Unattended warehousing system for electric power materials
By designing intelligent storage cabinets and automation equipment, the automatic inductive placement and management of power clamps is realized, which solves the problem of manual inductive placement and increasing operational costs in the existing technology, and improves storage safety and management efficiency.
Patent Information
- Application Number
- CN202411679011.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing power material storage system requires staff to manually summarize and place power clamps, and personnel need to be arranged to carry out warehousing management, which increases operating costs.
An unattended warehousing system was designed, using intelligent storage cabinets and automation equipment, and the automatic summary and placement and management of power clamps were realized through technical means such as QR code scanning, smart door locks, weighing mechanisms, industrial cameras and transfer mechanisms.
Automatic induction and placement of power clamps is realized, reducing dependence on staff, reducing operational costs, and improving storage safety and management efficiency.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power material storage, and in particular to an unattended storage system for electric power materials. Background Art
[0002] Power supplies refer to the general term for all equipment, materials and tools used in the power system. These supplies are essential for the construction and operation of the power system, ensuring the stability and reliability of power supply. Power clamps are one of the most common power tools used in power construction operations.
[0003] At present, after the power work is completed, the power materials usually need to be put in the storage room. When the power construction work is carried out next time, the staff will go to the storage room to take them for use. Since the power clamps have various specifications, in order to facilitate the subsequent staff to take and use them, the staff need to put the power clamps in a summary and place them. In addition, in order to ensure the storage safety of the power materials in the storage room, it is necessary to arrange staff to carry out storage management, which increases the operating cost;
[0004] Therefore, the present application proposes an unattended storage system for electric power materials. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an unattended storage system for electric power materials, which solves the problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] An unattended storage system for electric power materials, comprising a storage cabinet with an opening on one side, a side panel for sealing the open end of the storage cabinet being fixed by screws on the storage cabinet, a notch communicating with the interior of the storage cabinet being provided on the side panel, a cabinet door for sealing the notch being hinged on the side panel, the cabinet door and the side panel being fixed by an intelligent door lock, a material opening being provided at the bottom of the cabinet door, a blocking mechanism acting on the material opening being installed on the cabinet door and located inside the storage cabinet, and being used for blocking or cancelling the blocking of the material opening;
[0008] A weighing mechanism 1 is installed on the inner bottom wall of the storage cabinet near the material opening, a mounting frame is installed on the inner wall of one side of the storage cabinet, a weighing mechanism 2 is installed on the side of the mounting frame away from the inner wall of the storage cabinet, the weighing mechanism 2 is used to detect the weight of the electric clamp, an industrial camera is fixedly installed on the inner top wall of the storage cabinet and located on the top of the weighing mechanism 2, and a plurality of horizontal cross bars are fixedly installed on the inner wall of the other side of the storage cabinet, the plurality of cross bars are arranged in sequence from high to low along the direction away from the opening end of the storage cabinet, and the cross bars are used to hang the electric clamp;
[0009] A transfer mechanism is installed in the storage cabinet, which is used to transfer the power clamps located in the storage cabinet. A QR code plate is fixedly installed on the side panel, and a main control box is fixedly installed on the side panel. The QR code plate, the transfer mechanism, the industrial camera, the second weighing mechanism, the first weighing mechanism and the blocking mechanism are all communicatively connected to the main control box.
[0010] Further: the blocking mechanism includes an installation frame fixedly mounted on the side plate and located outside the gap, a blocking plate that can block the gap is slidably mounted in the installation frame in the conveying direction, and a driving rod 1 is fixedly mounted on the installation frame for driving the blocking plate to slide on the installation frame.
[0011] Further: the weighing mechanism 1 comprises a bottom plate 1 fixedly mounted on the inner bottom wall of the storage cabinet and close to the material opening, a plurality of spring telescopic rods 1 are fixedly mounted on the top of the bottom plate 1, a support plate 1 is fixedly mounted on the top of the plurality of spring telescopic rods 1, and a pressure sensor 1 in contact with the support plate 1 is fixedly mounted on the top of the bottom plate 1;
[0012] The weighing mechanism 2 includes a base plate 2 fixedly mounted on one side of the mounting frame, a plurality of spring telescopic rods 2 fixedly mounted on the top of the base plate 2, a support plate 2 fixedly mounted on the top of the plurality of spring telescopic rods 2, and a pressure sensor 2 in contact with the support plate 2 fixedly mounted on the top of the base plate 2.
[0013] Further: the transfer mechanism includes a slide bar, a moving plate, a mechanical arm and a pneumatic clamp;
[0014] Two sliding bars parallel to the open ends thereof are fixedly installed in the storage cabinet, a movable plate is slidably installed on the two sliding bars along the axis direction of the sliding bars, a mechanical arm is fixedly installed on the top of the movable plate, a pneumatic clamp is fixedly installed on the free end of the mechanical arm, a horizontal driving rod is rotatably installed on the storage cabinet, the driving rod is threadedly connected to the moving plate, and a motor for driving the driving rod to rotate is fixedly installed on the storage cabinet.
[0015] Further: the mounting frame includes an articulated frame fixedly mounted on the inner wall of the storage cabinet, a hinge block is hinged on the articulated frame, a bottom plate 2 is fixedly mounted on one side of the articulated block, a driving rod 2 is hingedly mounted on an inner wall of one side of the storage cabinet close to the articulated frame and located below the articulated frame, the other end of the driving rod 2 is hinged to the bottom of the bottom plate 2, a horizontal telescopic rod is symmetrically fixed on an inner wall of one side of the storage cabinet close to the articulated frame and located above the articulated frame, a support frame is fixed at the telescopic ends of the two telescopic rods, a driving rod 3 connected to the support frame is fixedly mounted on the inner wall of the storage cabinet, a water pipe perpendicular to the open end of the storage cabinet is fixedly mounted on the support frame, a nozzle connected to the interior of the water pipe is fixedly mounted in a horizontal linear array at the bottom of the water pipe, a water inlet pipe is fixedly mounted on the storage cabinet, one end of the water inlet pipe extends to the inside of the storage cabinet and is connected to the water pipe through a corrugated hose, and a drainage hole connected to the inner bottom wall of the storage cabinet is opened at the bottom of one side of the storage cabinet.
[0016] Further: a limiting mechanism is installed on the hinge block and above the second support plate, which is used to limit the power clamp placed on the second support plate;
[0017] The limiting mechanism includes a slide rail fixedly installed on the top of the hinge block, two connecting blocks are slidably installed in the horizontal direction on the side of the slide rail close to the second support plate, a horizontal two-way threaded rod is rotatably installed on the slide rail, the two-way threaded rod is threadedly connected to the two connecting blocks, a motor 1 connected to the two-way threaded rod is fixedly installed on the slide rail, a connecting frame is slidably installed in the vertical direction on the side of the connecting block away from the slide rail, an electromagnetic slider 1 connected to the connecting frame is fixedly installed on the connecting block, a pressure plate is hinged on the connecting frame, and a motor 2 for driving the pressure plate to rotate on the connecting frame is fixedly installed on the connecting frame.
[0018] Further: an auxiliary support mechanism is installed on the inner bottom wall of the storage cabinet and below the end of the cross bar away from the inner side wall of the storage cabinet, which is used to provide auxiliary support for the end of the cross bar away from the inner side wall of the storage cabinet;
[0019] The auxiliary support mechanism includes a guide rail fixedly installed on the bottom wall of the storage cabinet, a sliding plate is installed on the side of the guide rail away from the bottom plate in a horizontal sliding direction, an electromagnetic slider 2 connected to the sliding plate is fixedly installed on the guide rail, and vertical driving rods 4 are symmetrically fixed on the top of the sliding plate, and contact plates that can contact the bottom of the cross bar are fixedly installed on the top of the two driving rods 4.
[0020] Further: a water retaining mechanism is installed on the top wall of the storage cabinet and between the cross bar and the bottom plate 2. The water retaining mechanism includes a fixed frame fixedly installed on the top wall of the storage cabinet, a reel is rotatably installed on the fixed frame, a water retaining cloth is wound on the reel, a counterweight rod is fixedly installed on the end of the water retaining cloth, and a motor 3 for driving the reel to rotate is fixedly installed on the fixed frame.
[0021] Further: the master control box includes a registration and login module, a data acquisition module, a data transmission module, a data processing module, a data storage module, a master control module, a data analysis module, a determination module and a feedback module;
[0022] The registration and login module includes a communication connection with a data acquisition module, the data acquisition module is communicated with a data transmission module, the data transmission module is communicated with a data processing module, the data processing module is communicated with a data storage module, the data storage module is communicated with a master control module, the master control module is communicated with a data analysis module, the data analysis module is communicated with a determination module, and the determination module is communicated with a feedback module;
[0023] The data acquisition module is used to collect detection data from the industrial camera, pressure sensor 1 and pressure sensor 2; the data transmission module is used to transmit the data collected by the data acquisition module to the data processing module; the data processing module is used to process the data transmitted by the data transmission module and transmit it to the data storage module, and the data storage module stores the image information of each power clamp and the weight threshold range of each power clamp; the data analysis module is used to analyze the data information processed by the data processing module and the data information stored in the data storage module; the determination module is used to determine the data analyzed by the data analysis module, and the data feedback module is used to feedback the determination information of the determination module; the master control module is used to control the actions of the drive rod 1, the mechanical arm, the pneumatic clamp, the motor, the drive rod 3, the drive rod 2, the motor 1, the electromagnetic slider 1, the motor 2, the electromagnetic slider 2, the drive rod 4 and the motor 3.
[0024] Further: the registration and login module includes a management personnel registration and login module and an employee registration and login module, and the data feedback module is used to feed back the determination information of the determination module to the management personnel registration and login module;
[0025] The specific processing process of the management personnel registration and login module is as follows:
[0026] Administrator users need to register when using the system for the first time;
[0027] Administrator users need to set their own login account and password when registering the system;
[0028] Administrator users need to fill in their personal name, ID number, contact information, company business license content, legal person name, and legal person ID number when registering;
[0029] After the administrator user has registered, the administrator user logs in to the system using the registered account and password;
[0030] The specific processing process of the employee account registration and login module is as follows:
[0031] Employee users are required to register when using the system for the first time;
[0032] Employee users need to set their own login account and password when registering the system;
[0033] Employee users need to fill in their personal name, mobile phone number, ID number, and company business license information when registering;
[0034] Employee users apply for administrator users to verify and authorize registration information;
[0035] Administrator users verify and authorize employee user registration information;
[0036] After the administrator user authorizes, the employee user logs in to the system using the registered account and password.
[0037] The present invention provides an unattended storage system for electric power materials. Compared with the prior art, it has the following beneficial effects:
[0038] 1. It realizes the effect of grouping and placing the power clamps, so that the staff does not need to manually group and place the power clamps, effectively ensuring the storage safety of the power clamps in the storage cabinet, and facilitates the storage cabinet to count the number of power clamps taken and returned by the staff, so that there is no need to arrange staff for storage management, reducing operating costs;
[0039] 2. By setting up an auxiliary support mechanism, the auxiliary support effect is achieved on the end of the cross bar away from the inner wall of the storage cabinet, which increases the stability of the power clamp when it is hung on the cross bar, and effectively avoids the gravity exerted on the cross bar when the power clamp is hung on the cross bar for a long time, causing the end of the cross bar to tilt downward, thereby affecting the hanging of the power clamp;
[0040] 3. By setting up a water-blocking mechanism, when in use, water is sprayed downwards through multiple nozzles. When the electric clamp located on the second support plate is rinsed and cleaned, the water is sprayed onto the second support plate and splashes outwards and hits the water-blocking cloth. The water-blocking cloth can be used to block the water splashing outwards from the second support plate, thereby effectively preventing the water splashing outwards from the second support plate from falling onto the electric clamp hung on the cross bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0042] Figure 1A schematic diagram of the three-dimensional structure of the present invention is shown;
[0043] Figure 2 A schematic diagram of the installation structure of the motor of the present invention is shown;
[0044] Figure 3 A schematic diagram of the installation structure of the industrial camera of the present invention is shown;
[0045] Figure 4 A schematic diagram of the installation structure of the movable plate of the present invention is shown;
[0046] Figure 5 A schematic structural diagram of the water retaining mechanism of the present invention is shown;
[0047] Figure 6 A structural schematic diagram of a weighing mechanism 1 of the present invention is shown;
[0048] Figure 7 A schematic diagram of the installation structure of the weighing mechanism 2 of the present invention is shown;
[0049] Figure 8 A schematic diagram of the installation structure of the water pipe of the present invention is shown;
[0050] Fig. 9 A schematic diagram of the installation structure of the limiting mechanism of the present invention is shown;
[0051] Fig.10 A schematic diagram of the installation structure of the blocking mechanism of the present invention is shown;
[0052] Fig.11 A schematic diagram of the installation structure of the auxiliary support mechanism of the present invention is shown;
[0053] Fig.12 Shows a system block diagram of the present invention;
[0054] As shown in the figure: 1. Storage cabinet; 11. Side panel; 111. QR code plate; 12. Notch; 13. Cabinet door; 14. Material opening; 15. Blocking mechanism; 151. Installation frame; 152. Blocking plate; 153. Driving rod 1; 16. Industrial camera; 17. Cross bar; 18. Main control box; 19. Drain hole; 2. Weighing mechanism 1; 21. Bottom plate 1; 22. Spring telescopic rod 1; 23. Support plate 1; 24. Pressure sensor 1; 3. Mounting frame; 31. Articulated frame; 32. Articulated block; 33. Driving rod 2; 4. Weighing mechanism 2; 41. Bottom plate 2; 42. Spring telescopic rod 2; 43. Support plate 2; 44. Pressure sensor 2; 5. Transfer mechanism; 51. Sliding rod; 52. Movable plate; 53, mechanical arm; 54, pneumatic gripper; 55, driving rod; 56, motor; 6, telescopic rod; 61, support frame; 62, driving rod three; 63, water pipe; 64, nozzle; 65, water inlet pipe; 66, corrugated hose; 7, limit mechanism; 71, slide rail; 72, connecting block; 73, two-way threaded rod; 74, motor one; 75, connecting frame; 76, electromagnetic slider one; 77, pressure plate; 78, motor two; 8, auxiliary support mechanism; 81, guide rail; 82, sliding plate; 83, electromagnetic slider two; 84, driving rod four; 85, contact plate; 9, water retaining mechanism; 91, fixed frame; 92, reel; 93, water retaining cloth; 94, counterweight rod; 95, motor three. DETAILED DESCRIPTION
[0055] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0056] Embodiment 1
[0057] In order to solve the technical problems in the background technology, the following unattended storage system for electric power materials is provided:
[0058] Combination Figure 1-Figure 12 As shown, an unattended storage system for electric power materials provided by the present invention comprises a storage cabinet 1 with an opening on one side, a side panel 11 for opening the open end of the storage cabinet 1 is fixedly installed by screws, a notch 12 communicating with the interior of the storage cabinet 1 is formed on the side panel 11, a cabinet door 13 for blocking the notch 12 is hingedly connected to the side panel 11, the cabinet door 13 and the side panel 11 are fixed by an intelligent door lock, a material opening 14 is formed at the bottom of the cabinet door 13, a blocking mechanism 15 acting on the material opening 14 is installed on the cabinet door 13 and located in the storage cabinet 1, and is used to block or cancel the blocking of the material opening 14;
[0059] A weighing mechanism 2 is installed on the inner bottom wall of the storage cabinet 1 and near the material port 14, a mounting frame 3 is installed on the inner wall of one side of the storage cabinet 1, a weighing mechanism 2 4 is installed on the side of the mounting frame 3 away from the inner wall of the storage cabinet 1, and the weighing mechanism 2 4 is used to detect the weight of the electric clamp, an industrial camera 16 is fixedly installed on the inner top wall of the storage cabinet 1 and located on the top of the weighing mechanism 2 4, and a plurality of horizontal cross bars 17 are fixedly installed on the inner wall of the other side of the storage cabinet 1, and the plurality of cross bars 17 are arranged in sequence from high to low along the direction away from the opening end of the storage cabinet 1, and the cross bars 17 are used to hang the electric clamp, and it should be specifically explained that: the plurality of cross bars 17 are respectively used to hang electric clamps of different specifications;
[0060] A transfer mechanism 5 is installed in the storage cabinet 1, which is used to transfer the power clamp located in the storage cabinet 1. A QR code card 111 is fixedly installed on the side panel 11, and a main control box 18 is fixedly installed on the side panel 11. The QR code card 111, the transfer mechanism 5, the industrial camera 16, the weighing mechanism 2 4, the weighing mechanism 1 2 and the blocking mechanism 15 are all communicatively connected with the main control box 18.
[0061] During use, when the staff needs to take the power clamps in the storage cabinet 1 for use, they connect to the main control box 18 by scanning the QR code card 111 and input the required number of power clamps. At this time, the transfer mechanism 5 transfers the corresponding number of power clamps required by the staff to the weighing mechanism 2, and the main control box 18 controls the blocking mechanism 15 to cancel the blocking of the material port 14. The staff can take the power clamps on the weighing mechanism 2 through the material port 14. After the taking is completed, no gravity can be detected on the weighing mechanism 2, and the feedback is sent to the main control box 18. The main control box 18 controls the blocking mechanism 15 to block the material port 14. After the power construction work is completed, when the staff returns the power clamps, they connect to the main control box 18 by scanning the QR code card 111 and input the number of power clamps to be returned. The main control box 18 controls the blocking mechanism 15 to cancel the blocking of the material port 14. The staff places the returned power clamps on the weighing mechanism 2 through the material port 14 to make the blocking mechanism 15 The mechanism 15 blocks the material inlet 14. At this time, the main control box 18 controls the transfer mechanism 5 to move, and transfers the electric clamp placed on the weighing mechanism 1 2 to the weighing mechanism 2 4. The working camera captures the appearance of the electric clamp to determine whether the electric clamp is damaged. The weight of the electric clamp is measured by weighing the electric clamp by the weighing mechanism 2 4, and then fed back to the main control box 18. The main control box 18 controls the transfer mechanism 5 to transfer the electric clamp to the corresponding cross bar 17, so as to achieve the effect of summarizing and placing the electric clamp, so that the staff does not need to manually summarize and place the electric clamp. The cabinet door 13 and the side panel 11 are fixed by an intelligent door lock to achieve the effect of sealing the gap 12, effectively ensuring the storage safety of the electric clamp in the storage cabinet 1. Through the setting of the QR code card 111 and the main control box 18, it is convenient for the storage cabinet to count the number of electric clamps taken and returned by the staff, so that there is no need to arrange staff for warehouse management, reducing operating costs.
[0062] In this embodiment, the blocking mechanism 15 includes an installation frame 151 fixedly mounted on the side plate 11 and located outside the gap 12, and a blocking plate 152 that can block the gap 12 is slidably mounted in the installation frame 151 in the conveying direction, and a driving rod 153 is fixedly mounted on the installation frame 151 for driving the blocking plate 152 to slide on the installation frame 151. When in use, the driving rod 153 is controlled to make the blocking plate 152 slide downward on the installation frame 151, so that the blocking plate 152 can block the gap 12. Conversely, the driving rod 153 is controlled to make the blocking plate 152 slide upward to above the gap 12, so that the blocking of the gap 12 can be cancelled, which is convenient for control.
[0063] In this embodiment, the weighing mechanism 2 includes a bottom plate 21 fixedly mounted on the inner bottom wall of the storage cabinet 1 and close to the material port 14, a plurality of spring telescopic rods 22 are fixedly mounted on the top of the bottom plate 21, a support plate 23 is fixedly mounted on the top of the plurality of spring telescopic rods 22, and a pressure sensor 24 in contact with the support plate 23 is fixedly mounted on the top of the bottom plate 21; the weighing mechanism 4 includes a bottom plate 41 fixedly mounted on one side of the mounting frame 3, a plurality of spring telescopic rods 42 are fixedly mounted on the top of the bottom plate 41, a plurality of spring telescopic rods 42 are fixedly mounted on the top of the plurality of spring telescopic rods 42 43, a pressure sensor 244 in contact with the support plate 23 is fixedly installed on the top of the bottom plate 21. When in use, when the electric clamp is placed on the support plate 23, the support plate 23 is forced downward to apply a downward force to the multiple spring telescopic rods 22. At the same time, the support plate 23 applies a downward force to the pressure sensor 24, and the force detection signal of the pressure sensor 24 changes, thereby realizing the gravity detection effect of the electric clamp placed on the support plate 23, thereby realizing the judgment of the existence of material on the top of the weighing mechanism 2; at the same time, it is realized to judge the existence of material on the top of the weighing mechanism 4.
[0064] Embodiment 2
[0065] like Figure 1-Figure 12 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0066] In this embodiment, the transfer mechanism 5 includes a slide bar 51, a movable plate 52, a mechanical arm 53 and a pneumatic clamp 54; two slide bars 51 are fixedly installed in the storage cabinet 1, both of which are parallel to the open end thereof, and the two slide bars 51 are slidably installed with the movable plate 52 along the axis direction of the slide bar 51, and the mechanical arm 53 is fixedly installed on the top of the movable plate 52, and the pneumatic clamp 54 is fixedly installed on the free end of the mechanical arm 53, and a horizontal driving rod 55 is rotatably installed on the storage cabinet 1, and the driving rod 55 is threadedly connected to the movable plate 52, and a pneumatic clamp 54 is fixedly installed on the storage cabinet 1. The motor 56 for driving the rod 55 to rotate is controlled to be turned on when in use. The motor 56 works to drive the driving rod 55 to rotate on the storage cabinet 1, so that the movable plate 52 can slide and move along the two slide bars 51, and the mechanical arm 53 can be driven to move. At this time, the mechanical arm 53 is controlled to work, and the free end of the mechanical arm 53 is moved, and then the pneumatic clamp 54 is used to clamp the electric clamp located in the storage cabinet 1. At this time, the cooperation of the motor 56 and the mechanical arm 53 can realize the transfer operation of the electric clamp located in the storage cabinet 1.
[0067] In this embodiment, the mounting frame 3 includes an articulated frame 31 fixedly mounted on the inner wall of the storage cabinet 1, an articulated block 32 is hingedly mounted on the articulated frame 31, a bottom plate 41 is fixedly mounted on one side of the articulated block 32, a driving rod 33 is hingedly mounted on one side of the inner wall of the storage cabinet 1 close to the articulated frame 31 and located below the articulated frame 31, and the other end of the driving rod 33 is hinged to the bottom of the bottom plate 41, and a horizontal telescopic rod 6 is symmetrically fixed on one side of the inner wall of the storage cabinet 1 close to the articulated frame 31 and located above the articulated frame 31, and the telescopic ends of the two telescopic rods 6 are fixed with support The storage cabinet 1 is provided with a support frame 61, a driving rod 62 connected to the support frame 61 is fixedly installed on the inner wall of the storage cabinet 1, a water pipe 63 perpendicular to the open end of the storage cabinet 1 is fixedly installed on the support frame 61, a nozzle 64 connected to the inside of the water pipe 63 is fixedly installed in a horizontal linear array at the bottom, a water inlet pipe 65 is fixedly installed on the storage cabinet 1, the end of the water inlet pipe 65 is connected to an external water source delivery pump, one end of the water inlet pipe 65 extends to the storage cabinet 1 and is connected to the water pipe 63 through a corrugated hose 66, and a water pipe 63 is provided at the bottom of one side of the storage cabinet 1. The drainage hole 19 connected to the inner bottom wall is used. When the power clamp is transferred to the second support plate 43, when the pressure sensor 2 44 is subjected to force and detects that the weight of the power clamp is greater than the weight of the power clamp itself, the surface of the power clamp is adhered to mud. The water source is delivered to the water inlet pipe 65 through the external water source delivery pump. The water source can enter the water pipe 63 through the corrugated hose 66 and then sprayed downward through multiple nozzles 64. At this time, the support frame 61 is displaced along the two telescopic rods 6 through the cooperation of the driving rod 3 62, so that the power clamp located on the second support plate 43 is washed and cleaned. During the process, the hinge block 32 is rotated on the hinge frame 31 by driving the second rod 33, so that the bottom plate 41 is tilted downward along the end away from the hinge block 32, so that the second support plate 43 is tilted downward along the end away from the hinge block 32, so that the waste water and soil generated after flushing the power clamp on the second support plate 43 flow downward along the second support plate 43, which is conducive to the discharge of waste water and soil, and effectively avoids the situation where the soil after flushing and cleaning remains on the second support plate 43; by setting the drainage hole 19, it is conducive to the discharge of waste water on the bottom wall of the storage cabinet 1.
[0068] In this embodiment, a limiting mechanism 7 is installed on the hinge block 32 and above the second support plate 43, which is used to limit the power clamp placed on the second support plate 43; the limiting mechanism 7 includes a slide rail 71 fixedly installed on the top of the hinge block 32, and two connecting blocks 72 are slidably installed in the horizontal direction on the side of the slide rail 71 close to the second support plate 43, and a horizontal bidirectional threaded rod 73 is rotatably installed on the slide rail 71, and the bidirectional threaded rod 73 is threadedly connected to the two connecting blocks 72, and a motor 74 connected to the bidirectional threaded rod 73 is fixedly installed on the slide rail 71, and a connecting frame 75 is slidably installed on the side of the connecting block 72 away from the slide rail 71 in the vertical direction, and an electromagnetic slider 76 connected to the connecting frame 75 is fixedly installed on the connecting block 72, and a pressure plate 77 is hinged on the connecting frame 75, and a motor 2 78 for driving the pressure plate 77 to rotate on the connecting frame 75 is fixedly installed on the connecting frame 75. , by setting the limiting mechanism 7, the limiting effect of the power clamp placed on the second support plate 43 is achieved. When in use, the bidirectional threaded rod 73 is rotated on the slide rail 71 by the motor 1 74, so that the two connecting blocks 72 can slide in the opposite direction on the slide rail 71, and the spacing between the two connecting blocks 72 is adjusted so that the two pressure plates 77 are both located directly above the power clamp. At this time, the two electromagnetic sliders 1 76 are used to make the two connecting frames 75 move downward on the connecting blocks 72, driving the two pressure plates 77 to move downward, thereby achieving the limiting effect of the power clamp placed on the second support plate 43 by the two pressure plates 77; by setting the pressure plate 77 to be hinged on the connecting frame 75, when in use, when the power clamp is transferred to the second support plate 43 by the transfer mechanism 5, the pressure plate 77 is rotated on the connecting frame 75 by the motor 2 78, so that the pressure plate 77 is perpendicular to the second support plate 43, thereby facilitating the placement of the power clamp.
[0069] Embodiment 3
[0070] like Figure 1-Figure 12 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0071] In the present embodiment, an auxiliary support mechanism 8 is installed on the inner bottom wall of the storage cabinet 1 and below the end of the cross bar 17 away from the inner side wall of the storage cabinet 1, which is used to provide auxiliary support for the end of the cross bar 17 away from the inner side wall of the storage cabinet 1; the auxiliary support mechanism 8 includes a guide rail 81 fixedly installed on the inner bottom wall of the storage cabinet 1, and a sliding plate 82 is slidably installed on the side of the guide rail 81 away from the bottom plate 21 in a horizontal direction, and an electromagnetic slider 83 connected to the sliding plate 82 is fixedly installed on the guide rail 81, and a vertical driving rod 4 84 is symmetrically fixed on the top of the sliding plate 82, and a contact plate 85 that can contact the bottom of the cross bar 17 is fixedly installed on the top of the two driving rods 4 84. By setting the auxiliary support mechanism 8, the auxiliary support effect of the end of the cross bar 17 away from the inner side wall of the storage cabinet 1 is achieved, the stability of the power clamp when it is hung on the cross bar 17 is increased, and the power clamp is effectively prevented from being hung on it for a long time. When the handle 85 is on the cross bar 17, gravity is applied to the cross bar 17 to cause the end of the cross bar 17 to tilt downward, thereby affecting the hanging of the power clamp; when in use, the sliding plate 82 is slidably displaced on the guide rail 81 by the electromagnetic slider 2 83, so that the contact plate 85 is located directly below the end of the cross bar 17 away from the inner wall of the storage cabinet 1. At this time, the two driving rods 4 84 are controlled to displace the contact plate 85 upward, so that the contact plate 85 and the end of the cross bar 17 form a conflict, thereby achieving the effect of auxiliary support for the end of the cross bar 17 away from the inner wall of the storage cabinet 1; by setting the sliding plate 82 to be slidably installed on the guide rail 81, when the power clamp is hung on the cross bar 17 or the power clamp hung on the cross bar 17 is transferred by the transfer mechanism 5, the sliding plate 82 is slidably displaced on the guide rail 81 by the electromagnetic slider 2 83, so that the contact plate 85 is located on the outside of the cross bar 17, thereby achieving the effect of giving way to the transfer mechanism 5.
[0072] In this embodiment, a water retaining mechanism 9 is installed on the top wall of the storage cabinet 1 and between the cross bar 17 and the bottom plate 41. The water retaining mechanism 9 includes a fixed frame 91 fixedly installed on the top wall of the storage cabinet 1, a reel 92 is rotatably installed on the fixed frame 91, a water retaining cloth 93 is wound around the reel 92, a counterweight rod 94 is fixedly installed at the end of the water retaining cloth 93, and a motor 3 95 for driving the reel 92 to rotate is fixedly installed on the fixed frame 91. By setting the water retaining mechanism 9, when in use, the reel 92 is rotated on the fixed frame 91 by the motor 3 95. The water retaining cloth 93 is unfolded, and the counterweight rod 94 is displaced downward under the action of its own gravity, so that the unfolded water retaining cloth 93 is vertically located between the cross bar 17 and the bottom plate 41, and water is sprayed downward through multiple nozzles 64. When the electric clamp located on the support plate 43 is rinsed and cleaned, when the water is sprayed onto the support plate 43 and splashed outwardly and hit the water retaining cloth 93, the water splashing outwardly from the support plate 43 can be blocked by the water retaining cloth 93, thereby effectively preventing the water splashing outwardly from being sprayed onto the support plate 43 and falling onto the electric clamp hung on the cross bar 17.
[0073] In this embodiment, the master control box 18 includes a registration and login module, a data acquisition module, a data transmission module, a data processing module, a data storage module, a master control module, a data analysis module, a determination module and a feedback module;
[0074] The registration and login module includes a communication connection with a data acquisition module, the data acquisition module is communicated with a data transmission module, the data transmission module is communicated with a data processing module, the data processing module is communicated with a data storage module, the data storage module is communicated with a master control module, the master control module is communicated with a data analysis module, the data analysis module is communicated with a determination module, and the determination module is communicated with a feedback module;
[0075] The data acquisition module is used to collect detection data from the industrial camera 16, pressure sensor one 24 and pressure sensor two 44; the data transmission module is used to transmit the data collected by the data acquisition module to the data processing module; the data processing module is used to process the data transmitted by the data transmission module and transmit it to the data storage module, and the data storage module stores the image information of each power clamp and the weight threshold range of each power clamp; the data analysis module is used to analyze the data information processed by the data processing module and the data information stored in the data storage module; the judgment module is used to judge the data analyzed by the data analysis module, and the data feedback module is used to feedback the judgment information of the judgment module; the master control module is used to control the action of the drive rod one 153, the mechanical arm 53, the pneumatic clamp 54, the motor 56, the drive rod three 62, the drive rod two 33, the motor one 74, the electromagnetic slider one 76, the motor two 78, the electromagnetic slider two 83, the drive rod four 84 and the motor three 95.
[0076] In this embodiment, the registration and login module includes a management registration and login module and an employee registration and login module, and the data feedback module is used to feed back the determination information of the determination module to the management registration and login module;
[0077] The specific processing process of the management personnel registration and login module is as follows:
[0078] Administrator users need to register when using the system for the first time;
[0079] Administrator users need to set their own login account and password when registering the system;
[0080] Administrator users need to fill in their personal name, ID number, contact information, company business license content, legal person name, and legal person ID number when registering;
[0081] After the administrator user has registered, the administrator user logs in to the system using the registered account and password;
[0082] The specific processing process of the employee account registration and login module is as follows:
[0083] Employee users are required to register when using the system for the first time;
[0084] Employee users need to set their own login account and password when registering the system;
[0085] Employee users need to fill in their personal name, mobile phone number, ID number, and company business license information when registering;
[0086] Employee users apply for administrator users to verify and authorize registration information;
[0087] Administrator users verify and authorize employee user registration information;
[0088] After the administrator user authorizes, the employee user logs in to the system using the registered account and password.
[0089] The purpose of this embodiment is to verify the authenticity of the employee, facilitate tracing back to the employee who took the power materials at a later time, and improve management portability.
[0090] The working principle and use process of the present invention:
[0091] During use, when the staff needs to take the power clamp in the storage cabinet 1 for use, the employee user uses a personal mobile phone to log in to the system with the registered account and password, scans the QR code card 111 to input the required number of power clamps, and the required number of power clamps is fed back to the data processing module through the data transmission module. The master control module controls the mechanical arm 53, the pneumatic clamp 54 and the motor 56 to transfer the power clamp to the support plate 21, and then controls the driving rod 153 to make the blocking plate 152 slide upward to the top of the gap 12, canceling the blocking of the gap 12. At this time, the staff can take out the power clamp located on the support plate 21. After the removal is completed, the pressure sensor 24 cannot detect gravity, and the master control module controls the driving rod 153 to make the blocking plate 152 slide downward on the installation frame 151, so that the blocking plate 152 blocks the gap 12, and the cabinet door 13 and the side plate 11 are fixed by the intelligent door lock to achieve the blocking effect of the gap 12, effectively ensuring the storage safety of the power clamp in the storage cabinet 1;
[0092] After the power construction work is completed, when the staff returns the power clamps, the employee user uses a personal mobile phone to log in to the system with the registered account and password, scans the QR code card 111 and enters the number of returned power clamps, and the master control module controls the driving rod 153 to make the blocking plate 152 slide upward to the top of the gap 12, canceling the blocking of the gap 12, and the staff places the returned power clamps on the pallet 21 through the material port 14, and then controls the driving rod 153 to make the blocking plate 152 slide downward on the installation frame 151, so that the blocking plate 152 blocks the gap 12, and the force detection signal of the pressure sensor 24 changes, and the master control module controls the mechanical arm 53, the pneumatic clamp 54 and the motor 56 to transfer the power clamp 1 on the pallet 21 to the pallet 241, and the working camera takes a picture of the appearance of the power clamps. At the same time, the force detection signal of the pressure sensor 2 44 changes, and the weight of the power clamp is measured by weighing the power clamp, and then fed back to the data analysis module. The data analysis module analyzes the appearance weight of the power clamp to determine whether the power clamp is damaged. The judgment module makes a judgment. When the power clamp is judged to be normal, the master control module controls the mechanical arm 53, the pneumatic clamp 54 and the motor 56 to move the power clamp to the corresponding cross bar 17, so as to achieve the effect of summarizing and placing the power clamp, so that the staff does not need to manually summarize and place the power clamp; and the data storage module counts the number of power clamps taken and returned by the staff, and feeds back to the account registered by the company manager through the feedback module, so that there is no need to arrange staff for warehousing management, reducing operating costs;
[0093] When the data analysis module analyzes the weight of the external agent of the power clamp and determines that there is a difference in the power clamp through the determination module, if the weight of the power clamp is greater than the preset weight threshold of the data storage module, water is delivered to the water inlet pipe 65 through the external water source delivery pump, and sprayed downward through multiple nozzles 64. At this time, through the cooperation of the driving rod three 62, the power clamp located on the second support plate 43 is rinsed and cleaned. During this period, the hinge block 32 is rotated on the hinge frame 31 through the driving rod two 33, so that the bottom plate two 41 is tilted downward along the end away from the hinge block 32, and the power clamp located on the second support plate 43 is rinsed and cleaned. The waste water and soil generated after flushing flow downward along the second support plate 43, which is conducive to the discharge of waste water and soil, and effectively avoids the situation that the soil after flushing and cleaning remains on the second support plate 43; and, the two-way threaded rod 73 is rotated on the slide rail 71 by the motor 1 74, and the spacing between the two connecting blocks 72 is adjusted, so that the two pressing plates 77 are both located directly above the power clamp, and then the two electromagnetic sliders 1 76 are used to make the two connecting frames 75 move downward on the connecting block 72, driving the two pressing plates 77 to move downward, so that the two pressing plates 77 can be placed on the second support plate 43 through the two pressing plates 77. The electric clamp has a limiting effect; in addition, the motor 3 95 is used to rotate the reel 92 on the fixed frame 91, and the water retaining cloth 93 is unfolded. The counterweight rod 94 moves downward under its own gravity, so that the unfolded water retaining cloth 93 is vertically located between the cross bar 17 and the bottom plate 2 41. The water source is sprayed downward through multiple nozzles 64. When the electric clamp located on the support plate 2 43 is rinsed and cleaned, when the water is sprayed onto the support plate 2 43 and splashed outwards and the water retaining cloth 93, the water source splashing outwards on the support plate 2 43 can be blocked by the water retaining cloth 93, effectively avoiding the water source sprayed onto the support plate 2 43 and splashing outwards. The situation of the electric clamp falling to the electric clamp hung on the cross bar 17; after the flushing is completed, if the weight of the electric clamp is within the preset weight threshold range of the data storage module, the main control module controls the mechanical arm 53, the pneumatic clamp 54 and the motor 56 to move the electric clamp to the corresponding cross bar 17, otherwise, the main control module controls the mechanical arm 53, the pneumatic clamp 54 and the motor 56 to move the electric clamp to the bottom wall of the storage cabinet 1 and between the guide rail 81 and the opposite side of the bottom plate 21, and feeds back to the account registered by the management personnel through the feedback module, so that the management personnel can timely understand the health status of the power materials.
[0094] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0095] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An unattended storage system for electric power materials, characterized in that: The utility model comprises a storage cabinet with an opening on one side, a side panel for closing the open end of the storage cabinet is fixedly installed on the storage cabinet by screws, a notch connected to the inside of the storage cabinet is provided on the side panel, a cabinet door for closing the notch is hingedly connected to the side panel, the cabinet door and the side panel are fixed by an intelligent door lock, a material opening is provided at the bottom of the cabinet door, and a blocking mechanism acting on the material opening is installed on the cabinet door and located inside the storage cabinet, and is used to block or cancel the blocking of the material opening; A weighing mechanism 1 is installed on the inner bottom wall of the storage cabinet near the material opening, a mounting frame is installed on the inner wall of one side of the storage cabinet, a weighing mechanism 2 is installed on the side of the mounting frame away from the inner wall of the storage cabinet, the weighing mechanism 2 is used to detect the weight of the electric clamp, an industrial camera is fixedly installed on the inner top wall of the storage cabinet and located on the top of the weighing mechanism 2, and a plurality of horizontal cross bars are fixedly installed on the inner wall of the other side of the storage cabinet, the plurality of cross bars are arranged in sequence from high to low along the direction away from the opening end of the storage cabinet, and the cross bars are used to hang the electric clamp; A transfer mechanism is installed in the storage cabinet, which is used to transfer the power clamps located in the storage cabinet. A QR code plate is fixedly installed on the side panel, and a main control box is fixedly installed on the side panel. The QR code plate, the transfer mechanism, the industrial camera, the second weighing mechanism, the first weighing mechanism and the blocking mechanism are all communicatively connected to the main control box.
2. The unattended storage system for electric power materials according to claim 1 is characterized in that: The blocking mechanism includes an installation frame fixedly mounted on the side plate and located outside the gap, a blocking plate that can block the gap is slidably mounted in the installation frame in the conveying direction, and a driving rod 1 is fixedly mounted on the installation frame to drive the blocking plate to slide on the installation frame.
3. The unattended storage system for electric power materials according to claim 2 is characterized in that: The weighing mechanism 1 comprises a bottom plate 1 fixedly mounted on the inner bottom wall of the storage cabinet and close to the material opening, a plurality of spring telescopic rods 1 fixedly mounted on the top of the bottom plate 1, a support plate 1 fixedly mounted on the top of the plurality of spring telescopic rods 1, and a pressure sensor 1 in contact with the support plate 1 fixedly mounted on the top of the bottom plate 1; The weighing mechanism 2 includes a base plate 2 fixedly mounted on one side of the mounting frame, a plurality of spring telescopic rods 2 fixedly mounted on the top of the base plate 2, a support plate 2 fixedly mounted on the top of the plurality of spring telescopic rods 2, and a pressure sensor 2 in contact with the support plate 2 fixedly mounted on the top of the base plate 2.
4. The unattended storage system for electric power materials according to claim 3 is characterized in that: The transfer mechanism includes a slide bar, a moving plate, a mechanical arm and a pneumatic clamp; Two sliding bars parallel to the open ends thereof are fixedly installed in the storage cabinet, a movable plate is slidably installed on the two sliding bars along the axis direction of the sliding bars, a mechanical arm is fixedly installed on the top of the movable plate, a pneumatic clamp is fixedly installed on the free end of the mechanical arm, a horizontal driving rod is rotatably installed on the storage cabinet, the driving rod is threadedly connected to the moving plate, and a motor for driving the driving rod to rotate is fixedly installed on the storage cabinet.
5. The unattended storage system for electric power materials according to claim 4 is characterized in that: The mounting frame includes an articulated frame fixedly mounted on the inner wall of the storage cabinet, a hinge block is hinged on the articulated frame, a bottom plate 2 is fixedly mounted on one side of the articulated block, a driving rod 2 is hingedly mounted on an inner wall of one side of the storage cabinet close to the articulated frame and located below the articulated frame, the other end of the driving rod 2 is hinged to the bottom of the bottom plate 2, a horizontal telescopic rod is symmetrically fixed on an inner wall of one side of the storage cabinet close to the articulated frame and located above the articulated frame, a supporting frame is fixed at the telescopic ends of the two telescopic rods, a driving rod 3 connected to the supporting frame is fixedly mounted on the inner wall of the storage cabinet, a water pipe perpendicular to the open end of the storage cabinet is fixedly mounted on the supporting frame, a nozzle connected to the inside of the water pipe is fixedly mounted in a horizontal linear array at the bottom of the water pipe, a water inlet pipe is fixedly mounted on the storage cabinet, one end of the water inlet pipe extends to the inside of the storage cabinet and is connected to the water pipe through a corrugated hose, and a drainage hole connected to the inner bottom wall of the storage cabinet is opened at the bottom of one side of the storage cabinet.
6. The unattended storage system for electric power materials according to claim 5 is characterized in that: A limiting mechanism is installed on the hinge block and above the second support plate, and is used to limit the position of the electric clamp placed on the second support plate; The limiting mechanism includes a slide rail fixedly installed on the top of the hinge block, two connecting blocks are slidably installed in the horizontal direction on the side of the slide rail close to the second support plate, a horizontal two-way threaded rod is rotatably installed on the slide rail, the two-way threaded rod is threadedly connected to the two connecting blocks, a motor 1 connected to the two-way threaded rod is fixedly installed on the slide rail, a connecting frame is slidably installed in the vertical direction on the side of the connecting block away from the slide rail, an electromagnetic slider 1 connected to the connecting frame is fixedly installed on the connecting block, a pressure plate is hinged on the connecting frame, and a motor 2 for driving the pressure plate to rotate on the connecting frame is fixedly installed on the connecting frame.
7. The unattended storage system for electric power materials according to claim 6 is characterized in that: An auxiliary support mechanism is installed on the inner bottom wall of the storage cabinet and below the end of the cross bar away from the inner side wall of the storage cabinet, and is used to provide auxiliary support for the end of the cross bar away from the inner side wall of the storage cabinet; The auxiliary support mechanism includes a guide rail fixedly installed on the bottom wall of the storage cabinet, a sliding plate is installed on the side of the guide rail away from the bottom plate in a horizontal sliding direction, an electromagnetic slider 2 connected to the sliding plate is fixedly installed on the guide rail, and vertical driving rods 4 are symmetrically fixed on the top of the sliding plate, and contact plates that can contact the bottom of the cross bar are fixedly installed on the top of the two driving rods 4.
8. The unattended storage system for electric power materials according to claim 7 is characterized in that: A water retaining mechanism is installed on the top wall of the storage cabinet and between the cross bar and the second bottom plate. The water retaining mechanism includes a fixed frame fixedly installed on the top wall of the storage cabinet, a reel is rotatably installed on the fixed frame, a water retaining cloth is wound on the reel, a counterweight rod is fixedly installed on the end of the water retaining cloth, and a motor three for driving the reel to rotate is fixedly installed on the fixed frame.
9. The unattended storage system for electric power materials according to claim 8 is characterized in that: The master control box includes a registration and login module, a data acquisition module, a data transmission module, a data processing module, a data storage module, a master control module, a data analysis module, a determination module and a feedback module; The registration and login module includes a communication connection with a data acquisition module, the data acquisition module is communicated with a data transmission module, the data transmission module is communicated with a data processing module, the data processing module is communicated with a data storage module, the data storage module is communicated with a master control module, the master control module is communicated with a data analysis module, the data analysis module is communicated with a determination module, and the determination module is communicated with a feedback module; The data acquisition module is used to collect detection data from the industrial camera, pressure sensor 1 and pressure sensor 2; the data transmission module is used to transmit the data collected by the data acquisition module to the data processing module; the data processing module is used to process the data transmitted by the data transmission module and transmit it to the data storage module, and the data storage module stores the image information of each power clamp and the weight threshold range of each power clamp; the data analysis module is used to analyze the data information processed by the data processing module and the data information stored in the data storage module; the determination module is used to determine the data analyzed by the data analysis module, and the data feedback module is used to feedback the determination information of the determination module; the master control module is used to control the actions of the drive rod 1, the mechanical arm, the pneumatic clamp, the motor, the drive rod 3, the drive rod 2, the motor 1, the electromagnetic slider 1, the motor 2, the electromagnetic slider 2, the drive rod 4 and the motor 3.
10. The unattended storage system for electric power materials according to claim 9 is characterized in that: The registration and login module includes a management registration and login module and an employee registration and login module, and the data feedback module is used to feed back the determination information of the determination module to the management registration and login module; The specific processing process of the management personnel registration and login module is as follows: Administrator users need to register when using the system for the first time; Administrator users need to set their own login account and password when registering the system; Administrator users need to fill in their personal name, ID number, contact information, company business license content, legal person name, and legal person ID number when registering; After the administrator user has registered, the administrator user logs in to the system using the registered account and password; The specific processing process of the employee account registration and login module is as follows: Employee users are required to register when using the system for the first time; Employee users need to set their own login account and password when registering the system; Employee users need to fill in their personal name, mobile phone number, ID number, and company business license information when registering; Employee users apply for administrator users to verify and authorize registration information; Administrator users verify and authorize employee user registration information; After the administrator user authorizes, the employee user logs in to the system using the registered account and password.