Capacitor package splitting mechanism and method

Abstract

The invention discloses a capacitor package splitting mechanism and method, and relates to the technical field of capacitor tools. A left buffer mechanism is arranged on the left side of the first guide shaft and installed on the rack, a second guide shaft is arranged on the left side of the left buffer mechanism, a left driving wheel mechanism is arranged on the left side of the second guide shaft, a right buffer mechanism is installed on the rear side of the first guide shaft, and an adjustable detection mechanism is arranged on the right side of the right buffer mechanism. A guide shaft III is arranged on the right side of the right buffer mechanism; a right driving wheel mechanism is arranged on the right side of the guide shaft III; according to the capacitor packaging device, the packaging of a capacitor can be split, the capacitor can be conveniently separated from a packaging film, time can be saved, and meanwhile the packaging film is not prone to breakage during splitting; the left driving wheel mechanism and the right driving wheel mechanism are adopted for achieving left-right separation of the packaging film. And the right buffer mechanism is detected by adopting the adjustable detection mechanism, so that the speed can be conveniently controlled, and the packaging film is not easy to break.

Description

Technical Field

[0001] The invention belongs to the technical field of capacitor tools, and in particular relates to a capacitor packaging and disassembly mechanism and method. Background Art

[0002] A capacitor is composed of two electrodes and a dielectric material between them. The dielectric material is a dielectric. When placed in an electric field between two parallel plates with equal opposite charges, polarized charges are generated on the surface of the dielectric due to polarization, which increases the charges bound to the plates accordingly, maintaining the potential difference between the plates unchanged.

[0003] During the production of existing chip capacitors, it is necessary to bond the two sides of the capacitor with packaging film so that the capacitor is in the form of a disc. However, the capacitor needs to be disassembled in the later stage. During the disassembly, the packaging film of the capacitor is manually disassembled, but the efficiency is low, the time is long, and labor is wasted. When mechanical disassembly is adopted, the disassembly speed of the left and right sides is consistent. When the packaging film is wrinkled, the packaging film on both sides will be inconsistent, resulting in the phenomenon that the packaging film is broken, and it needs to be reinstalled, which wastes time. Summary of the invention

[0004] In order to solve the problems mentioned in the above background technology, the purpose of the present invention is to provide a capacitor packaging disassembly mechanism and method.

[0005] The present invention discloses a capacitor packaging and disassembling mechanism, comprising a frame, a placement shaft, a first guide shaft, a left buffer mechanism, a second guide shaft, a left driving wheel mechanism, a third guide shaft, a right driving wheel mechanism, a feed hopper, an adjustment mechanism, a right buffer mechanism, and an adjustable detection mechanism; a placement shaft is installed in the middle of the upper side of the frame, a first guide shaft is arranged on the lower side of the placement shaft, a left buffer mechanism is arranged on the left side of the first guide shaft, the left buffer mechanism is installed on the frame, a second guide shaft is arranged on the left side of the left buffer mechanism, a left driving wheel mechanism is arranged on the left side of the second guide shaft, and a right buffer mechanism is arranged on the left side of the first guide shaft. A right buffer mechanism is installed on the rear side, an adjustable detection mechanism is arranged on the right side of the right buffer mechanism, the adjustable detection mechanism is installed on the frame, a guide shaft three is arranged on the right side of the right buffer mechanism, a right driving wheel mechanism is arranged on the right side of the guide shaft three, a feed hopper is installed on the lower middle part of the frame, the adjustment mechanism is installed on the frame, the adjustment mechanism is respectively connected to the left driving wheel mechanism and the right driving wheel mechanism, the adjustable detection mechanism comprises a mounting frame, a detection sensor, and an adjustment limit body; the detection sensor and the adjustment limit body are respectively installed on the front side wall of the mounting frame.

[0006] Preferably, the left buffer mechanism comprises a buffer bracket, a spring return shaft, and a left buffer rod; the spring return shaft is installed on the upper end of the buffer bracket, and the left buffer rod is installed on the lower side of the buffer bracket.

[0007] Preferably, the left driving wheel mechanism and the right driving wheel mechanism have the same structure, both comprising a driving wheel body, a pressure pulley and a rotating handle; a pressure pulley is provided on the inner side of the driving wheel body, and the front end of the pressure pulley is integrally connected with the rotating handle.

[0008] Preferably, the driving wheel body is connected to a driving motor, and the driving motor is connected to an adjusting mechanism.

[0009] Preferably, an outer side wall of the pressure pulley is provided with a concave anti-slip groove.

[0010] Preferably, anti-slip knurling is provided on the outer side wall of the rotating handle.

[0011] Preferably, the right buffer mechanism comprises a mounting plate and a right buffer rod; a mounting hole is provided on the upper side of the mounting plate, and the right buffer rod is installed on the lower side of the mounting plate.

[0012] Preferably, the adjustment limit body includes a sleeve, an adjusting screw, a limit block, and a locking nut; the sleeve is connected to the adjusting screw, the front end of the adjusting screw is installed with a limit block, the adjusting screw is installed with a locking nut, and the locking nut locks the adjusting screw to the sleeve.

[0013] A capacitor packaging and disassembling method, the method comprising: sleeve the center position of a capacitor with a packaging film on a placement shaft, then pass one end of the capacitor with the packaging film through the side wall of a guide shaft, separate the left and right packaging films of the capacitor with the packaging film, the packaging film on the left side passes through a left buffer rod and two guide shafts, and finally enters a left driving wheel mechanism, the packaging film on the right side passes through three right buffer rods and three guide shafts, and finally enters a right buffer mechanism, the left driving wheel mechanism and the right driving wheel mechanism are controlled by an adjusting mechanism, the left driving wheel mechanism and the right driving wheel mechanism respectively drive the packaging films on the left and right sides of the capacitor to be disassembled, so that the capacitor enters a feeding hopper, when the detection sensor of the adjustable detection mechanism detects the right buffer rod, the driving motor of the right driving wheel mechanism decelerates, so that the packaging film on the right side is not easily broken due to excessive force, and when the detection sensor cannot detect the right buffer rod, the driving motor of the right driving wheel mechanism resets the initial speed.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the packaging of the capacitor is separated by the cooperation of the frame, the placement shaft, the first guide shaft, the left buffer mechanism, the second guide shaft, the left drive wheel mechanism, the third guide shaft, the right drive wheel mechanism, the feed hopper, the adjustment mechanism, the right buffer mechanism, and the adjustment detection mechanism, which facilitates the separation of the capacitor and the packaging film, can save time, and the packaging film is not prone to breakage during separation. The specific advantages are:

[0015] 1. The left driving wheel mechanism and the right driving wheel mechanism are used to realize the left and right separation of the packaging film, and the separated capacitors enter the feed hopper for collection, which is convenient for realizing the separation of the packaging film and the capacitors.

[0016] Second, an adjustable detection mechanism is used to detect the right buffer mechanism, which is convenient for controlling the speed of the left driving wheel mechanism and the right driving wheel mechanism, so that the packaging film is not prone to breakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] For ease of explanation, the present invention is described in detail with reference to the following specific embodiments and accompanying drawings.

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a structural schematic diagram of the left buffer mechanism in the present invention;

[0020] Figure 3 It is a structural schematic diagram of the left driving wheel mechanism in the present invention;

[0021] Figure 4 A top view of the feed hopper in the present invention;

[0022] Figure 5 It is a structural schematic diagram of the right buffer mechanism in the present invention;

[0023] Figure 6 It is a structural schematic diagram of the adjustable detection mechanism in the present invention;

[0024] Figure 7 It is a structural schematic diagram of the adjustment limiter in the present invention;

[0025] Figure 8 It is a structural diagram of a second specific implementation method.

[0026] In the figure: 1-frame; 2-placing shaft; 3-guide shaft 1; 4-left buffer mechanism; 5-guide shaft 2; 6-left drive wheel mechanism; 7-guide shaft 3; 8-right drive wheel mechanism; 9-feed hopper; 10-adjustment mechanism; 11-right buffer mechanism; 12-adjustable detection mechanism;

[0027] 4-1-buffer bracket; 4-2-spring return shaft; 4-3-left buffer rod;

[0028] 6-1-driving wheel body; 6-2-pressure pulley; 6-3-rotating handle;

[0029] 11-1-mounting plate; 11-2-right buffer rod; 11-3-mounting hole;

[0030] 12-1-install the frame; 12-2-detect the sensor; 12-3-adjust the limiter;

[0031] 12-31-screw sleeve; 12-32-adjusting screw; 12-33-limiting block; 12-34-locking nut. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is described below by the specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present invention can be implemented, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope of the technical content disclosed by the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0033] It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and / or processing steps closely related to the solutions according to the present invention are shown in the accompanying drawings, while other details that are not closely related to the present invention are omitted.

[0034] Specific implementation method 1: Figures 1 to 7As shown, this specific embodiment adopts the method of simultaneous left and right driving to realize the disassembly of the packaging film, and can realize the detection of the buffer rod on the right side, so as to facilitate the control of the speed of the driving motor on the right side, so that the packaging film is not easy to break. The following technical scheme is specifically adopted: it includes a frame 1, a placement axis 2, a guide axis one 3, a left buffer mechanism 4, a guide axis two 5, a left driving wheel mechanism 6, a guide axis three 7, a right driving wheel mechanism 8, a feed hopper 9, an adjustment mechanism 10, a right buffer mechanism 11, and an adjustable detection mechanism 12; a placement axis 2 is installed in the middle part of the upper side of the frame 1, and the capacitor to be disassembled can be placed on the placement axis 2, and a guide axis one 3 is arranged on the lower side of the placement axis 2, and the guide axis one 3 can realize guidance, and a left buffer mechanism 4 is arranged on the left side of the guide axis one 3, and the left buffer mechanism 4 can realize the buffering and guiding of the packaging film on the left side of the capacitor, and the left buffer mechanism 4 is installed on the frame 1, and a guide axis two 5 is arranged on the left side of the left buffer mechanism 4, and a left driving wheel mechanism 6 is arranged on the left side of the guide axis two 5. Mechanism 6 can realize the driving of the packaging film on the left side of the capacitor, which is convenient for disassembly. A right buffer mechanism 11 is installed on the rear side of the guide shaft 3, and the right buffer mechanism 11 can realize the buffering of the packaging film on the right side of the capacitor. An adjustable detection mechanism 12 is arranged on the right side of the right buffer mechanism 11, and the adjustable detection mechanism 12 can realize the detection of the right buffer mechanism 11, which can realize sending signals. The adjustable detection mechanism 12 is installed on the frame 1, and a guide shaft 3 7 is arranged on the right side of the right buffer mechanism 11. The guide shaft 3 7 can realize the guidance of the packaging film on the right side of the capacitor. A right driving wheel mechanism 8 is arranged on the right side of the guide shaft 3 7, and the right driving wheel mechanism 8 can realize the driving of the packaging film on the right side of the capacitor. A feeding hopper 9 is installed in the lower middle part of the frame 1, and the feeding hopper 9 can realize the feeding of the capacitor. The adjusting mechanism 10 is installed on the frame 1, and the adjusting mechanism 10 is respectively connected to the left driving wheel mechanism 6 and the right driving wheel mechanism 8. The adjusting mechanism 10 is a PLC controller, which is convenient for controlling the rotation speed of the left driving wheel mechanism 6 and the right driving wheel mechanism 8. Figure 6 As shown, further, the adjustable detection mechanism 12 includes a mounting frame 12-1, a detection sensor 12-2, and an adjustment limiter 12-3; the detection sensor 12-2 and the adjustment limiter 12-3 are respectively installed on the front side wall of the mounting frame 12-1, and the adjustment limiter 12-3 can realize the limit of the right buffer rod 11-2 and can realize the adjustment of the limit position, and the detection sensor 12-2 can realize the detection of the right buffer rod 11-2; Figure 7As shown, the adjustment limit body 12-3 includes a threaded sleeve 12-31, an adjusting screw 12-32, a limit block 12-33, and a locking nut 12-34; the threaded sleeve 12-31 is connected with the adjusting screw 12-32, the front end of the adjusting screw 12-32 is installed with the limit block 12-33, the adjusting screw 12-32 is installed with the locking nut 12-34, the locking nut 12-34 locks the adjusting screw 12-32 to the threaded sleeve 12-31, in the adjustment mode, the locking nut 12-34 is loosened, and the adjustment limit position is achieved by rotating the adjusting screw 12-32, and when the adjustment is completed, it is locked by the locking nut 12-34.

[0035] like Figure 2 As shown, further, in this specific embodiment, the left buffer mechanism is used to buffer the packaging film on the left side to prevent the packaging film from breaking due to excessive tension. The left buffer mechanism 4 includes a buffer bracket 4-1, a spring return shaft 4-2, and a left buffer rod 4-3; the spring return shaft 4-2 is installed on the upper end of the buffer bracket 4-1, and the left buffer rod 4-3 is installed on the lower side of the buffer bracket 4-1.

[0036] like Figure 3 As shown, further, in this specific embodiment, the left and right packaging films are separated by driving simultaneously, and the following technical scheme is specifically adopted: the left driving wheel mechanism 6 and the right driving wheel mechanism 8 have the same structure, both of which include a driving wheel body 6-1, a clamping pulley 6-2, and a rotating handle 6-3; a clamping pulley 6-2 is arranged on the inner side of the driving wheel body 6-1, and the clamping pulley 6-2 can realize the clamping of the packaging film of the capacitor, so as to cooperate with the driving wheel body 6-1 to drive the driving of the packaging film The front end of the pressure pulley 6-2 is integrally connected with a rotating handle 6-3, the driving wheel body 6-1 is connected to the driving motor, the driving motor can drive the driving wheel body 6-1, the driving motor is connected to the adjusting mechanism 10, an inner concave anti-skid groove 6-21 is provided on the outer wall of the pressure pulley 6-2, and an anti-skid knurling is provided on the outer wall of the rotating handle 6-3. The rotating handle 6-3 can drive the pressure pulley 6-2 to rotate, and the anti-skid knurling can prevent the rotating handle 6-3 from slipping.

[0037] like Figure 5 As shown, further, the right buffer mechanism 11 in this specific embodiment includes a mounting plate 11-1 and a right buffer rod 11-2; a mounting hole 11-3 is opened on the upper side of the mounting plate 11-1, and a right buffer rod 11-2 is installed on the lower side of the mounting plate 11-1. The right buffer rod 11-2 is a spring-reset buffer rod for easy resetting.

[0038] A capacitor packaging and disassembling method, the method comprising: sleeve the center position of a capacitor with a packaging film on a placement shaft 2, then pass one end of the capacitor with the packaging film through the side wall of a guide shaft 1 3, separate the left and right packaging films of the capacitor with the packaging film, the packaging film on the left side passes through a left buffer rod 4-3 and a guide shaft 2 5, and finally enters a left drive wheel mechanism 6, the packaging film on the right side passes through a right buffer rod 11-2 and a guide shaft 3 7, and finally enters a right buffer mechanism 11, the left drive wheel mechanism 6 and the right drive wheel mechanism 8 are controlled by an adjustment mechanism 10, the left drive wheel mechanism 6 and the right drive wheel mechanism 8 respectively drive the packaging films on the left and right sides of the capacitor to be disassembled, so that the capacitor enters a feed hopper 9, when the detection sensor 12-2 of the adjustable detection mechanism 12 detects the right buffer rod 11-2, the drive motor of the right drive wheel mechanism 8 decelerates, so that the packaging film on the right side is not easily broken due to excessive force, and when the detection sensor 12-2 cannot detect the right buffer rod 11-2, the drive motor of the right drive wheel mechanism 8 resets the initial speed.

[0039] Specific implementation method 2: Figure 8 As shown, this specific embodiment is a further optimization of the specific embodiment 1. An adjustable detection mechanism 12 is installed on the left side of the left buffer mechanism 4. The adjustable detection mechanism 12 is used to detect the buffer bracket 4-1 of the left buffer mechanism 4. When the buffer bracket 4-1 is detected, the drive motor of the left drive wheel mechanism 6 is decelerated. When it cannot be detected, the drive motor is reset. Two adjustable detection mechanisms 12 are used to realize the simultaneous detection of the buffer bracket 4-1 and the right buffer rod 11-2, so that the left and right packaging films are not prone to breakage when being disassembled, and the efficiency can be improved.

[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A capacitor packaging and disassembly mechanism, characterized in that: The invention comprises a frame (1), a placement shaft (2), a guide shaft 1 (3), a left buffer mechanism (4), a guide shaft 2 (5), a left driving wheel mechanism (6), a guide shaft 3 (7), a right driving wheel mechanism (8), a feed hopper (9), an adjustment mechanism (10), a right buffer mechanism (11), and an adjustable detection mechanism (12); the placement shaft (2) is installed in the middle of the upper side of the frame (1), the guide shaft 1 (3) is arranged on the lower side of the placement shaft (2), the left buffer mechanism (4) is arranged on the left side of the guide shaft 1 (3), the left buffer mechanism (4) is installed on the frame (1), the guide shaft 2 (5) is arranged on the left side of the left buffer mechanism (4), the left driving wheel mechanism (6) is arranged on the left side of the guide shaft 2 (5), the right buffer mechanism (11) is installed on the rear side of the guide shaft 1 (3), and the right side of the right buffer mechanism (11) is arranged The adjustable detection mechanism (12) is mounted on a frame (1); a guide shaft (7) is arranged on the right side of a right buffer mechanism (11); a right driving wheel mechanism (8) is arranged on the right side of the guide shaft (7); a feed hopper (9) is arranged at the lower middle part of the frame (1); an adjustment mechanism (10) is mounted on the frame (1); the adjustment mechanism (10) is connected to the left driving wheel mechanism (6) and the right driving wheel mechanism (8) respectively; the adjustable detection mechanism (12) comprises a mounting frame (12-1), a detection sensor (12-2), and an adjustment limiter (12-3); the detection sensor (12-2) and the adjustment limiter (12-3) are respectively mounted on the front side wall of the mounting frame (12-1); the detection sensor (12-2) and the adjustment limiter (12-3) are connected to the input end of the adjustment mechanism (10).

2. A capacitor packaging and disassembly mechanism according to claim 1, characterized in that: The left buffer mechanism (4) comprises a buffer bracket (4-1), a spring return shaft (4-2), and a left buffer rod (4-3); the spring return shaft (4-2) is installed on the upper end of the buffer bracket (4-1), and the left buffer rod (4-3) is installed on the lower side of the buffer bracket (4-1).

3. The capacitor packaging and disassembly mechanism according to claim 1, characterized in that: The left driving wheel mechanism (6) and the right driving wheel mechanism (8) have the same structure, and both comprise a driving wheel body (6-1), a compression belt wheel (6-2), and a rotating handle (6-3); a compression belt wheel (6-2) is arranged on the inner side of the driving wheel body (6-1), and the front end of the compression belt wheel (6-2) is integrally connected to the rotating handle (6-3).

4. A capacitor packaging and disassembly mechanism according to claim 3, characterized in that: The driving wheel body (6-1) is connected to a driving motor, and the driving motor is connected to an adjusting mechanism (10).

5. The capacitor packaging and disassembly mechanism according to claim 3, characterized in that: An inwardly concave anti-slip groove (6-21) is provided on the outer side wall of the compression belt wheel (6-2).

6. The capacitor packaging and disassembly mechanism according to claim 3, characterized in that: The outer side wall of the rotating handle (6-3) is provided with anti-skid knurling.

7. The capacitor packaging and disassembly mechanism according to claim 1, characterized in that: The right buffer mechanism (11) comprises a mounting plate (11-1) and a right buffer rod (11-2); a mounting hole (11-3) is provided on the upper side of the mounting plate (11-1), and the right buffer rod (11-2) is installed on the lower side of the mounting plate (11-1).

8. The capacitor packaging and disassembly mechanism according to claim 1, characterized in that: The adjusting limit body (12-3) comprises a threaded sleeve (12-31), an adjusting screw rod (12-32), a limit block (12-33) and a locking nut (12-34); the threaded sleeve (12-31) is connected with the adjusting screw rod (12-32), the limit block (12-33) is installed at the front end of the adjusting screw rod (12-32), the locking nut (12-34) is installed on the adjusting screw rod (12-32), and the locking nut (12-34) locks the adjusting screw rod (12-32) to the threaded sleeve (12-31).

9. A method for disassembling a capacitor package, characterized in that: The method comprises the following steps: sleeve the center of the capacitor with the packaging film onto the placement shaft (2); then pass one end of the capacitor with the packaging film through the side wall of the guide shaft one (3); separate the left and right packaging films of the capacitor with the packaging film; the packaging film on the left side passes through the left buffer rod (4-3) and the guide shaft two (5) and finally enters the left driving wheel mechanism (6); the packaging film on the right side passes through the right buffer rod (11-2) and the guide shaft three (7) and finally enters the right buffer mechanism (11); and the left driving wheel mechanism (6) and the right buffer mechanism (11) are controlled by the adjustment mechanism (10). The driving wheel mechanism (8), the left driving wheel mechanism (6), and the right driving wheel mechanism (8) respectively drive the packaging films on the left and right sides of the capacitor to be disassembled, so that the capacitor enters the feed hopper (9); when the detection sensor (12-2) of the adjustable detection mechanism (12) detects the right buffer rod (11-2), the driving motor of the right driving wheel mechanism (8) decelerates, so that the packaging film on the right side is not easily broken due to excessive force; when the detection sensor (12-2) cannot detect the right buffer rod (11-2), the driving motor of the right driving wheel mechanism (8) resets the initial speed.

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