Top cover piece uninterrupted automatic feeding tool

By designing an automatic loading tool for the top cover sheet including a base moving tool, a top-down suction and transverse mechanism of the material sheet, a clip mechanism and a lower push mechanism, the problems of low production efficiency and poor assembly caused by manual operation in the prior art are solved, and the full automatic, accurate and efficient assembly of the top cover sheet is achieved.

CN119706389APending Publication Date: 2025-03-28智 智 (JIANGSU) INTELLIGENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202510150349.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-03-28

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Abstract

The invention relates to a top cover piece uninterrupted automatic feeding tool which comprises a mounting bottom plate, a base tool moving air cylinder and a sliding rail are mounted on the mounting bottom plate, a base moving tool is slidably mounted on the sliding rail, and the base moving tool is connected with the telescopic end of the base tool moving air cylinder. A base tool moving air cylinder is arranged on the mounting bottom plate and moves along a sliding rail under driving of the base tool moving air cylinder, a top cover stacking box is fixedly mounted on the base moving tool, top cover pieces are arranged in the top cover stacking box, a lower pushing mechanism is arranged below the mounting bottom plate, the lifting end of the lower pushing mechanism jacks up the top cover pieces, and a material piece up-down suction transverse moving mechanism is arranged above the top cover stacking box. The material piece up-and-down sucking and transverse moving mechanism is used for sucking the top cover piece and transversely moving the top cover piece into a tool corresponding to a subsequent working procedure; according to the top cover piece feeding device, full-automatic top cover piece feeding can be achieved, the production efficiency is improved, the labor cost is reduced, top cover piece placement is more accurate, operation is easy, and the situation that manual placement is not in place is completely eradicated.
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Description

[Technical field]

[0001] The invention relates to the technical field of top cover sheet assembly, in particular to an uninterrupted automatic feeding tool for top cover sheets. [Background Technology]

[0002] At present, the top cover pieces on the market are generally assembled by manual labor, which not only has low production efficiency, but also has the problem of not being put into place. Once it is not put into place, poor assembly will occur, which will increase the scrap rate and increase enterprise costs.

[0003] Therefore, it will be of great significance if a tooling can be provided that can realize fully automatic unloading of top cover sheets, eliminate the situation where manual placement is not in place, and thus improve production efficiency. [Summary of the invention]

[0004] The purpose of the present invention is to solve the above-mentioned shortcomings and provide a non-stop automatic feeding tool for top cover sheets, which can realize fully automatic discharge of top cover sheets, improve production efficiency, reduce labor costs, and make the placement of top cover sheets more accurate and simple to operate, eliminating the situation where manual placement is not in place.

[0005] In order to achieve the above-mentioned purpose, a tool for uninterrupted automatic feeding of top cover sheets is designed, including an installation base plate 4, on which a base tool moving cylinder 12 and a slide rail 13 are installed, and a base moving tool 1 can be slidably installed on the slide rail 13, and the base moving tool 1 is connected to the telescopic end of the base tool moving cylinder 12, and moves along the slide rail 13 under the drive of the base tool moving cylinder 12, and a top cover stacking box 9 with an open upper end is fixedly installed on the base moving tool 1, and the top cover stacking box 9 has a top cover sheet 8 built in, and a lower pushing mechanism is arranged below the installation base plate 4, and the lifting end of the lower pushing mechanism passes through the installation base plate 4 and lifts up the top cover sheet 8 in the top cover stacking box 9, and a material sheet upper and lower suction and transverse movement mechanism is arranged above the top cover stacking box 9, and the material sheet upper and lower suction and transverse movement mechanism is used to suck the top cover sheet 8 and move the top cover sheet 8 horizontally to the tooling corresponding to the subsequent process.

[0006] Furthermore, the front and rear sides of the top cover stacking box 9 are provided with a clamping mechanism, and the clamping mechanism includes a clamping cylinder mounting frame 14, a clamping cylinder 11 and a nylon clamping block 10. The clamping cylinder 11 is installed on the clamping cylinder mounting frame 14, and the clamping cylinder mounting frame 14 is fixed on the mounting base plate 4. The telescopic end of the clamping cylinder 11 is installed with a nylon clamping block 10, and the top cover sheet 8 is clamped by the nylon clamping block 10.

[0007] Furthermore, the lower pushing mechanism includes a lower slide platform module mounting frame 15, a nylon pushing block 16, a push rod 17 and a lower slide platform module 18. The lower slide platform module 18 is installed on the lower slide platform module mounting frame 15. The lower slide platform module mounting frame 15 is connected to the mounting base plate 4. A push rod 17 is fixed on the slide of the lower slide platform module 18, and drives the push rod 17 to move up and down. A nylon pushing block 16 is installed on the other end of the push rod 17, and the top cover piece 8 in the top cover stacking box 9 is lifted by the nylon pushing block 16.

[0008] Furthermore, the lower slide module 18 includes a lower slide rail, a lower slide and a driving motor 1, the lower slide rail is vertically arranged, the lower slide is slidably connected to the lower slide rail, and moves up and down along the lower slide rail under the drive of the driving motor 1.

[0009] Furthermore, the material sheet up and down suction and transverse movement mechanism includes an upper slide module mounting frame 2, an upper slide module 3, a suction cup mounting frame 5, a material suction upper and lower cylinder 6 and a suction cup 7. The upper slide module mounting frame 2 is installed on the mounting base 4. The upper slide module 3 is installed on the bottom end of the upper slide module mounting frame 2. The upper and lower suction cylinders 6 are fixed on the slide of the upper slide module 3. The suction cup mounting frame 5 is installed at the lifting and retracting end of the upper and lower suction cylinders 6. The suction cup mounting frame 5 is connected to the suction cup 7, and the top cover sheet 8 is sucked by the suction cup 7.

[0010] Furthermore, the upper slide module 3 includes an upper slide rail, an upper slide and a second drive motor. The upper slide rail is arranged laterally. The upper slide is slidably connected to the upper slide rail and moves laterally along the upper slide rail under the drive of the second drive motor.

[0011] Furthermore, two top cover stacking boxes 9 are slidably provided on the base movable tooling 1, and the two top cover stacking boxes 9 are used alternately to realize non-stop automated production.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] (1) The present invention can realize full automation of top cover sheet feeding, realize production without material interruption and stoppage, and reduce labor costs;

[0014] (2) The top cover sheet of the present invention is placed more accurately and is easy to operate, eliminating the situation where manual placement is not in place, and multiple top covers can be sucked at one time, thereby improving production efficiency;

[0015] (3) The present invention has a simple and reliable structure and can be applied to more different types of products, which can be realized by simply replacing the top cover stacking box;

[0016] (4) The present invention is applicable to a wide range of processes and can be inserted into multiple workstations of the top cover assembly process, achieving non-stop linkage, greatly improving production capacity, shortening assembly cycle, and effectively avoiding the risk of inadequate assembly. [Drawings]

[0017] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;

[0018] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;

[0019] Figure 3 It is a side structural schematic diagram of the present invention;

[0020] Figure 4 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ;

[0021] Figure 5 yes Figure 1 A partial enlarged view of

[0022] In the figure: 1. Base moving tooling; 2. Upper slide module mounting frame; 3. Upper slide module; 4. Mounting base plate; 5. Suction cup mounting frame; 6. Suction upper and lower cylinders; 7. Suction cup; 8. Top cover piece; 9. Top cover stacking box; 10. Nylon clamping block; 11. Clamping cylinder; 12. Base tooling moving cylinder; 13. Slide rail; 14. Clamping cylinder mounting frame; 15. Lower slide module mounting frame; 16. Nylon push block; 17. Push rod; 18. Lower slide module. [Specific implementation method]

[0023] As attached Figure 1 To Attachment Figure 5 As shown, the present invention provides a kind of uninterrupted automatic feeding tooling for top cover pieces, including an installation base plate 4, on which a base tooling moving cylinder 12 and a slide rail 13 are installed, on which a base moving tooling 1 is slidably installed, the base moving tooling 1 is connected to the telescopic end of the base tooling moving cylinder 12, and moves along the slide rail 13 driven by the base tooling moving cylinder 12, a top cover stacking box 9 with an open upper end is fixedly installed on the base moving tooling 1, and the top cover stacking box 9 has a top cover piece 8 built therein, a lower pushing mechanism is arranged below the installation base plate 4, the lifting end of the lower pushing mechanism passes through the installation base plate 4, and lifts up the top cover piece 8 in the top cover stacking box 9, and a material piece upper and lower suction and transverse movement mechanism is arranged above the top cover stacking box 9, and the material piece upper and lower suction and transverse movement mechanism is used to suck the top cover piece 8 and move the top cover piece 8 laterally to the tooling corresponding to the subsequent process.

[0024] Among them, the front and rear sides of the top cover stacking box 9 are provided with a clamping mechanism, which includes a clamping cylinder mounting frame 14, a clamping cylinder 11 and a nylon clamping block 10. The clamping cylinder 11 is mounted on the clamping cylinder mounting frame 14, and the clamping cylinder mounting frame 14 is fixed on the mounting base 4. The telescopic end of the clamping cylinder 11 is installed with a nylon clamping block 10, and the top cover sheet 8 is clamped by the nylon clamping block 10. In addition, two top cover stacking boxes 9 are slidably provided on the base moving tooling 1, and the two top cover stacking boxes 9 are used alternately to realize non-stop automated production.

[0025] The lower pushing mechanism includes a lower slide platform module mounting frame 15, a nylon pushing block 16, a push rod 17 and a lower slide platform module 18. The lower slide platform module 18 is installed on the lower slide platform module mounting frame 15. The lower slide platform module mounting frame 15 is connected to the mounting base 4. A push rod 17 is fixed on the slide of the lower slide platform module 18, and drives the push rod 17 to move up and down. A nylon pushing block 16 is installed on the other end of the push rod 17, and the top cover piece 8 in the top cover stacking box 9 is lifted by the nylon pushing block 16; the lower slide platform module 18 includes a lower slide platform rail, a lower slide platform and a driving motor 1. The lower slide platform rail is vertically arranged, and the lower slide platform can be slidably connected to the lower slide platform rail, and moves up and down along the lower slide platform rail under the drive of the driving motor 1.

[0026] The material sheet up and down suction and transverse movement mechanism includes an upper slide module mounting frame 2, an upper slide module 3, a suction cup mounting frame 5, upper and lower suction cylinders 6 and a suction cup 7. The upper slide module mounting frame 2 is installed on the mounting base 4. The upper slide module 3 is installed at the bottom end of the upper slide module mounting frame 2. The upper and lower suction cylinders 6 are fixed on the slide of the upper slide module 3. The suction cup mounting frame 5 is installed at the lifting and retracting end of the upper and lower suction cylinders 6. The suction cup mounting frame 5 is connected with the suction cup 7, and the top cover sheet 8 is sucked by the suction cup 7; the upper slide module 3 includes an upper slide rail, an upper slide and two driving motors. The upper slide rails are arranged horizontally, and the upper slide can be slidably connected to the upper slide rails, and moves horizontally along the upper slide rails under the drive of the two driving motors.

[0027] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments:

[0028] The present invention provides a device capable of uninterrupted automatic feeding, that is, an uninterrupted automatic feeding tool for top cover sheets. The uninterrupted automatic feeding tool for top cover sheets is composed of a base moving tool 1, an upper slide module mounting frame 2, an upper slide module 3, a mounting bottom plate 4, a suction cup mounting frame 5, upper and lower suction cylinders 6, a suction cup 7, a top cover sheet 8, a top cover stacking box 9, a nylon clamping block 10, a clamping cylinder 11, a base tool moving cylinder 12, a slide rail 13, a clamping cylinder mounting frame 14, a lower slide module mounting frame 15, a nylon push block 16, a push rod 17, and a lower slide module 18.

[0029] The uninterrupted automatic loading tooling for the top cover piece is composed of a bottom tooling lateral movement mechanism, a material clamping mechanism, a material sheet upper and lower suction lateral movement mechanism, and a lower push mechanism. Specifically, the mounting base plate 4 is connected to the slide rail 13 and the base tooling moving cylinder 12, the base moving tooling 1 is connected to the slide rail 13, the base tooling moving cylinder 12 is connected to the base moving tooling 1, thereby forming a bottom tooling lateral movement mechanism; the material clamping cylinder mounting frame 14 is connected to the mounting base plate 4, the material clamping cylinder mounting frame 14 is connected to the material clamping cylinder 11, and the nylon clamping block 10 is connected to the material clamping cylinder 11, thereby forming a material clamping mechanism; the upper slide module mounting frame 2 is connected to the mounting base plate 4 The upper slide module 3 is connected to the upper slide module mounting frame 2, the upper and lower suction cylinders 6 are connected to the slide module 3, the suction cup mounting frame 5 is connected to the upper and lower suction cylinders 6, and the suction cup 7 is connected to the suction cup mounting frame 5, forming a material sheet upper and lower suction and transverse movement mechanism; the lower slide module mounting frame 15 is connected to the mounting base 4, the lower slide module 18 is connected to the lower slide module mounting frame 15, the lower slide module 18 is connected to the push rod 17, and the push rod 17 is connected to the nylon push block 16, forming a lower push mechanism.

[0030] When in use, first, the employee places the top cover sheet in the top cover stacking box 9, and the lower slide module 18 rises to raise the top cover sheet to a certain height; the clamping mechanism starts to clamp the material after sensing that the sheet is in place, and only clamps the sheet below the first sheet. After the first sheet is sucked by the suction cup 7, the upper and lower suction cylinders 6 are lifted up, and then moved to the tooling corresponding to the subsequent process through the upper slide module 3.

[0031] Two stacks of top cover sheets can be stacked in the top cover stacking box 9 of the present invention, so that two top covers can be sucked at a time; the base moving tool 1 can hold two top cover stacking boxes 9, and when one top cover stacking box 9 is used on the equipment, the other top cover stacking box 9 can be taken out separately to put top cover sheets in it, and then pushed into the base moving tool 1 after it is full; when the top cover sheets of a stacking box are used up, the base tool moving cylinder 12 moves the base moving tool 1 backward or forward, and the next full top cover stacking box 9 can be used continuously; this cycle is repeated to realize automatic production without stopping. Compared with the manual placement of the sheets, which takes a long time and may not be placed in place, the present invention can shorten the material placement time and improve production efficiency.

[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0033] The present invention is not limited to the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention shall be equivalent replacement methods and shall be included in the protection scope of the present invention.

Claims

1. A tool for uninterrupted automatic feeding of top cover sheets, characterized in that: The invention comprises a mounting base plate (4), on which a base tool moving cylinder (12) and a slide rail (13) are mounted, on which a base moving tool (1) is slidably mounted, and the base moving tool (1) is connected to the telescopic end of the base tool moving cylinder (12) and moves along the slide rail (13) under the drive of the base tool moving cylinder (12), and a top cover stacking box (10) with an open upper end is fixedly mounted on the base moving tool (1). 9), the top cover stacking box (9) has a top cover sheet (8) built in, a lower push mechanism is arranged below the mounting base plate (4), the lifting end of the lower push mechanism passes through the mounting base plate (4) and lifts up the top cover sheet (8) in the top cover stacking box (9), and a material sheet up and down suction and transverse movement mechanism is arranged above the top cover stacking box (9), the material sheet up and down suction and transverse movement mechanism is used to suck the top cover sheet (8) and move the top cover sheet (8) horizontally to the tooling corresponding to the subsequent process.

2. The uninterrupted automatic feeding tool for top cover sheets according to claim 1, characterized in that: The front and rear sides of the top cover stacking box (9) are both provided with a clamping mechanism, and the clamping mechanism comprises a clamping cylinder mounting frame (14), a clamping cylinder (11) and a nylon clamping block (10). The clamping cylinder (11) is mounted on the clamping cylinder mounting frame (14), and the clamping cylinder mounting frame (14) is fixed on the mounting base plate (4). The telescopic end of the clamping cylinder (11) is provided with a nylon clamping block (10), and the top cover sheet (8) is clamped by the nylon clamping block (10).

3. The uninterrupted automatic feeding tool for top cover sheets according to claim 1 or 2, characterized in that: The lower push mechanism comprises a lower slide module mounting frame (15), a nylon push block (16), a push rod (17) and a lower slide module (18); the lower slide module (18) is mounted on the lower slide module mounting frame (15); the lower slide module mounting frame (15) is connected to the mounting base plate (4); a push rod (17) is fixed on the slide of the lower slide module (18) and drives the push rod (17) to move up and down; a nylon push block (16) is mounted on the other end of the push rod (17) and the top cover sheet (8) in the top cover stacking box (9) is lifted by the nylon push block (16).

4. The uninterrupted automatic feeding tool for top cover sheets according to claim 3, characterized in that: The lower slide platform module (18) comprises a lower slide platform rail, a lower slide platform and a driving motor 1, wherein the lower slide platform rail is arranged vertically, the lower slide platform is slidably connected to the lower slide platform rail and moves up and down along the lower slide platform rail under the drive of the driving motor 1.

5. The uninterrupted automatic feeding tool for top cover sheets according to claim 1 or 2, characterized in that: The material sheet up and down suction and transverse movement mechanism comprises an upper slide module mounting frame (2), an upper slide module (3), a suction cup mounting frame (5), a material suction upper and lower cylinder (6) and a suction cup (7); the upper slide module mounting frame (2) is mounted on a mounting base plate (4); the upper slide module (3) is mounted on the bottom end of the upper slide module mounting frame (2); the material suction upper and lower cylinder (6) is fixed on the slide of the upper slide module (3); the suction cup mounting frame (5) is mounted on the lifting and retracting end of the material suction upper and lower cylinder (6); the suction cup mounting frame (5) is connected to the suction cup (7), and the top cover sheet (8) is sucked by the suction cup (7).

6. The uninterrupted automatic feeding tool for top cover sheets according to claim 5, characterized in that: The upper slide module (3) comprises an upper slide rail, an upper slide and two drive motors. The upper slide rail is arranged in the transverse direction. The upper slide is slidably connected to the upper slide rail and moves transversely along the upper slide rail under the drive of the two drive motors.

7. The uninterrupted automatic feeding tool for top cover sheets according to claim 1, characterized in that: Two top cover stacking boxes (9) are slidably arranged on the base movable tooling (1), and the two top cover stacking boxes (9) are used alternately to realize non-stop automated production.