A gas compressor

By introducing a buffer tank and a multi-stage buffer structure into the gas compressor, combined with filtration and spiral groove agitation design, the problem of gas output by the gas compressor is solved, operating stability and efficiency are improved, and the convenient replacement of filter agents and gas reuse is achieved.

CN119712493BActive Publication Date: 2025-07-11DONGFANG AVIATION EQUIP MFG CORP SHANGHAI
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Patent Information

Application Number
CN202510244982.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-07-11
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

The output compressed gas of existing gas compressors fluctuates periodically, resulting in fatigue cracking and loose connections in the pipeline system, affecting the operating efficiency and stability of the compressor.

Method used

A gas compressor is designed. By setting up a compression cylinder and a buffer tank on the gas storage tank, using pistons, conical cylinders, filter plates and filter agents, multi-stage buffering and filtration are achieved, reducing gas pulsation, and agitating the filter through spiral grooves and universal balls to prevent agglomeration, and secondary heat dissipation and gas recovery are carried out in combination with spiral pipes.

Benefits of technology

It effectively reduces the pulsation of compressed gas, reduces the probability of pipeline cracking and loosening, ensures the operating effect and stability of the compressor, and at the same time realizes the convenient replacement of filter agents and the reuse of gases, reducing resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of compressors, specifically a gas compressor, which includes a gas storage tank. A compression cylinder is arranged at the upper end of the gas storage tank. Covers are arranged at the outer ends of multiple air compression parts of the compression cylinder. A functional block is installed in the middle of the outer end of the cover. An air outlet hole is formed by inward depression on the outer end face of the functional block. A buffer tank is arranged in the air outlet hole. An inner cylinder is movably installed in the buffer tank. An air outlet pipe is communicated and arranged at the inner end of the inner cylinder. A filter cylinder is communicated and installed at the outer end of the inner cylinder. A piston is arranged at the outer end of the filter cylinder. A filter plate is threadedly connected inside the inner cylinder. A conical cylinder is installed at the inner end of the filter plate. Multiple through grooves are formed by inward depression on the conical outer end face of the conical cylinder. An auxiliary part is installed between the piston and the inner wall of the buffer tank. This design realizes multi-stage buffering treatment of the compressed gas, effectively reduces the probability of cracking, loosening, etc. of the output pipeline caused by the pulsation generated by intermittent exhaust, and effectively ensures the operation effect and stability of the compressor.
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Description

Technical Field

[0001] The present invention is a gas compressor, belonging to the field of compressors. Background Art

[0002] A gas compressor is a power device that converts mechanical energy into gas pressure energy. Its core function is to achieve the compression and transportation of gas through precise mechanical movements. It uses the reciprocating movement of a piston in a cylinder or the forced action of a rotating element to enclose the gas in a specific space and increase the gas pressure by gradually reducing the volume, thereby generating a high-pressure gas flow. This device can provide a relatively stable exhaust pressure, and the pressure fluctuation of the output gas is small, which is particularly important for some technological processes with extremely high requirements for pressure stability. For example, in the pneumatic control system of a blowing-type aircraft de-icing device, stable pressure is the key factor to ensure the effective de-icing operation of the device;

[0003] Currently, a gas compressor usually consists of key components such as a cylinder, a piston, and a crankshaft. Generally, the gas compressor is installed on a blowing-type aircraft de-icing device and connected to the heating pipeline system on the device. Its working principle is based on the rotation drive of the crankshaft to make the piston complete a periodic reciprocating movement in the cylinder, thereby realizing the cyclic operation of suction, compression, and exhaust. In a complete working cycle, when the piston moves downward, the volume of the cylinder increases, and the outside gas is inhaled. When the piston moves upward, the volume of the cylinder decreases, and the gas is compressed and discharged into the heating pipeline system in a high-pressure form. This process repeats continuously to form a continuous output of compressed gas;

[0004] However, since the processes of suction, compression, and exhaust are essentially periodic and intermittent, the output compressed gas inevitably shows periodic fluctuations in flow rate and pressure. This kind of fluctuation is likely to cause pressure pulsation phenomena in the conveying pipeline. This pressure pulsation will not only cause additional stress on the pipeline system but also may lead to problems such as fatigue cracking and loose connections of the pipeline, thereby affecting the overall operating efficiency and stability of the compressor. Summary of the Invention

[0005] In view of the problems in the prior art, the present invention provides a gas compressor.

[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A gas compressor includes a gas storage tank. A compression cylinder is provided at the upper end of the gas storage tank. A driving member is installed at the upper end of the gas storage tank. The driving member is connected to the movable part of the compression cylinder. Covers are provided at the outer ends of multiple air compression parts of the compression cylinder. A functional block is installed in the middle of the outer end of the cover. An air outlet hole is formed by inward depression on the outer end surface of the functional block, and the air outlet hole penetrates through the functional block. A buffer tank is arranged in the air outlet hole, and the buffer tank extends outside the air outlet hole. An inner cylinder is movably installed in the buffer tank. An air outlet pipe is communicated and arranged at the inner end of the inner cylinder, and the inner end of the air outlet pipe is communicated with the air compression part of the compression cylinder;

[0007] The outer end of the inner cylinder is communicated and installed with a filter cylinder. A piston is arranged at the outer end of the filter cylinder, and the piston is slidably connected in the buffer tank. A filter plate is threadedly connected inside the inner cylinder. A filtering agent is filled in the space formed by the inner cylinder and the filter cylinder, and the filtering agent is located on the outer end of the filter plate. A conical cylinder is installed at the inner end of the filter plate, and the conical cylinder is arranged with a wider outer part and a narrower inner part. The conical cylinder is located directly outside the air outlet pipe. Multiple through slots are formed by inward depression on the conical outer end surface of the conical cylinder, and the through slots extend to the inner wall of the conical cylinder. An auxiliary member is installed between the piston and the inner wall of the buffer tank towards the outer wall;

[0008] Further, the auxiliary member includes a lower magnetic ring. The lower magnetic ring is installed at the outer end of the piston. An upper magnetic ring is arranged on the inner wall of the buffer tank towards the outer wall, and the upper magnetic ring is located directly outside the lower magnetic ring. The upper magnetic ring and the lower magnetic ring are arranged to repel each other. An air pipe is arranged at the rear side of the compression cylinder, and the air pipe is communicated with the gas storage tank. Multiple first connecting pipes are communicated and installed at the front end of the air pipe, and the other ends of the first connecting pipes are communicated with the rear end of the buffer tank. The communicating position of the first connecting pipe and the buffer tank is located below the piston.

[0009] Further, a round rod is rotatably connected to the inner wall of the buffer tank towards the outer wall, and the round rod is located inside the upper magnetic ring and inside the lower magnetic ring. The inner end of the round rod penetrates through the piston and the filter cylinder and extends into the inner cylinder, and the round rod is slidably connected with the piston. A first spiral plate is installed at the outer end of the round rod, and the first spiral plate is located in the space formed by the filter cylinder and the inner cylinder. A spiral groove is formed by inward depression on the inner wall surface of the piston, and the spiral groove is located at the outer end of the round rod. A rolling member is arranged at the outer end of the round rod, and the rolling member is rollingly connected in the spiral groove.

[0010] Further, a second plug is installed at the outer end of the air outlet pipe, and the second plug is threadedly connected inside the inner cylinder. The outer end of the air outlet pipe is slidably connected to a first plug, and the first plug is located on the inner side of the inner cylinder. The first plug is threadedly connected inside the buffer tank and extends out of the buffer tank towards the inner side. A first sealing gasket is installed at the inner end of the first plug, and the first sealing gasket is located at the outer end of the air outlet pipe. The first sealing gasket is attached to the outer end of the cover plate. The inner wall of the first plug is recessed outward to form a plurality of first annular grooves, and a first sealing ring is assembled on the first annular groove, and the first sealing ring is located at the outer end of the air outlet pipe.

[0011] Further, an installation cylinder is provided at the outer end of the functional block, and the installation cylinder is located outside the buffer tank. The outer end of the installation cylinder is attached to an upper plate, and the upper plate is located on the inner side of the first connecting pipe. The upper plate is slidably connected to the outer end of the buffer tank. The outer end of the functional block is attached to a lower plate, and the lower plate is located inside the installation cylinder. A movable plate is installed at the outer end of the buffer tank, and the movable plate is located inside the installation cylinder. The movable plate is between the upper plate and the lower plate. A plurality of optical rods are equidistantly installed between the upper plate and the lower plate. All the plurality of optical rods penetrate through the movable plate, and the optical rods are slidably connected to the movable plate. A plurality of elastic members are equidistantly arranged between the movable plate and the lower plate, and the elastic members are located outside the optical rods;

[0012] The outer end surface of the installation cylinder is recessed inward to form a plurality of inlet grooves, and the inlet grooves respectively extend to the outer end and the inner wall of the installation cylinder. The outer end surface of the installation cylinder is recessed inward to form a plurality of connecting grooves, and the connecting grooves extend to the inner wall of the installation cylinder. The plurality of connecting grooves are respectively communicated with the inner ends of the plurality of inlet grooves. The outer end surface of the installation cylinder is recessed inward to form a plurality of clamping grooves, and the clamping grooves extend to the inner wall of the installation cylinder. The plurality of clamping grooves are respectively communicated with the outer ends of the plurality of connecting grooves, and the clamping grooves are located outside the inlet grooves. A plurality of clamping columns are equidistantly arranged at the outer end of the movable plate, and the plurality of clamping columns respectively penetrate through the plurality of clamping grooves.

[0013] Further, a second sealing gasket is installed at the inner end of the lower plate, and the second sealing gasket is located at the outer end of the buffer tank. The second sealing gasket is attached to the outer end of the functional block. The inner wall of the lower plate is recessed outward to form a plurality of second annular grooves, and a second sealing ring is assembled on the second annular groove, and the second sealing ring is located at the outer end of the buffer tank.

[0014] Further, an air inlet hole is recessed backward at the front end of the functional block, and the air inlet hole is located in front of the air outlet hole. A filter is communicated and arranged at the front end of the functional block. The front end of the air inlet hole is communicated with the filter. An inlet is recessed downward at the upper end surface of the cover plate, and the inlet penetrates through the cover plate and is communicated with the air compression part of the compression cylinder. The inlet is communicatively installed at the inner end of the air inlet hole.

[0015] Furthermore, the driving member includes a driving device which is installed on the upper end of the air storage tank and is located on the left side of the compression cylinder. A small pulley is installed at the rear end of the output shaft of the driving device. An installation seat is provided at the rear end of the input shaft of the compression cylinder. An annular pulley is installed on the outer side of the installation seat in a circular shape, and the annular pulley is connected to the small pulley by a belt. A plurality of fan blades are installed at equal intervals between the installation seat and the annular pulley.

[0016] Furthermore, an auxiliary pipe is connected and installed at the outer end of the buffer tank. The connection position between the auxiliary pipe and the buffer tank is located between the round rod and the upper magnetic ring. A valve is assembled on the air outlet pipe.

[0017] Advantages of the present invention:

[0018] 1. The impact force generated by the piston on the compressed gas is buffered, and the output compressed gas is dispersed by the conical cylinder, further reducing the impact force generated by the compressed gas and reducing the pulsation formed by the compressed gas due to the pressure difference. Then, the compressed gas enters the buffer tank along a plurality of through grooves, the conical cylinder, the filter plate, the inner cylinder and the filter cylinder, and the compressed gas spreads inward in the buffer tank, further reducing the pulsation formed by the compressed gas due to the pressure difference, realizing multi-stage buffering treatment of the compressed gas, effectively reducing the probability of cracking, loosening, etc. of the output pipeline caused by the pulsation generated by intermittent exhaust, and effectively ensuring the operation effect and stability of the compressor.

[0019] 2. During the movement of the piston, under the assistance of the universal ball and the spiral groove, the round rod and the first spiral plate rotate, so that the filter agent moves up and down in the space formed by the filter cylinder and the inner cylinder, realizing the agitation of the filter agent, effectively reducing the probability of blockage of the output compressed gas caused by factors such as caking of the filter agent, effectively ensuring the normal output of the compressed gas, and effectively ensuring the operation effect and stability of the compressor.

[0020] 3. Through the filter plate, the first plug and the second plug, the convenient disassembly and assembly of the filter agent are realized, which is convenient for the replacement of the filter agent. And through the upper plate, the optical rod, the lower plate, a plurality of elastic members, a plurality of clamping columns, a plurality of inlet grooves, a plurality of connecting grooves and a plurality of clamping grooves, the buffer tank is installed in a clamping manner, which is convenient for the disassembly and assembly of the buffer tank, effectively avoiding the probability of shaking caused by phenomena such as pulsation of the buffer tank, effectively reducing the probability of gas leakage of the buffer tank, and effectively ensuring the operation effect and stability of the compressor.

[0021] 4. Through the movement of the piston, the gas in the space above the piston in the buffer tank will be squeezed, so that the gas enters the spiral pipeline formed by the outer cylinder, the buffer tank and the second spiral plate along the auxiliary pipe and the functional pipe, and the gas flows in the spiral pipeline and exchanges heat with the residual temperature in the compressed gas in the buffer tank, realizing the secondary heat dissipation treatment of the compressed gas in the buffer tank, effectively reducing the probability of damage to components such as the air pipe due to the residual temperature in the compressed gas, effectively ensuring the operation effect of the compressor, and then making the gas in the spiral pipeline enter the filter through the second connecting pipe, realizing the recycling of the squeezed gas and effectively reducing resource waste. Brief Description of the Drawings

[0022] Other features, objectives and advantages of the present invention will become more obvious by reading the detailed description of the non-restrictive embodiments with reference to the following drawings:

[0023] Figure 1 Structural schematic diagram of a gas compressor of the present invention;

[0024] Figure 2 Assembly drawing of the annular pulley, fan blade and mounting seat in a gas compressor of the present invention;

[0025] Figure 3 Assembly drawing of the buffer tank and the functional block in a gas compressor of the present invention;

[0026] Figure 4 is Figure 3 cross-sectional view of;

[0027] Figure 5 is Figure 4 enlarged view of part A in;

[0028] Figure 6 is Figure 4 enlarged view of part B in;

[0029] Figure 7 is Figure 4 enlarged view of part C in;

[0030] Figure 8 Stereogram of the functional block in a gas compressor of the present invention;

[0031] Figure 9 Stereogram of the buffer tank in a gas compressor of the present invention;

[0032] Figure 10 Assembly drawing of the upper plate, polished rod, movable plate, elastic member, lower plate and clamping column in a gas compressor of the present invention;

[0033] Figure 11 Schematic diagram of another embodiment of a gas compressor of the present invention;

[0034] Figure 12 This is an assembly drawing of the outer cylinder and the second connecting pipe in a gas compressor of the present invention;

[0035] Figure 13 is Figure 12 a cross-sectional view of.

[0036] In the figure: 1. Gas storage tank, 2. Motor, 3. Filter, 4. Buffer tank, 5. Function block, 6. Air pipe, 7. Compression cylinder, 8. Piston, 21. Small pulley, 41. First connecting pipe, 42. Upper plate, 43. Lower magnetic ring, 44. Upper magnetic ring, 45. Round rod, 46. First spiral plate, 47. Air outlet pipe, 51. Installation cylinder, 52. Cover plate, 53. Inlet, 54. Air inlet hole, 55. Air outlet hole, 71. Ring-shaped pulley, 72. Fan blade, 73. Mounting seat, 81. Filter cartridge, 82. Inner cylinder, 401. Auxiliary pipe, 402. Outer cylinder, 403. Second connecting pipe, 404. Function pipe, 405. Second spiral plate, 421. Smooth rod, 422. Movable plate, 423. Elastic member, 424. Lower plate, 425. Clamping post, 451. Universal ball, 471. First plug, 472. Second plug, 511. Inlet groove, 512. Card slot, 513. Connecting groove, 801. Spiral groove, 821. Filter plate, 822. Through groove, 823. Conical cylinder. Specific embodiments

[0037] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0038] Embodiment 1: As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 7 , Figure 8 and Figure 9As shown, a gas compressor is provided, which includes a gas storage tank 1. The compression cylinder 7 is arranged at the upper end of the gas storage tank 1. Through the compression cylinder 7, gas compression operation is realized. The fixing part of the driving device located on the left side of the compression cylinder 7 is installed on the upper end of the gas storage tank 1. Then, the small pulley 21 is installed on the rear end of the output shaft of the driving device. Through the driving device, the small pulley 21 is driven to rotate. The driving device can adopt a motor 2 or a hydraulic motor. The mounting seat 73 is arranged at the rear end of the input shaft of the compression cylinder 7. Through the mounting seat 73, the input shaft of the compression cylinder 7 rotates. Then, the annular pulley 71 connected to the small pulley 21 by a belt is installed on the outer circumference of the mounting seat 73. By using the small pulley 21 and the belt, the annular pulley 71 is driven to rotate. A plurality of fan blades 72 are equidistantly installed between the mounting seat 73 and the annular pulley 71. The plurality of fan blades 72 cooperate to generate air flow on the one hand, so as to dissipate heat from the compression cylinder 7, and on the other hand, to make the annular pulley 71 and the mounting seat 73 rotate synchronously;

[0039] A plurality of cover plates 52 are respectively arranged at the outer ends of the plurality of air compression parts of the compression cylinder 7. Through the cover plates 52, on the one hand, an installation carrier is provided for components such as the functional block 5, and on the other hand, the plurality of air compression parts of the compression cylinder 7 are blocked. The functional block 5 is installed at the middle part of the outer end of the cover plate 52. Through the functional block 5, an installation carrier is provided for components such as the installation cylinder 51. An air inlet hole 54 located in front of the air outlet hole 55 is formed by a backward depression on the front end surface of the functional block 5. Through the air inlet hole 54, gas is conveyed into the air compression part of the compression cylinder 7. An inlet 53 that penetrates the cover plate 52 and is communicated with the air compression part of the compression cylinder 7 is formed by a downward depression on the upper end surface of the cover plate 52, and the inlet 53 is communicated and installed at the inner end of the air inlet hole 54. Through the inlet 53, the air inlet hole 54 is communicated with the air compression part of the compression cylinder 7. Then, the air filter 3 is connected and arranged at the front end of the air inlet hole 54. Through the air filter 3, the gas entering the air inlet hole 54 is filtered;

[0040] An air outlet hole 55 penetrating through the functional block 5 is formed by the outer end face of the functional block 5 recessing inwards. Through the air outlet hole 55, an installation space is provided for the buffer tank 4. An outlet penetrating through the cover plate 52 and communicating with the air compression part of the compression cylinder 7 is formed by the outer end face of the cover plate 52 recessing inwards, and the outlet is communicated and arranged at the inner end of the air outlet hole 55. Through the outlet, the air outlet pipe 47 penetrates through the cover plate 52, and the buffer tank 4 extending outside the air outlet hole 55 is arranged in the air outlet hole 55. Through the buffer tank 4, on the one hand, the space for receiving compressed gas is increased, thus achieving a buffering effect, and on the other hand, an installation space is provided for components such as the piston 8, and the air pipe 6 arranged at the rear side of the compression cylinder 7 is communicated and arranged with the gas storage tank 1. Through the air pipe 6, compressed gas is conveyed into the gas storage tank 1. Then, a plurality of first connecting pipes 41 with the other ends communicated and arranged with the rear end of the buffer tank 4 are connected and installed at the front end of the air pipe 6, and the connection position between the first connecting pipe 41 and the buffer tank 4 is located below the piston 8. Through the first connecting pipe 41, the air pipe 6 and the buffer tank 4 are communicated and arranged;

[0041] The inner cylinder 82 is movably installed in the buffer tank 4. Through the inner cylinder 82, an installation space is provided for components such as the filter plate 821, and the second plug 472 threadedly connected in the inner cylinder 82 is installed at the outer end of the air outlet pipe 47. Through the second plug 472, on the one hand, the disassembly and assembly between the air outlet pipe 47 and the inner cylinder 82 are facilitated, and on the other hand, the inner ends of the air outlet pipe 47 and the inner cylinder 82 are communicated and arranged. The inner end of the air outlet pipe 47 equipped with a valve passes through the buffer tank 4 and the outlet and extends into the air compression part of the compression cylinder 7. Through the air outlet pipe 47, the air compression part of the compression cylinder 7 and the inner cylinder 82 are communicated and arranged. Then, the first plug 471 located on the inner side of the inner cylinder 82 is slidably connected to the outer end of the air outlet pipe 47, and the first plug 471 extending towards the inner side of the buffer tank 4 is threadedly connected in the buffer tank 4. Through the first plug 471, the buffer tank 4 is blocked;

[0042] A first sealing gasket located at the outer end of the air outlet pipe 47 and attached to the outer end face of the cover plate 52 is installed on the inner end of the first plug 471. Through the first sealing gasket, the first plug 471 and the air outlet hole 55 are hermetically connected. A plurality of first annular grooves are formed by the inner wall surface of the first plug 471 recessing outwards. Through the first annular grooves, an installation space is provided for the first sealing ring, and the first sealing ring located at the outer end of the air outlet pipe 47 is assembled on the first annular grooves. Through the first sealing ring, the air outlet pipe 47 and the first plug 471 are hermetically connected;

[0043] The filter cartridge 81 is connected and installed on the outer end of the inner cylinder 82. Through the filter cartridge 81, compressed gas is transported into the buffer tank 4. The piston 8 slidably connected in the buffer tank 4 is arranged on the outer end of the filter cartridge 81. Through the piston 8, an installation carrier is provided for components such as the filter cartridge 81. The lower magnetic ring 43 is installed on the outer end of the piston 8, and then the upper magnetic ring 44 located directly outside the lower magnetic ring 43 is arranged on the inner wall of the buffer tank 4. The upper magnetic ring 44 and the lower magnetic ring 43 are arranged to repel each other. The upper magnetic ring 44 and the lower magnetic ring 43 are used in cooperation to move the piston 8 downward. The auxiliary pipe 401, whose connection position with the buffer tank 4 is between the round rod 45 and the upper magnetic ring 44, is connected and installed on the outer end of the buffer tank 4. Through the auxiliary pipe 401, the space inside the buffer tank 4 above the piston 8 is communicated with the outside;

[0044] The filter plate 821 is threadedly connected inside the inner cylinder 82. Through the filter plate 821, the filter agent is lifted. The filter agent located at the outer end of the filter plate 821 is filled in the space formed by the inner cylinder 82 and the filter cartridge 81. Through the filter agent, impurities such as oil and water in the compressed gas are filtered. The filter agent can be activated carbon. Then, the conical cylinder 823, which is arranged with a wider outer part and a narrower inner part and is located directly outside the air outlet pipe 47, is installed on the inner end of the filter plate 821. Through the conical cylinder 823, a processing carrier is provided for the through slots 822. A plurality of through slots 822 extending to the inner wall of the conical cylinder 823 are formed by inward depression on the conical outer end surface of the conical cylinder 823. Through the through slots 822, the compressed gas enters the inner cylinder 82.

[0045] The air storage tank 1 is installed on the blowing-type aircraft deicing equipment in a vertical manner, and the air storage tank 1 is communicated with the heating pipeline system on the equipment. During use, the motor 2 is started first, thereby driving the small pulley 21 to rotate. With the assistance of the belt, the annular pulley 71 rotates, and then a plurality of fan blades 72 and the mounting seat 73 rotate. The rotation of the plurality of fan blades 72 generates an air flow, and the air flow blows towards the compression cylinder 7, thereby performing air cooling treatment on the compression cylinder 7. The rotation of the mounting seat 73 causes the input shaft of the compression cylinder 7 to rotate, and then the piston in the compression cylinder 7 performs an internal and external circulation movement in the air compression part of the compression cylinder 7;

[0046] When the piston moves inward along the air compression part of the compression cylinder 7, it causes the outside air to enter the air compression part of the compression cylinder 7 along the air filter 3, the air inlet hole 54, and the inlet 53. The air filter 3 filters the outside air, and then the piston moves outward along the air compression part of the compression cylinder 7, thereby compressing the outside air that has entered the air compression part of the compression cylinder 7;

[0047] When the compressed gas in the gas compression part of the compression cylinder 7 reaches an appropriate air pressure, with the assistance of the valve, the compressed gas will enter the inner cylinder 82 through the air outlet pipe 47. At this time, the compressed gas will impact the conical cylinder 823, causing the conical cylinder 823 to move outward. As a result, the filter plate 821, the inner cylinder 82, and the filter cylinder 81 will move outward, and then the piston 8 will move outward along the buffer tank 4, buffering the impact force. At the same time, the outward movement of the piston 8 will cause the lower magnetic ring 43 to move outward, and then the distance between the lower magnetic ring 43 and the upper magnetic ring 44 will become smaller. Since the lower magnetic ring 43 and the upper magnetic ring 44 are arranged to repel each other, a gradually increasing repulsive force will be generated between the lower magnetic ring 43 and the upper magnetic ring 44;

[0048] And the conical cylinder 823 will disperse the impacting compressed gas, thereby reducing the impact force generated by the compressed gas and reducing the pulsation formed by the compressed gas due to the air pressure difference. Then the dispersed compressed gas will enter the conical cylinder 823 in a shunt manner through multiple through slots 822. Then the compressed gas in the conical cylinder 823 will penetrate the filter plate 821 and enter the filter agent. Then the filter agent will filter and absorb impurities such as oil and water in the compressed gas. Then the filtered compressed gas will enter the buffer tank 4 through the filter cylinder 81 and make the compressed gas spread inward in the buffer tank 4, further reducing the pulsation formed by the compressed gas due to the air pressure difference, realizing multi-stage buffering treatment of the compressed gas, effectively reducing the probability of cracking, loosening, etc. of the output pipeline caused by the pulsation generated by intermittent exhaust, and effectively ensuring the operation effect and stability of the compressor;

[0049] Then the compressed gas in the buffer tank 4 will enter the gas storage tank 1 along the first connecting pipe 41 and the air pipe 6 for temporary storage, so that the compressed gas can be continuously input into the heating pipeline system. When the movable piston moves inward again in the gas compression part of the compression cylinder 7, under the action of the repulsive force, components such as the lower magnetic ring 43, the piston 8, the filter cylinder 81, and the inner cylinder 82 will return inward to their original positions, ensuring normal buffering treatment of the generated compressed gas in the subsequent process.

[0050] Embodiment 2: As Figure 4 and Figure 5As shown in the figure, the round rod 45 located inside the upper magnetic ring 44 and the lower magnetic ring 43 is rotatably connected to the inner wall of the buffer tank 4 facing the outer wall. The inner end of the round rod 45 slidably connected to the piston 8 penetrates through the piston 8 and the filter cartridge 81 and extends into the inner cylinder 82. Through the round rod 45, an installation carrier is provided for components such as the first spiral plate 46, and the first spiral plate 46 located in the space formed by the filter cartridge 81 and the inner cylinder 82 is installed on the outer end of the round rod 45. Through the first spiral plate 46, the filter agent is turned over. A spiral groove 801 is formed on the inner wall of the piston 8 facing outward and located at the outer end of the round rod 45. Through the spiral groove 801, a movement channel is provided for the rolling members. Then, the rolling members rollingly connected in the spiral groove 801 are arranged on the outer end of the round rod 45. The rolling members cooperate with the spiral groove 801 to make the round rod 45 rotate. The rolling members can be universal balls 451.

[0051] During use, first, the motor 2, the small pulley 21, the annular pulley 71, multiple fan blades 72, and the mounting seat 73 are used to make the piston in the compression cylinder 7 of the compression cylinder 7 perform an internal and external circulation movement in the air compression part of the compression cylinder 7. When the piston moves inward along the air compression part of the compression cylinder 7, it will cause the outside air to enter the air compression part of the compression cylinder 7 along the air filter 3, the air inlet hole 54, and the inlet 53. Then, the piston moves outward along the air compression part of the compression cylinder 7, thereby compressing the outside air entering the air compression part of the compression cylinder 7.

[0052] When the compressed air in the air compression part of the compression cylinder 7 reaches the appropriate air pressure, with the assistance of the valve, the compressed air will enter the inner cylinder 82 through the air outlet pipe 47. At this time, the compressed air will collide with the conical cylinder 823, thereby causing the conical cylinder 823 to move outward, and further causing the filter plate 821, the inner cylinder 82, and the filter cartridge 81 to move outward, so that the piston 8 moves outward along the buffer tank 4. At this time, the universal ball 451 will move along the spiral groove 801, thereby causing the round rod 45 to rotate, and further causing the first spiral plate 46 to rotate, so that the filter agent moves up and down in the space formed by the filter cartridge 81 and the inner cylinder 82, realizing the agitation of the filter agent, effectively reducing the probability of blockage and other problems of the output compressed air due to factors such as caking of the filter agent, effectively ensuring the normal output of the compressed air, and effectively ensuring the operation effect and stability of the compressor.

[0053] Then, through multiple through slots 822, the compressed air enters the conical cylinder 823. Then, the compressed air in the conical cylinder 823 penetrates through the filter plate 821 and enters the filter agent. Then, the filter agent filters and absorbs impurities such as oil and water in the compressed air. Then, the filtered compressed air enters the buffer tank 4 through the filter cartridge 81. Then, the compressed air in the buffer tank 4 will enter the gas storage tank 1 along the first connecting pipe 41 and the air pipe 6 for temporary storage, so that the compressed air is continuously input into the heating pipeline system.

[0054] Embodiment 3: As shown in Figure 1 , Figure 3 , Figure 4 , Figure 6 , Figure 8 and Figure 10 , the mounting cylinder 51 located outside the buffer tank 4 is arranged on the outer end of the functional block 5. Through the mounting cylinder 51, an installation space is provided for components such as the lower plate 424. The upper plate 42, which is located inside the first connecting pipe 41 and is slidably connected to the outer end of the buffer tank 4, is attached to the outer end of the mounting cylinder 51. Through the upper plate 42, the opening of the mounting cylinder 51 is blocked. Then, the lower plate 424, which is located inside the mounting cylinder 51 and is slidably connected to the outer end of the buffer tank 4, is attached to the outer end of the functional block 5. Through the lower plate 424, an installation carrier is provided for components such as the optical rod 421. The movable plate 422, which is located inside the mounting cylinder 51 and is between the upper plate 42 and the lower plate 424, is installed on the outer end of the buffer tank 4. Through the movable plate 422, an installation carrier is provided for the clamping posts 425. Then, a plurality of clamping posts 425 respectively passing through a plurality of card slots 512 are equidistantly arranged on the outer end of the movable plate 422. The plurality of clamping posts 425 are used in cooperation to limit the installation of the buffer tank 4;

[0055] A plurality of optical rods 421 respectively passing through the movable plate 422 and slidably connected to the movable plate 422 are equidistantly installed between the upper plate 42 and the lower plate 424. The plurality of optical rods 421 are used in cooperation to guide the movement of components such as the movable plate 422. A plurality of elastic members 423 located outside the optical rods 421 are equidistantly arranged between the movable plate 422 and the lower plate 424. The plurality of elastic members 423 enable components such as the lower plate 424 to return to their original positions. The elastic members 423 can be springs. A plurality of inlet grooves 511 respectively extending to the outer end and the inner wall of the mounting cylinder 51 are formed by inward depression on the outer end surface of the mounting cylinder 51. Through the inlet grooves 511, the clamping posts 425 can normally enter and exit the connecting grooves 513. A plurality of connecting grooves 513 extending to the inner wall of the mounting cylinder 51 are formed by inward depression on the outer end surface of the mounting cylinder 51. The plurality of connecting grooves 513 are respectively communicated with the inner ends of the plurality of inlet grooves 511. Through the connecting grooves 513, the clamping posts 425 can normally enter and exit the card slots 512. A plurality of card slots 512 extending to the inner wall of the mounting cylinder 51 and located outside the inlet grooves 511 are formed by inward depression on the outer end surface of the mounting cylinder 51. The plurality of card slots 512 are respectively communicated with the outer ends of the plurality of connecting grooves 513. Through the card slots 512, an installation space is provided for the clamping posts 425;

[0056] Install the second gasket located at the outer end of the buffer tank 4 on the inner end of the lower plate 424, and the second gasket fits on the outer end of the functional block 5. Through the second gasket, on the one hand, it prevents impact between the lower plate 424 and the functional block 5, and on the other hand, it enables a sealed connection between the lower plate 424 and the functional block 5. A plurality of second annular grooves are formed by inward depression on the inner wall of the lower plate 424. Through the second annular grooves, an installation space is provided for the second sealing ring, and the second sealing ring located at the outer end of the buffer tank 4 is assembled onto the second annular grooves. Through the second sealing ring, a sealed connection is made between the lower plate 424 and the buffer tank 4.

[0057] Before use, first put an appropriate amount of filter agent into the space formed by the filter cartridge 81 and the inner cylinder 82, then thread the filter plate 821 into the inner cylinder 82 and make the filter plate 821 contact the put filter agent, so as to lift the filter agent. Then thread the second plug 472 onto the inner cylinder 82, so that the air outlet pipe 47 is connected to the inner cylinder 82 in a communicating arrangement. Then fit the first plug 471 onto the outer end of the air outlet pipe 47, and then thread the first plug 471 onto the buffer tank 4, realizing the convenient disassembly and assembly of the filter agent and facilitating the replacement of the filter agent;

[0058] Then insert the buffer tank 4 into the air outlet hole 55 and make the second gasket contact the functional block 5, so as to make a sealed connection between the lower plate 424 and the functional block 5, and the second sealing ring will make a sealed connection between the lower plate 424 and the buffer tank 4, thus performing secondary sealing on the buffer tank 4. The upper plate 42 contacts the outer end of the installation cylinder 51, and make a plurality of clamping columns 425 respectively insert into a plurality of inlet grooves 511. Then press down the buffer tank 4, so that the movable plate 422 moves downward along a plurality of optical rods 421, and then a plurality of elastic members 423 are compressed, causing a plurality of elastic members 423 to generate elastic forces, and making the clamping columns 425 move downward along the inlet grooves 511 and enter the connection grooves 513;

[0059] Then rotate the buffer tank 4, so that the movable plate 422 rotates, and then the clamping columns 425 move along the connection grooves 513 and enter the clamping grooves 512. Then release the buffer tank 4, and under the elastic force of a plurality of elastic members 423, the movable plate 422 moves upward, and then the clamping columns 425 are clamped into the clamping grooves 512, realizing the clamping installation of the buffer tank 4, facilitating the disassembly and assembly of the buffer tank 4, effectively avoiding the probability of shaking and other phenomena due to pulsation and other phenomena of the buffer tank 4, effectively reducing the probability of gas leakage of the buffer tank 4, and effectively ensuring the operation effect and stability of the compressor.

[0060] Example 4: As Figures 11 - 13As shown, the outer cylinder 402 located on the outer side of the upper plate 42 is installed on the annular outer end of the buffer tank 4, and the first connecting pipe 41 passes through the outer cylinder 402 and is arranged in communication with the buffer tank 4. Through the outer cylinder 402, a heat dissipation space is formed at the outer end of the buffer tank 4, and the second spiral plate 405 located outside the first connecting pipe 41 is installed between the outer end of the buffer tank 4 and the inner wall of the outer cylinder 402. Through the second spiral plate 405, the space formed between the buffer tank 4 and the outer cylinder 402 is divided into a spiral channel;

[0061] The functional pipe 404 with the other end arranged in communication with the auxiliary pipe 401 is communicatively installed at the upper end of the outer cylinder 402. Through the functional pipe 404, the outer cylinder 402 and the functional pipe 404 are arranged in communication, and a first one-way valve is assembled on the functional pipe 404. Through the first one-way valve, the functional pipe 404 conveys gas unidirectionally. And a second one-way valve is assembled on the functional pipe 404, and the second one-way valve is located above the position where the functional pipe 404 is in communication with the auxiliary pipe 401. Through the second one-way valve, the functional pipe 404 conveys gas unidirectionally, and the second connecting pipe 403 with the other end arranged in communication with the inlet 53 of the filter 3 is communicatively arranged at the front end of the lower part of the outer cylinder 402.

[0062] During use, first, the input shaft of the compression cylinder 7 is rotated by using the motor 2, the small pulley 21, the belt, the annular pulley 71, a plurality of fan blades 72 and the mounting seat 73. Then, the piston in the compression cylinder 7 moves in and out in the air compression part of the compression cylinder 7. When the piston moves inward along the air compression part of the compression cylinder 7, the outside air will enter the air compression part of the compression cylinder 7 along the filter 3, the air inlet hole 54 and the inlet 53. Then, the piston moves outward along the air compression part of the compression cylinder 7, so as to compress the outside air entering the air compression part of the compression cylinder 7;

[0063] When the compressed air in the air compression part of the compression cylinder 7 reaches the appropriate air pressure, with the assistance of the valve, the compressed air will enter the inner cylinder 82 through the air outlet pipe 47. At this time, the compressed air will impact the conical cylinder 823, so that the conical cylinder 823, the filter plate 821, the inner cylinder 82, the filter cylinder 81 and the piston 8 move outward, and a gradually increasing repulsive force will be generated between the lower magnetic ring 43 and the upper magnetic ring 44;

[0064] And the gas in the space above the piston 8 in the buffer tank 4 is extruded, so that the gas enters the spiral pipeline formed by the outer cylinder 402, the buffer tank 4 and the second spiral plate 405 along the auxiliary pipe 401 and the functional pipe 404, and the gas flows in the spiral pipeline and exchanges heat with the residual temperature in the compressed gas in the buffer tank 4, realizing the secondary heat dissipation treatment of the compressed gas in the buffer tank 4, effectively reducing the probability of damage to components such as the air pipe 6 due to the residual temperature in the compressed gas, and effectively ensuring the operation effect of the compressor;

[0065] Then the gas will enter the filter 3 through the second connecting pipe 403 to realize the recycling of the extruded gas, effectively reducing resource waste. At the same time, the compressed gas after heat dissipation in the buffer tank 4 will enter the gas storage tank 1 along the first connecting pipe 41 and the gas pipe 6 for temporary storage, so as to continuously input the compressed gas into the heating pipeline system;

[0066] When the movable plug moves inward again in the air compression part of the compression cylinder 7, under the action of the repulsive force, components such as the lower magnetic ring 43, the piston 8, the filter cartridge 81, and the inner cylinder 82 will return inward to their original positions. At this time, the outside gas will enter the space above the piston 8 in the buffer tank 4 through the auxiliary pipe 401 to ensure the normal buffering treatment of the generated compressed gas in the follow-up.

[0067] Although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A gas compressor, characterized in that: It includes an air storage tank (1). A compression cylinder (7) is arranged at the upper end of the air storage tank (1). A driving member is installed at the upper end of the air storage tank (1). The driving member is connected to the movable part of the compression cylinder (7). Cover plates (52) are arranged at the outer ends of multiple air compression parts of the compression cylinder (7). A functional block (5) is installed in the middle of the outer end of the cover plate (52). An air outlet hole (55) is formed by inward depression at the outer end of the functional block (5), and the air outlet hole (55) penetrates through the functional block (5). A buffer tank (4) is arranged in the air outlet hole (55), and the buffer tank (4) extends outside the air outlet hole (55). An inner cylinder (82) is movably installed in the buffer tank (4). An air outlet pipe (47) is connected and arranged at the inner end of the inner cylinder (82), and the inner end of the air outlet pipe (47) is connected and arranged with the air compression part of the compression cylinder (7). A filter cylinder (81) is connected and installed at the outer end of the inner cylinder (82). A piston (8) is arranged at the outer end of the filter cylinder (81), and the piston (8) is slidably connected in the buffer tank (4). A filter plate (821) is connected by thread inside the inner cylinder (82). A filtering agent is filled in the space formed by the inner cylinder (82) and the filter cylinder (81), and the filtering agent is located on the outer end of the filter plate (821). A conical cylinder (823) is installed at the inner end of the filter plate (821), and the conical cylinder (823) is arranged with a wider outer part and a narrower inner part. The conical cylinder (823) is located directly outside the air outlet pipe (47). A plurality of through slots (822) are formed by inward depression at the conical outer end surface of the conical cylinder (823), and the through slots (822) extend to the inner wall of the conical cylinder (823). An auxiliary member is installed between the piston (8) and the inner wall of the buffer tank (4). A second plug (472) is installed at the outer end of the air outlet pipe (47), and the second plug (472) is connected by thread inside the inner cylinder (82).

2. The gas compressor according to claim 1, wherein: The auxiliary member includes a lower magnetic ring (43). The lower magnetic ring (43) is installed at the outer end of the piston (8). An upper magnetic ring (44) is arranged on the inner wall of the buffer tank (4) towards the outer side, and the upper magnetic ring (44) is located directly outside the lower magnetic ring (43). The upper magnetic ring (44) and the lower magnetic ring (43) are arranged to repel each other. An air pipe (6) is arranged at the rear side of the compression cylinder (7), and the air pipe (6) is connected and arranged with the air storage tank (1). A plurality of first connecting pipes (41) are connected and installed at the front end of the air pipe (6), and the other ends of the first connecting pipes (41) are connected and arranged with the rear end of the buffer tank (4). The connection position of the first connecting pipe (41) and the buffer tank (4) is located below the piston (8).

3. The gas compressor according to claim 2, characterized in that: A round rod (45) is rotatably connected to the inner wall of the buffer tank (4) towards the outer wall, and the round rod (45) is located inside the upper magnetic ring (44) and inside the lower magnetic ring (43). The inner end of the round rod (45) penetrates through the piston (8) and the filter cartridge (81) and extends into the inner cylinder (82), and the round rod (45) is slidably connected to the piston (8). The outer end of the round rod (45) is provided with a first spiral plate (46), and the first spiral plate (46) is located in the space formed by the filter cartridge (81) and the inner cylinder (82). A spiral groove (801) is recessed outward on the inner wall of the piston (8), and the spiral groove (801) is located at the outer end of the round rod (45). A rolling member is arranged at the outer end of the round rod (45), and the rolling member is rollingly connected in the spiral groove (801).

4. The gas compressor according to claim 1, wherein: The outer end of the air outlet pipe (47) is slidably connected to a first plug (471), and the first plug (471) is located inside the inner cylinder (82) towards the inner side. The first plug (471) is threadedly connected inside the buffer tank (4), and the first plug (471) extends out of the buffer tank (4) towards the inner side. A first sealing gasket is installed at the inner end of the first plug (471), and the first sealing gasket is located at the outer end of the air outlet pipe (47). The first sealing gasket is attached to the outer end of the cover plate (52). A plurality of first annular grooves are recessed outward on the inner wall of the first plug (471), and a first sealing ring is assembled on the first annular grooves, and the first sealing ring is located at the outer end of the air outlet pipe (47).

5. The gas compressor according to claim 2, wherein: An installation cylinder (51) is provided at the outer end of the functional block (5), and the installation cylinder (51) is located outside the buffer tank (4). The outer end of the installation cylinder (51) is attached to the upper plate (42), and the upper plate (42) is located inside the first connecting pipe (41) towards the inner side. The upper plate (42) is slidably connected to the outer end of the buffer tank (4). The outer end of the functional block (5) is attached to the lower plate (424), and the lower plate (424) is located inside the installation cylinder (51). A movable plate (422) is installed at the outer end of the buffer tank (4), and the movable plate (422) is located inside the installation cylinder (51). The movable plate (422) is located between the upper plate (42) and the lower plate (424). A plurality of optical rods (421) are equidistantly installed between the upper plate (42) and the lower plate (424). All the plurality of optical rods (421) penetrate through the movable plate (422), and the optical rods (421) are slidably connected to the movable plate (422). A plurality of elastic members (423) are equidistantly arranged between the movable plate (422) and the lower plate (424), and the elastic members (423) are located outside the optical rods (421); The outer end surface of the installation cylinder (51) is recessed inward to form a plurality of inlet grooves (511), and the inlet grooves (511) extend to the outer end and the inner wall of the installation cylinder (51) respectively. The outer end surface of the installation cylinder (51) is recessed inward to form a plurality of connecting grooves (513), and the connecting grooves (513) extend to the inner wall of the installation cylinder (51). A plurality of the connecting grooves (513) are respectively communicated with the inner ends of the plurality of inlet grooves (511). The outer end surface of the installation cylinder (51) is recessed inward to form a plurality of clamping grooves (512), and the clamping grooves (512) extend to the inner wall of the installation cylinder (51). A plurality of the clamping grooves (512) are respectively communicated with the outer ends of the plurality of connecting grooves (513), and the clamping grooves (512) are located outside the inlet grooves (511). A plurality of clamping columns (425) are equidistantly arranged at the outer end of the movable plate (422), and the plurality of clamping columns (425) respectively penetrate through the plurality of clamping grooves (512).

6. The gas compressor according to claim 5, wherein: A second sealing gasket is installed at the inner end of the lower plate (424), and the second sealing gasket is located at the outer end of the buffer tank (4). The second sealing gasket is attached to the outer end surface of the functional block (5). The inner wall of the lower plate (424) is recessed outward to form a plurality of second annular grooves. A second sealing ring is assembled on the second annular grooves, and the second sealing ring is located at the outer end of the buffer tank (4).

7. The gas compressor according to claim 1, characterized in that: The front end surface of the functional block (5) is recessed backward to form an air inlet hole (54), and the air inlet hole (54) is located on the front side of the air outlet hole (55). The filter (3) is communicated and arranged at the front end of the functional block (5). The front end of the air inlet hole (54) is communicated with the filter (3). The upper end surface of the cover plate (52) is recessed downward to form an inlet (53), and the inlet (53) penetrates through the cover plate (52) and is communicated with the air compression part of the compression cylinder (7). The inlet (53) is communicated and installed at the inner end of the air inlet hole (54).

8. The gas compressor according to claim 1, characterized in that: The driving member includes a driving device. The driving device is installed on the upper end of the air storage tank (1), and the driving device is located on the left side of the compression cylinder (7). The rear end of the output shaft of the driving device is installed with a small pulley (21). An installation seat (73) is arranged at the rear end of the input shaft of the compression cylinder (7). An annular pulley (71) is installed on the outer ring of the installation seat (73), and the annular pulley (71) is connected with the small pulley (21) by a belt. A plurality of fan blades (72) are equidistantly installed between the installation seat (73) and the annular pulley (71).

9. The gas compressor according to claim 2, wherein: An auxiliary pipe (401) is communicated and installed at the outer end of the buffer tank (4). The position where the auxiliary pipe (401) is communicated with the buffer tank (4) is located between the round rod (45) and the upper magnetic ring (44). A valve is assembled on the air outlet pipe (47).

Citation Information

Patent Citations

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