Mixing type extruder for producing flaky products
By using a double-wire thread design of screws and a roller-press feeding system in the extruder, combined with the temperature control system, the problem of product instability caused by uneven feeding of sheet materials and traditional crushing methods is solved, uniform transportation and full plasticization of materials are achieved, and the stability and conveying efficiency of products are improved.
Patent Information
- Application Number
- CN202510016826.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-03-28
AI Technical Summary
In the prior art, sheet-like materials are prone to bridge and stacking during feeding, resulting in uneven material transportation, and traditional crushing methods will destroy the molecular structure of the material, resulting in unstability of the product, increasing energy consumption and labor.
A mixing extruder is adopted, which includes a screw divided into a conveying section, a compression section and an extrusion section. The pitch of the screw gradually decreases, combined with a roller feeding system and a temperature control system, to ensure that the material is uniformly preheated and compressed during the conveying process to avoid degradation.
It effectively solves the problems of bridge building and stacking when feeding sheet materials, realizes uniform transportation and full plasticization of materials, improves product stability and conveying efficiency, and saves energy and labor.
Smart Images

Figure CN119704611A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of extruders, and in particular relates to a mixing extruder for producing sheet products. Background Art
[0002] In the modern plastic processing industry, single-screw extruders have become one of the main equipment in the production of plastic products due to their simple structure, convenient operation and efficient production. For example, the patent with the prior art publication number CN212498886U provides a single-screw extruder with a stirring device, which drives the first gear to rotate while the shaft rotates, so that the first gear drives the two second gears to rotate, so that the rotation of the reciprocating screw can drive the push plate to one side, thereby pushing the material, and pushing it to the side of the extrusion tube, so that the material will be pushed to the auger on one side of the extrusion tube, so that the material will be piled up before the auger enters the extrusion tube, and the metal sheet will be pulled to block it while the push plate moves, so that the material dropped during the movement of the push plate will be blocked by the metal sheet and will not fall to the back of the push plate; the device drives the push plate to push the material in the extrusion tube through the motor transmission to realize the feeding operation; In addition, it has the following disadvantages: For flake materials, bridging and accumulation are easy to occur during the feeding process, which affects the uniform transportation of materials. The traditional method is to crush the flake materials through crushing equipment. This method destroys the molecular structure of the material, resulting in product instability, and also increases energy consumption and labor. The screw is too single and the screw pitch is fixed, which makes it difficult to mix and compress the material evenly during the extrusion process, resulting in poor material conveying efficiency. Summary of the invention
[0003] In view of the above analysis, the embodiment of the present invention aims to provide a mixing extruder for producing sheet products, so as to solve the problems in the prior art of bridging and stacking of sheet materials during feeding and inconvenience in uniform mixing and compression during extrusion.
[0004] The technical solution provided in the embodiment of the present application includes: A frame assembly, the frame assembly includes a frame body, a base is provided at the bottom of the frame body, a control cabinet is provided on one side of the frame assembly, a first motor and a first reducer are installed on the frame assembly, a power output end of the first motor and the first reducer are connected through a modular torque limiter, and a temperature control system assembly is installed on the frame assembly; A screw is located at a side of the first reducer away from the first motor, a barrel is sleeved on the outer side of the screw, one end of the barrel and the screw are both connected to the first reducer, the other end of the barrel is connected to a screen changer, and the other end of the screen changer is connected to an extrusion die; Wherein, the screw comprises: A conveying section, one end of which is connected with a connecting seat; A compression section, the compression section is located at one end of the conveying section away from the connecting seat, the compression section and the conveying section are configured as double-threaded threads, and the pitch gradually decreases; An extrusion section, the extrusion section is located at the other end of the compression section, the extrusion section is configured as a single-threaded section, and the diameter of the rod cross section of the extrusion section gradually increases away from the compression section; A roller feeding system is located above the barrel; Wherein, the roller feeding system comprises: two groups of feeding fixed plates, two groups of mounting holes are opened on the two groups of feeding fixed plates, bearing assemblies are installed in the mounting holes, active rollers are connected between the two opposite groups of bearing assemblies, two groups of L-shaped plates are fixedly connected between the two groups of feeding fixed plates, two groups of positioning optical axes are arranged between the two groups of feeding fixed plates, and two groups of driven roller assemblies are connected between the two groups of feeding fixed plates; Two groups of feeding movable plates are arranged alternately with the two groups of feeding fixed plates. Cover plates are installed on the tops of the feeding movable plates and the feeding fixed plates. A gap adjustment component is installed on the feeding movable plates.
[0005] By adopting the above technical scheme, when the sheet material is extruded, the first motor and the first reducer cooperate to drive the screw to rotate, and the screw conveys and extrude the material conveyed from the roller feeding system in the barrel. At the same time, the temperature control system components regulate the temperature of each part. In the conveying section and the compression section, a double-line thread is set and the pitch gradually decreases. The double-line thread improves the conveying efficiency of the material. In the conveying section, the material is preheated and gradually compacted to form a solid plug. In the compression section, the volume of the screw groove gradually decreases because the pitch gradually decreases. The material is further compressed and gradually plasticized in this process. Finally, in the extrusion section, the rod body is designed with a variable diameter to improve the compression efficiency, ensure that the material can be evenly preheated and compressed during the conveying process, avoid degradation of the material during the plasticization process, and the well-plasticized material is accurately and stably conveyed through the extrusion die to form the required product.
[0006] As a preferred solution of the present invention, the temperature control system component includes a lower temperature control system, the lower temperature control system is connected to a pipeline component, the pipeline component is connected to an upper temperature control system, an inner spiral groove is provided on the inner side of the upper temperature control system, the pipeline component is connected to a junction box, and the junction box is fixedly connected to the rack assembly.
[0007] By adopting the above technical solution, the lower temperature control system is connected to the upper temperature control system through the pipeline assembly. When the equipment is running, the temperature at each position of the pipeline assembly can be controlled by controlling the temperature control system to cooperate with the screw to heat and temperature control the materials at different locations, so that the materials can be fully plasticized and evenly mixed.
[0008] As a preferred solution of the present invention, the barrel includes a barrel body, a feed port is provided on the barrel body, and mounting plates are fixedly connected to both sides of the feed port, two groups of the mounting plates are respectively located below the two groups of L-shaped plates, and the two groups of the mounting plates are respectively fixed to the two groups of L-shaped plates, and U-shaped protective covers are fixedly connected to the bottoms of the two groups of the mounting plates, an outer spiral groove is provided on the barrel body, the outer spiral groove corresponds to the inner spiral groove, and the pipeline assembly passes between the outer spiral groove and the inner spiral groove, an inner cavity is provided on the inner side of the barrel body, and the inner cavity is eccentrically designed.
[0009] By adopting the above technical solution, the barrel and the screw cooperate to plasticize and convey the material. The material falls on the conveying section of the screw through the feed port for conveying. The pipeline assembly passes through the outer spiral groove and the inner spiral groove to facilitate temperature control at various places inside the barrel, so that the material is fully plasticized. The eccentric design of the inner cavity enhances the material feeding capacity and further improves the material conveying efficiency. The mounting plate and the U-shaped protective cover cooperate to improve the sealing of the unloading point.
[0010] As a preferred solution of the present invention, a feeding system power base is fixedly connected to the frame assembly, a second motor is fixedly connected to the feeding system power base, a power output end of the second motor is fixedly connected to a main gear through a second reducer, two groups of active rollers are fixedly connected to a slave gear on one side close to the main gear, the two groups of slave gears are meshed with each other, the slave gear located above is meshed with the main gear, and the two groups of slave gears are located on the outside of the roller feeding system.
[0011] By adopting the above technical solution, the second motor cooperates with the second reducer to drive the main gear to rotate, and the main gear causes the two sets of slave gears to mesh and rotate toward each other. The two sets of active rollers rotate toward each other to transport the sheet material downward to avoid bridging and accumulation of the sheet material.
[0012] As a preferred solution of the present invention, a clamping rod is fixedly connected to one side of the connecting seat, and a clamping groove is formed on the clamping rod, and the clamping groove is clamped on the output end of the first reducer.
[0013] By adopting the above technical solution, the screw can be stuck on the first reducer, so that the first motor and the first reducer cooperate to drive it to rotate for material processing.
[0014] As a preferred solution of the present invention, the top of the roller feeding system is connected to a feed transition bin, the bottom of the feed transition bin passes through the cover plate, and the top of the feed transition bin is rotatably connected to a feed guide roller.
[0015] By adopting the above technical solution, the sheet material is guided into the feed guide roller during feeding, which facilitates the guidance of the sheet material.
[0016] As a preferred solution of the present invention, two groups of rod grooves are provided on the side walls of the two groups of feeding fixed plates close to each other, avoidance grooves are provided on the bottoms of the two groups of feeding fixed plates, and limit switches and limit plates are fixedly connected to the side walls of the two groups of feeding fixed plates away from each other.
[0017] By adopting the above technical solution, the avoidance groove facilitates the avoidance of the screw, and the limit plate and the limit switch cooperate to control the start and stop of the second motor. When the feeding movable plates on both sides are opened, the second motor stops working, which is convenient for internal maintenance.
[0018] As a preferred solution of the present invention, the driven roller assembly includes a plate frame, and the plate frame is rotatably connected with a limiting rotating rod, a movable rotating rod and a driven roller, the limiting rotating rod is fixed between the two groups of the feeding fixed plates, and the two ends of the movable rotating rod are respectively inserted into the two groups of the rod grooves and slidably connected thereto, and the gap adjustment assembly is a manual adjustment screw or a cylinder, and the inner end of the gap adjustment assembly abuts against the plate frame.
[0019] By adopting the above technical solution, two groups of driven rollers and two groups of active rollers cooperate to convey sheet materials. The distance between the driven rollers and the active rollers is adjusted by setting a gap adjustment component of a manually adjustable screw or cylinder. The two ends of the movable rotating rod are adjusted in the rod groove, which is convenient for adjusting the distance between the rollers according to different sheet materials, thereby facilitating feeding.
[0020] As a preferred solution of the present invention, openings are provided at both corners of the tops of the two groups of the feeding movable plates, and locking handles are provided in the openings. The locking handles are connected to the side walls of the feeding fixed plates through screw columns, and the handles of the locking handles are clamped on the feeding movable plates.
[0021] By adopting the above technical solution, the locking handle cooperates with the opening to facilitate opening the feeding movable plate and to facilitate maintenance of the interior.
[0022] As a preferred solution of the present invention, the bearing assembly includes a bearing, the bearing is located in the mounting hole, skeleton oil seals are provided on both sides of the bearing, and a bearing cover is provided on the outer side of the skeleton oil seal.
[0023] By adopting the above technical solution, the active roller can be easily rotated, and the pipeline component can be easily passed through for temperature adjustment.
[0024] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: 1. The present application adopts the active roller and the driven roller assembly to cooperate, the second motor drives them, the gap adjustment assembly adjusts the gap between the rollers, and the positioning optical axis positions the rollers to facilitate the feeding of the sheet material, which effectively solves the bridging and stacking phenomenon when the sheet material is fed, facilitates the uniform transportation of the sheet material, and does not need the traditional crushing form to damage the molecular structure of the sheet material, thus saving energy consumption and manpower; 2. The present application divides the screw into a conveying section, a compression section and an extrusion section. Both the conveying section and the compression section are provided with double-line threads with gradually decreasing pitches. In cooperation with the temperature control system components, the material is gradually compacted, further compressed and gradually plasticized in the process. The rod body of the extrusion section adopts a conical variable diameter setting to ensure that the material is fully plasticized and evenly mixed, thereby improving the conveying efficiency. 3. In this application, the barrel is arranged on the outside of the screw, and an outer spiral groove is provided on the outside of the barrel. A pipeline assembly is passed through the inner spiral groove to facilitate temperature control of the internal material and improve the plasticization efficiency of the material. The eccentric design of the inner cavity of the barrel cooperates with the screw to enhance the material feeding capacity and further improve the material conveying efficiency. 4. This application ensures the stability of the screw rotation by setting up an efficient motor and reducer combination, abandons the traditional belt drive method, and uses a more efficient and safe modular torque limiter for power transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the screw installation position structure of the present invention; Figure 3 It is a schematic diagram of the lateral structure of the present invention; Figure 4 It is a schematic diagram of the top view structure of the present invention; Figure 5 It is a schematic diagram of the positional relationship between the barrel and the roller feeding system of the present invention; Figure 6 It is a schematic diagram of the screw structure of the present invention; Figure 7 It is a side view structural diagram of the barrel and roller feeding system of the present invention; Figure 8 It is a second side view structural schematic diagram of the barrel and roller feeding system of the present invention; Fig. 9 This is a schematic diagram of the cross-sectional structure of the present invention as viewed along the A axis; Fig.10 This is a schematic diagram of the enlarged structure of B of the present invention; Fig.11 It is a schematic diagram of the top view of the roller feeding system of the present invention; Fig.12 This is a schematic diagram of the cross-sectional structure of the present invention in the direction of C; Fig.13 This is a schematic diagram of the explosion structure of the roller feeding system of the present invention; Fig.14 It is a schematic diagram of the structure of the driven roller assembly of the present invention; Fig.15 It is a schematic diagram of the position structure of the limit switch and the limit plate of the present invention.
[0026] Description of reference numerals: Rack assembly; 11. frame; 12. base; Control cabinet; 3. First motor; 4. First reducer; 5. Modular torque limiter; Temperature control system components; 61. Lower temperature control system; 62. Pipeline components; 63. Upper temperature control system; 64. Inner spiral groove; 65. Junction box; Screw; 71, conveying section; 72, connecting seat; 73, compression section; 74, extrusion section; 75, connecting rod; 76, slot; Cylinder; 81, barrel; 82, feed port; 83, mounting plate; 84, outer spiral groove; 85, inner cavity; Roller feeding system; Feeding fixed plate; 911, rod slot; 912, avoidance slot; 913, limit switch; 914, limit plate; Mounting hole; 93, bearing assembly; 931, bearing; 932, skeleton oil seal; 933, bearing cover; 94, active roller; 95, L-shaped plate; 96, positioning optical axis; Driven roller assembly; 971, plate frame; 972, limit rotating rod; 973, movable rotating rod; 974, driven roller; Feeding movable plate; 981, opening; 982, locking handle; 99, cover plate; 910, gap adjustment assembly; 10. Screen changer; 100. Extrusion die; 200. Feeding system power base; 300. Second motor; 310. Main gear; 320. Slave gear; 330. Second reducer; 400. Feed transition bin; 410. Feed guide roller; 800. U-shaped protective cover. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0028] Reference below Figure 1-Figure 15 Description The examples of the present application describe a mixing extruder for producing sheet products.
[0029] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 7 and Fig.14 The embodiment of the present application discloses a mixing extruder for producing sheet products, including a frame assembly 1, the frame assembly 1 includes a frame body 11, a base 12 is provided at the bottom of the frame body 11, a control cabinet 2 is provided on one side of the frame assembly 1, the control cabinet 2 is used to control the pipelines and lines of the entire equipment, a first motor 3 and a first reducer 4 are installed on the frame assembly 1, the power output end of the first motor 3 is connected to the first reducer 4 through a modular torque limiter 5, and a temperature control system assembly 6 is installed on the frame assembly 1; The screw 7 is located at the end of the first reducer 4 away from the first motor 3. The outer side of the screw 7 is sleeved with a barrel 8. The barrel 8 and one end of the screw 7 are both connected to the first reducer 4. The other end of the barrel 8 is connected to a screen changer 10. The other end of the screen changer 10 is connected to an extrusion die 100. The screw 7 includes: a conveying section 71, one end of the conveying section 71 is connected to a connecting seat 72; a compression section 73, the compression section 73 is located at the end of the conveying section 71 away from the connecting seat 72, the compression section 73 and the conveying section 71 are set as double-threaded, and the pitch gradually decreases; an extrusion section 74, the extrusion section 74 is located at the other end of the compression section 73, the extrusion section 74 is set as a single-threaded, and the rod cross-sectional diameter of the extrusion section 74 gradually increases at the end away from the compression section 73; The roller feeding system 9 is located above the barrel 8, and includes: two groups of feeding fixed plates 91, two groups of mounting holes 92 are opened on the two groups of feeding fixed plates 91, and bearing assemblies 93 are installed in the mounting holes 92, and active rollers 94 are connected between the two opposite groups of bearing assemblies 93, two groups of L-shaped plates 95 are fixedly connected between the two groups of feeding fixed plates 91, two groups of positioning optical axes 96 are arranged between the two groups of feeding fixed plates 91, and two groups of driven roller assemblies 97 are connected between the two groups of feeding fixed plates 91; two groups of feeding movable plates 98, the two groups of feeding movable plates 98 and the two groups of feeding fixed plates 91 are staggered, and cover plates 99 are installed on the top of the feeding movable plates 98 and the feeding fixed plates 91, and gap adjustment assemblies 910 are installed on the feeding movable plates 98.
[0030] When the equipment is running and the material is extruded, the control cabinet 2 controls the pipelines and lines in the equipment, the active roller 94 in the roller feeding system 9 cooperates with the driven roller assembly 97, and the positioning optical axis 96 positions the roller to convey the sheet material downward into the barrel 8. The first motor 3 and the first reducer 4 cooperate to drive the screw 7 in the barrel 8 to rotate, and the screw 7 conveys and extrude the material conveyed from the roller feeding system 9 in the barrel 8. At the same time, the temperature control system assembly 6 regulates the temperature of each part. In the conveying section 71 and the compression section 73, double-threaded and screw The pitch gradually decreases, and the double-line thread improves the material conveying efficiency. In the conveying section 71, the material is preheated and gradually compacted to form a solid plug. In the compression section 73, the screw groove volume gradually decreases because the pitch gradually decreases. The material is further compressed and gradually plasticized in this process. Finally, in the extrusion section 74, the rod body is designed with a variable diameter to improve the compression efficiency, ensure that the material can be evenly preheated and compressed during the conveying process, avoid degradation of the material during the plasticizing process, and the well-plasticized material is accurately and stably conveyed through the extrusion die 100 to form the desired product.
[0031] When controlling the temperature, refer to Figure 2 , Figure 3 and Fig.13 The temperature control system component 6 includes a lower temperature control system 61, a pipeline component 62 is connected to the lower temperature control system 61, an upper temperature control system 63 is connected to the pipeline component 62, an inner spiral groove 64 is provided on the inner side of the upper temperature control system 63, a junction box 65 is connected to the pipeline component 62, and the junction box 65 is fixed to the rack component 1.
[0032] The control cabinet 2 controls the temperature control system component 6. The lower temperature control system 61 is connected to the upper temperature control system 63 through the pipeline component 62 running through the inside of the equipment. The junction box 65 combs the pipeline line. When the equipment is running, the temperature at each position of the pipeline component 62 is controlled to cooperate with the screw 7 to heat and temperature control the materials at different locations, so that the materials can be fully plasticized and evenly mixed.
[0033] When the material is transported in the barrel 8, refer to Figure 2 , Figure 5 , Figure 8 , Fig. 9 and Fig.10 The barrel 8 includes a barrel body 81, a feed port 82 is provided on the barrel body 81, and mounting plates 83 are fixedly connected to both sides of the feed port 82. Two groups of mounting plates 83 are respectively located below two groups of L-shaped plates 95, and the two groups of mounting plates 83 are respectively fixedly connected to the two groups of L-shaped plates 95. A U-shaped protective cover 800 is fixedly connected below the mounting plate 83. An outer spiral groove 84 is provided on the barrel body 81, and the outer spiral groove 84 corresponds to the inner spiral groove 64, and the pipeline assembly 62 passes between the outer spiral groove 84 and the inner spiral groove 64. An inner cavity 85 is provided on the inner side of the barrel body 81, and the inner cavity 85 is eccentrically designed.
[0034] The barrel 8 cooperates with the screw 7 to plasticize and convey the material. The material falls on the conveying section 71 of the screw 71 through the feed port 82 for conveying. The pipeline assembly 62 passes through the outer spiral groove 84 and the inner spiral groove 64 to facilitate temperature control at various locations inside the barrel 8 so that the material is fully plasticized. The eccentric design of the inner cavity 85 enhances the material feeding capacity and further improves the material conveying efficiency. The L-shaped plate 95, the mounting plate 83 and the U-shaped protective cover 800 cooperate to improve the sealing of the unloading point.
[0035] When the equipment is feeding, refer to Figure 3 , Figure 8 and Fig.11 A feeding system power base 200 is fixedly connected to the frame assembly 1, a second motor 300 is fixedly connected to the feeding system power base 200, a power output end of the second motor 300 is fixedly connected to a main gear 310 through a second reducer 330, two sets of active rollers 94 are fixedly connected to a slave gear 320 on one side close to the main gear 310, the two sets of slave gears 320 are meshed with each other, the slave gear 320 located at the top is meshed with the main gear 310, and the two sets of slave gears 320 are located on the outside of the roller feeding system 9.
[0036] The control cabinet 2 controls the second motor 300 and the second reducer 330 to cooperate to drive the main gear 310 to rotate, and the two groups of slave gears 320 are meshed. The main gear 310 makes the two groups of slave gears 320 mesh and rotate towards each other, and the two groups of active rollers 94 rotate towards each other and cooperate with the two groups of driven roller assemblies 97 to transport the sheet material downward to avoid bridging and accumulation of the sheet material.
[0037] During transmission, refer to Figure 7 A clamping rod 75 is fixedly connected to one side of the connecting seat 72 . A clamping groove 76 is formed on the clamping rod 75 . The clamping groove 76 is clamped on the output end of the first reducer 4 .
[0038] The clamping groove 76 on the clamping rod 75 is clamped in the first reducer, so that the screw rod 7 can be clamped on the first reducer 4, so that the first motor 3 cooperates with the first reducer 4 to drive it to rotate for material conveying processing.
[0039] When feeding, refer to Fig.11 and Fig.15 The top of the roller feeding system 9 is connected to a feed transition bin 400 , the bottom of the feed transition bin 400 passes through the cover plate 99 , and the top of the feed transition bin 400 is rotatably connected to a feed guide roller 410 .
[0040] When feeding, the sheet material enters the feeding transition bin 400 through the guidance of the feeding guide roller 410, and then enters the roller feeding system 9, which is convenient for guiding the sheet material.
[0041] When feeding, refer to Fig.13 and Fig.15 Two groups of rod grooves 911 are provided on the side walls where the two groups of feeding fixed plates 91 are close to each other, avoidance grooves 912 are provided on the bottoms of the two groups of feeding fixed plates 91, and limit switches 913 and limit plates 914 are fixedly connected to the side walls where the two groups of feeding fixed plates 91 are away from each other.
[0042] During assembly, the avoidance groove 912 facilitates the avoidance of the screw 7, and the limit plate 914 cooperates with the limit switch 913 to control the start and stop of the second motor 300. When the feeding movable plates 98 on both sides are opened, the second motor 300 stops working, which is convenient for internal maintenance.
[0043] During the feeding process, refer to Fig.13 and Fig.14 The driven roller assembly 97 includes a plate frame 971, on which a limit rotating rod 972, a movable rotating rod 973 and a driven roller 974 are rotatably connected. The limit rotating rod 972 is fixed between two groups of feeding fixed plates 91. The two ends of the movable rotating rod 973 are respectively inserted into the two groups of rod grooves 911 and slidably connected thereto. The gap adjustment assembly 910 is a manual adjustment screw or cylinder, and the inner end of the gap adjustment assembly 910 abuts against the plate frame 971.
[0044] Two groups of driven rollers 974 cooperate with two groups of active rollers 94 to convey sheet materials. The gap adjustment component 910, which is set to a manually adjustable screw or cylinder, pushes the abutting plate frame 971 to adjust the distance between the driven rollers 974 and the active rollers 94. The two ends of the movable rotating rod 973 are movable and adjusted in the rod groove 911, so as to adjust the distance between the rollers accordingly according to different sheet materials, thereby facilitating feeding.
[0045] When feeding, refer to Figure 8 , Fig. 9 , Fig.13 and Fig.15Openings 981 are provided at both corners of the tops of the two sets of feeding movable plates 98, and locking handles 982 are provided in the openings. The locking handles 982 are connected to the side walls of the feeding fixed plates 91 through screw columns, and the handles of the locking handles 982 are stuck on the feeding movable plates 98.
[0046] The locking handle 982 cooperates with the opening 981 to facilitate opening the feeding movable plate 98. When the feeding movable plate 98 is opened, the limit plate 914 and the limit switch 913 are identified. At this time, the second motor 300 is turned off, which is convenient for internal maintenance.
[0047] When the device is running, refer to Fig.13 The bearing assembly 93 includes a bearing 931 , which is located in the mounting hole 92 , and skeleton oil seals 932 are provided on both sides of the bearing 931 , and a bearing cover 933 is provided on the outer side of the skeleton oil seal 932 .
[0048] The bearing assembly 93 is connected between the active roller 94 and the feed fixed plate 91 to facilitate the rotation of the active roller 94 and to facilitate the passage of the pipeline assembly 62 for temperature regulation.
[0049] Working principle: The sheet products to be processed are input from the feed transition bin 400, and the feed guide roller 410 guides them. The control cabinet 2 controls the start of the first motor 3, the second motor 300 and the temperature control system component 6. The second motor 300 drives the main gear 310 to rotate through the second reducer 330. The main gear 310 and the two sets of slave gears 320 are in a series meshing relationship. The two sets of slave gears 320 rotate in opposite directions, so that the two sets of active rollers 94 rotate, and cooperate with the two sets of driven rollers 974 to transport the sheet products downward to avoid material bridging and accumulation. The positioning optical axis 96 is used to position the rollers. Positioning, the gap adjustment component 910 adjusts the position of the driven roller 974, and the material enters the barrel 8 through the feed port 82, first enters the conveying section 71, is preheated and gradually compacted in the conveying section 71 to form a solid plug, and then enters the compression section 73. The volume of the screw groove in the compression section 73 gradually decreases, and the material is further compressed and gradually plasticized in this process. Finally, in the extrusion section 74, the well-plasticized material is accurately and stably transported to the extrusion mold 100, and the pipeline component 62 of the temperature control system component 6 performs temperature control and adjustment on each part to form the desired product through the mold.
[0050] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the present application in detail. It should be understood that the above description is only the specific implementation method of the present application and is not intended to limit the scope of protection of the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. A mixing extruder for producing sheet products, characterized in that: include: A frame assembly (1), the frame assembly (1) comprising a frame body (11), a base (12) being arranged at the bottom of the frame body (11), a control cabinet (2) being arranged on one side of the frame assembly (1), a first motor (3) and a first reducer (4) being mounted on the frame assembly (1), a power output end of the first motor (3) being connected to the first reducer (4) via a modular torque limiter (5), and a temperature control system assembly (6) being mounted on the frame assembly (1); A screw (7) is located at an end of the first reducer (4) away from the first motor (3); a barrel (8) is sleeved on the outer side of the screw (7); the barrel (8) and one end of the screw (7) are both connected to the first reducer (4); the other end of the barrel (8) is connected to a screen changer (10); and the other end of the screen changer (10) is connected to an extrusion die (100); Wherein, the screw (7) comprises: A conveying section (71), one end of the conveying section (71) being connected to a connecting seat (72); a compression section (73), the compression section (73) being located at an end of the conveying section (71) away from the connecting seat (72), the compression section (73) and the conveying section (71) being arranged as double-thread threads, and the pitch of the threads gradually decreasing; An extrusion section (74), the extrusion section (74) being located at the other end of the compression section (73), the extrusion section (74) being configured as a single-threaded section, and the diameter of a rod cross section of the extrusion section (74) gradually increasing towards the end away from the compression section (73); A roller feeding system (9) located above the barrel (8); Wherein, the roller feeding system (9) comprises: Two groups of feeding fixed plates (91), two groups of mounting holes (92) are provided on the two groups of feeding fixed plates (91), bearing assemblies (93) are installed in the mounting holes (92), active rollers (94) are connected between the two groups of bearing assemblies (93) facing each other, two groups of L-shaped plates (95) are fixedly connected between the two groups of feeding fixed plates (91), two groups of positioning optical axes (96) are provided between the two groups of feeding fixed plates (91), and two groups of driven roller assemblies (97) are connected between the two groups of feeding fixed plates (91); Two groups of feeding movable plates (98), the two groups of feeding movable plates (98) and the two groups of feeding fixed plates (91) are arranged alternately, a cover plate (99) is installed on the top of the feeding movable plates (98) and the feeding fixed plates (91), and a gap adjustment component (910) is installed on the feeding movable plates (98).
2. The mixing extruder for producing sheet products according to claim 1, characterized in that: The temperature control system component (6) comprises a lower temperature control system (61), the lower temperature control system (61) is connected to a pipeline component (62), the pipeline component (62) is connected to an upper temperature control system (63), an inner spiral groove (64) is provided on the inner side of the upper temperature control system (63), the pipeline component (62) is connected to a junction box (65), and the junction box (65) is fixedly connected to the frame component (1).
3. The mixing extruder for producing sheet products according to claim 2, characterized in that: The barrel (8) comprises a barrel body (81), a feed port (82) is provided on the barrel body (81), both sides of the feed port (82) are fixedly connected with mounting plates (83), two groups of the mounting plates (83) are respectively located below the two groups of L-shaped plates (95), and the two groups of the mounting plates (83) are respectively fixedly connected to the two groups of L-shaped plates (95), and the bottoms of the two groups of the mounting plates (83) are fixedly connected with U-shaped protective covers (800), an outer spiral groove (84) is provided on the barrel body (81), the outer spiral groove (84) corresponds to the inner spiral groove (64), and the pipeline assembly (62) passes between the outer spiral groove (84) and the inner spiral groove (64), and an inner cavity (85) is provided on the inner side of the barrel body (81), and the inner cavity (85) is eccentrically designed.
4. The mixing extruder for producing sheet products according to claim 1, characterized in that: The frame assembly (1) is fixedly connected to a feeding system power base (200), the feeding system power base (200) is fixedly connected to a second motor (300), the power output end of the second motor (300) is fixedly connected to a main gear (310) via a second reducer (330), and the two sets of active rollers (94) are fixedly connected to a slave gear (320) on one side close to the main gear (310), the two sets of slave gears (320) are meshed with each other, the slave gear (320) located at the top is meshed with the main gear (310), and the two sets of slave gears (320) are located on the outside of the roller pressure feeding system (9).
5. The mixing extruder for producing sheet products according to claim 1, characterized in that: A clamping rod (75) is fixedly connected to one side of the connecting seat (72), and a clamping groove (76) is provided on the clamping rod (75), and the clamping groove (76) is clamped to the output end of the first reducer (4).
6. The mixing extruder for producing sheet products according to claim 1, characterized in that: The top of the roller feeding system (9) is connected to a feed transition bin (400), the bottom of the feed transition bin (400) passes through the cover plate (99), and the top of the feed transition bin (400) is rotatably connected to a feed guide roller (410).
7. The kneading extruder for producing sheet products according to claim 1, characterized in that: Two groups of rod grooves (911) are provided on the side walls of the two groups of feeding fixed plates (91) close to each other, avoidance grooves (912) are provided on the bottoms of the two groups of feeding fixed plates (91), and limit switches (913) and limit plates (914) are fixedly connected to the side walls of the two groups of feeding fixed plates (91) away from each other.
8. The mixing extruder for producing sheet products according to claim 7, characterized in that: The driven roller assembly (97) comprises a plate frame (971), and a limit rotating rod (972), a movable rotating rod (973) and a driven roller (974) are rotatably connected to the plate frame (971); the limit rotating rod (972) is fixed between two groups of the feeding fixed plates (91); two ends of the movable rotating rod (973) are respectively inserted into two groups of the rod grooves (911) and slidably connected thereto; the gap adjustment assembly (910) is a manual adjustment screw or a cylinder, and the inner end of the gap adjustment assembly (910) abuts against the plate frame (971).
9. The mixing extruder for producing sheet products according to claim 1, characterized in that: The two groups of the feeding movable plates (98) are provided with openings (981) at both corners of the top, and locking handles (982) are provided in the openings. The locking handles (982) are connected to the side walls of the feeding fixed plates (91) through screw columns, and the handles of the locking handles (982) are clamped on the feeding movable plates (98).
10. The kneading extruder for producing sheet products according to claim 1, characterized in that: The bearing assembly (93) comprises a bearing (931), the bearing (931) being located in the mounting hole (92), skeleton oil seals (932) being provided on both sides of the bearing (931), and a bearing cover (933) being provided on the outer side of the skeleton oil seal (932).
Citation Information
Patent Citations
Single-screw extruder with stirring device
CN212498886U