement of the fixing component on the corresponding placement mechanism, thereby achieving the limiting and locking of the rotating shaft of the rotor, thereby ensuring the stability of the limiting and fixing of the rotor, and the limiting of the rotating shaft can achieve the force dispersion when locking the rotor while improving its fixing effect, thereby avoiding damage to the rotor due to fixed limiting.

[0028] Through the pusher mechanisms symmetrically arranged on the base, after the supporting component carries the rotor to the corresponding displacement, each pusher mechanism moves synchronously, thereby realizing convenient automatic assembly of bearings on the rotating shafts at both ends of the rotor. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the three-dimensional structure of an intelligent auxiliary installation device for electromechanical equipment;

[0030] Figure 2 for Figure 1 Schematic diagram of the structure viewed from above;

[0031] Figure 3 for Figure 1 Schematic diagram of the load-bearing component structure;

[0032] Figure 4 for Figure 3 Schematic diagram of the structure viewed from above;

[0033] Figure 5 for Figure 3 A magnified schematic diagram of the local structure at point A;

[0034] Figure 6 for Figure 3 Schematic diagram of the placement mechanism structure;

[0035] Figure 7 for Figure 1 Schematic diagram of the coating mechanism structure;

[0036] Figure 8 is a bottom structure schematic view of the device of the present application; Figure 7 is a bottom structure schematic view of the device of the present application;

[0037] Figure 9 is a partial structure enlarged schematic view at B of the device of the present application; Figure 7 is a partial structure enlarged schematic view at B of the device of the present application;

[0038] Figure 10 is a structure schematic view of the pushing mechanism of the device of the present application; Figure 1 is a structure schematic view of the pushing mechanism of the device of the present application;

[0039] Figure 11 is an axonometric view structure schematic view of the device of the present application; Figure 10 is an axonometric view structure schematic view of the device of the present application;

[0040] Figure 12 is a partial structure enlarged schematic view at C of the device of the present application. Figure 11 is a partial structure enlarged schematic view at C of the device of the present application.

[0041] In the drawings: 1, base; 2, support assembly; 21, cross plate; 22, spliced plate; 3, auxiliary piece; 31, U-shaped plate; 32, double-sided wedge block; 4, driving assembly; 41, motor; 42, reciprocating screw rod; 5, bearing component; 51, base plate; 52, placing mechanism; 521, base frame; 522, bearing plate; 523, sliding plate; 524, driven wedge block; 525, bottom clamping block; 526, adjusting piece; 5261, adjusting rod; 5262, side clamping block; 5263, L-shaped rod; 53, limiting assembly; 531, sliding rail; 532, sliding sleeve; 533, side plate; 534, screw rod; 535, arc-shaped plate; 536, guide rod; 54, linkage piece; 541, first extension plate; 542, driving wedge block; 55, reset assembly; 551, end seat; 552, round rod; 553, sliding rod; 554, traction belt; 555, contact rod; 6, coating mechanism; 61, U-shaped frame; 62, friction piece; 63, grease storage piece; 631, placing frame; 632, box body; 633, moving plate; 7, pushing mechanism; 71, support table; 72, second extension plate; 73, electric push rod; 74, pushing cylinder; 75, storage box. DETAILED DESCRIPTION

[0042] Please refer to Figures 1-2In an embodiment of the present invention, an intelligent auxiliary installation device for electromechanical equipment includes a base 1, an auxiliary component 3 and a drive assembly 4 arranged at the transverse axis of the base 1. The base 1 is composed of a frame plate and support legs, wherein the support legs include four, respectively arranged at the four corners of the bottom of the frame plate. The drive assembly 4 is located directly below the auxiliary component 3, and the base 1 is also movably connected to a support assembly 2, and the support assembly 2 and the drive assembly 4 are movably connected. The drive assembly 4 allows the support assembly 2 to be linearly adjusted on the base 1. The support assembly 2 is symmetrically provided with a bearing component 5 for supporting the rotor. The two bearing components 5 are arranged to serve as a double station for placing the rotor. The top of the base 1 is symmetrically provided with a coating mechanism 6 for applying grease. The two coating mechanisms 6 are arranged to cooperate with the two bearing components 5 to apply grease to the rotor at different stations. A pusher mechanism 7 for bearing assembly is provided between the two coating mechanisms 6. The pusher mechanism 7 includes two, which are symmetrically distributed front and back on the base 1. The two pushing mechanisms 7 are provided for synchronously assembling the rotating shafts at both ends of the rotor.

[0043] See also Figures 1-4 In this embodiment of the present invention, the support component 5 includes a base plate 51, a placement mechanism 52, and a clamping mechanism. The base plate 51 is mounted on the support assembly 2, and the placement mechanisms 52 include two, symmetrically arranged on the base plate 51. The clamping mechanism is located between the two placement mechanisms 52, and the clamping mechanism is in active contact with the respective placement mechanism 52. The clamping mechanism adjusts the placement mechanism 52 synchronously during movement.

[0044] The clamping mechanism includes a limiting assembly 53 provided on the base plate 51 . The limiting assembly 53 is provided with a plurality of linkage members 54 for pushing the corresponding placement mechanism 52 . The limiting assembly 53 is also provided with a reset assembly 55 for reset adjustment.

[0045] See also Figures 1-2 In this embodiment of the present invention, the support assembly 2 includes a horizontal plate 21 symmetrically arranged above the base 1. Support columns are fixedly connected to both ends of the bottom of the horizontal plate 21, and the bottom ends of the support columns are slidably connected to the base 1. A splicing plate 22 is integrally provided on the inner shell wall of each horizontal plate 21. The top of the base 1 is symmetrically provided with slide grooves, each of which is slidably connected to two sliders. The bottom ends of the multiple support columns are respectively fixedly connected to corresponding sliders.

[0046] The bottom of the base 1 is integrally provided with an ear plate on each side. The driving assembly 4 comprises a motor 41 fixedly connected to the right ear plate by bolts, and a reciprocating screw rod 42 mounted on the output end of the motor 41. The left end of the reciprocating screw rod 42 penetrates through the corresponding ear plate, and an inner thread ring is threadedly connected to the reciprocating screw rod 42. A plurality of splicing plates 22 are fixedly connected to the outer shell wall of the inner thread ring away from the side of the horizontal plate 21. The motor 41 drives the reciprocating screw rod 42 to rotate, and then realizes the linear movement of the supporting assembly 2 under the action of the inner thread ring.

[0047] The auxiliary part 3 comprises a U-shaped plate 31 fixedly connected to the top shell wall of the base 1 by bolts.

[0048] Please refer to Figures 2-6 In the embodiment of the application, the base plate 51 and the horizontal plate 21 are fixedly connected by bolts, thereby facilitating the disassembly, maintenance and assembly of the bearing part 5. The placing mechanism 52 comprises a base frame 521 fixedly connected to the base plate 51 by screws, and a placing assembly movably connected to the base frame 521 for supporting the rotor. Two groups of loading holes are formed in the base plate 51 for assembling the placing mechanism 52, thereby adjusting the assembly position of the placing mechanism 52 according to the specifications of the rotor to be assembled.

[0049] The placing assembly comprises a loading plate 522 slidably connected to the base frame 521, and the loading plate 522 and the base frame 521 are locked and positioned by bolts. The movable assembly of the placing assembly on the base frame 521 facilitates the replacement of the placing assembly according to the corresponding specifications of the rotor, thereby ensuring the axial position of the placed rotor and further improving the applicability of the product.

[0050] The inner side shell wall of the loading plate 522 is slidably connected with a sliding plate 523, and the bottom inner wall of the sliding plate 523 is integrally provided with a driven wedge 524 symmetrically arranged on the left and right sides. The top center of the sliding plate 523 is integrally provided with a convex plate, and the top of the convex plate is provided with a bottom clamping block 525. Each driven wedge 524 is provided with an adjusting piece 526 located on the loading plate 522 above. The plurality of adjusting pieces 526 and the bottom clamping block 525 together constitute a three-point fixing assembly for clamping and locking the rotating shaft of the rotor.

[0051] The adjusting piece 526 comprises a straight plate fixedly connected to the inner side shell wall of the carrier plate 522, and an adjusting rod 5261 movably connected to the straight plate. The bottom end of the adjusting rod 5261 is integrally provided with a side clamping block 5262, the top end of the adjusting rod 5261 is fixedly connected with an end disc, and the top end of the end disc is provided with an L-shaped rod 5263. A compression spring is sleeved between the straight plate and the end disc and located on the adjusting rod 5261, which is arranged to avoid the adjusting rod 5261 from falling by itself under the action of gravity when the rotation shaft limiting is cancelled. The upper side of each driven wedge 524 is provided with an inclined groove located on the sliding plate 523, and the ends of the plurality of L-shaped rods 5263 away from the end disc are respectively slidably connected to the corresponding inclined grooves. When the sliding plate 523 moves upwards, due to the adjustment of the position of the inclined groove, the L-shaped rod 5263 in the adjusting rod 5261 is adjusted along the direction of the inclined groove to drive the side clamping block 5262 to displace.

[0052] The middle part of the base plate 51 is provided with a rectangular through slot, and the inside of the rectangular through slot is symmetrically provided with a steering column. The limiting assembly 53 comprises front and rear symmetrically arranged sliding rails 531 on the base plate 51, and the sliding rails 531 are loaded on the base plate 51 by bolt fixing. Two sliding rails 531 are respectively located on the front and rear sides of the rectangular through slot, and two sliding sleeves 532 are slidably connected to each sliding rail 531. The two sliding sleeves 532 on the same side are connected with a side plate 533, the center of the side plate 533 is provided with an inner threaded hole, and a lead screw 534 is rotatably connected in the inner threaded hole. The inner end of the lead screw 534 is rotatably connected with an arc plate 535 through a bearing, and a plurality of guide rods 536 are arranged in matrix on the side wall of the arc plate 535. The ends of the guide rods 536 away from the arc plate 535 penetrate through the corresponding side plates 533. The guide rods 536 are arranged to provide guiding and restraining for the arc plate 535, so as to realize the linear displacement of the arc plate 535 under the adjustment of the lead screw 534, so as to facilitate the clamping and limiting of rotors of different specifications.

[0053] The linkage 54 comprises a telescopic plate one 541 fixedly connected to the sliding sleeve 532 by bolts. The telescopic plate one 541 is provided with a driving wedge 542 for extruding the corresponding driven wedge 524. The telescopic plate one 541 is provided with a threaded positioning rod, so that the telescopic plate one 541 can be limited and locked after adjustment through the threaded positioning rod.

[0054] The reset assembly 55 comprises left and right symmetrically arranged round rods 552, and end seats 551 are installed at both ends of each round rod 552. A plurality of end seats 551 are fixedly connected to the inner walls of the corresponding sliding sleeves 532 by bolts, and a through hole is formed in each end seat 551.

[0055] The two through holes on the same side are movably connected with a slide rod 553, both ends of the slide rod 553 are provided with a support plate, the bottom of the support plate is fixedly connected to the base plate 51 through a bolt, and a reset spring is further sleeved on the slide rod 553, both ends of the reset spring are fixedly connected to the corresponding end seat 551. Through the setting of the reset spring, the self-resetting movement can be realized after the two slide rods 553 on the two sides are close to each other.

[0056] A contact rod 555 is arranged below the rectangular through slot, and a traction belt 554 is symmetrically arranged on the contact rod 555. The end of the traction belt 554 away from the contact rod 555 is wound around the corresponding turning column and is bound to the corresponding circular rod 552. The contact rod 555 is in contact with the double-sided wedge block 32 in the auxiliary part 3 during movement, and the contact rod 555 can realize the movement adjustment of the slide rods 553 on the two sides through the traction belt 554.

[0057] Please refer to Figure 1 and Figures 7-9 In the embodiment of the application, the coating mechanism 6 comprises a U-shaped frame 61 fixedly connected to the base 1 through a bolt. An opening is formed in the center of the top of the U-shaped frame 61, and a plurality of convex rods are arranged on the outer wall of the top of the U-shaped frame 61 around the opening in a matrix manner. A friction piece 62 is sleeved on the plurality of convex rods, and a grease storage piece 63 for loading grease is arranged on the front and rear inner walls of the U-shaped frame 61. The friction piece 62 is composed of a plate body and a sponge pad, wherein the sponge pad is located at the bottom of the plate body, and when the friction piece 62 is loaded, the sponge pad passes through the opening, and the plate body is sleeved on the matrix-distributed convex rods to ensure stable placement. The rotation of the rotor is realized by the contact friction between the sponge pad and the rotor when the rotor moves with the bearing part 5.

[0058] The grease storage piece 63 comprises a placing frame 631 fixedly connected to the inner wall of the side of the U-shaped frame 61 through a bolt. A box body 632 is arranged on the top of the placing frame 631, and a moving plate 633 for supporting the grease is arranged in the box body 632. A plurality of return springs are arranged on the bottom of the moving plate 633 in a matrix manner, and the bottom ends of the return springs are fixedly connected to the inner wall at the bottom of the box body 632. The top of the box body 632 is not covered, and the grease is filled in the moving plate 633 in the box body 632, so as to compress the return springs. As the grease is consumed, the moving plate 633 gradually moves upward, so as to ensure that the grease lubricates the rotor on the bearing part 5.

[0059] Please refer to Figure 1 and Figures 10-12In the embodiment of the present application, the pushing mechanism 7 comprises a support table 71 fixedly connected to the base 1 by bolts. A telescopic plate II 72 is installed on the top of the support table 71 by screws, and an electric push rod 73 and a storage box 75 are installed on the top of the telescopic plate II 72. A set of positioning bolts are arranged on the telescopic plate II 72, so that the telescopic adjustment of the telescopic plate II 72 can be positioned and locked by the set of positioning bolts.

[0060] The storage box 75 is used to load bearings and is located in the direction of the output end of the electric push rod 73. The output end of the electric push rod 73 is provided with a pushing cylinder 74 for pushing the bearings. The storage box 75 can sequentially arrange a plurality of bearings. After the bearings at the bottom layer are loaded, the bearings at the next layer can freely fall to the bottom layer under the action of gravity, facilitating subsequent assembly and use. Moreover, the storage box 75 can be flexibly replaced according to the specifications of the bearings to be loaded, so that the bearings and the rotating shaft of the rotor are on the same axis when they are in the same area.

[0061] The bottom of the storage box 75 is provided with notches on both sides for the passage of bearings. An arc-shaped soft pad is integrally arranged on the inner wall of the bottom of the storage box 75 for buffering and protecting the bearings at the bottom layer. The front and back surfaces of the arc-shaped soft pad on both sides are provided with protrusions for preventing the bearings at the bottom layer from being tilted and deviated. The protrusions of the arc-shaped soft pad are made of various materials. In this embodiment, the protrusions are made of sponge material to facilitate the assembly and use of the bearings while preventing the bearings from being deviated.

[0062] The working principle of the present application is that before the equipment is operated, the specifications of the rotor and the bearings to be assembled need to be adjusted, and then the automatic intelligent assembly of the rotor and the bearings can be realized. During the adjustment of the equipment, the base frame 521 of the placing mechanism 52 in each bearing part 5 is first adjusted in displacement according to the specifications of the rotor to be assembled, and then fixed in position, and then the placing assembly in each placing mechanism 52 is replaced. After the replacement and adjustment of the placing mechanism 52 are completed, the screw rod 534 of each limiting assembly 53 in the limiting mechanism is adjusted. With the movement of the screw rod 534, the corresponding guide rod 536 in the corresponding arc-shaped plate 535 in each limiting assembly 53 is adjusted in linear displacement. In this way, the limiting assembly 53 can clamp and limit the middle region of the rotor of different specifications after the displacement is determined.

[0063] After the adjustment of the limiting assembly 53 is completed, each corresponding linkage 54 is adjusted, so that it can be matched with the driven wedge 524 of the corresponding placing mechanism 52. In this way, the adjustment of the placing mechanism 52 is realized through the linkage 54 during the movement of the limiting assembly 53.

[0064] When the bearing component 5 is adjusted, the friction piece 62 in each coating mechanism 6 is replaced to make the rotor loaded on the bearing component 5 contact with the friction piece 62 during displacement adjustment. Finally, the storage box 75 in each pushing mechanism 7 is adjusted to load the corresponding specification bearing, and the bottom layer of the bearing loaded in the storage box 75 is in the same plane as the rotor supported by the placing mechanism 52. When the rotor moves with the bearing component 5 to the area of the pushing mechanism 7, the bottom layer of the bearing is in the same axial line as the rotor, realizing automatic calibration of the rotor and the bearing.

[0065] After the adjustment of the storage box 75, the telescopic plate two 72 also needs to be adjusted in length according to the specification of the rotor to be assembled, so as to ensure that the rotor shaft end of the rotor is close to the bearing to be assembled when the rotor moves with the bearing component 5 to the assembly area, and further ensure the qualified rate of the rotor and the rotor assembly.

[0066] After the adjustment of the equipment, the rotor to be assembled is placed on the corresponding bearing component 5 at both sides, and then the external controller body is started to drive the motor 41 in the driving assembly 4 to run. The motor 41 drives the reciprocating screw rod 42 to rotate, and then the support assembly 2 drives the plurality of bearing components 5 arranged thereon to move synchronously. Due to the driving of the driving assembly 4, the moving distance of the support assembly 2 is divided into three stages, namely the feeding and discharging area, the oiling area and the assembly area, and then the motor 41 in the driving assembly 4 will automatically pause for a period of time under the program control in the controller body after ensuring that the support assembly 2 moves to a distance, and then it will run again.

[0067] When the support assembly 2 completes the displacement of the three distances, the driving assembly 4 runs to make it move reversely, and then the two bearing components 5 serving as workstations move reciprocally to realize switching adjustment.

[0068] When the support assembly 2 completes the third distance, the program in the controller body starts the electric push rod 73 in the pushing mechanism 7 symmetrically arranged in front and back to run, pushes the bottom layer of the bearing in the storage box 75 to assemble on the corresponding rotor shaft of the current bearing component 5, and resets to facilitate the movement and switching of the bearing component 5.

[0069] The support assembly 2 can carry out the feeding and discharging of the rotor when moving in the first mileage. After the placement of the rotor is completed, the driving assembly 4 drives the support assembly 2 to complete the movement in the first mileage, and after a period of pause, the driving assembly 4 drives the support assembly 2 to move in the second mileage. When the support assembly 2 moves in the second mileage, the bearing component 5 located close to the assembly area at this time is in the oiling area, and then in the process of moving of the support assembly 2, the rotor on the bearing component 5 moves linearly with the bearing component 5, and the middle part of the rotor contacts the friction piece 62 in the oiling mechanism 6. At this time, the rotor is not limited and locked on the bearing component 5, and then with the movement of the bearing component 5, the rotor rotates after contacting the friction piece 62. When the rotor rotates, the shafts at both ends of the rotor realize automatic oiling treatment by contacting the grease storage piece 63.

[0070] When the support assembly 2 completes the movement in the second mileage and enters the movement in the third mileage, the contact rod 555 of the reset assembly 55 in the bearing component 5 contacts the inclined surface of the double-faced wedge block 32 in the auxiliary part 3. Then with the continuous movement of the bearing component 5, the contact rod 555 moves downward, and through the traction belt 554, the round rod 552 drives the limiting assembly 53 to move, and the reset spring is compressed, so as to realize the clamping of the middle part of the rotor. The movement of the limiting assembly 53 makes each linkage 54 displace, and in the process of moving, the linkage 54 makes the slide plate 523 in the corresponding placement mechanism 52 move upward and adjust. When the slide plate 523 moves upward, the bottom clamping block 525 arranged thereon moves upward, and then the contact with the bottom of the shaft of the rotor is realized, and when the slide plate 523 moves upward, the corresponding adjusting piece 526 moves synchronously, the side clamping block 5262 on the adjusting piece 526 contacts the side wall of the shaft of the rotor, and then the three-point clamping and limiting of the shaft is realized, so as to guarantee the stability of the rotor in the assembly process and the qualified rate of bearing assembly.

[0071] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An intelligent auxiliary installation device for electromechanical equipment, characterized in that: The invention comprises a base (1), an auxiliary component (3) and a driving component (4) arranged at the transverse axis of the base (1), wherein the driving component (4) is located directly below the auxiliary component (3), and a supporting component (2) is movably connected to the base (1), and the supporting component (2) and the driving component (4) are movably connected, and a bearing component (5) for bearing a rotor is symmetrically arranged on the supporting component (2), and a coating mechanism (6) for applying grease is symmetrically arranged on the top of the base (1), and a pushing mechanism (7) for assembling a bearing is arranged between the two coating mechanisms (6), and the pushing mechanism (7) includes two pushing mechanisms (7) that are symmetrically distributed on the base (1). The bearing component (5) includes a base plate (51), a placement mechanism (52) and a clamping mechanism, wherein the base plate (51) is arranged on the supporting assembly (2), the placement mechanism (52) includes two, which are symmetrically arranged on the base plate (51) in a front-to-back manner, and the clamping mechanism is located between the two placement mechanisms (52), and the clamping mechanism is in movable contact with the corresponding placement mechanism (52); The clamping mechanism includes a limiting assembly (53) arranged on a base plate (51), the limiting assembly (53) is provided with a plurality of linkage members (54) for pushing the corresponding placement mechanism (52), and the limiting assembly (53) is also provided with a reset assembly (55) for reset adjustment; The auxiliary component (3) comprises a U-shaped plate (31) fixedly connected to the top shell wall of the base (1) by bolts, and a double-sided wedge (32) is integrally provided at the bottom center of the U-shaped plate (31); The placement mechanism (52) comprises a base frame (521) fixedly connected to the base plate (51) by screws, and a placement component for supporting the rotor is movably connected to the base frame (521); The placement assembly includes a carrier plate (522) slidably connected to the base frame (521), the carrier plate (522) and the base frame (521) are locked and limited by bolts, and a slide plate (523) is slidably connected to the inner shell wall of the carrier plate (522), and driven wedges (524) are symmetrically arranged on the bottom inner wall of the slide plate (523), and a bottom clamping block (525) is installed at the top center of the slide plate (523), and an adjusting member (526) located on the carrier plate (522) is provided above each driven wedge block (524); The adjusting member (526) comprises a straight plate fixedly connected to the inner shell wall of the carrier plate (522), an adjusting rod (5261) is movably connected to the straight plate, a side clamping block (5262) ​​is integrally provided at the bottom end of the adjusting rod (5261), the top end of the adjusting rod (5261) is fixedly connected to the end plate, an L-shaped rod (5263) is installed at the top end of the end plate, and an extrusion spring located on the adjusting rod (5261) is sleeved between the straight plate and the end plate, an oblique groove located on the slide plate (523) is provided above each of the driven wedge blocks (524), and the ends of the multiple L-shaped rods (5263) away from the end plate are respectively slidably connected to the corresponding oblique grooves; A rectangular through slot is provided in the middle of the base plate (51), and a steering column is symmetrically provided inside the rectangular through slot. The limit assembly (53) includes a slide rail (531) symmetrically provided on the base plate (51). The two slide rails (531) are respectively located at the front and rear sides of the rectangular through slot. Two sliding sleeves (532) are slidably connected to each slide rail (531), and a side plate (533) is commonly connected between the two sliding sleeves (532) on the same side. The linkage member (54) includes a telescopic plate (541) fixedly connected to the sliding sleeve (532) by bolts, and an active wedge (542) for squeezing a corresponding driven wedge (524) is installed at the protruding end of the telescopic plate (541); The reset assembly (55) includes round rods (552) arranged in a bilaterally symmetrical manner, and end seats (551) are installed at both ends of each round rod (552). The multiple end seats (551) are respectively fixedly connected to the inner wall of the corresponding sliding sleeve (532) by bolts, and each end seat (551) is provided with a through hole, and a sliding rod (553) is movably connected between the two through holes on the same side of the front and rear. A contact rod (555) is provided below the rectangular through slot. A traction belt (554) is symmetrically provided on the contact rod (555) in the front and rear directions. The ends of the traction belts (554) away from the contact rod (555) respectively pass around corresponding steering columns and are bound to corresponding round rods (552).

2. The intelligent auxiliary installation device for electromechanical equipment according to claim 1, characterized in that: The support assembly (2) includes a horizontal plate (21) symmetrically arranged on the top of the base (1) in a front-to-back manner, with support columns fixedly connected to both ends of the bottom of the horizontal plate (21), and the bottom ends of the support columns are slidably connected to the base (1), and a splicing plate (22) is integrally provided on the inner shell wall of each horizontal plate (21); Both sides of the bottom of the base (1) are integrally provided with ear plates, and the driving assembly (4) includes a motor (41) fixedly connected to the right ear plate by bolts, and a reciprocating screw (42) is installed at the output end of the motor (41), and the left end of the reciprocating screw (42) passes through the corresponding ear plate, and the reciprocating screw (42) is threadedly connected to an inner groove ring, and the side of the multiple splicing plates (22) away from the horizontal plate (21) is fixedly connected to the outer ring shell wall of the inner groove ring.

3. The intelligent auxiliary installation device for electromechanical equipment according to claim 2, characterized in that: The base plate (51) and the transverse plate (21) are fixedly connected by bolts.

4. The intelligent auxiliary installation device for electromechanical equipment according to claim 3, characterized in that: An inner groove hole is formed at the center of the side plate (533), and a screw rod (534) is rotatably connected to the inner groove hole. The inner end of the screw rod (534) is rotatably connected to the arc plate (535) through a bearing. A plurality of guide rods (536) are arranged in a matrix on the side wall of the arc plate (535), and one end of the guide rod (536) away from the arc plate (535) passes through the corresponding side plate (533).

5. The intelligent auxiliary installation device for electromechanical equipment according to claim 4, characterized in that: Support plates are installed at both ends of the slide bar (553), and the bottom of the support plates is fixedly connected to the base plate (51) by bolts. A return spring is also sleeved on the slide bar (553), and the two ends of the return spring are respectively fixedly connected to the corresponding end seats (551).

6. The intelligent auxiliary installation device for electromechanical equipment according to claim 1, characterized in that: The coating mechanism (6) includes a U-shaped frame (61) fixedly connected to the base (1) by bolts, a notch is opened at the center of the top of the U-shaped frame (61), and convex rods are arranged in a matrix around the notch and located on the outer wall of the top of the U-shaped frame (61), and a friction member (62) is commonly sleeved on the plurality of convex rods. Grease storage members (63) for loading grease are installed on the front and rear inner walls of the U-shaped frame (61); The grease storage member (63) includes a placement rack (631) fixedly connected to the inner wall of the side of the U-shaped frame (61) by bolts, a box body (632) is installed on the top of the placement rack (631), a movable plate (633) for supporting grease is provided inside the box body (632), and a plurality of return springs are arranged in a matrix at the bottom of the movable plate (633), and the bottom ends of the return springs are fixedly connected to the bottom inner wall of the box body (632).

7. The intelligent auxiliary installation device for electromechanical equipment according to claim 1, characterized in that: The pushing mechanism (7) includes a support platform (71) fixedly connected to the base (1) by bolts, a telescopic plate 2 (72) is installed on the top of the support platform (71) by screws, and an electric push rod (73) and a storage box (75) are installed on the top of the telescopic plate 2 (72), wherein the storage box (75) is used to load bearings and is located in the output end direction of the electric push rod (73), and a push cylinder (74) for pushing the bearing is installed at the output end of the electric push rod (73).

8. The intelligent auxiliary installation device for electromechanical equipment according to claim 7, characterized in that: Both sides of the bottom of the storage box (75) are provided with notches for facilitating the passage of the bearings, and an arc-shaped soft pad is integrally provided on the inner wall of the bottom of the storage box (75) for buffering and protecting the bottom-layer bearings, and the front and back surfaces of the left and right sides of the arc-shaped soft pad are provided with protrusions for preventing the bottom-layer bearings from tilting and deviating.

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