A new energy automobile charging device and a control method thereof
By integrating an electronic control unit, an induction switch, and a retractable cable structure, the new energy vehicle charging device solves the problems of cumbersome operation and short life of the charging gun, realizes automatic charging and cable hiding, and improves user experience and device life.
Patent Information
- Application Number
- CN202411770876.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2044-12-04
AI Technical Summary
Existing new energy vehicle charging guns are cumbersome to operate, take up space and have a short service life.
The electronic control unit, induction switch, charging module and cable retracting structure are integrated into the vehicle body. The opening and closing of the flip cover and the cable retracting structure are controlled by the touch-sensitive switch to realize automatic cable payout and retraction, simplifying the charging operation. The charging cable is hidden inside the vehicle body to avoid sun and rain.
It simplifies the charging operation process, improves customer experience, and extends the service life of the charging device.
Smart Images

Figure CN119705134B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy vehicle charging, and in particular to a new energy vehicle charging device and a control method. Background Art
[0002] At present, the charging guns that are matched with existing new energy vehicles are all independent and split. When the car needs to be charged, the charging gun needs to be taken out from the car, opened the charging window, plugged into the car charging window, and then plugged into the charging pile socket. This operation process is relatively cumbersome, and long-term operation will give customers an uncomfortable experience. In addition, the independent and split charging gun takes up space when stored in the car.
[0003] In addition, the existing independent split charging gun design requires the car's charging module to be placed outside the charging window to facilitate the charging gun's insertion. During the charging process, the charging module is exposed to the sun and rain, and is easily aged and damaged, reducing its service life. Summary of the Invention
[0004] The technical problem to be solved by the present invention is: how to solve the problems of complicated operation, space occupation and short service life in the prior art.
[0005] In order to solve the above technical problems, the present invention provides a new energy vehicle charging device, comprising a vehicle body, wherein the vehicle body has an exterior and an interior.
[0006] The vehicle body is provided with an electronic control unit, a charging window, and a flip cover covering the charging window from the outside of the vehicle body. The flip cover is provided with a sensor switch, and the sensor switch is configured to convert a touch sensing signal into an electrical signal and transmit it to the electronic control unit. The electronic control unit is configured to control the opening and closing of the flip cover according to the electrical signal.
[0007] A charging module and a retractable wire structure are provided inside the vehicle body. A charging wire is provided inside the retractable wire structure. One end of the charging wire is electrically connected to the charging module, and the other end extends to the outside of the vehicle body through the charging window. The electronic control unit is also configured to control the retractable wire structure to release or retract the wire.
[0008] Further preferably, a first motor is provided inside the vehicle body, the first motor is controlled by the electronic control unit, the output end of the first motor is connected to the retractable wire structure, and the first motor can drive the retractable wire structure to release or retract the wire.
[0009] Further preferably, the flip cover is rotatably connected to the vehicle body via a rotating shaft, a second motor is provided inside the vehicle body, the second motor is controlled by the electronic control unit, the output end of the second motor is connected to the rotating shaft, and the second motor can drive the flip cover to open and close.
[0010] Further preferably, a bracket is provided in the charging window, and one end of the charging cable passes through the bracket and extends to the outside of the vehicle body.
[0011] Further preferably, the bracket is provided with a conical opening, the charging cable is connected to the conical opening, and one end of the charging cable extending to the outside of the vehicle body is provided with a plug, and the plug is a conical structure matching the conical opening.
[0012] Further preferably, the outer peripheral wall of the plug is provided with a flat portion.
[0013] Further preferably, a wire tube is provided at the wire outlet end of the wire retracting and releasing structure.
[0014] A new energy vehicle charging control method, which is implemented based on the above-mentioned new energy vehicle charging device, includes the following steps:
[0015] Touch the sensor switch, use the vehicle's central control system to detect the vehicle status, and feed back the detection signal to the electronic control unit, and the electronic control unit determines whether the flip cover opening requirement is met based on the detection signal;
[0016] If the conditions are met, the electronic control unit controls the flip cover to open, and after the flip cover is fully opened, the wire retracting and releasing structure releases the charging wire until the charging wire is fully extended.
[0017] Connect the charging cable to the charging station to complete charging.
[0018] Further preferably, the step of touching the induction switch, detecting the vehicle status by using the vehicle central control system, and feeding back the detection signal to the electronic control unit, wherein the electronic control unit determines whether the flip cover opening requirement is met according to the detection signal, includes:
[0019] determining whether the charging window is in a closed state, and generating a first instruction;
[0020] determining whether the vehicle is in a non-driving state and generating a second instruction;
[0021] Determining whether the vehicle is in an unlocked state and generating a third instruction;
[0022] When the first instruction, the second instruction and the third instruction all meet the requirements, the electronic control unit generates a flip-open instruction.
[0023] Further preferably, the control method further comprises the following steps:
[0024] After charging is completed, the induction switch is touched to detect the vehicle status using the onboard central control system, and the detection signal is fed back to the electronic control unit;
[0025] The electronic control unit controls the wire retracting and unretracting structure to retract the wire according to the detection signal, and controls the flip cover to close after the wire is retracted into place.
[0026] Compared with the prior art, the new energy vehicle charging device and control method provided by the present invention have the following advantages:
[0027] The present invention integrates the electronic control unit, the inductive switch, the charging module, and the retractable cable structure into the vehicle body. On the one hand, the opening and closing of the flip cover can be controlled by the touch inductive switch, and the retractable cable structure can realize automatic cable payout and retraction. There is no need to take the charging gun out of the vehicle, open the charging window, plug it into the vehicle charging window, and then plug it into the charging pile, which simplifies the vehicle charging operation process and improves the customer experience. On the other hand, the integration avoids the defect of existing independent and split charging guns that are hidden and take up space in the vehicle.
[0028] In addition, the present invention integrates one end of the charging cable and the charging module into the interior of the vehicle body through a retractable cable structure, so that the charging cable will not be exposed to the sun and rain during the charging process, thereby extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a structural diagram from one perspective of a new energy vehicle charging device described in Example 1.
[0030] Figure 2 This is a front view of a new energy vehicle charging device described in Example 1.
[0031] Figure 3 This is a structural diagram of a new energy vehicle charging device described in Example 1 from another perspective.
[0032] Figure 4 This is a rear view of a new energy vehicle charging device described in Example 1.
[0033] Figure 5 This is a top view of a new energy vehicle charging device described in Example 1.
[0034] Figure 6 This is a side view of a new energy vehicle charging device described in Example 1.
[0035] Figure 7 This is the charging control flow chart of Example 2.
[0036] Figure 8 This is a flow chart of shutdown control after charging is completed in Example 2.
[0037] Reference numerals:
[0038] 10. Vehicle body; 101. Charging window; 102. Flip cover; 103. Sensor switch; 104. Bracket; 105. Conical opening; 106. Charging cable; 107. Plug; 108. Flat position; 109. Charging module; 110. Retractable cable structure; 111. First motor; 112. Second motor;
[0039] 20. Charging station. DETAILED DESCRIPTION
[0040] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like used in the present invention to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.
[0042] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0043] Furthermore, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.
[0044] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0045] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0046] Example 1
[0047] like Figures 1-6 As shown, this embodiment provides a new energy vehicle charging device, including a vehicle body 10, and the vehicle body 10 has an exterior and an interior.
[0048] It should be noted that the terms "exterior" and "interior" are only used to describe the positional relationship, wherein the term "interior" refers to the hidden space inside the vehicle body 10 itself, rather than the internal seating space or storage space of the vehicle body 10.
[0049] In some embodiments, the vehicle body 10 is provided with an electronic control unit, a charging window 101, and a flip cover 102 covering the charging window 101 from the outside of the vehicle body 10. The flip cover 102 is provided with a sensing switch 103. The sensing switch 103 is configured to convert a touch sensing signal into an electrical signal and transmit it to the electronic control unit. The electronic control unit is configured to control the opening and closing of the flip cover 102 according to the electrical signal. In this way, the opening and closing of the flip cover 102 can be controlled by the touch sensing switch 103, and the operation is simple and convenient.
[0050] In some embodiments, the electronic control unit is associated with the central control system of the car to further enhance the operating experience.
[0051] In some embodiments, a charging module 109 and a retractable wire structure 110 are provided inside the vehicle body 10, and a charging wire 106 is provided inside the retractable wire structure 110. One end of the charging wire 106 is electrically connected to the charging module 109, and the other end extends to the outside of the vehicle body 10 through the charging window 101. The electronic control unit is also configured to control the retractable wire structure 110 to release or reel in the wire; wherein, the charging module 109 is hidden inside the vehicle body 10 and will not be exposed to the sun and rain during charging, thereby extending its service life, and the retractable wire structure 110 can realize automatic release and reeling in of the wire, without the need to take the charging gun from the vehicle, open the cover of the charging window, plug it into the car charging window, and then plug it into the charging pile, thereby simplifying the vehicle charging operation process and improving the customer experience.
[0052] This embodiment can avoid the defect of independent split charging guns being stored in the car and taking up space in the car through integration.
[0053] In some embodiments, in order to achieve automatic winding and unwinding, a first motor 111 is further provided inside the vehicle body 10. The first motor 111 is controlled by an electronic control unit, and the output end of the first motor 111 is connected to the winding and unwinding structure 110. The first motor 111 can drive the winding and unwinding structure 110 to automatically unwind or unwind. Compared with an independent split charging gun, this embodiment does not require the charging cable to be taken out and placed, and the operation process is simple, which can enhance the user experience.
[0054] In some embodiments, in order to improve the convenience of operation, the flip cover 102 is rotatably connected to the vehicle body 10 through a rotating shaft. A second motor 112 is provided inside the vehicle body 10. The second motor 112 is controlled by an electronic control unit. The output end of the second motor 112 is connected to the rotating shaft. The second motor 112 can drive the flip cover 102 to open and close. The opening and closing of the flip cover 102 is controlled by the induction mode, which is more convenient to operate and further enhances the user experience.
[0055] In some embodiments, a plug 107 is provided at one end of the charging cable 106 extending to the outside of the vehicle body 10, and a bracket 104 is provided in the charging window 101. One end of the charging cable 106 passes through the bracket 104 and extends to the outside of the vehicle body 10. The purpose of the bracket 104 is to limit the plug 107 to prevent the plug 107 from being dragged into the interior of the vehicle body 10 and unable to be removed during the line retraction process. At the same time, the bracket 104 can also support the plug 107 after the line is retracted.
[0056] In some embodiments, in order to facilitate the removal and placement of the plug 107, the bracket 104 is provided with a tapered opening 105, the charging cable 106 is connected to the tapered opening 105, and the plug 107 is a tapered structure that matches the tapered opening 105. Through the tapered design, the plug 107 can be limited and stuck in the tapered opening 105 after the cable is retracted, thereby preventing the plug 107 from shaking or making noise during driving.
[0057] In some embodiments, a sensor may be provided on the tapered opening 105 to detect the plug 107 , so as to determine whether the plug 107 is fully recovered.
[0058] In some embodiments, to facilitate access to the plug 107 , a flat portion 108 is provided on the outer peripheral wall of the plug 107 .
[0059] In some embodiments, when the wire retracting structure 110 is releasing the wire, in order to facilitate the charging wire 106 to extend from the tapered opening 105, a wire tube is provided at the outlet end of the wire retracting structure 110, which can guide the charging wire 106, so that the charging wire 106 extends from the tapered opening 105 during the release process, and can prevent the charging wire 106 from getting tangled inside the vehicle body 10 and affecting normal charging.
[0060] Example 2
[0061] like Figure 7 and Figure 8 As shown, this embodiment provides a new energy vehicle charging control method, which is implemented based on the new energy vehicle charging device described in Example 1. The method includes the following steps:
[0062] Touch the sensor switch 103, use the vehicle's central control system to detect the vehicle status, and feed back the detection signal to the electronic control unit, and the electronic control unit determines whether the opening requirement of the flip cover 102 is met based on the detection signal;
[0063] If the conditions are met, the electronic control unit controls the flip cover 102 to open. After the flip cover 102 is fully opened, the wire retracting and releasing structure 110 releases the charging wire 106 until the charging wire 106 is fully extended.
[0064] Connect the charging cable 106 to the charging station 20 to complete charging.
[0065] In some embodiments, the step of touching the sensing switch 103, detecting the vehicle status using the vehicle central control system, and feeding back the detection signal to the electronic control unit, wherein the electronic control unit determines whether the opening requirement of the flip cover 102 is met according to the detection signal, includes:
[0066] Determining whether the charging window 101 is in a closed state, and generating a first instruction;
[0067] determining whether the vehicle is in a non-driving state and generating a second instruction;
[0068] Determining whether the vehicle is in an unlocked state and generating a third instruction;
[0069] When the first instruction, the second instruction and the third instruction all meet the requirements, the electronic control unit generates an instruction to open the flip cover 102 .
[0070] That is, the second motor 112 works to drive the flip cover 102 to flip open. If any one of the first instruction, the second instruction and the third instruction does not meet the requirements, the electronic control unit does not generate an opening instruction for the flip cover 102, that is, the second motor 112 does not operate.
[0071] In some embodiments, an opening detection sensor is further provided on the flip cover 102, so that the electronic control unit can obtain the opening angle of the flip cover 102, so as to judge whether the flip cover 102 is fully opened according to the opening angle of the flip cover 102. After the flip cover 102 is fully opened, the first motor 111 drives the retractable wire structure 110 to release the wire to extend the charging wire 106 until the charging wire 106 is extended into place, and the plug 107 is connected to the charging pile 20 to start charging until charging is completed.
[0072] In some embodiments, after charging is completed, the plug 107 and the charging station 20 are disconnected to facilitate subsequent cable retraction.
[0073] In some embodiments, the control method further comprises the following steps:
[0074] After charging is completed, touch the sensor switch 103 to detect the vehicle status using the onboard central control system and feed back the detection signal to the electronic control unit;
[0075] The electronic control unit controls the wire retracting and unretracting structure 110 to retract the wire according to the detection signal, and controls the flip cover 102 to close after the wire is retracted into place.
[0076] In some embodiments, the step of touching the sensor switch 103 after charging is completed, detecting the vehicle status using the vehicle central control system, and feeding back the detection signal to the electronic control unit includes:
[0077] Determine whether the charging window 101 is in a closed state; determine whether the vehicle is in a non-driving state; determine whether the vehicle is in an unlocked state; determine whether the plug 107 is not connected to the charging pile 20; when all of the above conditions meet the requirements, the electronic control unit generates a retracting instruction for the retracting wire structure 110, and the first motor 111 drives the retracting wire structure 110 to retract the charging wire 106 until the charging wire 106 is retracted into place, at which time the plug 107 is embedded in the tapered mouth 105.
[0078] In some embodiments, when the charging cable 106 is retracted into place, the electronic control unit generates a closing instruction for the flip cover 102 , and the second motor 112 drives the flip cover 102 to flip and close.
[0079] In summary, this embodiment provides a new energy vehicle charging control method, which can control the opening and closing of the flip cover 102 through the touch sensing switch 103, and can realize automatic wire release and retraction through the wire retracting structure 110. There is no need to take the charging gun from the car, open the charging window cover, plug it into the car charging window, and then plug it into the charging pile, which simplifies the car charging operation process and improves the customer experience; and when not charging, the charging cable can be hidden in the car without taking up space inside the car.
[0080] The above description is only a preferred embodiment of the present invention. It should be noted that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be considered as the scope of protection of the present invention. The basic principles, main features and advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above preferred embodiments. The examples should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention.
[0081] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A new energy vehicle charging device, comprising a vehicle body (10), wherein the vehicle body (10) has an exterior and an interior, and is characterized in that: The vehicle body (10) is provided with an electric control unit, a charging window (101), and a flip cover (102) covering the charging window (101) from the outside of the vehicle body (10); the flip cover (102) is provided with a sensing switch (103); the sensing switch (103) is configured to convert a touch sensing signal into an electrical signal and transmit it to the electric control unit; the electric control unit is configured to control the opening and closing of the flip cover (102) according to the electrical signal; The vehicle body (10) is provided with a charging module (109) and a retractable wire structure (110), wherein a charging wire (106) is provided in the retractable wire structure (110), one end of the charging wire (106) is electrically connected to the charging module (109), and the other end extends to the outside of the vehicle body (10) through the charging window (101), and the electronic control unit is further configured to control the retractable wire structure (110) to release or retract the wire; A first motor (111) is further provided inside the vehicle body (10), the first motor (111) being controlled by the electronic control unit, the output end of the first motor (111) being connected to the retractable wire structure (110), and the first motor (111) being capable of driving the retractable wire structure (110) to release or retract the wire; A bracket (104) is provided in the charging window (101), and one end of the charging line (106) passes through the bracket (104) and extends to the outside of the vehicle body (10); The bracket (104) is provided with a conical opening (105), the charging cable (106) is connected to the conical opening (105), and one end of the charging cable (106) extending to the outside of the vehicle body (10) is provided with a plug (107), and the plug (107) is a conical structure matching the conical opening (105).
2. A new energy vehicle charging device according to claim 1, characterized in that: The flip cover (102) is rotatably connected to the vehicle body (10) via a rotating shaft. A second motor (112) is provided inside the vehicle body (10). The second motor (112) is controlled by the electronic control unit. The output end of the second motor (112) is connected to the rotating shaft. The second motor (112) can drive the flip cover (102) to open and close.
3. A new energy vehicle charging device according to claim 1, characterized in that: The outer peripheral wall of the plug (107) is provided with a flat portion (108).
4. A new energy vehicle charging device according to claim 1, characterized in that: The outlet end of the retractable wire structure (110) is provided with a wire tube.
5. A new energy vehicle charging control method, which is implemented based on a new energy vehicle charging device according to any one of claims 1 to 4, characterized in that: The following steps are involved: Touching the sensing switch (103), detecting the vehicle status using the vehicle-mounted central control system, and feeding back a detection signal to the electronic control unit, wherein the electronic control unit determines whether the opening requirement of the flip cover (102) is met based on the detection signal; If the conditions are met, the electric control unit controls the flip cover (102) to open, and after the flip cover (102) is fully opened, the retractable wire structure (110) releases the wire to extend the charging wire (106) until the charging wire (106) is fully extended; Connect the charging cable (106) to the charging pile (20) to complete the charging.
6. A new energy vehicle charging control method according to claim 5, characterized in that: The step of touching the sensing switch (103), detecting the vehicle status using the vehicle central control system, and feeding back the detection signal to the electronic control unit, wherein the electronic control unit determines whether the opening requirement of the flip cover (102) is met according to the detection signal, comprises: Determining whether the charging window (101) is in a closed state, and generating a first instruction; determining whether the vehicle is in a non-driving state and generating a second instruction; Determining whether the vehicle is in an unlocked state and generating a third instruction; When the first instruction, the second instruction and the third instruction all meet the requirements, the electronic control unit generates a flip cover (102) opening instruction.
7. A new energy vehicle charging control method according to claim 5, characterized in that: The control method further comprises the following steps: After charging is completed, the induction switch (103) is touched, the vehicle status is detected by the vehicle-mounted central control system, and the detection signal is fed back to the electronic control unit; The electric control unit controls the retractable wire structure (110) to retract the wire according to the detection signal, and controls the flip cover (102) to close after the wire is retracted into place.
Citation Information
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