On-line hole blocking detection device for heat shrink tube

By designing an online heat shrink tube detection device including detection traction mechanism, sealing mechanism, pipe shearing mechanism and glue pasting mechanism, the problem of foreign matter detection and treatment in the heat shrink tube is solved, automated detection and treatment are realized, and production efficiency and quality are improved.

CN119704601AActive Publication Date: 2025-03-28CHANGYUAN ELECTRONICS DONGGUAN
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Patent Information

Application Number
CN202411990623.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-28
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

During the production process of heat shrink pipes, residues may be mixed into the pipe during the extrusion molding process, resulting in poor performance, and manual inspection consumes labor costs and cannot be processed in time, affecting the production process.

Method used

A heat shrink tube online hole blocking detection device is designed, including a detection traction mechanism, a sealing mechanism, a tube shearing mechanism and a glue sticking mechanism, which can automatically detect foreign objects in the heat shrink tube, close foreign objects sections, cut off foreign objects sections, and re-adhesive both ends of the tube.

Benefits of technology

It realizes accurate detection and automatic processing of foreign matter in the heat shrink tube, reduces manual intervention, improves detection efficiency, matches production rhythm, and ensures the production quality of the heat shrink tube.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention provides an online hole blocking detection device for a heat shrink tube, and relates to the technical field of heat shrink tube detection. The device mainly comprises a front traction mechanism and a rear traction mechanism which are used for providing traction power for the heat shrink tube, the sealing mechanism is used for sealing a foreign matter section in the heat shrink tube; the overturning mechanism assembly is used for overturning the heat shrink tube; the tube shearing mechanism is used for shearing the foreign matter section in the heat shrink tube; and the rubberizing mechanism is used for bonding the heat shrink tube. According to the device, full-process automation of foreign matter detection in the heat shrink tube, foreign matter section sealing treatment, foreign matter section cutting and heat shrink tube double-sided bonding again is achieved, and manual intervention is not needed; and small foreign matters and impurities can be detected through the displacement sensor, so that the detection accuracy is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of heat shrink tube detection, and in particular to an integrated device for detecting foreign matter in an in-line heat shrink tube and cutting and connecting the tube. Background Art

[0002] The general production process of heat shrink tubing is to first mix the polymer raw materials with additives, extrude and shape them, cool them, then perform radiation cross-linking, then heat and expand them, cool them to shape them, and finally cut, test and package them into finished products.

[0003] During the extrusion process of heat shrink tubes, the residue in the extruder may be mixed into the heat shrink tube, which will affect the performance of the heat shrink tube and lead to poor quality of the heat shrink tube. Because the foreign matter in the heat shrink tube varies in size, it is sometimes difficult to accurately identify it, which leads to low-quality heat shrink tubes flowing into the client and causing customer complaints. Moreover, the manual intervention detection method will inevitably consume a large manpower cost. After the foreign matter in the tube is found, it will also cause the production process to be interrupted because it cannot be handled in time. Therefore, a device is needed to perform online detection of foreign matter in the heat shrink tube, automatically cut off the foreign matter segment, and reconnect it to ensure the production quality of the heat shrink tube, reduce manual intervention, and keep up with the production rhythm. Summary of the invention

[0004] In order to solve the problems existing in the prior art, the present invention provides an online hole plugging detection device for a heat shrink tube, which can automatically complete the accurate detection of foreign matter in the heat shrink tube, the removal of the foreign matter segment and the re-bonding of the two ends of the tube without manual intervention.

[0005] In order to achieve the above technical objectives, the present invention adopts the following technical solutions:

[0006] The present invention provides an online hole plugging detection device for a heat shrinkable tube, comprising a front traction mechanism and a mechanism shell that provide traction power for the heat shrinkable tube, one side of the mechanism shell is fixedly connected to the front traction mechanism, a detection traction mechanism for detecting foreign matter in the heat shrinkable tube, a sealing mechanism for sealing the foreign matter section in the heat shrinkable tube, a flipping mechanism assembly for flipping the heat shrinkable tube, a tube cutting mechanism for cutting the foreign matter section in the heat shrinkable tube, a gluing mechanism for bonding the heat shrinkable tube, and a rear traction mechanism that provides traction power for the heat shrinkable tube, the flipping mechanism assembly comprising two independent flipping mechanisms, the two independent flipping mechanisms being a first flipping mechanism and a second flipping mechanism that are arranged from front to back along the travel direction of the heat shrinkable tube, the tube cutting mechanism and the gluing mechanism being located between the first flipping mechanism and the second flipping mechanism, the detection traction mechanism and the sealing mechanism being arranged in sequence between the front traction mechanism and the first flipping mechanism, the rear traction mechanism being arranged at the rear side of the second flipping mechanism, the heat shrinkable tube can pass through the front traction mechanism and the mechanism shell in sequence, the detection traction mechanism comprising a displacement sensor for detecting a change in thickness of the heat shrinkable tube.

[0007] Preferably, the mechanism housing comprises a main substrate, a mechanism cover located above the main substrate, and a substrate support located below the main substrate. An electric control component is provided on the mechanism housing, and a blanking frame is placed on one side of the mechanism housing.

[0008] Preferably, the front traction mechanism comprises a first traction base plate, a first limit roller assembly, two first sensors and two limit pins are sequentially arranged on one side of the first traction base plate, a first motor is arranged on the other side of the first traction base plate, a first active roller assembly is arranged on the output shaft of the first motor, a first driven roller assembly is arranged on the first traction base plate, the first driven roller assembly is connected to the first traction base plate through a first driven roller connecting component, the first driven roller assembly is located above the first active roller assembly, two rollers are arranged on the first traction base plate, the two rollers are connected to the first traction base plate through a roller connecting component, the two rollers are located behind the first active roller assembly, the roller connecting component is located between the two limit pins, a first detection sheet is arranged on the roller connecting component, and the two first sensors are located behind the first detection sheet;

[0009] The rear traction mechanism includes a second traction base plate, a third base plate is arranged in the middle of the second traction base plate, a second active roller assembly is arranged on the third base plate, the second active roller assembly is connected to the third base plate through a second active roller connecting component, a sixth motor is arranged at the bottom of the second traction base plate, the main shaft of the sixth motor is connected to the second active roller assembly through a sixth motor connecting component, a sixteenth cylinder mounting plate is arranged on the top of the second traction base plate, a sixteenth cylinder is arranged on the sixteenth cylinder mounting plate, a second connecting plate is arranged on the push rod of the sixteenth cylinder, a second driven roller assembly is arranged on the second connecting plate, and the second driven roller assembly is connected to the second connecting plate through a second driven roller connecting component.

[0010] Preferably, the detection traction machine includes a detection substrate, a first base plate is arranged in the middle of the detection substrate, a third active roller assembly is arranged on the first base plate, the third active roller assembly and the first base plate are connected by a third active roller connecting component, a second motor is arranged at the lower part of the detection substrate, the output shaft of the second motor is connected to the third active roller assembly through a second motor connecting component, a first linear guide is arranged on the detection substrate, a sliding base plate is connected to the first linear guide, a third driven roller assembly is arranged on the sliding base plate, the third driven roller assembly and the sliding base plate are connected by a cantilever pin, a first cylinder is arranged on the sliding base plate, a pressure rod of the first cylinder is connected to the detection substrate through a connecting piece, a first clamping seat is arranged on the other side of the detection substrate, a displacement sensor is connected to the first clamping seat, and a detection plate is also arranged on the sliding base plate.

[0011] Preferably, the sealing mechanism includes a second bottom plate, on which a second pillar and a third pillar are arranged, a cold-pressed bottom plate is arranged on the top of the second pillar, the slide table of the second cylinder is connected below the second bottom plate, a top plate is arranged on the top of the third pillar, a third cylinder mounting plate is arranged below the top plate, a third cylinder is arranged on the third cylinder mounting plate, a cold-pressed top plate is arranged on the push rod of the third cylinder, a fourth cylinder is also arranged below the top plate, a first heat insulation component is arranged on the push rod of the fourth cylinder, an upper heat sealing head component is connected below the first heat insulation component, a fifth cylinder is arranged above the second bottom plate, a second heat insulation component is arranged on the push rod of the fifth cylinder, and a lower heat sealing head component is connected above the second heat insulation component.

[0012] Preferably, the flipping mechanism includes a flipping base plate, a third motor is provided on one side of the flipping base plate, a first driving gear assembly is provided on the output shaft of the third motor, a driven gear and a sixth cylinder are provided on the other side of the flipping base plate, a flipping plate is provided on the driven gear, a pressure bottom plate and a linear guide sleeve are provided on the flipping plate, a guide rod is provided in the linear guide sleeve, a spring is provided on the guide rod, a lifting plate is provided on the push rod of the sixth cylinder, the lifting plate is connected to one end of the guide rod, and the other end of the guide rod is connected to an upper pressure plate.

[0013] Preferably, the tube cutting mechanism includes a linear module mechanism, a tube pressing and sucking mechanism, a movable bottom plate mechanism, a tube cutting mechanism and a blanking plate assembly. The linear module mechanism is fixedly overlapped on the top of the two flipping mechanisms, and the bottom of the linear module mechanism is connected to the tube pressing and sucking mechanism. The movable bottom plate mechanism and the tube cutting mechanism are placed under the tube pressing and sucking mechanism, and the blanking plate assembly is located on one side of the movable bottom plate mechanism and the tube cutting mechanism.

[0014] Preferably, the linear module mechanism comprises a module base plate and a translation base plate, a fourth motor, a guide rail pad block and a synchronous idler assembly are arranged on the module base plate, an active synchronous wheel is connected to the output shaft of the fourth motor, the active synchronous wheel and the synchronous idler assembly are connected through a third synchronous belt, the third synchronous belt is connected to the translation base plate, a fifth linear guide is arranged on the guide rail pad block, the fifth linear guide is slidably connected to one end of the translation base plate, and a position sensor is also arranged on the module base plate and is adjacent to the fifth linear guide;

[0015] The pipe pressing and sucking mechanism comprises a first pipette substrate and a fifth motor, a second linear guide is provided below the translation substrate of the linear module mechanism, the first pipette substrate is connected to the second linear guide, a first supporting plate is provided below the first pipette substrate, the second pipette substrate is connected to the bottom of the first supporting plate, a seventh cylinder and an eighth cylinder are respectively connected below the second pipette substrate, a first pressing plate is connected to the push rod of the seventh cylinder, a second pressing plate is connected to the push rod of the eighth cylinder, a pipette mounting plate is provided at one end of the first pressing plate, a vacuum suction cup is connected to the pipette mounting plate, a rack is provided above the second pipette substrate, a second driving gear assembly is connected to the main shaft of the fifth motor, and the second driving gear assembly is meshed with the rack;

[0016] The movable bottom plate mechanism comprises a ninth cylinder and a tenth cylinder, a first movable bottom plate is arranged on the push rod of the ninth cylinder, and a second movable bottom plate is arranged on the push rod of the tenth cylinder;

[0017] The pipe cutting mechanism comprises an eleventh cylinder, and a first tool holder is connected to the sliding block of the eleventh cylinder via a pipe cutting bottom plate.

[0018] Preferably, the glue sticking mechanism includes a glue paper suction mechanism, a glue paper cutting mechanism and a glue paper discharging mechanism. The glue paper suction mechanism is connected to the bottom of the translation substrate on the linear module mechanism, and the glue paper cutting mechanism and the glue paper discharging mechanism are placed below the glue paper suction mechanism.

[0019] Preferably, the adhesive paper suction mechanism includes an adhesive paper suction base plate, a third linear guide and a twelfth cylinder are arranged on the adhesive paper suction base plate, a downward moving base plate is arranged on the third linear guide, a vacuum suction plate is arranged on the downward moving base plate, a push rod of the twelfth cylinder is connected to the downward moving base plate through a joint, a sensor frame is also arranged on the adhesive paper suction base plate, and a third sensor is arranged on the sensor frame;

[0020] The rubber paper cutting mechanism mainly comprises a slide rail base plate, a thirteenth cylinder is arranged on the slide rail base plate, the rubber paper cutting base plate is connected to the slider of the thirteenth cylinder, a third seat bearing is arranged on the rubber paper cutting base plate, a second tool holder is arranged on the third seat bearing, a second blade is arranged on the second tool holder, and a bearing part of the third seat bearing is arranged in the guide rail of the slide rail base plate;

[0021] The glue paper discharging mechanism includes a damper bracket, a fourth linear guide rail, a first glue pressing substrate and a second glue pressing substrate. A damper is arranged on the damper bracket, a glue paper seat assembly is arranged on the damper, glue paper is arranged on the glue paper seat assembly, a glue discharging substrate is arranged on the slider of the fourth linear guide rail, the side of the glue discharging substrate is connected with the push rod of the fourteenth cylinder, a second support plate is arranged on the top of the glue discharging substrate, a first glue pressing substrate is arranged above the second support plate, a fifteenth cylinder is also arranged on the second support plate, a first lower glue pressing head is arranged on the push rod of the fifteenth cylinder, a glue pressing top piece is arranged on the first glue pressing substrate, fourth sensors are arranged on the glue pressing top piece and the first glue pressing substrate respectively, a fourth seat bearing is arranged on the glue pressing top piece, a third shaft is arranged on the fourth seat bearing, a sixteenth cylinder is arranged on the second glue pressing substrate, and a second lower glue pressing head and an upper glue pressing head are respectively arranged on the clamping block of the sixteenth cylinder.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1) The device can be connected to the back end of the heat shrink tube expansion process flow, and the heat shrink tube is pulled through the relevant traction mechanism to flow through the entire device to complete various treatments. First, the foreign matter in the heat shrink tube is automatically detected by the detection traction mechanism. When there is a foreign matter in the tube, the foreign matter section of the heat shrink tube is sealed by the sealing mechanism, and then the foreign matter section of the heat shrink tube is automatically cut off by the tube cutting mechanism. Finally, the double-sided bonding of the two ends of the heat shrink tube is achieved by the flipping mechanism and the gluing mechanism. The heat shrink tube after the foreign matter treatment can continue with other subsequent process flows. The device realizes the full process automation of foreign matter detection in the heat shrink tube, sealing treatment of the foreign matter section, cutting of the foreign matter section, and re-double-sided bonding of the heat shrink tube without manual intervention, and achieves the automatic operation of foreign matter detection and treatment of the heat shrink tube online, which reduces labor costs, improves detection efficiency, and matches the production rhythm.

[0024] 2) When there are foreign objects in the heat shrink tube, the thickness of the heat shrink tube will change. The device can detect the slight thickness change of the heat shrink tube through the displacement sensor to detect smaller foreign objects, improve the accuracy of detection, and ensure the production quality of the heat shrink tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the main mechanism of an embodiment of the present invention;

[0027] Figure 3 A schematic structural diagram of a front traction mechanism according to an embodiment of the present invention;

[0028] Figure 4A schematic structural diagram of a detection and traction mechanism according to an embodiment of the present invention;

[0029] Figure 5 This is a schematic structural diagram of a sealing mechanism according to an embodiment of the present invention;

[0030] Figure 6 A schematic diagram of the structure of a flipping mechanism according to an embodiment of the present invention;

[0031] Figure 7 A schematic structural diagram of a tube cutting mechanism according to an embodiment of the present invention;

[0032] Figure 8 It is a structural schematic diagram of a linear module mechanism according to an embodiment of the present invention;

[0033] Fig. 9 It is a structural schematic diagram of a press-tube suction pipe mechanism according to an embodiment of the present invention;

[0034] Fig.10 A schematic structural diagram of a movable base plate mechanism according to an embodiment of the present invention;

[0035] Fig.11 A schematic structural diagram of a pipe cutting mechanism according to an embodiment of the present invention;

[0036] Fig.12 A schematic structural diagram of a glue-tape laminating mechanism according to an embodiment of the present invention;

[0037] Fig.13 This is a schematic structural diagram of an adhesive absorbing paper mechanism according to an embodiment of the present invention;

[0038] Fig.14 A schematic structural diagram of a tape cutting mechanism according to an embodiment of the present invention;

[0039] Fig.15 It is a structural schematic diagram of a glue paper dispensing mechanism according to an embodiment of the present invention;

[0040] Fig.16 It is a structural schematic diagram of a rear traction mechanism according to an embodiment of the present invention;

[0041] In the attached drawings: 1. front traction mechanism; 2. detection traction mechanism; 3. sealing mechanism; 4. flipping mechanism; 5. tube cutting mechanism; 6. gluing mechanism; 7. rear traction mechanism; 8. electric control component; 9. mechanism housing; 10. heat shrink tube; 11. blanking frame;

[0042] The front traction mechanism 1 includes: 1-1, a first limiting roller assembly; 1-2, a first active roller assembly; 1-3, a first motor; 1-4, a first driven roller assembly; 1-5, a first swing rod; 1-6, a first cantilever pin; 1-7, a roller; 1-8, a second swing rod; 1-9, a first seat bearing; 1-10, a limiting pin; 1-11, a first sensor; 1-12, a first detection sheet; 1-14, a first shaft; 1-15, a first connecting plate; 1-16, a first traction base plate;

[0043] The detection and traction mechanism 2 includes: 2-1, a third active roller assembly; 2-2, a second belt seat bearing; 2-3, a second shaft; 2-4, a second motor; 2-5, a first synchronous wheel; 2-6, a first synchronous belt; 2-7, a displacement sensor; 2-8, a first clamping seat; 2-9, a detection plate; 2-10, a third driven roller assembly; 2-11, a detection substrate; 2-12, a cantilever pin; 2-13, a sliding substrate; 2-14, a first cylinder; 2-15, a first linear guide rail; 2-16, a connecting piece; 2-17, a first bottom plate; 2-18, a first support column;

[0044] The sealing mechanism 3 includes: 3-1, the second cylinder; 3-2, the second bottom plate; 3-3, the second pillar; 3-4, the cold-pressed bottom plate; 3-5, the cold-pressed top plate; 3-6, the third cylinder; 3-7, the third cylinder mounting plate; 3-8, the top plate; 3-9, the fourth cylinder; 3-10, the first heat insulation assembly; 3-11, the second heat insulation assembly; 3-12, the fifth cylinder; 3-13, the third pillar; 3-14, the lower heat sealing head assembly; 3-15, the upper heat sealing head assembly;

[0045] The flip mechanism 4 includes: 4-1, a third motor; 4-2, a flip base plate; 4-3, a first driving gear assembly; 4-4, a driven gear; 4-5, a guide groove assembly; 4-6, a flip plate; 4-7, a bottom pressure plate; 4-8, an upper pressure plate; 4-9, a spring; 4-10, a linear guide sleeve; 4-11, a guide rod; 4-12, a lifting plate; 4-13, a sixth cylinder; 4-14, an upper limit assembly; 4-15, a second detection sheet; 4-16, a second sensor; 4-17, a lower limit assembly;

[0046] The tube cutting mechanism 5 comprises:

[0047] 5-1, linear module mechanism; 5-1-1, module base plate; 5-1-2, guide rail pad; 5-1-3, fifth linear guide; 5-1-4, fourth motor; 5-1-5, third synchronous belt; 5-1-6, active synchronous wheel; 5-1-7, position sensor; 5-1-8, translation base plate; 5-1-9, drag chain; 5-1-10, synchronous idler assembly;

[0048] 5-2, pipe pressing and pipetting mechanism; 5-2-1, fifth motor; 5-2-2, second driving gear assembly; 5-2-4, rack; 5-2-5, second linear guide rail; 5-2-6, first pipette substrate; 5-2-7, first support plate; 5-2-8, second pipette substrate; 5-2-9, seventh cylinder; 5-2-10, first cutting plate; 5-2-11, vacuum suction cup; 5-2-12, pipette mounting plate; 5-2-13, second cutting plate; 5-2-14, eighth cylinder;

[0049] 5-3, movable bottom plate mechanism; 5-3-1, first movable bottom plate; 5-3-2, second movable bottom plate; 5-3-3, ninth cylinder; 5-3-4, tenth cylinder; 5-3-5, pad;

[0050] 5-4, pipe cutting mechanism; 5-4-1, eleventh cylinder; 5-4-2, pipe cutting base plate; 5-4-3, first knife holder; 5-4-4, first knife blade;

[0051] 5-5, blanking plate assembly;

[0052] The glue sticking mechanism 6 comprises:

[0053] 6-1, adhesive paper suction mechanism; 6-1-1, adhesive paper suction substrate; 6-1-2, vacuum suction plate; 6-1-3, twelfth cylinder; 6-1-4, third linear guide rail; 6-1-5, sensor rack; 6-1-6, third sensor; 6-1-7, lower substrate; 6-1-8, joint;

[0054] 6-2, adhesive tape cutting mechanism; 6-2-1, thirteenth cylinder; 6-2-2, adhesive tape cutting base plate; 6-2-3, third seat bearing; 6-2-4, pin shaft; 6-2-5, second knife rest; 6-2-6, follower bearing; 6-2-7, slide rail base plate; 6-2-8, second knife blade;

[0055] 6-3, glue paper discharging mechanism; 6-3-1, glue paper holder assembly; 6-3-2, damper bracket; 6-3-3, glue paper; 6-3-4, damper; 6-3-5, fourteenth cylinder; 6-3-6, glue discharging substrate; 6-3-7, second support plate; 6-3-8, fourth linear guide rail; 6-3-9, fifteenth cylinder; 6-3-10, first glue pressing substrate; 6-3-11, first lower glue pressing head; 6-3-12, glue pressing top piece; 6-3-13, fourth sensor; 6-3-14, third axis; 6-3-15, fourth seat bearing; 6-3-16, second glue pressing substrate; 6-3-17, sixteenth cylinder; 6-3-18, second lower glue pressing head; 6-3-19, upper glue pressing head;

[0056] The rear traction mechanism 7 includes: 7-1, the second active roller assembly; 7-2, the fifth seat bearing; 7-3, the fourth shaft; 7-4, the sixth motor; 7-5, the second synchronous wheel; 7-6, the second synchronous belt; 7-7, the second driven roller assembly; 7-8, the second clamping seat; 7-9, the fifth shaft; 7-10, the second connecting plate; 7-11, the sixteenth cylinder; 7-12, the sixteenth cylinder mounting plate; 7-13, the second traction base plate; 7-14, the fourth pillar; 7-15, the second limit roller assembly; 7-16, the third bottom plate;

[0057] The mechanism housing 9 includes: 9-1, a main substrate; 9-2, a mechanism cover; and 9-3, a substrate support. DETAILED DESCRIPTION

[0058] The following will be combined with the attached embodiment of the present invention Figures 1 to 16 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0059] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate positions or positional relationships based on the attached Figures 1 to 16 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0060] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0061] Example 1

[0062] See also Figures 1 to 16As shown, an embodiment of the present invention provides an online hole plugging detection device for a heat shrink tube, comprising a front traction mechanism 1 for providing traction power for the heat shrink tube, a mechanism housing 9, one side of the mechanism housing 9 is fixedly connected to the front traction mechanism 1, and the mechanism housing 1 is provided with a detection traction mechanism 2 for detecting foreign matter in the heat shrink tube, a sealing mechanism 3 for sealing the foreign matter section in the heat shrink tube, a flipping mechanism assembly for flipping the heat shrink tube, a tube cutting mechanism 5 for cutting the foreign matter section in the heat shrink tube, a gluing mechanism 6 for bonding the heat shrink tube, and a rear traction mechanism 7 for providing traction power for the heat shrink tube. The flipping mechanism assembly includes Two independent flipping mechanisms 4 are respectively a first flipping mechanism and a second flipping mechanism arranged from front to back along the travel direction of the heat shrink tube. The tube cutting mechanism 5 and the gluing mechanism 6 are located between the first flipping mechanism and the second flipping mechanism. The detection traction mechanism 2 and the sealing mechanism 3 are arranged in sequence between the front traction mechanism 1 and the first flipping mechanism. The rear traction mechanism 7 is arranged on the rear side of the second flipping mechanism. The heat shrink tube 10 can pass through the front traction mechanism 1 and the mechanism housing 9 in sequence. The detection traction mechanism 1 includes displacement sensors 2-7 for detecting changes in the thickness of the heat shrink tube.

[0063] In this device, the heat shrink tube is pulled through the entire device by the front traction mechanism, the detection traction mechanism and the rear traction mechanism to complete various treatments. The foreign matter in the heat shrink tube is automatically detected by the detection traction mechanism, and the foreign matter section of the heat shrink tube is sealed by the sealing mechanism, and then the foreign matter section of the heat shrink tube is automatically cut off by the tube cutting mechanism, and finally the heat shrink tube is double-sidedly bonded by the flipping mechanism and the gluing mechanism. The heat shrink tube processed by the device can continue other subsequent process flows.

[0064] Example 2

[0065] See also Figures 1 to 16As shown, an embodiment of the present invention provides an online hole plugging detection device for a heat shrink tube, comprising a front traction mechanism 1 for providing traction power for the heat shrink tube, a mechanism housing 9, one side of the mechanism housing 9 is fixedly connected to the front traction mechanism 1, and the mechanism housing 1 is provided with a detection traction mechanism 2 for detecting foreign matter in the heat shrink tube, a sealing mechanism 3 for sealing the foreign matter section in the heat shrink tube, a flipping mechanism assembly for flipping the heat shrink tube, a tube cutting mechanism 5 for cutting the foreign matter section in the heat shrink tube, a gluing mechanism 6 for bonding the heat shrink tube, and a rear traction mechanism 7 for providing traction power for the heat shrink tube. The flipping mechanism assembly includes Two independent flipping mechanisms 4 are respectively a first flipping mechanism and a second flipping mechanism arranged from front to back along the travel direction of the heat shrink tube. The tube cutting mechanism 5 and the gluing mechanism 6 are located between the first flipping mechanism and the second flipping mechanism. The detection traction mechanism 2 and the sealing mechanism 3 are arranged in sequence between the front traction mechanism 1 and the first flipping mechanism. The rear traction mechanism 7 is arranged on the rear side of the second flipping mechanism. The heat shrink tube 10 can pass through the front traction mechanism 1 and the mechanism housing 9 in sequence. The detection traction mechanism 1 includes displacement sensors 2-7 for detecting changes in the thickness of the heat shrink tube.

[0066] In a specific embodiment of the present invention, the mechanism housing 9 includes a main substrate 9-1, a mechanism cover 9-2 located above the main substrate, and a substrate bracket 9-3 located below the main substrate. An electronic control component 8 is provided on the mechanism housing 9, and a front traction mechanism 1 is provided on the front side of the mechanism cover 9-2 and a blanking frame 11 is provided on the rear side.

[0067] In this embodiment, if Figure 3As shown, the front traction mechanism 1 mainly includes: a first traction base plate 1-16, a first limiting roller assembly 1-1 is placed at the front end of the first traction base plate 1-16, a first motor 1-3 is placed on the first traction base plate 1-16, and a first active roller assembly 1-2 is placed on the output shaft of the first motor 1-3; a first driven roller assembly 1-4 is placed on the first traction base plate 1-16 through a first driven roller connecting component, wherein the first driven roller connecting component includes a first swing rod 1-5 and a first cantilever pin 1-6, that is, the first driven roller assembly 1-4 is placed on the first traction base plate 1-16 through the first swing rod 1-5 and the first cantilever pin 1-6, and is located above the first active roller assembly 1-2; two rollers 1-7 are placed on the first traction base plate 1-16 through a roller connecting component, wherein the roller connecting component includes a second swing rod Rod 1-8, first shaft 1-14, first seat bearing 1-9, that is, two rollers 1-7 are placed on the first traction base plate 1-16 through the second swing rod 1-8, the first shaft 1-14, and the first seat bearing 1-9. The specific connection relationship is that the first seat bearing 1-9 is fixedly arranged on the first traction base plate 1-16, and the first seat bearing 1-9 is rotatably connected to one end of the second swing rod 1-8 through the first shaft 1-14, and the other end of the second swing rod 1-8 is fixedly connected to two rollers 1-7 arranged oppositely. The two rollers are located behind the first active roller assembly 1-2, wherein the second swing rod 1-8 is located between the two limit pins 1-10, the first detection sheet 1-12 is placed on the second swing rod 1-8, and the two first sensors 1-11 are placed on the first traction base plate 1-16 and are located behind the first detection sheet 1-12. The front traction mechanism 1 is placed on the main base plate 9-1 through the first connecting plate 1-15. The front traction mechanism 1 of this device is connected to the rear end of the heat shrink tube expansion process. Because the expansion process at the front end will continue, the first motor 1-3 will continue to pull the heat shrink tube. However, during the subsequent sealing and tube cutting process, the rear traction motor will stop working, resulting in the heat shrink tubes being piled up at the front traction mechanism 1. When the heat shrink tubes are stacked, the tube body will sag, causing the second swing rod 1-8 to sag. After the first sensor 1-11 detects it, when the hole plugging and pipe connection are completed, the rear motor will accelerate the traction and gradually straighten the heat shrink tube. In the process, the second swing rod 1-8 is driven up by the roller, triggering another first sensor 1-11. The rear traction motor will slow down until the front and rear speeds are balanced. Through this process control, the traction of the heat shrink tube can be carried out normally and continuously.

[0068] In this embodiment, if Figure 4As shown, the detection traction mechanism 2 mainly includes: a first base plate 2-17 is arranged on the detection substrate 2-11, and the third active roller assembly 2-1 is placed on the first base plate 2-17 through the third active roller connecting component, wherein the third active roller connecting component includes a second shaft 2-3 and a second belt seat bearing 2-2, that is, the third active roller assembly 2-1 is placed on the first base plate 2-17 through the second shaft 2-3 and the second belt seat bearing 2-2, specifically, two second belt seat bearings 2-2 are symmetrically arranged on the first base plate 2-17, and the third active roller assembly 2-1 is rotatably arranged between the two second belt seat bearings 2-2 through the second shaft 2-3. The second motor 2-4 is placed on the detection substrate 2-11, and the shaft of the second motor 2-4 is connected to the third active roller assembly 2-1 through the second motor connecting component, wherein the second motor connecting component includes the first synchronous wheel 2-5, the first synchronous belt 2-6 and the second shaft, that is, the shaft of the second motor 2-4 is connected to the second shaft 2-3 through the first synchronous wheel 2-5 and the first synchronous belt 2-6; the third driven roller assembly 2-10 is placed on the sliding substrate 2-13 through the cantilever pin 2-12, and the sliding substrate 2-13 is placed on the detection substrate 2-11 through the first linear guide 2-15, and the first cylinder 2-14 body is placed on the sliding substrate 2-13, and its cylinder pressure rod is connected to the detection substrate 2-11 through the connecting piece 2-16. The displacement sensor 2-7 is placed on the detection substrate 2-11 through the first clamping seat 2-8, and the detection plate 2-9 is placed on the sliding substrate 2-13, and the detection plate is in contact with the displacement sensor 2-7. Among them, the displacement sensor is used to accurately detect whether there is foreign matter in the heat shrink tube. In the working state, this displacement sensor uses a certain pre-load stroke method for detection. When there is a foreign object, the detection plate moves up, causing the pre-load stroke to become smaller and the value to change, thereby detecting the presence of the foreign object.

[0069] In this embodiment, if Figure 5 As shown, the sealing mechanism 3 mainly includes: a second cylinder 3-1, a second bottom plate 3-2 is placed on the slide of the second cylinder 3-1, a cold-pressed bottom plate 3-4 is placed on the second bottom plate 3-2 through a second support 3-3, a cold-pressed top plate 3-5 is placed on the push rod of the third cylinder 3-6, the third cylinder 3-6 is placed below the top plate 3-8 through a third cylinder mounting plate 3-7, and the top plate 3-8 is placed on the second bottom plate 3-2 through a third support 3-13; an upper heat sealing head assembly 3-15 is placed on the push rod of the fourth cylinder 3-9 through a first heat insulation assembly 3-10, and the fourth cylinder 3-9 is placed below the top plate 3-8; a lower heat sealing head assembly 3-14 is placed on the push rod of the fifth cylinder 3-12 through a second heat insulation assembly 3-11, and the fifth cylinder 3-12 is placed above the second bottom plate 3-2.

[0070] In this embodiment, the structure of the flip mechanism 4 is as follows: Figure 6As shown, the flip mechanism 4 includes two flip substrates 4-2, the flip substrate 4-2 is placed on the main substrate 9-1, the third motor 4-1 is placed on the flip substrate 4-2, the first driving gear assembly 4-3 is placed on the shaft of the third motor 4-1, the driven gear 4-4 is placed on the flip substrate 4-2 through a plurality of guide groove assemblies 4-5, the flip plate 4-6 is placed on the driven gear 4-4, the bottom pressure plate 4-7 is placed on the flip plate 4-6, the upper pressure plate 4-8 and the lifting plate 4-12 are connected to each other. They are connected through a guide rod 4-11, which is placed in a linear guide sleeve 4-10, which is placed on a flip plate 4-6, a spring 4-9 is placed on the guide rod 4-11 and below the linear guide sleeve 4-10, a sixth cylinder 4-13 is placed on a flip base plate 4-2, a lifting plate 4-12 is provided on a push rod of the sixth cylinder 4-13, the lifting plate 4-12 is connected to one end of the guide rod 4-11, and the other end of the guide rod 4-11 is connected to an upper pressure plate 4-8.

[0071] In this embodiment, if Figure 7 As shown, the tube cutting mechanism 5 includes a linear module mechanism 5-1, a tube pressing and sucking mechanism 5-2, a movable bottom plate mechanism 5-3, a tube cutting mechanism 5-4 and a blanking plate assembly 5-5. The linear module mechanism 5-1 is fixedly overlapped on the top of the two flipping mechanisms 4, and the bottom of the linear module mechanism 5-1 is connected to the tube pressing and sucking mechanism 5-2. The movable bottom plate mechanism 5-3 and the tube cutting mechanism 5-4 are placed under the tube pressing and sucking mechanism 5-2, and the blanking plate assembly 5-5 is located on one side of the movable bottom plate mechanism 5-3 and the tube cutting mechanism 5-4.

[0072] In this embodiment, the structure is as follows Figure 8As shown, the linear module mechanism 5-1 includes a module base plate 5-1-1, on which a fourth motor 5-1-4 and a guide rail raising block 5-1-2 are provided, the output shaft of the fourth motor 5-1-4 is directly connected to the active synchronous wheel 5-1-6, the active synchronous wheel 5-1-6 is connected to the synchronous idler assembly 5-1-10 through the third synchronous belt 5-1-5, the synchronous idler assembly 5-1-10 includes a synchronous idler and an idler bracket, the synchronous idler is fixed to the module base plate 5-1-1 through the idler bracket, the third synchronous belt 5-1-5 is connected to the translation base plate 5-1-8 through the toothed plate provided, the guide rail raising block 5-1-2 is provided with a fifth linear guide 5-1-3, the fifth linear guide 5-1-3 is slidably connected to one end of the translation base plate 5-1-8, and the position sensor 5-1-7 is arranged on the module base plate 5-1-1 and is adjacent to the fifth linear guide 5-1-3. In this embodiment, three position sensors 5-1-7 are specifically set up, which are set on the module substrate 5-1-1 through a sensor slot. The sensor slot is convenient for adjusting the sensor position. One of the sensors is used for initial positioning, which is used to determine the initial position of the module when the machine is turned on and reset. The other two are upper limit sensors and lower limit sensors. When they sense a signal, it indicates that the equipment may have an abnormal condition and needs to be shut down to avoid a collision, thereby ensuring the stable and reliable operation of the device. In the linear module mechanism 5-1, the translation substrate 5-1-8 is driven by the fourth motor 5-1-4 and is pulled by the synchronous belt to translate forward and backward along the linear guide rail.

[0073] In this embodiment, the structure of the pressing tube suction mechanism 5-2 is as follows: Fig. 9 As shown, the pipe pressing and pipetting mechanism is connected to the translation substrate on the linear module mechanism. The vacuum suction cup 5-2-11 is connected to the first pressing and cutting plate 5-2-10 through the pipette mounting plate 5-2-12. The first pressing and cutting plate 5-2-10 is placed on the push rod of the seventh cylinder 5-2-9. The seventh cylinder 5-2-9 is placed below the second pipette substrate 5-2-8. The second pressing and cutting plate 5-2-13 is placed on the push rod of the eighth cylinder 5-2-14. The eighth cylinder 5-2-14 is placed below the second pipette substrate 5-2-8. The second pipette substrate 5-2-8 is placed below the first pipette substrate 5-2-6 through the first support plate 5-2-7. The first pipette substrate 5-2-6 is placed on the slider of the second linear guide rail 5-2-5. The second linear guide rail 5-2-5 is placed below the translation substrate 5-1-8. The rack 5-2-4 is placed on the second straw substrate 5-2-8, and the second driving gear assembly 5-2-2 is placed on the main shaft of the fifth motor 5-2-1 and meshes with the rack 5-2-4. The fifth motor 5-2-1 is placed on the adhesive paper substrate 6-1-1. In this embodiment, the movable bottom plate mechanism 5-3 is structured as follows Fig.10As shown, the first movable bottom plate 5-3-1 is placed on the push rod of the ninth cylinder 5-3-3, and the second movable bottom plate 5-3-2 is placed on the push rod of the tenth cylinder 5-3-4. The first and second movable bottom plates can be moved up and down by the telescopic movement of the push rod.

[0074] In this embodiment, the structure of the pipe cutting mechanism 5-4 is as follows: Fig.11 As shown, the eleventh cylinder 5-4-1 and the first tool holder 5-4-3 are placed on the slide block of the eleventh cylinder 5-4-1 through the pipe cutting base plate 5-4-2.

[0075] In this embodiment, if Fig.12 As shown, the glue sticking mechanism 6 includes a glue paper suction mechanism 6-1, a glue paper cutting mechanism 6-2 and a glue paper discharging mechanism 6-3. The glue paper suction mechanism 6-1 is connected to the bottom of the translation substrate 5-1-8 on the linear module mechanism 5-1, and the glue paper cutting mechanism 6-2 and the glue paper discharging mechanism 6-3 are placed below the glue paper suction mechanism 6-1.

[0076] In this embodiment, if Fig.13 As shown, the adhesive paper suction mechanism 6-1 mainly includes: a vacuum suction plate 6-1-2, which is placed on the lower moving base plate 6-1-7 and is placed on the adhesive paper suction base plate 6-1-1 through a third linear guide rail 6-1-4, a twelfth cylinder 6-1-3 is placed on the adhesive paper suction base plate 6-1-1, and its push rod is connected to the lower moving base plate 6-1-7 through a joint 6-1-8. Through the telescopic movement of the push rod, the lower moving base plate 6-1-7 can be moved up and down. The third sensor 6-1-6 is placed on the adhesive paper suction base plate 6-1-1 through a sensor frame 6-1-5. When sticking adhesive paper, the sensor is used to detect the edge of the tube, and is used to compensate for the sticking position in order to make the adhesive paper stick to the middle position of the tube as much as possible.

[0077] In this embodiment, if Fig.14 As shown, the rubber-cutting mechanism 6-2 mainly includes a slide rail base plate 6-2-7, and the slide rail base plate 6-2-7 is arranged on the side of the thirteenth cylinder 6-2-1, and the rubber-cutting base plate 6-2-2 is connected to the slider of the thirteenth cylinder 6-2-1, and the rubber-cutting base plate 6-2-2 is arranged on the rubber-cutting base plate 6-2-2, and the third seat bearing 6-2-3 is arranged on the third seat bearing 6-2-3. The second tool holder 6-2-5 is arranged on the second tool holder 6-2-5. The second blade 6-2-8 is arranged on the second tool holder 6-2-5, and the bearing part of the third seat bearing 6-2-3 is arranged in the guide rail of the slide rail base plate.

[0078] In this embodiment, if Fig.15As shown, the glue paper discharging mechanism 6-3 mainly includes glue paper 6-3-3, which is placed on the glue paper seat assembly 6-3-1, and a damper 6-3-4 is arranged at the rear end thereof, and the damper 6-3-4 is placed on the damper bracket 6-3-2. The glue discharging substrate 6-3-6 is placed on the slider of the fourth linear guide rail 6-3-8, and the push rod of the fourteenth cylinder 6-3-5 is connected to the glue discharging substrate 6-3-6. The first glue pressing substrate 6-3-10 is connected to the glue discharging substrate 6-3-6 through the second support plate 6-3-7. The first lower glue pressing head 6-3-11 is placed on the push rod of the fifteenth cylinder 6-3-9, the fifteenth cylinder 6-3-9 is placed on the second support plate 6-3-7, the glue pressing top piece 6-3-12 is placed on the first glue pressing base plate 6-3-10, and the fourth sensor 6-3-13 is placed on the glue pressing top piece 6-3-12 and the first glue pressing base plate 6-3-10 respectively. The sensor is responsible for monitoring whether the adhesive tape is used up. If it is used up, an alarm will be issued so that it can be replaced in time. The third shaft 6-3-14 is placed on the glue pressing top piece 6-3-12 through the fourth seat bearing 6-3-15. The second lower glue pressing head 6-3-18 and the upper glue pressing head 6-3-19 are placed on the clamping block of the sixteenth cylinder 6-3-17 respectively. The sixteenth cylinder 6-3-17 is placed on the second glue pressing base plate 6-3-16.

[0079] In this embodiment, if Fig.16As shown, the rear traction mechanism 7 mainly includes: the second active roller assembly 7-1 is placed on the third base plate 7-16 through the second active roller connecting component, wherein the second active roller connecting component includes the fourth shaft 7-3 and the fifth seat bearing 7-2, that is, the second active roller assembly 7-1 is placed on the third base plate 7-16 through the fourth shaft 7-3 and the fifth seat bearing 7-2, specifically, two fifth seat bearings 7-2 are symmetrically arranged on the third base plate 7-16, and the second active roller assembly 7-1 is rotatably arranged between the two fifth seat bearings 7-2 through the fourth shaft 7-3. The sixth motor 7-4 is placed on the second traction base plate 7-13, and the main shaft of the sixth motor 7-4 is transmission-connected to the second active roller assembly 7-1 through the sixth motor connecting component, wherein the sixth motor connecting component includes the second synchronous wheel 7-5, the second synchronous belt 7-6 and the fourth shaft 7-3, that is, the main shaft of the sixth motor 7-4 is connected to one end of the fourth shaft 7-3 through the second synchronous wheel 7-5 and the second synchronous belt 7-6. The second driven roller assembly 7-7 is placed on the second connecting plate 7-10 through the second driven roller connecting component, wherein the second driven roller connecting component includes the fifth shaft 7-9 and the second clamping seat 7-8, that is, the second driven roller assembly 7-7 is placed on the second connecting plate 7-10 through the fifth shaft 7-9 and the second clamping seat 7-8, specifically, two second clamping seats 7-8 are symmetrically arranged on the second connecting plate 7-10, and the second driven roller assembly 7-7 is rotatably arranged between the two second clamping seats 7-8 through the fifth shaft 7-9. The second connecting plate 7-10 is placed on the push rod of the sixteenth cylinder 7-11, the sixteenth cylinder 7-11 is placed on the sixteenth cylinder mounting plate 7-12, and the sixteenth cylinder mounting plate 7-12 is placed on the second traction base plate 7-13.

[0080] In this embodiment, some basic components used in each mechanism, such as an electronic control component, an active roller component, a driven roller component, a gear component, a thermal insulation component, etc., the so-called components mainly include this component and its related connecting components. Unless otherwise specified, commonly used connecting structural components and connection methods in the field of mechanical design are adopted and will not be elaborated.

[0081] The specific working process of the on-line hole plugging detection device for shrinking tubes in this embodiment is as follows:

[0082] Work preparation: Put the adhesive tape 6-3-3 into the adhesive tape holder assembly 6-3-1 and fix it. Pass one end of the adhesive tape 6-3-3 through the third shaft 6-3-14 and press it under the top piece 6-3-12. Use the fifteenth cylinder 6-3-9 to push the first downward pressing rubber head 6-3-11 to clamp one end of the adhesive tape 6-3-3 and expose about 10mm of the adhesive tape head.

[0083] Adjust the roller width of the first limiting roller assembly 1-1 and the second limiting roller assembly 7-15 to match the width of the heat shrink tube 10. After the heat shrink tube is expanded, pass the heat shrink tube through the first limiting roller assembly 1-1, the first active roller assembly 1-2, the roller 1-7, the third active roller assembly 2-1, the cold pressing bottom plate 3-4, the pressing bottom plate 4-7, the first movable bottom plate 5-3-1; the second movable bottom plate 5-3-2, the pressing bottom plate 4-7, the second limiting roller assembly 7-15, the second active roller assembly 7-1 to the blanking frame 11, close the mechanism cover 9-2, and start the equipment.

[0084] 1) The heat shrink tube circulates in the whole device: the first cylinder 2-14 on the detection traction mechanism 2 drives the third driven roller assembly 2-10 to press down, and the sixteenth cylinder 7-11 on the rear traction mechanism 7 drives the second driven roller assembly 7-7 to press down. Afterwards, the first motor 1-3 drives the first active roller assembly 1-2 to rotate, the second motor 2-4 drives the third active roller assembly 2-1 to rotate, and the sixth motor 7-4 drives the second active roller assembly 7-1 to rotate, and the heat shrink tube is pulled. The pulling speed of the second motor 2-4 and the sixth motor 7-4 is automatically matched with the pulling speed of the first motor 1-3 through the first sensor 1-11 to detect the position of the second swing rod 1-8. The pulling speed of the first motor 1-3 is adjusted and then pulled at a constant speed.

[0085] 2) Automatic detection of foreign matter in heat shrink tubes: The principle of judging foreign matter in heat shrink tubes is that the thickness of heat shrink tubes may have a certain tolerance variation under normal circumstances. When the thickness variation is gradual and within the normal tolerance range, it is considered normal. If the thickness suddenly rises and falls, and the variation range exceeds a certain proportional value, it is considered abnormal, and it is determined that there is foreign matter in the heat shrink tube. In this device, when there is foreign matter in the heat shrink tube, the thickness will change suddenly, which will cause the third driven roller assembly 2-10 to move up, thereby driving the detection plate 2-9 on the sliding base plate 2-13 to move up, and the pre-compression stroke of the displacement sensor 2-7 will become smaller, thereby detecting the change in displacement. At this time, after determining that there is foreign matter in the heat shrink tube, the second motor 2-4 and the sixth motor 7-4 stop rotating and pulling.

[0086] 3) Sealing the foreign body section of the heat shrink tube: The second cylinder 3-1 moves the second bottom plate 3-2 forward, and places the heat shrink tube 10 between the lower heat sealing head assembly 3-14 and the upper heat sealing head assembly 3-15. The fourth cylinder 3-9 drives the upper heat sealing head assembly 3-15 downward, and the fifth cylinder 3-12 drives the lower heat sealing head assembly 3-14 upward, thereby heating the heat shrink tube 10 for a few seconds. Then, the fourth cylinder 3-9 drives the heat sealing head assembly 3-15 back to its original position, and the fifth cylinder 3-12 drives the lower heat sealing head assembly 3-14 back to its original position. The second cylinder 3-1 moves the second bottom plate 3-2 backward, and the third cylinder 3-6 drives the cold pressing top plate 3-5 downward to cold press the heating section for a few seconds. The third cylinder 3-6 drives the cold pressing top plate 3-5 back to its original position, completing the first sealing of the heat shrink tube 10. Then, the second motor 2 - 4 and the sixth motor 7 - 4 rotate again, pull the heat shrink tube 10 for a distance and then stop, repeating the previous tube sealing action to seal the impurities between the two sealing sections.

[0087] 4) Automatically cut off the foreign body section of the heat shrink tube: The second motor 2-4 and the sixth motor 7-4 rotate to pull the heat shrink tube 10, and place the rear end of the first sealing section of the heat shrink tube 10 at the tube cutting position, which is specifically the interval between the first movable bottom plate 5-3-1 and the second movable bottom plate 5-3-2. The ninth cylinder 5-3-3 drives the first movable bottom plate 5-3-1 to move upward, and the tenth cylinder 5-3-4 drives the second movable bottom plate 5-3-2 to move upward. The seventh cylinder 5-2-9 drives the first pressing plate 5-2-10 and the vacuum suction cup 5-2-11 to move downward at the same time. The first pressing plate 5-2-10 fixes and presses the heat shrink tube 10 to ensure that it will not move around when cutting the tube, and the vacuum suction cup 5-2-11 sucks the heat shrink tube 10. The eleventh cylinder 5-4-1 drives the first blade 5-4-4 to move back and forth to cut the heat shrink tube 10. After the heat shrink tube 10 is cut, the seventh cylinder 5-2-9 retracts to drive the first pressure cutting plate 5-2-10 and the vacuum suction cup 5-2-11 to move upward, and the vacuum suction cup 5-2-11 will suck the heat shrink tube 10 and move it upward. The fifth motor 5-2-1 drives the second suction tube base plate 5-2-8 to move horizontally through the second driving gear assembly 5-2-2 and the rack 5-2-4, so that the vacuum suction cup 5-2-11 will drive the heat shrink tube 10 to move horizontally for a distance. At the same time, the second motor 2-4 rotates and synchronously pulls a section of the heat shrink tube. When the second pressure cutting plate 5-2-13 is located above the tube cutting position, the fifth motor 5-2-1 and the second motor 2-4 stop rotating. The eighth cylinder 5-2-14 drives the second pressure cutting plate 5-2-13 to move downward to press the heat shrink tube 10, and the eleventh cylinder 5-4-1 drives the first blade 5-4-4 to move back and forth to cut the heat shrink tube 10. The eighth cylinder 5-2-14 drives the second cutting plate 5-2-13 to move upward. The fourth motor 5-1-4 on the linear module mechanism 5-1 drives the tube pressing and sucking mechanism 5-2 to move backward, the vacuum suction cup 5-2-11 releases the suction force, and the sheared heat shrink tube falls onto the blanking plate assembly 5-5 and slides out of the equipment.

[0088] 5) Use adhesive tape to automatically bond two heat shrink tubes: the first downward pressure glue head 6-3-11 clamps the adhesive tape 6-3-3, and the fourteenth cylinder 6-3-5 pushes the glue-discharging substrate 6-3-6 to move to the left end, thereby pulling out the adhesive tape 6-3-3. Then the sixteenth cylinder 6-3-17 drives the second downward pressure glue head 6-3-18, the upper pressure glue head 6-3-19 clamps the adhesive tape head, and the fifteenth cylinder 6-3-9 drives the first downward pressure glue head 6-3-11 to move downward, thereby loosening the adhesive tape, and the fourteenth cylinder 6-3-5 pushes the glue-discharging substrate 6-3-6 back to the right end;

[0089] The fifteenth cylinder 6-3-9 drives the first downward pressure rubber head 6-3-11 to move upward and clamp the adhesive paper 6-3-3 again. The linear module mechanism 5-1 drives the adhesive paper suction mechanism 6-1 to move forward through the translation substrate 5-1-8. The vacuum suction plate 6-1-2 moves above the adhesive paper 6-3-3. The twelfth cylinder 6-1-3 drives the vacuum suction plate 6-1-2 to move downward, and the vacuum suction plate 6-1-2 sucks the adhesive paper 6-3-3.

[0090] The thirteenth cylinder 6-2-1 drives the second blade 6-2-8 to move back and forth, thereby cutting the adhesive tape 6-3-3. The sixteenth cylinder 6-3-17 drives the second downward pressure adhesive head 6-3-18, and the upward pressure adhesive head 6-3-19 releases the adhesive tape head. The twelfth cylinder 6-1-3 drives the vacuum suction plate 6-1-2 to move upward, and the vacuum suction plate 6-1-2 sucks away the cut adhesive tape 6-3-3.

[0091] The linear module mechanism 5-1 drives the adhesive paper suction mechanism 6-1 to move backward by translating the base plate 5-1-8, so that the vacuum suction plate 6-1-2 is located above the heat shrink tube 10. The twelfth cylinder 6-1-3 drives the vacuum suction plate 6-1-2 to move downward, sticks the adhesive paper to the heat shrink tube, and connects the two ends of the heat shrink tube together. The vacuum suction plate 6-1-2 releases the suction force, and the twelfth cylinder 6-1-3 drives the vacuum suction plate 6-1-2 to move upward.

[0092] 6) Flip the heat shrink tube and use adhesive tape to double-sidedly bond it: the ninth cylinder 5-3-3 drives the first movable bottom plate 5-3-1 to move downward, and the tenth cylinder 5-3-4 drives the second movable bottom plate 5-3-2 to move downward. The push rod of the sixth cylinder 4-13 moves downward, and under the action of the spring 4-9, the upper pressure plate 4-8 moves downward to clamp the heat shrink tube 10. The third motor 4-1 drives the flip plate 4-6 to rotate 180° through the first active gear assembly 4-3 and the driven gear 4-4, thereby driving the heat shrink tube to flip. Repeat the previous adhesive tape sticking action. When the adhesive tape is finished, the third motor 4-1 drives the flip plate 4-6 to rotate back to its original position through the first active gear assembly 4-3 and the driven gear 4-4. The push rod of the sixth cylinder 4-13 moves upward, driving the lifting plate 4-12 to move upward, thereby driving the upper pressure plate 4-8 to move upward and releasing the heat shrink tube 10. The processed heat shrink tube can finally fall into the blanking frame, or directly connect to the subsequent process flow.

[0093] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A heat shrink tube online hole plugging detection device, characterized in that: The invention comprises a front traction mechanism and a mechanism shell for providing traction power for the heat shrinkable tube, one side of the mechanism shell is fixedly connected to the front traction mechanism, the mechanism shell is provided with a detection traction mechanism for detecting foreign matter in the heat shrinkable tube, a sealing mechanism for sealing the foreign matter section in the heat shrinkable tube, a flipping mechanism assembly for flipping the heat shrinkable tube, a tube cutting mechanism for cutting the foreign matter section in the heat shrinkable tube, a gluing mechanism for bonding the heat shrinkable tube, and a rear traction mechanism for providing traction power for the heat shrinkable tube, the flipping mechanism assembly comprises two independent flipping mechanisms, the two independent flipping mechanisms are respectively a first flipping mechanism and a second flipping mechanism arranged from front to back along the travel direction of the heat shrinkable tube, the tube cutting mechanism and the gluing mechanism are located between the first flipping mechanism and the second flipping mechanism, the detection traction mechanism and the sealing mechanism are arranged in sequence between the front traction mechanism and the first flipping mechanism, the rear traction mechanism is arranged at the rear side of the second flipping mechanism, the heat shrinkable tube can pass through the front traction mechanism and the mechanism shell in sequence, the detection traction mechanism comprises a displacement sensor for detecting the thickness change of the heat shrinkable tube.

2. The device for detecting an online hole plugging of a heat shrink tube according to claim 1, characterized in that: The mechanism housing comprises a main substrate, a mechanism cover plate located above the main substrate, and a substrate support located below the main substrate. An electric control component is arranged on the mechanism housing, and a blanking frame is placed on one side of the mechanism housing.

3. The device for detecting an online hole plugging of a heat shrink tube according to claim 1, characterized in that: The front traction mechanism comprises a first traction base plate, a first limiting roller assembly, two first sensors and two limiting pins are sequentially arranged on one side of the first traction base plate, a first motor is arranged on the other side of the first traction base plate, a first active roller assembly is arranged on the output shaft of the first motor, a first driven roller assembly is arranged on the first traction base plate, the first driven roller assembly is connected to the first traction base plate through a first driven roller connecting component, the first driven roller assembly is located above the first active roller assembly, two rollers are arranged on the first traction base plate, the two rollers are connected to the first traction base plate through a roller connecting component, the two rollers are located behind the first active roller assembly, the roller connecting component is located between the two limiting pins, a first detection sheet is arranged on the roller connecting component, and the two first sensors are located behind the first detection sheet; The rear traction mechanism includes a second traction base plate, a third base plate is arranged in the middle of the second traction base plate, a second active roller assembly is arranged on the third base plate, the second active roller assembly is connected to the third base plate through a second active roller connecting component, a sixth motor is arranged at the bottom of the second traction base plate, the main shaft of the sixth motor is connected to the second active roller assembly through a sixth motor connecting component, a sixteenth cylinder mounting plate is arranged on the top of the second traction base plate, a sixteenth cylinder is arranged on the sixteenth cylinder mounting plate, a second connecting plate is arranged on the push rod of the sixteenth cylinder, a second driven roller assembly is arranged on the second connecting plate, and the second driven roller assembly is connected to the second connecting plate through a second driven roller connecting component.

4. The device for detecting an online hole plugging of a heat shrink tube according to claim 1, characterized in that: The detection traction machine includes a detection substrate, a first bottom plate is arranged in the middle of the detection substrate, a third active roller assembly is arranged on the first bottom plate, the third active roller assembly and the first bottom plate are connected by a third active roller connecting component, a second motor is arranged at the lower part of the detection substrate, the output shaft of the second motor is connected to the third active roller assembly through a second motor connecting component, a first linear guide is arranged on the detection substrate, a sliding substrate is connected to the first linear guide, a third driven roller assembly is arranged on the sliding substrate, the third driven roller assembly is connected to the sliding substrate through a cantilever pin, a first cylinder is arranged on the sliding substrate, a pressure rod of the first cylinder is connected to the detection substrate through a connecting piece, a first clamping seat is arranged on the other side of the detection substrate, a displacement sensor is connected to the first clamping seat, and a detection plate is also arranged on the sliding substrate.

5. The device for detecting online hole plugging of a heat shrink tube according to claim 1, characterized in that: The sealing mechanism includes a second bottom plate, on which a second pillar and a third pillar are arranged, a cold-pressed bottom plate is arranged on the top of the second pillar, a slide table of a second cylinder is connected below the second bottom plate, a top plate is arranged on the top of the third pillar, a third cylinder mounting plate is arranged below the top plate, a third cylinder is arranged on the third cylinder mounting plate, a cold-pressed top plate is arranged on the push rod of the third cylinder, a fourth cylinder is also arranged below the top plate, a first heat insulation component is arranged on the push rod of the fourth cylinder, an upper heat sealing head component is connected below the first heat insulation component, a fifth cylinder is arranged above the second bottom plate, a second heat insulation component is arranged on the push rod of the fifth cylinder, and a lower heat sealing head component is connected above the second heat insulation component.

6. The device for detecting an online hole plugging of a heat shrink tube according to claim 1, characterized in that: The flipping mechanism includes a flipping base plate, a third motor is provided on one side of the flipping base plate, a first driving gear assembly is provided on the output shaft of the third motor, a driven gear and a sixth cylinder are provided on the other side of the flipping base plate, a flipping plate is provided on the driven gear, a bottom pressure plate and a linear guide sleeve are provided on the flipping plate, a guide rod is provided in the linear guide sleeve, a spring is provided on the guide rod, a lifting plate is provided on the push rod of the sixth cylinder, the lifting plate is connected to one end of the guide rod, and the other end of the guide rod is connected to an upper pressure plate.

7. The device for detecting an online hole plugging of a heat shrinkable tube according to claim 1, characterized in that: The tube cutting mechanism comprises a linear module mechanism, a tube pressing and sucking mechanism, a movable bottom plate mechanism, a tube cutting mechanism and a blanking plate assembly. The linear module mechanism is fixedly overlapped on the top of the two flipping mechanisms, and the bottom of the linear module mechanism is connected to the tube pressing and sucking mechanism. The movable bottom plate mechanism and the tube cutting mechanism are placed under the tube pressing and sucking mechanism, and the blanking plate assembly is located on one side of the movable bottom plate mechanism and the tube cutting mechanism.

8. The device for detecting online hole plugging of a heat shrink tube according to claim 7, characterized in that: The linear module mechanism includes a module base plate and a translation base plate, a fourth motor, a guide rail pad block and a synchronous idler wheel assembly are arranged on the module base plate, an active synchronous wheel is connected to the output shaft of the fourth motor, the active synchronous wheel is connected to the synchronous idler wheel assembly through a third synchronous belt, the third synchronous belt is connected to the translation base plate, a fifth linear guide is arranged on the guide rail pad block, the fifth linear guide is slidably connected to one end of the translation base plate, and a position sensor is also arranged on the module base plate and is adjacent to the fifth linear guide; The pipe pressing and sucking mechanism comprises a first pipette substrate and a fifth motor, a second linear guide is provided below the translation substrate of the linear module mechanism, the first pipette substrate is connected to the second linear guide, a first supporting plate is provided below the first pipette substrate, a second pipette substrate is connected to the bottom of the first supporting plate, a seventh cylinder and an eighth cylinder are respectively connected below the second pipette substrate, a first pressing plate is connected to the push rod of the seventh cylinder, a second pressing plate is connected to the push rod of the eighth cylinder, a pipette mounting plate is provided at one end of the first pressing plate, a vacuum suction cup is connected to the pipette mounting plate, a rack is provided above the second pipette substrate, a second driving gear assembly is connected to the main shaft of the fifth motor, and the second driving gear assembly is meshed with the rack; The movable bottom plate mechanism comprises a ninth cylinder and a tenth cylinder, a first movable bottom plate is arranged on the push rod of the ninth cylinder, and a second movable bottom plate is arranged on the push rod of the tenth cylinder; The pipe cutting mechanism comprises an eleventh cylinder, and a first tool holder is connected to the sliding block of the eleventh cylinder via a pipe cutting bottom plate.

9. The device for detecting online hole plugging of a heat shrinkable tube according to claim 8, characterized in that: The glue sticking mechanism includes a glue paper suction mechanism, a glue paper cutting mechanism and a glue paper discharging mechanism. The glue paper suction mechanism is connected to the bottom of the translation substrate on the linear module mechanism, and the glue paper cutting mechanism and the glue paper discharging mechanism are placed below the glue paper suction mechanism.

10. The device for detecting online hole plugging of a heat shrink tube according to claim 9, characterized in that: The adhesive paper suction mechanism includes an adhesive paper suction base plate, a third linear guide and a twelfth cylinder are arranged on the adhesive paper suction base plate, a downward moving base plate is arranged on the third linear guide, a vacuum suction plate is arranged on the downward moving base plate, a push rod of the twelfth cylinder is connected to the downward moving base plate through a joint, a sensor frame is also arranged on the adhesive paper suction base plate, and a third sensor is arranged on the sensor frame; The rubber-cutting paper mechanism mainly comprises a slide rail base plate, a thirteenth cylinder is arranged on the slide rail base plate, a rubber-cutting paper base plate is connected to a slider of the thirteenth cylinder, a third seat bearing is arranged on the rubber-cutting paper base plate, a second tool holder is arranged on the third seat bearing, a second blade is arranged on the second tool holder, and a bearing portion of the third seat bearing is arranged in a guide rail of the slide rail base plate; The glue paper discharging mechanism includes a damper bracket, a fourth linear guide, a first glue pressing substrate and a second glue pressing substrate, a damper is arranged on the damper bracket, a glue paper seat assembly is arranged on the damper, the glue paper is arranged on the glue paper seat assembly, a glue discharging substrate is arranged on the slider of the fourth linear guide, the side of the glue discharging substrate is connected with the push rod of the fourteenth cylinder, a second support plate is arranged on the top of the glue discharging substrate, a first glue pressing substrate is arranged above the second support plate, a fifteenth cylinder is also arranged on the second support plate, a first lower glue pressing head is arranged on the push rod of the fifteenth cylinder, a glue pressing top piece is arranged on the first glue pressing substrate, a fourth sensor is arranged on the glue pressing top piece and the first glue pressing substrate respectively, a fourth belt seat bearing is arranged on the glue pressing top piece, a third shaft is arranged on the fourth belt seat bearing, a sixteenth cylinder is arranged on the second glue pressing substrate, and a second lower glue pressing head and an upper glue pressing head are respectively arranged on the clamping block of the sixteenth cylinder.

Citation Information

Patent Citations

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