Environmentally friendly regenerated activated carbon and preparation method thereof

The activated carbon is automatically transported and turned over by the support base and conveyor belt system, which solves the problem of easy deformation of activated carbon during transportation, improves the product qualification rate and saves manpower.

CN119706830BActive Publication Date: 2025-09-05JIANGSU QIANHUIHE ENVIRONMENTAL REGENERATION CO LTD
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Patent Information

Application Number
CN202510141467.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-09-05
Estimated Expiration
2045-02-08

AI Technical Summary

Technical Problem

In the prior art, activated carbon is easily deformed during transportation after molding, resulting in product damage and a high product defect rate.

Method used

A support base and conveyor belt system is used. The conveyor belt is driven by a driving component, the support component supports the side of the activated carbon, and the pushing component is used to transport the activated carbon to the support frame, avoiding manual operation and reducing the risk of deformation.

Benefits of technology

It improves the qualified rate of activated carbon products, saves manpower and reduces the damage rate during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an environmentally friendly regenerated activated carbon and a preparation method thereof, which relates to the technical field of activated carbon. The cut activated carbon is transported to the conveyor belt by a conveyor belt, and then the two ends of a support plate are respectively placed in two limit grooves. The support assembly is provided so that the support plate is quickly and almost fits the activated carbon. At this time, it is prevented from manually fitting the support plate and the activated carbon, and it is avoided that the workers use too much force to cause the activated carbon that has not been dried in the shade to be deformed, so that the product qualification rate is improved. At the same time, when the motor rotates, it drives the two wires to be released from the two winding shafts respectively, so that the push plate can be ejected at this time. Through the setting of the inclined surface of the trigger block, the two push plates are no longer limited, so that the activated carbon is placed on the support frame, which is convenient for workers to collect the activated carbon. There is no need for workers to continuously transport the activated carbon raw materials back and forth, which saves manpower. After that, the motor is started to reverse, so that the device is reset as a whole and can be used again.
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Description

Technical Field

[0001] The present invention relates to the technical field of activated carbon, in particular to an environmentally friendly regenerated activated carbon and a preparation method thereof. Background Art

[0002] Activated carbon is a specially treated form of charcoal. Organic raw materials (such as fruit shells, coal, and wood) are heated in an airless environment to reduce non-carbon components (a process called carbonization). This process then reacts with gases, eroding the surface and creating a well-developed microporous structure (a process called activation). Because activation is a microscopic process, whereby a large number of molecular carbides erode the surface in a punctate manner, the activated carbon surface possesses countless tiny pores. The diameter of the micropores on the surface of activated carbon is mostly between 2 and 50 nm. Even a small amount of activated carbon has a significant surface area, with each gram containing 500 to 1500 m². Nearly all applications of activated carbon are based on this characteristic.

[0003] However, activated carbon needs to be transported and dried in the shade after being formed. However, the current transportation method is for workers to flip the activated carbon using templates. However, at this time, the activated carbon is in a soft state and is very easy to deform, causing product damage, resulting in a high product defect rate. Summary of the Invention

[0004] The purpose of the present invention is to provide an environmentally friendly regenerated activated carbon and a preparation method thereof, so as to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solution: the unloading unit in S3 includes a support base, a conveyor belt is provided on the support base, and is characterized in that a driving assembly is provided on the support base, and the driving assembly can drive the conveyor belt to rotate;

[0006] The conveyor belt is capable of conveying the activated carbon;

[0007] The support assembly is arranged on the conveyor belt, and the support assembly can support a plurality of sides of the activated carbon;

[0008] The support frame is located beside the support seat;

[0009] The pushing assembly is arranged on the support seat, the driving assembly can drive the pushing assembly to move, and the pushing assembly can cooperate with the supporting assembly to transport a number of activated carbons to the support frame.

[0010] Furthermore, the driving assembly includes a motor arranged on the support base, a driving rod is provided at the output end of the motor, the driving rod is fixedly connected to the conveyor belt, a first gear is sleeved on the driving rod, the first gear is engaged with a second gear, and the second gear is rotatably connected to the support base.

[0011] Furthermore, the support assembly includes a first spring telescopic member fixedly arranged on the support seat, and a reset rod and an inclined block are arranged on the output end of the first spring telescopic member.

[0012] Furthermore, the support assembly also includes a cross bar fixedly connected to the conveyor belt, two clamping structures are provided on the cross bar, a placement groove is opened on the cross bar, and several fourth spring telescopic parts are respectively arranged in the two placement grooves, and two clamping blocks are provided at the output ends of several of the fourth spring telescopic parts.

[0013] Furthermore, the clamping structure includes an outer frame slidably arranged on the cross bar, a limiting groove is provided on the outer frame, the outer frame is fixedly connected to the output end of a second spring telescopic member, the second spring telescopic member is fixedly arranged on the cross bar, a fifth spring telescopic member is provided on the outer frame, and a clamping plate is provided at the output end of the fifth spring telescopic member.

[0014] Furthermore, the two limit slots respectively correspond to the two end positions of a support plate, two limit blocks are fixedly provided on the support plate, the two outer frames respectively correspond to the positions of the two reset rods, and the two clamping blocks respectively correspond one-to-one to the positions of the two limit slots.

[0015] Furthermore, the pushing assembly includes a rotating rod rotatably connected to the second gear, the rotating rod is rotatably connected to the support seat, and two pushing units are sleeved on the rotating rod.

[0016] Furthermore, the pushing unit includes a winding shaft sleeved on the rotating rod, one end of a wire is connected to the winding shaft, and the other end of the wire is fixedly connected to a pushing plate.

[0017] Furthermore, the push plate is slidably connected within a telescopic sleeve, the telescopic sleeve is fixedly arranged on the support seat, two spring members are arranged in the telescopic sleeve, the wire passes through the telescopic sleeve, and a limit plate is provided at the end of the push plate away from the wire, the limit plate corresponds to the position of two trigger blocks, the two trigger blocks are respectively arranged at the output ends of two third spring telescopic members, and the two third spring telescopic members are both fixed on the support seat.

[0018] In the above technical solution, the present invention provides an environmentally friendly regenerated activated carbon and a preparation method thereof, which transports the cut activated carbon to the conveyor belt via a conveyor belt, and then places the two ends of a support plate into two limit grooves respectively. The support assembly is set to allow the support plate to quickly fit the activated carbon. At this time, it is prevented from manually fitting the support plate and the activated carbon, and it is avoided that the workers use too much force to cause the undried activated carbon to deform, thereby improving the product qualification rate. After that, the motor is started to drive the activated carbon to flip. At this time, the support plate is subjected to the pressure of some activated carbon, and the elastic force of the second spring telescopic member is set so that the second spring telescopic member is It will only shrink slightly to prevent the activated carbon raw materials from excessive bumps and deformation, and the support plate is clamped by the clamping plate to prevent the support plate from falling off. At this time, the support plate falls above the support frame, and at the same time, when the motor rotates, it drives the two wires to be released from the two winding shafts respectively, so that the push plate can pop out at this time. The setting of the inclined surface of the trigger block makes the two push plates no longer limited. At this time, the support plate slides on the support frame, so that the activated carbon is placed on the support frame, which is convenient for workers to collect the activated carbon. There is no need for workers to continuously transport the activated carbon raw materials back and forth, saving manpower. After that, the motor is started to reverse, so that the entire device is reset and can be used again. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 One of the overall structural diagrams provided by an embodiment of the present invention;

[0021] Figure 2 The second schematic diagram of the overall structure provided by the embodiment of the present invention;

[0022] Figure 3 One of the internal structure diagrams provided in an embodiment of the present invention;

[0023] Figure 4 The embodiment of the present invention provides Figure 3 A schematic diagram of the enlarged structure at point A;

[0024] Figure 5 The second internal structure diagram provided by the embodiment of the present invention;

[0025] Figure 6 The third internal structure diagram provided by the embodiment of the present invention;

[0026] Figure 7 The embodiment of the present invention provides Figure 6 Schematic diagram of the enlarged structure at point B.

[0027] Description of reference numerals:

[0028] 1. Support seat; 2. Conveyor belt; 3. Drive assembly; 31. Motor; 32. Drive rod; 33. First gear; 34. Second gear; 4. Support assembly; 41. First spring telescopic member; 42. Reset rod; 43. Oblique block; 44. Cross bar; 45. Clamping structure; 451. Outer frame; 452. Limiting groove; 453. Second spring telescopic member; 46. Support plate; 47. Limiting block; 49. Block; 410. Fifth spring telescopic member; 411. Clamping plate; 5. Support frame; 6. Pushing assembly; 61. Rotating rod; 62. Pushing unit; 621. Winding shaft; 622. Wire; 623. Pushing plate; 624. Telescopic sleeve; 625. Spring member; 626. Limiting plate; 627. Trigger block; 628. Third spring telescopic member. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0030] See also Figure 1-7 The unloading unit in S3 provided in the embodiment of the present invention includes a support base 1, a conveyor belt 2 is provided on the support base 1, and is characterized in that a driving component 3 is provided on the support base 1, and the driving component 3 can drive the conveyor belt 2 to rotate;

[0031] Conveyor belt 2 can convey activated carbon;

[0032] The support assembly 4 is arranged on the conveyor belt 2, and the support assembly 4 can support several sides of the activated carbon;

[0033] The support frame 5 is located next to the support base 1;

[0034] The pushing assembly 6 is arranged on the support seat 1 , and the driving assembly 3 can drive the pushing assembly 6 to move. The pushing assembly 6 can cooperate with the supporting assembly 4 to transport a number of activated carbons to the supporting frame 5 .

[0035] Preferably, the drive assembly 3 includes a motor 31 arranged on the support base 1, and a drive rod 32 is provided at the output end of the motor 31. The drive rod 32 is fixedly connected to the conveyor belt 2. A first gear 33 is sleeved on the drive rod 32. The first gear 33 is engaged with a second gear 34. The second gear 34 is rotatably connected to the support base 1. Through the speed change setting between the first gear 33 and the second gear 34, the push plate 623 can be released or reset after the support plate 46 rotates ninety degrees.

[0036] Preferably, the support assembly 4 includes a first spring telescopic member 41 fixedly arranged on the support seat 1, and a reset rod 42 and a bevel block 43 are provided on the output end of the first spring telescopic member 41. The outer frame 451 can be reset by the setting of the reset rod 42, and the reset rod 42 can release the limit on the outer frame 451 after the horizontal bar is reset, so that the outer frame 451 can be used for the next time.

[0037] Preferably, the support assembly 4 also includes a cross bar 44 fixedly connected to the conveyor belt 2, two clamping structures 45 are provided on the cross bar 44, and a placement groove is opened on the cross bar 44. Several fourth spring telescopic parts are respectively arranged in the two placement grooves, and two clamping blocks 49 are provided at the output ends of several fourth spring telescopic parts. Through the setting of the clamping blocks 49, after the limit rod no longer limits the outer frame 451, the outer frame 451 is still limited until the next support plate 46 is used.

[0038] Preferably, the clamping structure 45 includes an outer frame 451 slidably arranged on the cross bar 44, a limiting groove 452 is provided on the outer frame 451, the outer frame 451 is fixedly connected to the output end of a second spring telescopic member 453, the second spring telescopic member 453 is fixedly arranged on the cross bar 44, a fifth spring telescopic member 410 is provided on the outer frame 451, and a clamping plate 411 is provided at the output end of the fifth spring telescopic member 410. The setting of the clamping plate 411 enables the support plate 46 to be limited after entering the limiting groove 452, preventing the support plate 46 from falling off during rotation, thereby avoiding the falling off of the activated carbon raw material. At the same time, the setting of the second spring telescopic member 453 enables the support plate 46 to quickly and directly fit into the activated carbon raw material after entering the limiting groove 452.

[0039] Preferably, the two limit grooves 452 correspond to the two end positions of a support plate 46 respectively, and two limit blocks 47 are fixedly provided on the support plate 46. The two outer frames 451 correspond to the positions of the two reset rods 42 respectively, and the two clamping blocks 49 correspond to the positions of the two limit grooves 452 respectively. When in use, the two ends of a support plate 46 are placed in the two limit grooves 452 respectively. The inclined surfaces on the two clamping plates 411 are arranged to facilitate the support plate 46 to enter the limit groove 452, and the arrangement of the two fifth spring telescopic members 410 makes it possible for the two fifth spring telescopic members 410 to contract when the support plate 46 enters the limit groove 452, so that the two The block 49 is moved downward by the pressure of the support plate 46, driving the two first spring members 625 to contract, so that the block 49 is no longer located in the limit groove 452, so that the two second spring telescopic members 453 are released, driving the two outer frames 451 to move, so that the support plate 46 moves, so that the support plate 46 is almost in contact with the activated carbon. At the same time, the motor 31 drives the driving rod 32 to rotate, so that the conveyor belt 2 rotates, and drives the support structure to rotate, so that the activated carbon flips over. At this time, the support plate 46 is subjected to the pressure of the activated carbon. By setting the elastic force of the second spring telescopic member 453, the second spring telescopic member 453 will only contract slightly at this time, and the support plate 46 falls above the support frame 5.

[0040] Preferably, the pushing assembly 6 includes a rotating rod 61 rotatably connected to the second gear 34 , the rotating rod 61 is rotatably connected to the support base 1 , and two pushing units 62 are sleeved on the rotating rod 61 .

[0041] Preferably, the pushing unit 62 includes a winding shaft 621 sleeved on the rotating rod 61 , one end of a wire 622 is connected to the winding shaft 621 , and the other end of the wire 622 is fixedly connected to a pushing plate 623 .

[0042] Preferably, the push plate 623 is slidably connected within a telescopic sleeve 624, which is fixedly arranged on the support seat 1. Two spring members 625 are arranged in the telescopic sleeve 624, and the wire 622 passes through the telescopic sleeve 624. A limit plate 626 is provided at the end of the push plate 623 away from the wire 622. The limit plate 626 corresponds to the position of two trigger blocks 627. The two trigger blocks 627 are respectively arranged at the output ends of two third spring telescopic members 628. The two third spring telescopic members 628 are both fixed on the support seat 1. When the motor 31 rotates, it drives the first gear 33 to rotate, so that the second gear 34 rotates, and drives the two winding shafts 621 to rotate, so that the two wires 622 are respectively released from the two winding shafts 621;

[0043] When the support plate 46 rotates, the two limit blocks 47 are driven to rotate synchronously. After the two limit blocks 47 rotate, they contact the trigger blocks 627 respectively. The inclined surfaces of the trigger blocks 627 cause the third spring expansion members 628 to contract, so that the two push plates 623 are no longer restricted. At this time, the spring members 625 are released, driving the two push plates 623 to pop out, so that the two limit plates 626 move, and the two limit blocks 47 move, so that the support plate 46 slides on the support frame 5, so that the activated carbon is placed on the support frame 5;

[0044] Then, the motor 31 is started to rotate in the reverse direction, driving the rotating rod 61 to rotate in the reverse direction, so that the two wires 622 are wound by the two winding shafts 621 respectively, driving the two push plates 623 to be pulled, so that the two limit plates 626 are pulled back to their original positions. Due to the arrangement of the inclined surface of the contact block, the third spring elastic members 628 contract and then release, so that the two push plates 623 are limited again.

[0045] At the same time, when the motor 31 reverses, it drives the conveyor belt 2 to reverse, causing the support assembly 4 to rotate and reset, driving the two outer frames 451 to contact the two reset rods 42 respectively, so that the two outer frames 451 cannot continue to rotate, but the cross bar 44 continues to rotate and contacts the two inclined blocks 43, causing the two first spring telescopic parts 41 to contract, driving the two reset rods 42 to contract. At this time, the cross bar 44 completes the reset, and by setting the inclined surface of the card block 49, the card block 49 enters the limit groove 452 again, so that the outer frame 451 is limited again, so that the entire device can be used again.

[0046] Working principle: The cut activated carbon is transported to the conveyor belt 2 by the conveyor belt 2, and then the two ends of a support plate 46 are respectively placed in the two limiting grooves 452. The setting of the inclined surfaces on the two clamping plates 411 facilitates the support plate 46 to enter the limiting groove 452, and the setting of the two fifth spring telescopic members 410 makes it possible for the two fifth spring telescopic members 410 to contract when the support plate 46 enters the limiting groove 452, so that the support plate 46 is clamped, so that the two blocking blocks 49 are moved downward by the pressure of the support plate 46, driving the two first spring members 625 to contract, so that the blocking blocks 49 are no longer located in the limiting groove 452, so that the two second spring telescopic members 453 are released, driving the two outer frames 451 to move, so that the support plate 46 moves, so that the support plate 46 is almost in contact with the activated carbon;

[0047] Then, the motor 31 is started to drive the driving rod 32 to rotate, causing the conveyor belt 2 to rotate, and the supporting structure to rotate, causing the activated carbon to flip. At this time, the support plate 46 is subjected to pressure from some activated carbon. By setting the elastic force of the second spring expansion member 453, the second spring expansion member 453 only contracts slightly at this time, and the support plate 46 falls above the support frame 5.

[0048] At the same time, when the motor 31 rotates, it drives the first gear 33 to rotate, which causes the second gear 34 to rotate, and drives the two winding shafts 621 to rotate, so that the two wires 622 are released from the two winding shafts 621 respectively;

[0049] When the support plate 46 rotates, the two limit blocks 47 are driven to rotate synchronously. After the two limit blocks 47 rotate, they contact the trigger blocks 627 respectively. The inclined surfaces of the trigger blocks 627 cause the third spring expansion members 628 to contract, so that the two push plates 623 are no longer restricted. At this time, the spring members 625 are released, driving the two push plates 623 to pop out, so that the two limit plates 626 move, and the two limit blocks 47 move, so that the support plate 46 slides on the support frame 5, so that the activated carbon is placed on the support frame 5;

[0050] Then, the motor 31 is started to rotate in the reverse direction, driving the rotating rod 61 to rotate in the reverse direction, so that the two wires 622 are wound by the two winding shafts 621 respectively, driving the two push plates 623 to be pulled, so that the two limit plates 626 are pulled back to their original positions. Due to the arrangement of the inclined surface of the contact block, the third spring elastic members 628 contract and then release, so that the two push plates 623 are limited again.

[0051] At the same time, when the motor 31 reverses, it drives the conveyor belt 2 to reverse, causing the support assembly 4 to rotate and reset, driving the two outer frames 451 to contact the two reset rods 42 respectively, so that the two outer frames 451 cannot continue to rotate, but the cross bar 44 continues to rotate and contacts the two inclined blocks 43, causing the two first spring telescopic parts 41 to contract, driving the two reset rods 42 to contract. At this time, the cross bar 44 completes the reset, and by setting the inclined surface of the card block 49, the card block 49 enters the limit groove 452 again, so that the outer frame 451 is limited again, so that the entire device can be used again.

[0052] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. A method for preparing environmentally friendly regenerated activated carbon, for preparing environmentally friendly regenerated activated carbon, wherein the environmentally friendly regenerated activated carbon is prepared by mixing the following ingredients in percentage by weight: activated carbon powder, zeolite powder, porous carbon nanomaterial, graphene oxide, a pore-forming agent, and a polymer binder, and is prepared by the following steps: S1. pulverizing the mixed raw materials; S2. extruding the pulverized raw materials into shapes; S3. unloading the shaped raw materials using a discharging unit and air-drying them; S4. carbonizing the air-dried raw materials; and S5. packaging and collecting the carbonized raw materials. The method is characterized in that: The unloading unit in S3 comprises a support base (1), a conveyor belt (2) is provided on the support base (1), and is characterized in that a driving component (3) is provided on the support base (1), and the driving component (3) can drive the conveyor belt (2) to rotate; the conveyor belt (2) can convey the activated carbon; a supporting component (4) is provided on the conveyor belt (2), and the supporting component (4) can support the side edges of a plurality of activated carbons; a support frame (5) is located next to the support base (1); a pushing component (6) is provided on the support base (1), and the driving component (3) can drive the pushing component (6) to move, and the pushing component (6) can cooperate with the supporting component (4) to transport a plurality of activated carbons to the support frame (5); The support assembly (4) comprises a first spring telescopic member (41) fixedly arranged on the support seat (1), and a reset rod (42) and an inclined block (43) are arranged on the output end of the first spring telescopic member (41); The support assembly (4) further comprises a cross bar (44) fixedly connected to the conveyor belt (2), two clamping structures (45) being provided on the cross bar (44), a placement groove being provided on the cross bar (44), a plurality of fourth spring telescopic members being respectively provided in the two placement grooves, and two clamping blocks (49) being provided at the output ends of the plurality of fourth spring telescopic members; The clamping structure (45) comprises an outer frame (451) slidably arranged on the cross bar (44), a limiting groove (452) is provided on the outer frame (451), the outer frame (451) is fixedly connected to the output end of a second spring telescopic member (453), the second spring telescopic member (453) is fixedly arranged on the cross bar (44), a fifth spring telescopic member (410) is arranged on the outer frame (451), and a clamping plate (411) is provided at the output end of the fifth spring telescopic member (410).

2. The method for preparing environmentally friendly regenerated activated carbon according to claim 1, characterized in that: The driving assembly (3) comprises a motor (31) arranged on the support base (1); a driving rod (32) is provided at the output end of the motor (31); the driving rod (32) is fixedly connected to the conveyor belt (2); a first gear (33) is sleeved on the driving rod (32); the first gear (33) is engaged with a second gear (34); and the second gear (34) is rotatably connected to the support base (1).

3. The method for preparing environmentally friendly regenerated activated carbon according to claim 2, characterized in that: The two limiting grooves (452) respectively correspond to the positions of the two ends of a support plate (46); two limiting blocks (47) are fixedly provided on the support plate (46); the two outer frames (451) respectively correspond to the positions of the two reset rods (42); and the two clamping blocks (49) respectively correspond to the positions of the two limiting grooves (452) in a one-to-one manner.

4. The method for preparing environmentally friendly regenerated activated carbon according to claim 3, characterized in that: The pushing assembly (6) includes a rotating rod (61) rotatably connected to the second gear (34), the rotating rod (61) is rotatably connected to the support seat (1), and two pushing units (62) are sleeved on the rotating rod (61).

5. The method for preparing environmentally friendly regenerated activated carbon according to claim 4, characterized in that: The pushing unit (62) comprises a winding shaft (621) sleeved on the rotating rod (61), one end of a wire (622) is connected to the winding shaft (621), and the other end of the wire (622) is fixedly connected to a pushing plate (623).

6. The method for preparing environmentally friendly regenerated activated carbon according to claim 5, characterized in that: The push plate (623) is slidably connected within a telescopic sleeve (624), the telescopic sleeve (624) is fixedly arranged on the support seat (1), two spring members (625) are arranged in the telescopic sleeve (624), the wire (622) passes through the telescopic sleeve (624), a limit plate (626) is arranged at one end of the push plate (623) away from the wire (622), the limit plate (626) corresponds to the position of two trigger blocks (627), the two trigger blocks (627) are respectively arranged at the output ends of two third spring telescopic members (628), and the two third spring telescopic members (628) are both fixed on the support seat (1).

Citation Information

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