Hot melting forming machine for fusible daylighting panel
By designing a hot melt molding machine for fusible daylighting plates, the daylighting plates are softened and deformed by hot air heating and cold air components, and the joint fixation with the metal edge or roof panel is achieved, which solves the water leakage risks and hidden dangers of daylighting plate fixation in the prior art, and meets the requirements of high safety performance.
Patent Information
- Application Number
- CN202411993275.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-28
AI Technical Summary
There is a lack of special equipment in the prior art that can deform the fusible daylighting plate without damage and achieve interlocking fixation with the metal edge or roof panel.
A fusible daylighting plate hot melt forming machine is designed, which is mainly composed of the forming machine body, walking wheel, hot air heating assembly, cold air assembly and bending forming wheel. The light panel is softened by the hot air heating assembly, the bent molding wheel deforms it, and the cooling is achieved quickly under the action of the cold air assembly, thereby achieving occlusion and solidification.
The fusible daylighting plate is achieved and the metal edge or roof panel is fixed, which solves the problems of water leakage risks and hidden dangers in the prior art, and meets the requirements of rain protection and high safety performance.
Smart Images

Figure CN119704681A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of processing equipment for ventilation and smoke exhaust facilities, and specifically refers to a hot-melt forming machine for fusible lighting panels. Background Art
[0002] At present, skylights are installed on the roofs of some large industrial or commercial factories, warehouses, etc., so as to reduce the weight of the entire roof while achieving a good lighting effect. At present, the commonly used skylights are FRP skylights, which are made of thermosetting materials. Once produced and formed, their shape cannot be changed again. In order to facilitate the installation of these FRP skylights and the roof, metal edges are added to the FRP skylights. At the same time, the metal edges are often assembled with the FRP skylights in the following two ways: first, they are fixed by tape and screws; second, the FRP skylights are made into a plate with notches, and they are fixed to the roof panels by nailing during installation. Both of the above methods need to be fixed by nailing, so there are great risks of water leakage and hidden dangers, and they cannot meet the requirements of rain protection and high safety performance.
[0003] In order to overcome the above defects, the best solution is to make the FRP skylight board deform without damage and to achieve bite fixation with the corresponding metal edge or roof panel. However, due to the physical properties of the FRP skylight board, it cannot be deformed without damage. Therefore, after a lot of material selection and test summary, the applicant proposed a new technical route of making skylight boards with fusible materials to replace FRP skylight boards. However, there is currently no corresponding equipment or tool that can effectively make the fusible skylight board deform without damage and achieve bite fixation with the metal edge or roof panel. Therefore, it is currently urgent to develop a special equipment that can make the fusible skylight board deform without damage and achieve bite fixation with the corresponding metal edge or roof panel. Summary of the invention
[0004] The purpose of the present invention is to overcome the defect that there is currently no special equipment that can deform the fusible skylight panel without damage and achieve bite fixation with the corresponding metal edge or roof panel, and to provide a hot melt forming machine for the fusible skylight panel.
[0005] The objective of the present invention is achieved by the following technical scheme: a hot melt forming machine for fusible skylight panels, mainly consisting of a forming machine body, walking wheels arranged on the left and right sides of the bottom of the forming machine body, a hot air heating assembly arranged on the front side of the forming machine body, a cold air assembly arranged on the rear side of the forming machine body, and a bending forming wheel arranged on the forming machine body; the hot air heating assembly, the cold air assembly and the bending forming wheel are all located on the same side of the forming machine body.
[0006] Furthermore, the hot air heating assembly is composed of a hot air heating slot, a hot air blower arranged on the hot air heating slot, and an adjustment bracket for fixing the hot air heating slot on the molding machine body.
[0007] The cold air component is composed of a cooling air slot, a blower arranged on the cooling air slot, and an adjustment bracket used for fixing the cooling air slot on the molding machine body.
[0008] In order to ensure the use effect of the present invention, a water mist spraying component is also provided on the cooling air trough.
[0009] In order to facilitate the full adjustment of the angle and position of the bending and forming wheel, the bending and forming wheel is fixedly connected to the forming machine body through an adjustment bracket. At the same time, in order to better adapt to various shapes of fusible lighting panels, the shape of the bending and forming wheel of the present invention is V-shaped, U-shaped, T-shaped or semicircular.
[0010] At the same time, the number of the bending and forming wheels is more than one, and each bending and forming wheel is fixedly connected to the forming machine body through a corresponding adjustment bracket.
[0011] In order to evenly disperse the hot air and natural wind, a dispersion plate is provided inside the hot air heating trough and inside the cooling air trough, and the dispersion plate is a perforated plate, and the whole is a flat plate, a folded plate or a curved plate.
[0012] In order to achieve the function of all-round adjustment of angle and position, the adjustment bracket in the present invention is composed of a top adjustment plate, a middle adjustment plate and a bottom adjustment plate connected end to end by bolts, and the top adjustment plate is also connected to the molding machine body by bolts.
[0013] In order to facilitate the adjustment of the angle and position relationship according to actual needs, the travel wheels are connected to the molding machine body through the travel wheel adjustment bracket.
[0014] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0015] (1) The overall structure of the present invention is simple. The hot air heating component can quickly soften the fusible light-transmitting board. Under the action of the bending and forming wheel, the softened fusible light-transmitting board can be deformed without being damaged and can be engaged with the corresponding metal edge or roof panel. Finally, under the action of the cold air component, the engaged fusible light-transmitting board can be quickly cooled, thereby achieving the purpose of engaging and fixing the fusible light-transmitting board with the metal edge or roof panel.
[0016] (2) The hot air heating assembly, cold air assembly and bending and forming wheel of the present invention are all fixedly connected to the forming machine body by adjusting the bracket. Therefore, the positional relationship between the hot air heating assembly, cold air assembly and bending and forming wheel and the forming machine body can be adjusted arbitrarily, which can adapt to and meet the requirements of bite fixation of fusible skylight panels and metal edges or roof panels in various occasions. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the top view structure of the present invention;
[0019] Figure 3 It is a side view structural schematic diagram of the present invention;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure when viewed from above of the present invention.
[0021] The names of the reference numerals in the above-mentioned drawings are:
[0022] 1—forming machine body, 2—travel wheel, 3—adjustment bracket, 4—hot air heating slot, 5—cooling air slot, 6—bending forming wheel, 7—travel wheel adjustment bracket, 31—top adjustment plate, 32—middle adjustment plate, 33—bottom adjustment plate. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below in conjunction with specific embodiments, but the embodiments of the present invention are not limited thereto.
[0024] Example
[0025] like Figures 1 to 4 As shown, the hot melt molding machine for fusible lighting panels of this embodiment is mainly composed of a molding machine body 1, walking wheels 2 arranged on the left and right sides of the bottom of the molding machine body 1, a hot air heating component arranged on the front side of the molding machine body 1, a cold air component arranged on the rear side of the molding machine body 1, and a bending molding wheel 6 arranged on the molding machine body 1.
[0026] It should be noted that the front and rear sides of the molding machine body 1 are determined by the user's viewing angle, that is, the positions of the front and rear sides of the molding machine body 1 can be interchanged. Figure 2 The positional relationship is explained by the top view shown, that is, Figure 2 The right side shown is the front side of the molding machine body 1, and Figure 2 The left side shown is the rear side of the molding machine body 1 .
[0027] The number of the running wheels 2 should be an even number, which depends on the length of the molding machine body 1 and can be set to four, six or eight, etc. During installation, the running wheels 2 are evenly arranged on the left and right sides of the molding machine body 1 to ensure that the molding machine body 1 and the hot air heating component, cold air component and bending molding wheel 6 arranged on the molding machine body 1 can move synchronously with the rotation of the running wheels 2.
[0028] In order to ensure that the molding machine body 1 can be raised, lowered or tilted as required, the running wheel 2 can be fixed to the molding machine body 1 through the running wheel adjustment bracket 7. The structure of the running wheel adjustment bracket 7 is as follows: Figure 4 As shown, the travel wheel adjustment bracket 7 is a long strip made of hard plastic or metal, and a through slot is provided at the upper end of the long strip. The travel wheel 2 is fixed to the lower end of the long strip by bolts and can rotate around the bolts, and the entire long strip is fixedly connected to the side wall of the molding machine body 1 by bolts provided inside the through slot.
[0029] When the overall height or tilt angle of the molding machine body 1 needs to be adjusted, it is only necessary to first loosen the bolts inside the corresponding through slots, then adjust the position of the entire molding machine body 1 to reach the required height or angle, and finally tighten the bolts inside the corresponding through slots.
[0030] The hot air heating component is composed of a hot air heating groove 4, a hot air blower arranged on the hot air heating groove 4, and an adjusting bracket 3 for fixing the hot air heating groove 4 on the molding machine body 1; the cold air component is composed of a cooling air groove 5, a blower arranged on the cooling air groove 5, and an adjusting bracket 3 for fixing the cooling air groove 5 on the molding machine body 1, and the bending molding wheel 6 is also fixedly connected to the molding machine body 1 through the adjusting bracket 3.
[0031] As a preferred embodiment, the hot air blower is preferably arranged outside the hot air heating slot 4, and the hair dryer is arranged outside the cooling air slot 5. Of course, the hot air blower can also be arranged inside the hot air heating slot 4, and the hair dryer can also be arranged inside the cooling air slot 5 as needed.
[0032] The hot air blower is a hair dryer with heating function, and the wind it blows is hot wind; while the hair dryer in the cold air assembly is a hair dryer without heating function, and the wind it blows is natural wind. At the same time, the power of the hot air blower and the hair dryer can be selected arbitrarily according to the needs.
[0033] In order to ensure that the cold air assembly can achieve the function of rapid cooling, the present embodiment further provides a water mist spray assembly on the cooling air slot 5. Since the structure of the water mist spray assembly is conventional technology at present, the present invention will not elaborate on it.
[0034] The number of the bending and forming wheels 6 in this embodiment is more than one, and the number can be increased or decreased arbitrarily according to the length of the forming machine body 1 and actual needs. The overall shape of the bending and forming wheel 6 is V-shaped, U-shaped, T-shaped or semicircular, which can be fully combined with the fusible skylight board. When in use, the bending and forming wheel 6 needs to be close to the edge of the fusible skylight board so that the edge of the fusible skylight board softened by the hot air blower can be bent inward and bite with the metal edge or roof panel.
[0035] In order to achieve the purpose of adjusting the position of the bending and forming wheel 6 in all directions, each bending and forming wheel 6 in this embodiment can be first fixed to a metal bar by bolts, and the metal bar is also fixedly connected to the adjustment bracket 3 by bolts.
[0036] The adjustment bracket 3 is composed of a top adjustment plate 31, a middle adjustment plate 32 and a bottom adjustment plate 33, and through holes are provided at both ends of the top adjustment plate 31, the middle adjustment plate 32 and the bottom adjustment plate 33. For ease of understanding and description, in this embodiment, the through hole at one end of the top adjustment plate 31 is referred to as the upper through hole of the top adjustment plate 31, and the through hole at the other end is referred to as the lower through hole of the top adjustment plate 31; similarly, the through hole at one end of the middle adjustment plate 32 is referred to as the upper through hole of the middle adjustment plate 32, and the other end is referred to as the lower through hole of the middle adjustment plate 32; the through hole at one end of the bottom adjustment plate 33 is referred to as the upper through hole of the bottom adjustment plate 33, and the other end is referred to as the lower through hole of the bottom adjustment plate 33.
[0037] When connecting, bolts are passed through the upper through hole of the top adjustment plate 31 and fixed to the top of the molding machine body 1; the lower through hole of the top adjustment plate 31 is overlapped with the upper through hole of the middle adjustment plate 32, and then they are fixed together with bolts; the lower through hole of the middle adjustment plate 31 is overlapped with the upper through hole of the lower adjustment plate 32, and then they are fixed together with bolts. The lower through hole of the lower adjustment plate 32 is connected to the corresponding adjustment bending molding wheel 6, hot air heating slot 4 and cooling air slot 5 by bolts.
[0038] After the connection is made according to the above connection relationship, the top adjustment plate 31, the middle adjustment plate 32 and the bottom adjustment plate 33 are connected end to end in sequence by bolts. In this way, the adjustment bracket 3 can be adjusted at any angle and position in the horizontal and vertical directions, thereby ensuring that the bending and forming wheel 6, the hot air heating slot 4 and the cooling air slot 5 can also be adjusted in all directions along with the adjustment bracket 3.
[0039] In order to ensure that the hot air blown out of the hot air heating trough 4 and the natural wind blown out of the cooling air trough 5 can be evenly dispersed and act on the edge of the fusible lighting panel, a dispersion plate is provided at the bottom of the hot air heating trough 4 and the cooling air trough 5. Since the dispersion plate is arranged inside the hot air heating trough 4 and the cooling air trough 5, and it is a conventional connection method, this embodiment is not shown in the accompanying drawings.
[0040] The dispersion plate is a perforated plate, which can be set as a flat plate, a folded plate or a curved plate as a whole, and the length of the dispersion plate is the same as the length of the hot air heating slot 4 and the cooling air slot 5. The so-called perforated plate means that a number of through holes are set on the flat plate, the folded plate or the curved plate. When the dispersion plate is fixed inside the hot air heating slot 4, the hot air blown out of the hot air heating slot 4 and the natural wind blown out of the cooling air slot 5 can be evenly dispersed at the edge of the fusible lighting plate through the through holes.
[0041] The shape of the molding machine body 1 is preferably designed to be a regular geometric shape, such as a cube or a rectangular parallelepiped, and the interior thereof can be configured to be a cavity or an open shape to reduce the weight of the molding machine body 1.
[0042] The hot air heating assembly, the cold air assembly and the bending and forming wheel 6 all need to be arranged at the same side position of the forming machine body 1 , for example, at the left side or the right side of the forming machine body 1 at the same time.
[0043] When in use, the hot air heating slot 4, cooling air slot 5 and adjusting bending and forming wheel 6 of the forming machine body 1 are placed close to the edge of the fusible light-collecting board to be constructed, and the entire forming machine body 1 is moved in the direction of the hot air heating slot 4 as the forward direction. At this time, the hot air blown out by the hot air heating slot 4 is first used to quickly soften the fusible light-collecting board, and then the softened fusible light-collecting board is deformed without being damaged under the action of the bending and forming wheel 6 and is engaged with the corresponding metal edge or roof panel. Finally, the natural wind blown out by the cooling air slot 5 and the water mist sprayed by the water mist spray assembly are used together to quickly cool the engaged fusible light-collecting board, thereby achieving the purpose of engaging and fixing the fusible light-collecting board with the metal edge or roof panel.
[0044] As described above, the present invention can be well implemented.
Claims
1. A hot melt forming machine for fusible lighting panels, characterized in that: The molding machine mainly comprises a molding machine body (1), running wheels (2) arranged on the left and right sides of the bottom of the molding machine body (1), a hot air heating component arranged on the front side of the molding machine body (1), a cold air component arranged on the rear side of the molding machine body (1), and a bending molding wheel (6) arranged on the molding machine body (1); the hot air heating component, the cold air component and the bending molding wheel (6) are all located on the same side of the molding machine body (1).
2. A fusible lighting board hot melt forming machine according to claim 1, characterized in that: The hot air heating assembly is composed of a hot air heating groove (4), a hot air blower arranged on the hot air heating groove (4), and an adjustment bracket (3) for fixing the hot air heating groove (4) on the molding machine body (1).
3. A fusible lighting board hot melt forming machine according to claim 1, characterized in that: The cold air component is composed of a cooling air slot (5), a blower arranged on the cooling air slot (5), and an adjustment bracket (3) for fixing the cooling air slot (5) on the molding machine body (1).
4. A fusible lighting board hot melt forming machine according to claim 3, characterized in that: A water mist spraying assembly is also provided on the cooling air trough (5).
5. A hot melt forming machine for fusible lighting panels according to claim 1, characterized in that: The bending and forming wheel (6) is fixedly connected to the forming machine body (1) via an adjusting bracket (3).
6. A hot melt forming machine for fusible lighting panels according to claim 5, characterized in that: The shape of the bending and forming wheel (6) is V-shaped, U-shaped, T-shaped or semi-circular.
7. A hot melt forming machine for fusible lighting panels according to claim 2, characterized in that: A dispersion plate is provided inside the hot air heating tank (4).
8. The hot melt forming machine for fusible lighting panels according to claim 3, characterized in that: A dispersion plate is provided inside the cooling air duct (5).
9. A hot melt forming machine for fusible lighting panels according to any one of claims 1 to 8, characterized in that: The adjustment bracket (3) is composed of a top adjustment plate (31), a middle adjustment plate (32) and a bottom adjustment plate (33) which are connected end to end by bolts, and the top adjustment plate (31) is also connected to the molding machine body (1) by bolts.
10. A hot melt forming machine for fusible lighting panels according to claim 9, characterized in that: The running wheels (2) are connected to the molding machine body (1) via a running wheel adjustment bracket (7).
11. A hot melt forming machine for fusible lighting panels according to claim 10, characterized in that: The number of the bending and forming wheels (6) is more than one, and each bending and forming wheel (6) is fixedly connected to the forming machine body (1) via a corresponding adjustment bracket (3).
12. A hot melt forming machine for fusible lighting panels according to claim 7 or 8, characterized in that: The dispersion plate is a perforated plate, which is a flat plate, a folded plate or a curved plate as a whole.